Aluminum alloy cable bridge multi-group packaging device and working method thereof

Abstract

The application discloses a kind of aluminium alloy cable bridge multi-group packaging device and its working method, containing base, the top of the base is fixedly installed with conveyor, the conveyor belt outside of conveyor is fixedly installed with baffle, the top of the base is fixedly installed with first support frame, the front side of the first support frame is fixedly installed with support plate, the rear side of the support plate is provided with first motor, the output end of the first motor is provided with rotating shaft, the side of the rotating shaft is fixedly installed with conversion plate, the side of the conversion plate is provided with suction cup, the top of the base is provided with placing frame, the top of the placing frame is fixedly installed with first air cylinder, the gas rod end of the first air cylinder is fixedly installed with push plate, the top of the first support frame is fixedly installed with fixed plate, the top of the fixed plate is provided with sliding groove, the top of the fixed plate is fixedly installed with second support frame, the application, conveniently and efficiently realizes packaging function.

Description

Technical Field

[0001] This invention relates to the field of cable trays, and is entitled "A Multi-Group Encapsulation Device for Aluminum Alloy Cable Trays and Its Working Method". Background Technology

[0002] Cable trays are available in various structures, including trough type, tray type, ladder type, and mesh type, and consist of supports, brackets, and installation accessories. Cable trays within buildings can be installed independently or laid on various building structures and pipe rack supports. They should feature simple structure, aesthetically pleasing appearance, flexible configuration, and convenient maintenance. All parts must be galvanized.

[0003] However, existing cable trays are packaged in packing boxes after manufacturing. But due to the easy bumps and knocks during loading or unloading, they are prone to rusting during transportation due to environmental factors, resulting in poor quality of the delivered products. Therefore, heat sealing is required for the cable trays. Existing heat sealing machines mostly require workers to manually wrap and heat seal, or heat seal the transport boxes after assembly, which is wasteful of manpower or not conducive to individual sales. Therefore, aligning and heat sealing two commonly used cable trays as a group can reduce bumps and knocks during disassembly and assembly and facilitate subsequent individual sales.

[0004] Therefore, it is necessary to provide a multi-group encapsulation device for aluminum alloy cable trays and its working method, which can achieve the encapsulation function. Summary of the Invention

[0005] The purpose of this invention is to provide a multi-group encapsulation device for aluminum alloy cable trays and its operating method, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a multi-group encapsulation device for aluminum alloy cable trays and its working method, comprising a base, a conveyor fixedly installed above the base, a partition fixedly installed on the outer side of the conveyor belt of the conveyor, a first support frame fixedly installed above the base, a support plate fixedly installed on the front side of the first support frame, a first motor arranged on the rear side of the support plate, a rotating shaft arranged at the output end of the first motor, a conversion plate fixedly installed on one side of the rotating shaft, a suction cup arranged on one side of the conversion plate, a placement frame arranged above the base, a first cylinder fixedly installed above the placement frame, and the cylinder's rod end... A push plate is fixedly installed. A fixed plate is fixedly installed above the first support frame. A sliding groove is provided above the fixed plate. A second support frame is fixedly installed above the fixed plate. A control compartment is fixedly installed above the second support frame. A second motor is fixedly installed on the front side of the control compartment. A first threaded rod is fixedly installed at the output end of the second motor. A first slider is threaded onto the outer side of the first threaded rod. The first slider and the control compartment are slidably connected. A first connecting rod is provided below the first slider. A first adapter plate is fixedly installed below the first connecting rod. A second cylinder is provided below the first adapter plate. A push plate is provided at the rod end of the second cylinder.

[0007] In one embodiment, a fourth motor is fixedly installed above the fixed plate, and a power gear is provided at the output end of the fourth motor. A heat sealing cylinder is connected to the upper bearing of the fixed plate, and a driven gear is provided on the rear side of the heat sealing cylinder. The power gear and the driven gear are meshed with each other. A rotating chamber is provided on the rear side of the driven gear, and an outlet is provided on the rear side of the rotating chamber. A blower is provided on the rear side of the outlet.

[0008] In one embodiment, a third motor is provided at the rear of the control compartment, and a second threaded rod is provided at the output end of the third motor. A second slider is threaded onto the outer side of the second threaded rod. The second slider is slidably connected to the control compartment. A second connecting rod is provided below the second slider, and a second adapter plate is provided below the second connecting rod. A third cylinder is provided at the rear of the second adapter plate. A control plate is fixedly installed at the rod end of the third cylinder. A lower clamping plate is provided at the front of the control plate, and a support plate is provided at the front of the lower clamping plate. An upper clamping plate is provided above the lower clamping plate.

[0009] In one embodiment, a third support frame is provided above the base, a grooved plate is provided above the third support frame, a fourth cylinder is fixedly installed on the inner side of the grooved plate, an extension rod is fixedly installed on the rod end of the fourth cylinder, an inclined plate is fixedly installed above the extension rod, and a delivery plate is provided above the grooved plate.

[0010] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention uses a conveyor and a placement frame to push two sets of cable trays, then uses a conversion plate to combine and interlock the two sets of cable trays, and then pushes and displaces the cable tray sets so that they are fitted with a heat-sealing film. The heat-sealing film is then aligned and heated by a heat-sealing cylinder, causing the heat-sealing film to shrink and wrap around the cable tray sets. After the cable tray sets are pulled out, they are pushed away, resulting in high overall efficiency. Attached Figure Description

[0011] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.

[0012] In the attached diagram:

[0013] Figure 1 This is a three-dimensional structural diagram of the entire front of the present invention;

[0014] Figure 2 This is a three-dimensional structural diagram of the overall side of the present invention;

[0015] Figure 3 This is a three-dimensional schematic diagram of the flipping mechanism of the present invention;

[0016] Figure 4 This is a three-dimensional structural diagram of a portion of the present invention;

[0017] Figure 5 This is a three-dimensional structural diagram of the inclined plate of the present invention;

[0018] In the diagram: 1. Base; 2. Conveyor; 3. Partition; 4. First support frame; 5. Support plate; 6. Conversion plate; 7. Rotating shaft; 8. First motor; 9. Suction cup; 10. First cylinder; 11. Push plate; 12. Placement rack; 13. Fourth motor; 14. Power gear; 15. Heat sealing cylinder; 16. Driven gear; 17. Rotating chamber; 18. Outlet; 19. Blower; 20. Second support frame; 21. Control chamber; 22. Second motor; 23. First slider; 24. First connecting rod 25. First adapter plate; 26. Second cylinder; 27. Push plate; 28. Third motor; 29. ​​Second slider; 30. Second connecting rod; 31. Second adapter plate; 32. Third cylinder; 33. Control plate; 34. Lower clamping plate; 35. Support plate; 36. Upper clamping plate; 37. Third support frame; 38. Groove plate; 39. Fourth cylinder; 40. Extension rod; 41. Inclined plate; 42. Fixing plate; 43. First threaded rod; 44. Second threaded rod; 45. Sliding groove; 46. Delivery plate. Detailed Implementation

[0019] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0020] Please see Figure 1-5This invention provides a technical solution: a multi-group encapsulation device for aluminum alloy cable trays and its working method, comprising a base 1, a conveyor 2 fixedly installed above the base 1, a partition 3 fixedly installed on the outer side of the conveyor belt of the conveyor 2, a first support frame 4 fixedly installed above the base 1, a support plate 5 fixedly installed on the front side of the first support frame 4, a first motor 8 arranged on the rear side of the support plate 5, a rotating shaft 7 arranged at the output end of the first motor 8, a conversion plate 6 fixedly installed on one side of the rotating shaft 7, a suction cup 9 arranged on one side of the conversion plate 6, a placement frame 12 arranged above the base 1, a first cylinder 10 fixedly installed above the placement frame 12, a push plate 11 fixedly installed at the air rod end of the first cylinder 10, and a fixing plate 4 fixedly installed above the first support frame 4. 2. A sliding groove 45 is provided above the fixed plate 42. A second support frame 20 is fixedly installed above the fixed plate 42. A control compartment 21 is fixedly installed above the second support frame 20. A second motor 22 is fixedly installed on the front side of the control compartment 21. A first threaded rod 43 is fixedly installed at the output end of the second motor 22. A first slider 23 is threaded onto the outer side of the first threaded rod 43. The first slider 23 and the control compartment 21 are slidably connected. A first connecting rod 24 is provided below the first slider 23. A first adapter plate 25 is fixedly installed below the first connecting rod 24. A second cylinder 26 is provided below the first adapter plate 25. A push plate 27 is provided at the rod end of the second cylinder 26. The first batch of bridge trays will be placed on the conveyor 2. The conveyor 2 will... The conveyor belt will push the partitions 3 forward, and each partition 3 will push one cable tray to the right. When the cable tray reaches the far right, the conveyor 2 stops, and the second batch of cable trays is placed on the placement rack 12. Then, the first cylinder 10 extends outward through the air rod to push the push plate 11 forward, thereby pushing the cable tray forward. When the conversion plate 6 rotates to the right, the first cylinder 10 starts, pushing the cable tray forward, so that one cable tray is pushed from the placement rack 12 to the suction cup 9. Then, the suction cup 9 starts to adsorb the cable tray. The first motor 8 starts, and drives the conversion plate 6 to rotate counterclockwise through the rotating shaft 7, so that the adsorbed cable tray flips and fits with the cable tray on the conveyor 2. Because the cable tray is concave, the two cable trays interlock on the inside after they are fitted together. Two cable trays form a group. At this time, the second motor 22 starts, driving the first threaded rod 43 to rotate. The first slider 23, which meshes with the threaded rod 43, will be driven to move back and forth because it is slidably connected to the control chamber 21. Before the cable trays are interlocked, the first slider 23 will move backward to above the conveyor 2 before the first batch of cable trays reaches the designated position. After the cable trays are assembled, the first motor 8 rotates in the opposite direction, driving the first slider 23 to move forward through the first threaded rod 43. At this time, the pusher plate 27 will also be driven forward, pushing the cable tray assembly from the conveyor 2 onto the sliding groove 45. After the cable tray assembly reaches the designated position, the second cylinder 26 starts to push the air rod outward, pushing the cable tray assembly into the heat sealing cylinder 15 through the pusher plate 27.This structure allows for the combination of two batches of cable trays, which are then pushed into the heat-sealing cylinder 15 in preparation for the heat-sealing operation. The overall process is convenient, quick, and highly practical.

[0021] A fourth motor 13 is fixedly installed above the fixed plate 42. A power gear 14 is provided at the output end of the fourth motor 13. A heat sealing cylinder 15 is connected to the upper bearing of the fixed plate 42. A driven gear 16 is provided at the rear side of the heat sealing cylinder 15. The power gear 14 and the driven gear 16 are meshed with each other. A rotating chamber 17 is provided at the rear side of the driven gear 16. An outlet 18 is provided at the rear side of the rotating chamber 17. A blower 19 is provided at the rear side of the outlet 18. When the cable tray assembly is covered with the heat sealing film, the fourth motor 13 starts and drives the driven gear 16 to rotate through the power gear 14. The driven gear 16 drives the rear rotating chamber 17 to rotate and together drive the heat sealing cylinder 15 to rotate. At this time, the heat sealing cylinder 15 is heated. The rotation heats the cable tray assembly covered with the heat sealing film, causing the heat sealing film to shrink and wrap the cable tray assembly. When the cable tray assembly is heat-sealed and pulled out from the outlet 18, the blower 19 will blow air to cool the cable tray assembly to prevent the heat sealing film from shifting or being damaged after being pulled out.

[0022] A third motor 28 is located at the rear of the control chamber 21. A second threaded rod 44 is located at the output end of the third motor 28. A second slider 29 is threaded onto the outer side of the second threaded rod 44. The second slider 29 is slidably connected to the control chamber 21. A second connecting rod 30 is located below the second slider 29. A second adapter plate 31 is located below the second connecting rod 30. A third cylinder 32 is located at the rear of the second adapter plate 31. A control plate 33 is fixedly mounted on the rod end of the third cylinder 32. A lower clamping plate 34 is located at the front of the control plate 33. A support plate 35 is located at the front of the lower clamping plate 34. An upper clamping plate 36 is located above the lower clamping plate 34. The heat shrink film is in a sleeve shape when ready. The worker will... The heat shrink film is placed on the tray 35. Then, the control panel 33 is operated to lower the upper clamping plate 36 to fit with the lower clamping plate 34. At this time, the top of the heat shrink film will be clamped. Then, before the cable tray assembly is pushed into the heat sealing cylinder 15, the third motor 28 is started. By rotating the second threaded rod 44, the second slider 29, which is slidably connected to the control compartment 21, is moved to the rear side, so that the tray 35 connected to it enters the heat sealing cylinder 15 to wait for the cable tray assembly to enter. At this time, the rear inlet of the heat sealing film is fitted with the top of the placement rack 12 and the height is slightly lower than the top of the placement rack 12. When the cable tray assembly is pushed in, the front end of the cable tray assembly will be inserted into the heat sealing film and finally fall onto the tray 35 by gravity, thus completing the heat sealing film fitting of the cable tray assembly.

[0023] A third support frame 37 is provided above the base 1, and a grooved plate 38 is provided above the third support frame 37. A fourth cylinder 39 is fixedly installed on the inner side of the grooved plate 38. An extension rod 40 is fixedly installed at the end of the air rod of the fourth cylinder 39. An inclined plate 41 is fixedly installed above the extension rod 40. A delivery plate 46 is provided above the grooved plate 38. After the heat-sealed cable tray assembly is pulled out from the outlet 18, the fourth cylinder 39 is activated. The retracting air rod drives the inner directional displacement of the extension rod 40, thereby pushing the cable tray assembly on the pallet 35 to detach from the pallet 35 through the inclined plate 41, thus completing the heat sealing of a set of cable trays. The overall practicality is high.

[0024] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection, the internal communication between two components, or the interaction between two components. Those skilled in the art can understand the meaning of the above terms in this application according to the specific circumstances.

[0025] The above provides a detailed description of an aluminum alloy cable tray multi-group encapsulation device and its working method provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A multi-group encapsulation device for aluminum alloy cable trays, comprising a base (1), characterized in that: A conveyor (2) is fixedly installed above the base (1). A partition (3) is fixedly installed on the outer side of the conveyor belt of the conveyor (2). A first support frame (4) is fixedly installed above the base (1). A support plate (5) is fixedly installed on the front side of the first support frame (4). A first motor (8) is provided on the rear side of the support plate (5). A rotating shaft (7) is provided at the output end of the first motor (8). A conversion plate (6) is fixedly installed on one side of the rotating shaft (7). A suction cup (9) is provided on one side of the conversion plate (6). A placement rack (12) is provided above the base (1). A first cylinder (10) is fixedly installed above the placement rack (12). A push plate (11) is fixedly installed at the end of the cylinder (10). A fixing plate (42) is fixedly installed above the first support frame (4). A sliding groove (45) is provided above the fixed plate (42). A second support frame (20) is fixedly installed above the fixed plate (42). A control compartment (21) is fixedly installed above the second support frame (20). A second motor (22) is fixedly installed on the front side of the control compartment (21). A first threaded rod (43) is fixedly installed at the output end of the second motor (22). A first slider (23) is threaded on the outer side of the first threaded rod (43). The first slider (23) and the control compartment (21) are slidably connected. A first connecting rod (24) is provided below the first slider (23). A first adapter plate (25) is fixedly installed below the first connecting rod (24). A second cylinder (26) is provided below the first adapter plate (25). A push plate (27) is provided at the rod end of the second cylinder (26).

2. The multi-group encapsulation device for aluminum alloy cable trays according to claim 1, characterized in that: A fourth motor (13) is fixedly installed above the fixed plate (42). A power gear (14) is provided at the output end of the fourth motor (13). A heat sealing cylinder (15) is connected to the upper bearing of the fixed plate (42). A driven gear (16) is provided on the rear side of the heat sealing cylinder (15). The power gear (14) and the driven gear (16) are meshed with each other. A rotating chamber (17) is provided on the rear side of the driven gear (16). An outlet (18) is provided on the rear side of the rotating chamber (17). A blower (19) is provided on the rear side of the outlet (18).

3. The multi-group encapsulation device for aluminum alloy cable trays according to claim 2, characterized in that: A third motor (28) is provided on the rear side of the control chamber (21). A second threaded rod (44) is provided at the output end of the third motor (28). A second slider (29) is engaged with the outer thread of the second threaded rod (44). The second slider (29) is slidably connected to the control chamber (21). A second connecting rod (30) is provided below the second slider (29). A second adapter plate (31) is provided below the second connecting rod (30). A third cylinder (32) is provided on the rear side of the second adapter plate (31). A control plate (33) is fixedly installed on the rod end of the third cylinder (32). A lower clamping plate (34) is provided on the front side of the control plate (33). A support plate (35) is provided on the front side of the lower clamping plate (34). An upper clamping plate (36) is provided above the lower clamping plate (34).

4. The multi-group encapsulation device for aluminum alloy cable trays according to claim 3, characterized in that: A third support frame (37) is provided above the base (1), and a grooved plate (38) is provided above the third support frame (37). A fourth cylinder (39) is fixedly installed on the inner side of the grooved plate (38), and an extension rod (40) is fixedly installed at the rod end of the fourth cylinder (39). An inclined plate (41) is fixedly installed above the extension rod (40), and a delivery plate (46) is provided above the grooved plate (38).

5. The operating method of the multi-group encapsulation device for aluminum alloy cable trays as described in claim 4, comprising the following steps: (1). The first batch of cable trays is placed on the conveyor (2). When the first batch of cable trays reaches the rightmost position, the conveyor (2) stops. The second batch of cable trays is placed on the placement rack (12). Then, the second batch of cable trays is pushed forward. The suction cup (9) is activated to adsorb the second batch of cable trays. The first motor (8) is activated to make the adsorbed cable trays flip and fit with the first batch of cable trays on the conveyor (2). After the first and second batches of cable trays are combined, the first motor (8) rotates in the opposite direction. After the cable tray group reaches the designated position, the second cylinder (26) is activated to push the air rod outward and push the cable tray group into the heat sealing cylinder (15). (2). After the cable tray assembly is covered with heat sealing film, the fourth motor (13) starts and drives the heat sealing cylinder (15) to rotate. The heat sealing cylinder (15) is heated and the cable tray assembly covered with heat sealing film is heated by rotation. After the cable tray assembly is heat sealed, it is pulled out from the outlet (18). The blower (19) will blow air to cool the cable tray assembly. (3). The worker places the heat-sealing film on the tray (35), then operates the control board (33) to hold the top of the heat-sealing film. Then the third motor (28) starts, and the tray (35) enters the heat-sealing cylinder (15) to wait for the cable tray assembly to enter. When the cable tray assembly is pushed in, the front end of the cable tray assembly will be inserted into the heat-sealing film and finally fall onto the tray (35) by gravity, thus completing the heat-sealing film assembly of the cable tray assembly. (4). After the heat-sealed cable tray assembly is pulled out from the outlet (18), the fourth cylinder (39) is started, pushing the cable tray assembly to detach from the support plate (35), thereby completing the heat sealing of a set of cable trays.

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