A wire and cable stranding device and method

By designing wire and cable cable cable equipment with uniform winding mechanism and retarding mechanism, the problem of uneven winding cables in the prior art is solved, and a more stable and efficient winding process is achieved.

CN118538476BActive Publication Date: 2025-06-27华跃交联电缆有限公司
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Patent Information

Application Number
CN202410958917.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-27
Estimated Expiration
2044-07-17

AI Technical Summary

Technical Problem

Existing wire and cable cable-forming equipment is prone to looseness and uneven winding during winding and twisting, which affects subsequent processing.

Method used

A wire and cable cable-forming device including a uniform winding mechanism and a retarding mechanism is designed. The uniform winding mechanism realizes synchronous rotation and repeated forward and backward movement of the winding roller through the cooperation of the motor, rotating shaft, return spring and slider, ensuring that the cable is evenly winded. The retarding mechanism slows down the reset speed of the winding roller and improves winding stability through the cooperation of the contact rod, elastic rope and speed reduction block.

Benefits of technology

It effectively solves the problem of uneven winding of cables, improves winding stability and efficiency, and ensures the smooth progress of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wire and cable stranding device and method, which relates to the technical field of wire and cable processing. The present invention includes a workbench, on the top of which a bracket, a single wire reel, a forming reel and a support frame are fixedly connected. A rotating rod is rotatably connected to the side of the bracket, and a stranding reel is fixedly connected to the surface of the rotating rod. Through the setting of the uniform winding mechanism of the present invention, when the motor is started to drive the rotating shaft to rotate, the winding roller will be driven to rotate synchronously through the cooperation between the round block, the slider and the chute. At the same time, the rotation of the rotating shaft will drive the rotating gear to rotate, and the rotation of the rotating gear will drive the rotating winding roller to move backward through the cooperation of components such as the toothed rod, the hydraulic chamber, and the push rod. Subsequently, the return spring and the telescopic rod drive the winding roller to move forward to restore to its original position, thus forming a cycle. By repeatedly moving back and forth while the winding roller rotates, the cable can be evenly wound on the winding roller, preventing the cable from being disorderly and hindering the subsequent processing.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire and cable processing, and specifically to a wire and cable cabling device and method. Background Art

[0002] Wire and cable refers to materials used for power, electrical and related transmission purposes. There is no strict boundary between "wire" and "cable". Generally, products with fewer cores, smaller product diameters and simpler structures are called wires, those without insulation are called bare wires, and others are called cables; those with larger conductor cross-sectional areas (greater than 6 square millimeters) are called large cables, and those with smaller cross-sectional areas (less than or equal to 6 square millimeters) are called small wires or cloth wires.

[0003] The patent document with the publication number CN115691906B discloses an automatic and efficient wire and cable cabling device and its cabling method for wire and cable processing, including a workbench. A driving turntable is arranged at the bottom of the workbench, and a driven turntable is arranged at the top of the workbench. A rotating rod is arranged at one end of the driven turntable. A single wire reel is arranged at the top of the workbench. A number of mounting plates are arranged inside the single wire reel, and winding rollers are rotatably arranged on the mounting plates. A side bevel gear is arranged at the bottom end of the winding roller and penetrates through the mounting plate, and a positive bevel gear is arranged on the rotating rod. In the above application document, when the rotating rod is driven by a motor to rotate and twist, the single wire is released on the winding roller through the cooperation of the positive bevel gear and the side bevel gear, so as to carry out the twisting work. However, when the winding roller releases the single wire, the single wire may become slack, resulting in the single wire being unable to move normally to cooperate with the twisting work, and it is also easy to wind unevenly during winding. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the present invention provides a wire and cable cabling device and method, which solves the problems put forward in the above background art.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a wire and cable cabling equipment, including a workbench, the top of the workbench is fixedly connected with a bracket, a monofilament reel, a forming reel and a support frame, the side of the bracket is rotatably connected with a rotating rod, the surface of the rotating rod is fixedly connected with a wire bundle reel, the side of the monofilament reel is fixedly connected with a connecting frame, the inner side of the connecting frame is rotatably connected with a monofilament roller, the top of the workbench is rotatably connected with a cross bar through the support frame, the surface of the cross bar is provided with a transmission belt, the rotating rod is transmission-connected to the cross bar through the transmission belt, the side of the cross bar is fixedly connected with a bevel gear B, the top of the workbench is provided with a uniform winding mechanism, and the inner side of the connecting frame is provided with a cleaning mechanism; the uniform winding mechanism includes a fixed seat, the fixed seat is fixedly connected to the top of the workbench, the inner side of the fixed seat is provided with a motor, and the motor is driven by Its output shaft is fixedly connected with a rotating shaft, and an end of the inner side of the fixed seat away from the motor is fixedly connected with a telescopic cylinder, a return spring is arranged inside the telescopic cylinder, and a telescopic rod is slidably connected to the inside of the telescopic cylinder through the return spring, and the end of the telescopic rod away from the telescopic cylinder is rotatably connected to the winding roller, and a sliding groove is provided on the inner wall of the winding roller, and the end of the rotating shaft away from the motor is fixedly connected with a round block, and the surface of the round block is fixedly connected with a sliding block, and the sliding block is slidably connected with the sliding groove, and the surface of the rotating shaft is fixedly connected with a rotating gear and a bevel gear A, and the inner bottom of the fixed seat is fixedly connected with a hydraulic warehouse, and a pressure rod is slidably connected with an internal piston at one end of the hydraulic warehouse, and a gear rod is fixedly connected to the top of the pressure rod, and a push rod is slidably connected with the internal piston at the other end of the hydraulic warehouse, and a ball is arranged at the end of the push rod away from the hydraulic warehouse, and a deceleration mechanism is arranged on the top of the fixed seat.

[0006] According to the above technical solution, the center position of the forming disk is at the same height as the center position of the rotating rod, and the bevel gear B and the bevel gear A are in a vertical meshing state in the initial state. The setting of the forming disk facilitates the uniform twisting of the internal insulating core, and the rotation of the bevel gear A will drive the bevel gear B to rotate.

[0007] According to the above technical solution, the rotating gear is an incomplete gear, and the teeth on the gear rod are matched with the teeth on the rotating gear. When the rotating gear rotates and meshes with the teeth on the gear rod, it drives the gear rod to move downward.

[0008] According to the above technical solution, the end of the ball away from the push rod initially contacts the front end of the winding roller. The arrangement of the ball reduces the friction force between the winding roller and the push rod when the winding roller rotates, and does not affect the rotation of the winding roller.

[0009] According to the above technical solution, the speed reduction mechanism includes a connecting plate and a fixing plate. One end of the connecting plate is penetrated and fixedly connected by the telescopic rod. At the bottom of the other end of the connecting plate, a hinge block and a limiting rod are provided. The bottom of the other end of the connecting plate is hinged with a contact rod through the hinge block. A elastic rope is fixedly connected to the front end of the contact rod. One end of the elastic rope away from the contact rod is fixedly connected to the bottom of the connecting plate. The fixing plate is fixedly connected to the inner bottom of the fixed seat, and a deceleration block is fixedly connected to the top of the fixing plate.

[0010] According to the above technical solution, the bottom of the contact rod is close to the top of the fixing plate, and the end of the limiting rod away from the connecting plate is close to the rear end of the contact rod. When the contact rod moves, it will contact the deceleration block on the top of the fixing plate, and the limiting rod prevents the contact rod from deflecting backward.

[0011] According to the above technical solution, the overall shape of the deceleration block is semi-cylindrical, and the material of the deceleration block is rubber. When the bottom of the contact rod is squeezed against the semi-cylindrical rubber deceleration block, resistance will be generated.

[0012] According to the above technical solution, the cleaning mechanism includes a vertical rod and a long rod. Both the vertical rod and the long rod are penetrated and rotatably connected by the connecting frame. The bottom of the vertical rod is fixedly connected to the central axis of the monofilament roller. A main gear is fixedly connected to the bottom of the vertical rod. A driven gear is fixedly connected to the top of the long rod. A rotating cylinder is fixedly connected to the surface of the long rod. A long groove is provided on the surface of the rotating cylinder. A telescopic spring is arranged inside the long groove. A brush is slidably connected inside the long groove through the telescopic spring.

[0013] According to the above technical solution, the main gear meshes with the driven gear. The bristles of the brush are made of carbon fiber material. When the main gear rotates, it will drive the driven gear to rotate. The carbon fiber bristles are soft in texture, which can ensure the cleaning effect and eliminate the static electricity on the outer wall of the monofilament.

[0014] A cabling method for a wire and cable cabling device includes the following steps:

[0015] S1: Wind the monofilaments required for cabling on the monofilament roller. Pass one end of it through the holes on the wire bundling disc and the central hole of the forming disc and wind it on the take-up roller. Start the motor to drive the rotating shaft to rotate. The rotation of the rotating shaft will drive the take-up roller to rotate and move back and forth repeatedly through the cooperation of components such as the round block and the hydraulic chamber for uniform winding. The monofilaments on the monofilament roller are pulled and thus rotate for unwinding. The rotation of the rotating rod drives the wire bundling disc to rotate to twist the monofilaments, and the setting of the forming disc facilitates the uniform twisting of the single wire cores.

[0016] S2: When the take-up roller moves backward and then is driven by the return spring to move forward and restore, when the contact rod squeezes against the deceleration block, a large resistance is generated to slow down the speed of the take-up roller when it moves forward and restores, improving the stability of the take-up roller for evenly winding the cable.

[0017] S3: When the single-filament roller rotates to unwind, the main gear rotates to drive the driven gear to rotate, thereby driving the long rod and the rotating cylinder thereon to rotate. The centrifugal force generated by the rotation of the rotating cylinder will also throw out the brush so that its bristles always adhere to the outer wall of the single filament for cleaning, removing surface impurities and eliminating static electricity.

[0018] The working principle and beneficial effects of the present invention are as follows:

[0019] 1. Through the setting of the uniform winding mechanism of the present invention, when the motor is started to drive the rotating shaft to rotate, the take-up roller will be driven to rotate synchronously through the cooperation between the round block, the slider and the chute. The rotation of the rotating shaft will also drive the rotating gear to rotate, and the rotation of the rotating gear will drive the rotating take-up roller to move backward through the cooperation of components such as the toothed rod, the hydraulic chamber, and the push rod. Subsequently, the return spring and the telescopic rod drive the take-up roller to move forward and restore, forming a cycle. By repeatedly moving back and forth while the take-up roller rotates, the cable can be evenly wound on the take-up roller, preventing the cable from being messy and hindering subsequent processing.

[0020] 2. Through the setting of the speed reduction mechanism of the present invention, the cooperation of components such as the contact rod, the elastic rope, and the deceleration block can slow down the speed of the take-up roller when it is driven by the return spring and the telescopic rod to move forward and restore, preventing the speed difference between the take-up roller moving backward and the take-up roller moving forward and restoring driven by the return spring from being too large, resulting in uneven winding of the cable, and effectively improving the stability of the take-up roller for evenly winding the cable.

[0021] 3. Through the setting of the cleaning mechanism of the present invention, when the motor is started to make the take-up roller rotate to wind the cable and the single-filament roller rotates to unwind the single filament thereon, it will also drive the rotating cylinder and the single-filament roller to rotate in opposite directions through the cooperation of components such as the main gear and the driven gear. The rotating cylinder and the single-filament roller rotating in opposite directions drive the brush to rotate to clean the single filament wound on the single-filament roller, removing surface impurities and eliminating static electricity. When the single filament wound on the single-filament roller gradually becomes thinner, the centrifugal force generated by the rotation of the rotating cylinder will also throw out the brush so that its bristles always adhere to the outer wall of the single filament, effectively achieving the cleaning effect. Description of the Drawings

[0022] The following further describes the present invention in detail with reference to the drawings and specific embodiments.

[0023] Figure 1 It is the three-dimensional front view of the overall structure of the present invention;

[0024] Figure 2It is a three-dimensional side view of the overall structure of the present invention;

[0025] Figure 3 It is a three-dimensional schematic diagram of the structure of the uniform winding mechanism of the present invention;

[0026] Figure 4 It is a three-dimensional sectional view of the structure of the uniform winding mechanism of the present invention;

[0027] Figure 5 It is a three-dimensional schematic diagram of the overall structure of the speed reduction mechanism of the present invention;

[0028] Figure 6 It is a three-dimensional schematic diagram of a partial structure of the speed reduction mechanism of the present invention;

[0029] Figure 7 It is a three-dimensional schematic diagram of the structure at the single-filament reel of the present invention;

[0030] Figure 8 It is a three-dimensional schematic diagram of the structure of the speed reduction mechanism of the present invention;

[0031] Figure 9 It is a three-dimensional sectional view of the structure of the speed reduction mechanism of the present invention.

[0032] In the figure: 1, workbench; 2, support; 3, rotating rod; 4, wire bundling reel; 5, single-filament reel; 6, forming reel; 7, connecting frame; 8, single-filament roller; 9, support frame; 10, cross bar; 11, bevel gear B; 12, uniform winding mechanism; 121, fixed seat; 122, motor; 123, rotating shaft; 124, telescopic cylinder; 125, return spring; 126, telescopic rod; 127, winding roller; 128, chute; 129, round block; 1210, slider; 1211, rotating gear; 1212, hydraulic chamber; 1213, pressing rod; 1214, toothed rod; 1215, push rod; 1216, ball; 1217, bevel gear A; 13, speed reduction mechanism; 131, connecting plate; 132, hinge block; 133, contact rod; 134, elastic rope; 135, limiting rod; 136, fixing plate; 137, deceleration block; 14, cleaning mechanism; 141, vertical rod; 142, main gear; 143, long rod; 144, driven gear; 145, rotating cylinder; 146, long slot; 147, telescopic spring; 148, brush; 15, transmission belt. Detailed implementation mode

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0034] Embodiment 1

[0035] such as Figures 1 to 6As shown in the figure, an embodiment of the present invention is: a wire and cable stranding device, which includes a workbench 1. A bracket 2, a single wire spool 5, a forming disc 6 and a support frame 9 are fixedly connected to the top of the workbench 1. A rotating rod 3 is rotatably connected to the side of the bracket 2. A stranding disc 4 is fixedly connected to the surface of the rotating rod 3. A connecting frame 7 is fixedly connected to the side of the single wire spool 5. A single wire roller 8 is rotatably connected to the inner side of the connecting frame 7. A cross bar 10 is rotatably connected to the top of the workbench 1 through the support frame 9. A transmission belt 15 is arranged on the surface of the cross bar 10. The rotating rod 3 is in transmission connection with the cross bar 10 through the transmission belt 15. A bevel gear B11 is fixedly connected to the side of the cross bar 10. A uniform winding mechanism 12 is arranged on the top of the workbench 1. A cleaning mechanism 14 is arranged on the inner side of the connecting frame 7; The uniform winding mechanism 12 includes a fixed seat 121. The fixed seat 121 is fixedly connected to the top of the workbench 1. A motor 122 is arranged inside the fixed seat 121. A rotating shaft 123 is fixedly connected to the motor 122 through its output shaft. One end of the inner side of the fixed seat 121 far away from the motor 122 is fixedly connected with a telescopic cylinder 124. A return spring 125 is arranged inside the telescopic cylinder 124. A telescopic rod 126 is slidably connected to the inside of the telescopic cylinder 124 through the return spring 125. One end of the telescopic rod 126 far away from the telescopic cylinder 124 is rotatably connected with a winding roller 127. A chute 128 is opened on the inner wall of the winding roller 127. One end of the rotating shaft 123 far away from the motor 122 is fixedly connected with a round block 129. A slider 1210 is fixedly connected to the surface of the round block 129. The slider 1210 is slidably connected with the chute 128. A rotating gear 1211 and a bevel gear A1217 are fixedly connected to the surface of the rotating shaft 123. The central position of the forming disc 6 and the central position of the rotating rod 3 are at the same height. The bevel gear B11 and the bevel gear A1217 are in a vertically meshing state in the initial state. The setting of the forming disc 6 facilitates the uniform stranding of the inner insulating wire cores. When the bevel gear A1217 rotates, it will drive the bevel gear B11 to rotate. A hydraulic chamber 1212 is fixedly connected to the inner bottom of the fixed seat 121. A pressure rod 1213 is slidably connected to the inner piston of one end of the hydraulic chamber 1212. A toothed rod 1214 is fixedly connected to the top of the pressure rod 1213. The rotating gear 1211 is an incomplete gear, and the teeth on the toothed rod 1214 are adapted to the teeth on the rotating gear 1211. When the rotating gear 1211 rotates and meshes with the teeth on the toothed rod 1214, it will drive the toothed rod 1214 to move downward. A push rod 1215 is slidably connected to the inner piston of the other end of the hydraulic chamber 1212. A ball 1216 is arranged at one end of the push rod 1215 far away from the hydraulic chamber 1212. The ball 1216 is in contact with the front end of the winding roller 127 in the initial state. The setting of the ball 1216 makes the friction between the ball 1216 and the winding roller 127 smaller when the winding roller 127 rotates, and will not affect the rotation of the winding roller 127. A speed reduction mechanism 13 is arranged on the top of the fixed seat 121. The speed reduction mechanism 13 includes a connecting plate 131 and a fixing plate 136. One end of the connecting plate 131 penetrates and is fixedly connected with the telescopic rod 126,At the bottom of the other end of the connecting plate 131, there are a hinge block 132 and a limiting rod 135. The other end bottom of the connecting plate 131 is hinged with a contact rod 133 through the hinge block 132. A flexible rope 134 is fixedly connected to the front end of the contact rod 133. The end of the flexible rope 134 away from the contact rod 133 is fixedly connected to the bottom of the connecting plate 131. The fixing plate 136 is fixedly connected to the inner bottom of the fixed seat 121. A deceleration block 137 is fixedly connected to the top of the fixing plate 136. The bottom of the contact rod 133 is close to the top of the fixing plate 136. The end of the limiting rod 135 away from the connecting plate 131 is close to the rear end of the contact rod 133. When the contact rod 133 moves, it will contact the deceleration block 137 on the top of the fixing plate 136. The limiting rod 135 prevents the contact rod 133 from deflecting backward. The overall shape of the deceleration block 137 is semi-cylindrical, and the material of the deceleration block 137 is rubber. When the bottom of the contact rod 133 is squeezed against the semi-cylindrical rubber deceleration block 137, resistance will be generated.,

[0036] In this embodiment, the single wires required for cabling are wound around the single wire roller 8. One end of the single wire passes through the holes on the wire bunching disc 4 and the central hole of the forming disc 6 and is wound around the take-up roller 127. The motor 122 is started to drive the rotation of the rotating shaft 123. The rotation of the rotating shaft 123 will drive the rotation of the round block 129. The rotation of the round block 129 will drive the rotation of the take-up roller 127 through the cooperation of the slider 1210 and the chute 128. When the take-up roller 127 rotates, it will also drive the rotation of the single wire roller 8 through the single wire, causing the single wire roller 8 to unwind. The rotation of the rotating shaft 123 will also drive the rotation of the bevel gear A1217. The rotation of the bevel gear A1217 will drive the rotation of the bevel gear B11. The rotation of the bevel gear B11 drives the rotation of the cross bar 10. The rotation of the cross bar 10 drives the rotation of the rotating rod 3 through the transmission belt 15. The rotation of the rotating rod 3 drives the rotation of the wire bunching disc 4 to twist the single wires. The setting of the forming disc 6 facilitates the uniformity of the single wire cores during twisting. Subsequently, the take-up roller 127 winds the cabled wire on the take-up roller 127. The rotation of the rotating shaft 123 will also drive the rotation of the rotating gear 1211. When the rotating gear 1211 rotates and meshes with the teeth on the tooth bar 1214, it will drive the tooth bar 1214 to move downward. The downward movement of the tooth bar 1214 will drive the downward movement of the pressure bar 1213. The downward movement of the pressure bar 1213 will drive the push rod 1215 to move backward through the hydraulic pressure in the hydraulic chamber 1212. The backward movement of the push rod 1215 drives the rotating take-up roller 127 to move backward through the ball 1216. The backward movement of the take-up roller 127 drives the telescopic rod 126 to move into the telescopic cylinder 124, and the return spring 125 is gradually tightened. When the rotating gear 1211 rotates to the part without teeth and disengages from the tooth bar 1214, the return spring 125 rebounds to drive the telescopic rod 126 to move forward. The forward movement of the telescopic rod 126 drives the take-up roller 127 to move forward and return to its original position. The forward movement of the take-up roller 127 to return to its original position drives the push rod 1215 to return to its original position. The hydraulic pressure in the hydraulic chamber 1212 drives the pressure bar 1213 and the tooth bar 1214 to move upward and return to their original positions, thus forming a cycle. By repeatedly moving back and forth while the take-up roller 127 rotates, the wire can be evenly wound on the take-up roller 127, preventing the wire from being disorderly and hindering subsequent processing.

[0037] When the telescopic rod 126 moves backward, it will drive the connecting plate 131 to move backward. When the connecting plate 131 moves backward, it will drive the contact rod 133 to move backward. During the process of the contact rod 133 moving backward, it will contact the deceleration block 137 on the top of the fixed plate 136. At this time, the contact rod 133 will be deflected forward by a certain angle under the force and will not be squeezed by the deceleration block 137 to generate a large resistance that affects the backward movement of the contact rod 133. Subsequently, the elastic rope 134 drives the contact rod 133 to return to its original position. When the subsequent return spring 125 rebounds and drives the telescopic rod 126 to move forward and return to its original position, the contact rod 133 moves forward and contacts the deceleration block 137. At this time, under the action of the limiting rod 135, the contact rod 133 cannot be deflected backward. At this time, the contact rod 133 will be squeezed by the deceleration block 137 to generate a large resistance, thereby slowing down the speed when the return spring 125 drives the telescopic rod 126 to move forward and return to its original position, and thus slowing down the speed when the winding roller 127 moves forward and returns to its original position, preventing the speed difference between the backward movement speed of the winding roller 127 and the speed when the return spring 125 drives the winding roller 127 to move forward and restore to cause uneven winding of the cable, and effectively improving the stability of the winding roller 127 for evenly winding the cable.

[0038] Embodiment 2

[0039] As Figures 1 to 9 shown, on the basis of the above embodiment, in another embodiment of the present invention, the cleaning mechanism 14 includes a vertical rod 141 and a long rod 143. Both the vertical rod 141 and the long rod 143 penetrate and are rotatably connected to the connecting frame 7. The bottom of the vertical rod 141 is fixedly connected to the central axis of the monofilament roller 8. A main gear 142 is fixedly connected to the bottom of the vertical rod 141. A driven gear 144 is fixedly connected to the top of the long rod 143. A rotating cylinder 145 is fixedly connected to the surface of the long rod 143. A long groove 146 is formed on the surface of the rotating cylinder 145. A telescopic spring 147 is arranged inside the long groove 146. A brush 148 is slidably connected to the inside of the long groove 146 through the telescopic spring 147. The main gear 142 meshes with the driven gear 144. The bristles of the brush 148 are made of carbon fiber material. When the main gear 142 rotates, it will drive the driven gear 144 to rotate. The bristles made of carbon fiber material are soft in texture, which can ensure the cleaning effect and can eliminate the static electricity on the outer wall of the monofilament.

[0040] In this embodiment, when the winding roller 127 rotates, it drives the single-filament roller 8 to rotate through the single filament. When the single-filament roller 8 unwinds, the rotation of the single-filament roller 8 drives the vertical rod 141 to rotate. The rotation of the vertical rod 141 drives the main gear 142 to rotate. The rotation of the main gear 142 drives the driven gear 144 to rotate. The rotation of the driven gear 144 drives the long rod 143 and the rotating cylinder 145 thereon to rotate, and the rotation direction is opposite to that of the single-filament roller 8. The reverse rotation of the rotating cylinder 145 drives the brush 148 to clean the outer wall of the single filament on the single-filament roller 8, removing surface impurities and eliminating static electricity. When the single filament wound on the single-filament roller 8 gradually becomes thinner, the centrifugal force generated by the rotation of the rotating cylinder 145 will also throw the brush 148 out so that its bristles always fit on the outer wall of the single filament, effectively achieving a cleaning effect.

[0041] A cabling method for a wire and cable cabling device includes the following steps:

[0042] S1: Wind the single filaments required for cabling on the single-filament roller 8, pass one end thereof through the holes on the wire bundling disc 4 and the central hole of the forming disc 6 and wind it on the winding roller 127. Turn on the motor 122 to drive the rotating shaft 123 to rotate. The rotation of the rotating shaft 123 will drive the winding roller 127 to rotate through the cooperation of components such as the round block 129 and the hydraulic chamber 1212 and move back and forth repeatedly for uniform winding. The single filament on the single-filament roller 8 is pulled and thus rotates to unwind. The rotation of the rotating rod 3 drives the wire bundling disc 4 to rotate to twist the single filaments, and the setting of the forming disc 6 facilitates the uniformity of the single wire cores during twisting;

[0043] S2: When the winding roller 127 moves backward and is driven by the return spring 125 to move forward and return, the contact rod 133 and the deceleration block 137 are squeezed to generate a large resistance to slow down the speed of the winding roller 127 when moving forward and returning, improving the stability of the winding roller 127 for uniformly winding the cable;

[0044] S3: When the single-filament roller 8 rotates to unwind, the main gear 142 rotates to drive the driven gear 144 to rotate, thereby driving the long rod 143 and the rotating cylinder 145 thereon to rotate. The centrifugal force generated by the rotation of the rotating cylinder 145 will also throw the brush 148 out so that its bristles always fit on the outer wall of the single filament for cleaning, removing surface impurities and eliminating static electricity.

[0045] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cable cabling device, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a bracket (2), a monofilament reel (5), a forming reel (6) and a support frame (9); the side of the bracket (2) is rotatably connected to a rotating rod (3); the surface of the rotating rod (3) is fixedly connected to a cable bundle reel (4); the side of the monofilament reel (5) is fixedly connected to a connecting frame (7); the inner side of the connecting frame (7) is rotatably connected to a monofilament roller (8); the top of the workbench (1) is rotatably connected to a cross bar (10) via the support frame (9); a transmission belt (15) is provided on the surface of the cross bar (10); the rotating rod (3) is transmission-connected to the cross bar (10) via the transmission belt (15); the side of the cross bar (10) is fixedly connected to a bevel gear B (11); the top of the workbench (1) is provided with a uniform winding mechanism (12); and the inner side of the connecting frame (7) is provided with a cleaning mechanism (14); The uniform winding mechanism (12) comprises a fixed seat (121), the fixed seat (121) being fixedly connected to the top of the workbench (1), a motor (122) being arranged on the inner side of the fixed seat (121), the motor (122) being fixedly connected to a rotating shaft (123) via its output shaft, a telescopic cylinder (124) being fixedly connected to an end of the inner side of the fixed seat (121) away from the motor (122), a return spring (125) being arranged inside the telescopic cylinder (124), a telescopic rod (126) being slidably connected to the inside of the telescopic cylinder (124) via the return spring (125), a winding roller (127) being rotatably connected to an end of the telescopic rod (126) away from the telescopic cylinder (124), a sliding groove (128) being provided on the inner wall of the winding roller (127), and a telescopic cylinder (123) being fixedly connected to an end of the inner side of the fixed seat (121) away from the motor (122). The end of the fixed seat (121) is fixedly connected to a round block (129); the surface of the round block (129) is fixedly connected to a slider (1210); the slider (1210) is slidably connected to the slide groove (128); the surface of the rotating shaft (123) is fixedly connected to a rotating gear (1211) and a bevel gear A (1217); the bottom of the interior of the fixed seat (121) is fixedly connected to a hydraulic chamber (1212); an internal piston at one end of the hydraulic chamber (1212) is slidably connected to a pressure rod (1213); the top of the pressure rod (1213) is fixedly connected to a gear rod (1214); the other end of the hydraulic chamber (1212) is slidably connected to a push rod (1215); a ball (1216) is provided at one end of the push rod (1215) away from the hydraulic chamber (1212); and a deceleration mechanism (13) is provided at the top of the fixed seat (121).

2. The wire and cable cabling equipment according to claim 1, characterized in that: The center position of the forming disk (6) and the center position of the rotating rod (3) are at the same height, and the bevel gear B (11) and the bevel gear A (1217) are in a vertical meshing state in an initial state.

3. The wire and cable cabling equipment according to claim 2, characterized in that: The rotating gear (1211) is an incomplete gear, and the teeth on the gear rod (1214) are matched with the teeth on the rotating gear (1211).

4. The wire and cable cabling equipment according to claim 3, characterized in that: In an initial state, one end of the ball (1216) away from the push rod (1215) contacts the front end of the winding roller (127).

5. The wire and cable cabling equipment according to claim 4, characterized in that: The deceleration mechanism (13) comprises a connecting plate (131) and a fixing plate (136); one end of the connecting plate (131) penetrates through and is fixedly connected to the telescopic rod (126); a hinge block (132) and a limiting rod (135) are provided at the bottom of the other end of the connecting plate (131); a contact rod (133) is hingedly connected to the bottom of the other end of the connecting plate (131) via the hinge block (132); an elastic rope (134) is fixedly connected to the front end of the contact rod (133); an end of the elastic rope (134) away from the contact rod (133) is fixedly connected to the bottom of the connecting plate (131); the fixing plate (136) is fixedly connected to the inner bottom of the fixing seat (121); and a deceleration block (137) is fixedly connected to the top of the fixing plate (136).

6. The wire and cable cabling equipment according to claim 5, characterized in that: The bottom of the contact rod (133) is close to the top of the fixing plate (136), and one end of the limiting rod (135) away from the connecting plate (131) is close to the rear end of the contact rod (133).

7. The wire and cable cabling equipment according to claim 6, characterized in that: The overall shape of the speed reduction block (137) is semi-cylindrical, and the material of the speed reduction block (137) is rubber.

8. The wire and cable cabling equipment according to claim 7, characterized in that: The cleaning mechanism (14) comprises a vertical rod (141) and a long rod (143), the vertical rod (141) and the long rod (143) both penetrate the connecting frame (7) and are rotatably connected, the bottom of the vertical rod (141) is fixedly connected to the central axis of the monofilament roller (8), the bottom of the vertical rod (141) is fixedly connected to a main gear (142), the top of the long rod (143) is fixedly connected to a slave gear (144), the surface of the long rod (143) is fixedly connected to a rotating drum (145), the surface of the rotating drum (145) is provided with a long groove (146), a telescopic spring (147) is arranged inside the long groove (146), and a brush (148) is slidably connected inside the long groove (146) via the telescopic spring (147).

9. The wire and cable cabling equipment according to claim 8, characterized in that: The main gear (142) is meshed with the slave gear (144), and the bristles of the brush (148) are made of carbon fiber material.

10. A cabling method for a wire and cable cabling device, using the wire and cable cabling device according to claim 9, characterized in that: The following steps are involved: S1: Winding the monofilaments required for cabling onto the monofilament roller (8), passing one end of the monofilaments through the hole on the cable bundle disk (4) and the central hole of the forming disk (6) and winding them onto the winding roller (127), turning on the motor (122) to drive the rotating shaft (123) to rotate, the rotating shaft (123) will drive the winding roller (127) to rotate through the cooperation of the round block (129) and the hydraulic chamber (1212) assembly, and move back and forth repeatedly to achieve uniform winding, while the monofilaments on the monofilament roller (8) are pulled to rotate for unwinding, the rotating rod (3) rotates to drive the cable bundle disk (4) to rotate to twist the monofilaments, and the setting of the forming disk (6) facilitates the uniform twisting of the monofilament cores; S2: When the winding roller (127) moves to the rear end and is driven by the return spring (125) to move back to the front end, the contact rod (133) and the deceleration block (137) are squeezed to generate resistance to slow down the speed of the winding roller (127) when it moves back to the front end, thereby improving the stability of the winding roller (127) in evenly winding the cable; S3: When the monofilament roller (8) rotates to unwind, the main gear (142) rotates to drive the slave gear (144) to rotate, thereby driving the long rod (143) and the rotating drum (145) thereon to rotate. The centrifugal force generated by the rotation of the rotating drum (145) will also throw out the brush (148) so that its bristles always adhere to the outer wall of the monofilament to clean it, remove surface impurities and eliminate static electricity.

Citation Information

Patent Citations

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