A blending device and method for semi-worsted ramie tencel products

Abstract

The application discloses a blending device and method for semi-worsted ramie tencel products, which comprises a feeding bin, two first transmission shafts are installed in the feeding bin, a feeding curtain is transmissionally installed between the two first transmission shafts, a feeding motor is installed on the feeding bin, a wool pressing roller is arranged above the feeding curtain, a first gear is installed at one end of the wool pressing roller and the output end of the feeding motor, and the two first gears are engaged, the device detects the resistance of the fiber raw material on the conveying curtain after opening, when the opening effect of the fiber raw material is poor, the resistance received by the detection rod will increase, the range of the connecting rod driving the triangular block to rotate will increase, when the connecting rod drives the triangular block to rise, the regulating member is limited by the triangular block, the two side adjusting knobs are driven to rotate, the output power of the transmission motor and the mixing motor is adjusted, the opening degree of the raw material is detected at regular time, and timely adjustment is conducted, and the opening effect of the raw material and the mixing effect are improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ramie tencel products, and particularly relates to a blending device and blending method for semi-worsted ramie tencel products. BACKGROUND

[0002] The blending device is a kind of equipment widely used in the textile industry, and its main function is to make fiber raw materials meet the requirements of opening and mixing through a series of mechanical operations and mixing processes. The fiber raw materials are first sent into the blending device, and these raw materials are usually fiber blocks or fiber bundles, which need to be further processed to meet the requirements of opening and mixing. The raw materials are torn into small pieces by the action of a series of rollers and cylinders and the impact and tearing action of the angle pins. In this process, the fibers are fully dispersed, and the originally tightly intertwined fiber bundles become loose, creating favorable conditions for subsequent mixing and processing. The opened raw materials are sent into the mixing device, and different colors, textures or types of fibers are uniformly mixed in the mixing device to meet the requirements of the product on the fiber properties.

[0003] Due to the great difference in performance between ramie fibers and tencel fibers, such as the large rigidity and poor cohesion of ramie fibers and the easy fibrillation of tencel fibers, it may be difficult to achieve good opening effect for both kinds of raw materials when blending ramie tencel products, resulting in the presence of some fiber blocks or limiting bundles after the opening of the fiber raw materials. These clumped fiber blocks or fiber bundles will cause uneven mixing of the fiber raw materials in the subsequent process, which will affect the quality and appearance of the final product, such as color difference, uneven fiber distribution, etc. Therefore, we propose a blending device and blending method for semi-worsted ramie tencel products. SUMMARY

[0004] The present application aims to provide a blending device and blending method for semi-worsted ramie tencel products to solve the problems raised in the background.

[0005] In order to achieve the above object, the present application provides the following technical scheme: a half worsted ramie tencel product blending device, comprising a feeding bin, a storage hopper fixedly installed on the upper end of the feeding bin, two first transmission shafts rotatably installed in the feeding bin, a wool feeding curtain transmissionally installed between the two first transmission shafts, a feeding motor fixedly installed on the feeding bin, one of the first transmission shafts fixedly connected with the output end of the feeding motor, a wool pressing roller arranged above the wool feeding curtain, first gears fixedly installed on one end of the wool pressing roller and the output end of the feeding motor, the two first gears being in engagement, an opening bin communicated with the outlet of the feeding bin, a cylinder rotatably installed in the opening bin, a plurality of working rollers and stripping rollers arranged above the cylinder, two wool feeding rollers rotatably installed at the inlet of the opening bin, a doffer rotatably installed at the outlet of the opening bin, a transmission motor fixedly installed in the opening bin, a transmission device arranged at the output end of the transmission motor, and a material conveying bin communicated with the outlet of the opening bin, two second transmission shafts rotatably installed in the material conveying bin, a wool feeding curtain transmissionally installed between the two second transmission shafts, a mixing bin arranged on one side of the outlet of the material conveying bin, and the inlet of the mixing bin fixedly connected with the outlet of the material conveying bin through a material conveying hopper.

[0006] The material conveying bin is provided with detection bins on both sides, each detection bin is fixedly installed with a limiting disc, the two limiting discs are fixedly connected with a transmission rod, one detection bin is fixedly installed with a transmission motor, the transmission motor is provided with a transmission mechanism for driving the transmission rod to rotate, the material conveying bin is slidably installed with a connecting rod, the connecting rod is fixedly installed with a plurality of detection rods, each detection rod is provided in a wedge shape on both sides, the connecting rod is rotatably installed with limiting pieces at both ends in the two detection bins, each limiting piece is fixedly installed with a plurality of springs, one end of each spring is fixedly connected to the inner wall of the top of the corresponding detection bin, each limiting piece is fixedly installed with a wedge-shaped block, each wedge-shaped block is rotatably installed on the connecting rod, each wedge-shaped block is provided with a wedge-shaped rod on both sides, each wedge-shaped rod is fixedly installed with a first telescopic rod, one end of each first telescopic rod is fixedly connected to the inner wall of the corresponding detection bin, each wedge-shaped rod is slidably installed with a second telescopic rod, one end of each second telescopic rod is fixedly installed with a clamping piece for limiting the connecting rod, the connecting rod is fixedly installed with a triangular block at both ends, each detection bin is rotatably installed with an adjusting knob on the inner wall, and each adjusting knob is provided with a triangular groove matched with the triangular block.

[0007] Preferably, the transmission device comprises chain wheels fixedly installed on the output end of the transmission motor, the doffer and the tin drum, chain wheels are fixedly installed on one of the second transmission shafts and one of the feed rollers, chains are transmissionally installed between the chain wheels, fourth gears are fixedly installed on the two feed rollers, and the two fourth gears are engaged.

[0008] Preferably, first and second toothed discs are fixedly installed on the tin drum, second gears engaged with the first toothed disc are fixedly installed on each of the working rollers, and third gears engaged with the second toothed disc are fixedly installed on each of the stripping rollers.

[0009] Preferably, a rotating shaft is rotationally installed in the feeding bin, a stripping rod is fixedly installed on the rotating shaft, a rotating plate is fixedly installed on one end of the rotating shaft, a rotating disc is fixedly installed on one of the first gears, a connecting rod is eccentrically rotationally installed on the rotating disc, and one end of the connecting rod is rotationally connected to one end of the rotating plate.

[0010] Preferably, a plurality of angle nails are fixedly installed on the lower end of the stripping rod, and the angle nails and the protruding teeth on the feed roller are cross-arranged.

[0011] Preferably, limit rings are rotationally installed on both ends of the connecting rod, and a guide groove for limiting the limit ring is arranged on each of the limit discs.

[0012] Preferably, each of the clamping pieces is arranged in a semicircular shape, a plurality of elastic blocks are fixedly installed on the inner wall of the clamping piece, clamping grooves for limiting the elastic blocks are arranged on both ends of the connecting rod, and the diameter of the elastic block is greater than the depth of the clamping groove.

[0013] Preferably, a sliding bead is fixedly installed on each of the second telescopic rods, and a sliding groove for limiting the sliding bead is arranged on each of the wedge-shaped rods.

[0014] Preferably, a mixing motor is fixedly installed on the mixing bin, a plurality of mixing plates are fixedly installed on the output end of the mixing motor, the mixing plates are arranged in a plurality of layers in a cross-arrangement, and the two sides of the mixing plates are arranged in a wedge shape.

[0015] A blending method of a blending device for semi-worsted ramie tencel products, specifically comprising the following steps:

[0016] S1, first, prepare the required raw materials and equipment, and ensure that the blending machine is in good condition and each part is in normal operation, and prepare the auxiliary tools;

[0017] S2, send the fiber raw materials into the blending device, and start the machine;

[0018] S3, the feeding motor drives the first gear and the first transmission shaft to rotate, the first transmission shaft drives the fiber feeding curtain to move, and the fiber raw material on the fiber feeding curtain is transported. At the same time, the meshing of the two first gears drives the pressing roller to rotate, and the fiber raw material on the fiber feeding curtain is pressed. One end of the connecting rod moves in a circular motion with the rotating disc, and the other end drives one end of the rotating plate to reciprocate, and the rotating shaft drives the fiber stripping rod to reciprocate. The angle nail on the fiber stripping rod can hook the excess fiber raw material on the fiber feeding curtain and pull it down, preventing too much fiber raw material from being transported to the subsequent opening device;

[0019] S4, the transmission motor drives the cylinder, the doffer, one of the fiber feeding rollers and one of the second transmission shafts to rotate. The two fiber feeding rollers 16 transport the fiber raw material on the fiber feeding curtain to the cylinder, and the cylinder transports the fiber raw material to the outlet of the opening bin. At the same time, the cylinder drives the working roller to rotate in the opposite direction of the stripping roller, and the working roller tears and opens the fiber raw material on the cylinder. At the same time, the stripping roller pulls down the fiber raw material hooked by the working roller and places it on the cylinder for transmission. After being torn by multiple working rollers, the raw material is opened. The doffer pulls down the fiber raw material on the cylinder and transports it to the fiber conveying curtain;

[0020] S5, the fiber conveying curtain transports the fiber raw material to the outlet of the conveying bin, and the fiber raw material enters the mixing bin through the feeding hopper. The mixing motor drives the mixing plate to rotate, and the fiber raw material is mixed. When the fiber raw material is transported in the conveying bin, the transmission motor drives the transmission rod and the two limit discs on it to rotate. When the gap of the limit disc rotates to the lower side, the tension of the spring will pull the limit piece and the connecting rod upward. When the gap of the limit disc rotates away from the lower side, the connecting rod drives the detection rod on it to move downward. The detection rod is inserted into the opened fiber raw material below, and the resistance of the fiber raw material movement drives the connecting rod to rotate. When the connecting rod moves downward, it will drive the two wedge-shaped blocks at its two ends to move downward, so that the two wedge-shaped rods drive one end of the second telescopic rod to move outward. The compression state of the second telescopic rod is gradually reset, and the end part of the clamping piece is released from the limiting of the connecting rod, so that the connecting rod can rotate according to the resistance received by the detection rod. When the connecting rod rises, it will drive the two wedge-shaped blocks at its two ends to move upward, and the wedge-shaped blocks release the limiting of the wedge-shaped rods. The two wedge-shaped rods move relatively and compress the second telescopic rod. Through the cooperation of the two clamping pieces, the connecting rod is limited, so that the connecting rod drives the two triangular blocks at its two ends to remain at the rotating angle when detecting downward. After the triangular block moves upward into the triangular groove of the adjusting knob, it will drive the adjusting knob to rotate, so that the output power of the transmission motor and the mixing motor is adjusted to improve the opening and mixing effect;

[0021] S6, when a batch of raw materials is processed, it is necessary to stop and clean and check to ensure that the equipment is in good condition for next use. It is also necessary to check the wear of the equipment. If there is damaged or severely worn parts, they should be replaced or repaired in time;

[0022] S7. Finished fiber products processed by the wool blending machine need to undergo quality inspection. Qualified finished products can be further processed or sold. Unqualified finished products need to be returned to the wool blending machine for reprocessing. The inspection results should be recorded in detail for subsequent analysis and improvement.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] 1. This invention utilizes a detection rod to detect the resistance of the opened fiber raw material on the conveyor curtain. When the opening effect of the fiber raw material is poor, the resistance experienced by the detection rod will increase, causing the connecting rod to drive the triangular block to rotate more. When the connecting rod drives the triangular block to rise, the triangular block limits the adjustment component, causing the adjustment knobs on both sides to rotate, thereby adjusting the output power of the transmission motor and the mixing motor. By periodically detecting the degree of opening of the raw material and making timely adjustments, the opening effect and mixing effect of the raw material are improved.

[0025] 2. This invention utilizes a feeding motor to drive a turntable to rotate, and an eccentrically connected rod to drive the rotating plate, rotating shaft, and de-firing rod to reciprocate. The corner nails on the de-firing rod scrape off excess fiber material from the feeding curtain, preventing the feeding curtain from carrying too much fiber material into the opening chamber and affecting the opening effect, thus ensuring the opening quality. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the internal structure of the feeding bin of the present invention;

[0028] Figure 3 This is a schematic diagram of the dehairing rod structure of the present invention;

[0029] Figure 4 This is a schematic diagram of the connecting rod and rotating plate structure of the present invention;

[0030] Figure 5 This is a schematic diagram of the internal structure of the delivery compartment of the present invention;

[0031] Figure 6 This is a schematic diagram of the drive motor structure of the present invention;

[0032] Figure 7 This is a schematic diagram of the internal structure of the mixing silo of the present invention;

[0033] Figure 8 This is a schematic diagram of the internal structure of the material conveying hopper of the present invention;

[0034] Figure 9 This is a schematic diagram of the transmission rod structure of the present invention;

[0035] Figure 10The schematic diagram of the internal structure of the detection bin of the present application;

[0036] Figure 11 The schematic diagram of the wedge block structure of the present application;

[0037] Figure 12 The schematic diagram of the structure of the connecting rod and the clamping piece of the present application;

[0038] Figure 13 The schematic diagram of the structure of the triangular block and the adjusting piece of the present application.

[0039] In the figure: 1-feeding bin; 2-storage hopper; 3-first transmission shaft; 4-feeding curtain; 5-feeding motor; 6-pressing roller; 7-first gear; 8-rotating disc; 9-connecting rod; 10-rotating plate; 11-rotating shaft; 12-mooring rod; 13-angel nail; 14-opening bin; 15-tin forest; 16-feeding roller; 17-working roller; 18-unraveling roller; 19-doffer; 20-second transmission shaft; 21-feeding curtain; 22-transmission motor; 23-first toothed disc; 24-second toothed disc; 25-second gear; 26-third gear; 27-chain wheel; 28-chain; 29-fourth gear; 30-mixing bin; 31-conveying hopper; 32-mixing motor; 33-mixing plate; 34-conveying bin; 35-connecting rod; 36-detection rod; 37-detection bin; 38-transmission motor; 39-transmission rod; 40-limiting disc; 41-guiding groove; 42-limiting ring; 43-limiting piece; 44-spring; 45-wedge block; 46-wedge rod; 47-first telescopic rod; 48-sliding groove; 49-sliding ball; 50-second telescopic rod; 51-clamping piece; 52-elastic block; 53-clamping groove; 54-triangular block; 55-triangular groove; 56-adjusting knob; 57-transmission mechanism. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0041] Please refer to Figures 1-13The application provides a kind of technical solutions: a half worsted ramie tencel product and wool device, including feeding bin 1, fixedly installed on the upper end of feeding bin 1 storage hopper 2, two first transmission shafts 3 are rotatably installed in feeding bin 1, feeding installation is installed between the two first transmission shafts 3 with wool curtain 4, feeding bin 1 is fixedly installed with feeding motor 5, one of the first transmission shafts 3 is fixedly connected with the output end of feeding motor 5, the upper portion of wool curtain 4 is provided with wool roller 6, one end of wool roller 6 and the output end of feeding motor 5 are fixedly installed with first gear 7, and the two first gears 7 are engaged, the rotation shaft 11 is rotatably installed in feeding bin 1, the rotation shaft 11 is fixedly installed with wool withdrawal rod 12, the lower end of wool withdrawal rod 12 is fixedly installed with a plurality of angle nails 13, and the angle nails 13 and the protruding teeth of wool curtain 4 are arranged in cross, so as to pull down the excess fiber raw material, and the fiber block or fiber bundle can be torn to a certain extent, so as to facilitate subsequent opening, one end of rotation shaft 11 is fixedly installed with rotation plate 10, one of the first gears 7 is fixedly installed with rotating disc 8, rotating disc 8 is eccentrically rotatably installed with connecting rod 9, one end of connecting rod 9 is rotatably connected with one end of rotation plate 10, when feeding motor 5 works, the first gear 7 at the output end of feeding motor 5 and the first transmission shaft 3 are rotated, the first transmission shaft 3 drives wool curtain 4 to move, and the fiber raw material on wool curtain 4 is transported, at the same time, the engagement of the two first gears 7 drives wool roller 6 to rotate, and the fiber raw material on wool curtain 4 is pressed by roller, so as to facilitate subsequent process of fiber raw material, when the first gear 7 drives rotating disc 8 to rotate, one end of connecting rod 9 moves along with rotating disc 8, the other end drives one end of rotation plate 10 to reciprocate, and the rotation shaft 11 drives the wool withdrawal rod 12 on it to reciprocate, the angle nails 13 on wool withdrawal rod 12 can hook the excess fiber raw material on wool curtain 4 and tear it down, to prevent too much fiber raw material from being transported into subsequent opening device and affecting the opening effect.

[0042] The outlet of the feeding bin 1 is communicated with an opening bin 14, the opening bin 14 is rotatably installed with a cylinder 15, a plurality of working rollers 17 and stripping rollers 18 are arranged above the cylinder 15, two feeding rollers 16 are rotatably installed at the inlet of the opening bin 14, a doffer 19 is rotatably installed at the outlet of the opening bin 14, a transmission motor 22 is fixedly installed on the opening bin 14, a transmission device is arranged at the output end of the transmission motor 22, a conveying bin 34 is further communicated with the outlet of the opening bin 14, two second transmission shafts 20 are rotatably installed in the conveying bin 34, a feeding curtain 21 is transmissionally installed between the two second transmission shafts 20, the transmission device comprises chain wheels 27 fixedly installed on the output end of the transmission motor 22 and the cylinder 15 and the doffer 19, one of the second transmission shafts 20 and one of the feeding rollers 16 are also fixedly installed with chain wheels 27, chain belts 28 are transmissionally installed between the chain wheels 27, fourth gears 29 are fixedly installed on the two feeding rollers 16 and engaged with each other, a first gear plate 23 and a second gear plate 24 are fixedly installed on the cylinder 15, second gears 25 engaged with the first gear plate 23 are fixedly installed on each working roller 17, third gears 26 engaged with the second gear plate 24 are fixedly installed on each stripping roller 18, when the transmission motor 22 works, the cylinder 15, the doffer 19, one of the feeding rollers 16 and one of the second transmission shafts 20 are driven to rotate through the transmission of the chain wheels 27 and the chain belts 28, the two feeding rollers 16 are driven to rotate in opposite directions through the engagement of the two fourth gears 29, and the fiber raw materials on the feeding curtain 4 are transported to the cylinder 15, when the cylinder 15 rotates, the fiber raw materials are transported to the outlet of the opening bin 14, and the first gear plate 23 and the second gear plate 24 are driven to rotate, the working rollers 17 and the stripping rollers 18 are driven to rotate in opposite directions through the engagement of the second gears 25 and the first gear plate 23 and the engagement of the third gears 26 and the second gear plate 24, the protrusions on the working rollers 17 and the protrusions on the cylinder 15 are matched to tear and open the fiber raw materials on the cylinder 15, at the same time, the stripping rollers 18 pull down the fiber raw materials hooked by the working rollers 17 and place them on the cylinder 15 for transmission, after being torn and opened by a plurality of working rollers 17, the raw materials are completely opened, the doffer 19 pulls down the fiber raw materials on the cylinder 15 and transports them to the feeding curtain 21, the second transmission shafts 20 drive the feeding curtain 21 to move and transport the fiber raw materials to the outlet of the conveying bin 34, a mixing bin 30 is arranged at one side of the outlet of the conveying bin 34, the inlet of the mixing bin 30 and the outlet of the conveying bin 34 are fixedly connected through a conveying hopper 31, a mixing motor 32 is fixedly installed on the mixing bin 30, a plurality of mixing plates 33 are fixedly installed at the output end of the mixing motor 32, the mixing plates 33 are arranged in multiple layers and cross each other, and the two sides thereof are arranged in wedge shapes, so as to intercept the raw materials and improve the mixing effect of the raw materials.

[0043] The detection bin 37 is arranged on both sides of the feeding bin 34, the limiting disc 40 is fixedly installed in each detection bin 37, the transmission rod 39 is fixedly connected between the two limiting discs 40, the transmission motor 38 is fixedly installed on one detection bin 37, the transmission mechanism 57 for driving the transmission rod 39 to rotate is arranged on the transmission motor 38 (the transmission mechanism 57 is a known structure, so the present application will not be described in detail), the connecting rod 35 is slidingly installed in the feeding bin 34, the connecting rod 35 is fixedly installed with a plurality of detection rods 36, the two sides of each detection rod 36 are arranged in a wedge shape to reduce the resistance of the fiber raw material to the detection rod 36, the two ends of the connecting rod 35 are located in the two detection bins 37 and are rotatably installed with the limiting piece 43, a plurality of springs 44 are fixedly installed on each limiting piece 43, one end of each spring 44 is fixedly connected to the top inner wall of the corresponding detection bin 37, the two ends of the connecting rod 35 are rotatably installed with the limiting ring 42, the guiding groove 41 for limiting the limiting ring 42 is arranged on each limiting disc 40, the transmission motor 38 drives the transmission rod 39 and the two limiting discs 40 to rotate, the elastic force of the spring 44 always pulls the limiting piece 43 and the connecting rod 35 upwards, the connecting rod 35 always sticks to the lower end of the limiting disc 40, when the gap of the limiting disc 40 rotates to the lower side, the pulling force of the spring 44 pulls the limiting piece 43 and the connecting rod 35 upwards, when the gap of the limiting disc 40 rotates away from the lower side, the limiting of the limiting ring 42 by the guiding groove 41 makes the connecting rod 35 drive the detection rod 36 downwards, the continuous rotation of the limiting disc 40 drives the detection rod 36 to reciprocate downwards, the detection rod 36 is inserted into the fiber raw material below and is subjected to the resistance of the fiber raw material, which drives the connecting rod 35 to rotate, the opening effect of the fiber raw material determines the resistance of the detection rod 36, if the opening effect is poor or there are fiber blocks or fiber bundles in the fiber raw material, the resistance of the detection rod 36 is larger, the rotation amplitude of the connecting rod 35 driven by the detection rod 36 increases, the wedge block 45 is fixedly installed on each limiting piece 43, the wedge block 45 is rotatably installed on the connecting rod 35, the wedge rod 46 is arranged on both sides of each wedge block 45, the first telescopic rod 47 is fixedly installed on each wedge rod 46, one end of each first telescopic rod 47 is fixedly connected to the inner wall of the corresponding detection bin 37, the second telescopic rod 50 is slidingly installed on each wedge rod 46, the sliding ball 49 is fixedly installed on each second telescopic rod 50, the sliding groove 48 for limiting the sliding ball 49 is arranged on each wedge rod 46, the clamping piece 51 for limiting the connecting rod 35 is fixedly installed on one end of each second telescopic rod 50, each clamping piece 51 is arranged in a semicircle, a plurality of elastic blocks 52 are fixedly installed on the inner wall of the semicircle, the clamping groove 53 for limiting the elastic block 52 is arranged on both ends of the connecting rod 35, the diameter of the elastic block 52 is larger than the depth of the clamping groove 53, the triangular block 54 is fixedly installed on both ends of the connecting rod 35,The adjusting knob 56 is rotatably installed on the inner wall of each detection bin 37, and two adjusting knobs 56 are used to adjust the power of the transmission motor 22 and the mixing motor 32 respectively. The triangular groove 55 on each adjusting knob 56 is matched with the triangular block 54. When the connecting rod 35 moves downward, the wedge-shaped blocks 45 at both ends of the connecting rod 35 move downward, and the inclined surfaces on both sides of the wedge-shaped blocks 45 are matched with the inclined surfaces of the wedge-shaped rods 46, so that the wedge-shaped rods 46 on both sides move outward, and the first telescopic rod 47 is compressed. At the same time, through the limiting of the sliding ball 49 by the sliding groove 48, the wedge-shaped rod 46 drives the second telescopic rod 50 to move outward, and the compression state of the second telescopic rod 50 is gradually reset, and the end part clamp 51 of the second telescopic rod 50 is released to limit the connecting rod 35, so that the connecting rod 35 can rotate according to the resistance received by the detection rod 36. When the connecting rod 35 rises, the wedge-shaped blocks 45 at both ends of the connecting rod 35 move upward, and the wedge-shaped blocks 45 release the limiting of the wedge-shaped rods 46, and the wedge-shaped rods 46 on both sides relatively move under the elastic force of the first telescopic rod 47, and the second telescopic rod 50 is compressed. Through the cooperation of the two clamps 51, the connecting rod 35 is limited, and the connecting rod 35 is limited by the elastic block 52 to the upper clamp groove 53, so that the connecting rod 35 drives the triangular blocks 54 at both ends to keep the rotation angle when detecting downward. When the connecting rod 35 moves upward, the clamps 51, the second telescopic rod 50 and the sliding ball 49 move upward along the sliding groove 48, so that the clamps 51 keep limiting the connecting rod 35. After the triangular blocks 54 move upward and enter the triangular grooves 55 of the adjusting knobs 56, the adjusting knobs 56 are rotated, and the angle of the triangular grooves 55 is consistent with the angle of the triangular blocks 54. When the connecting rod 35 moves up and down reciprocatingly, the two adjusting knobs 56 can be adjusted in time, so that the output power of the transmission motor 22 and the mixing motor 32 is adjusted. When the output power of the transmission motor 22 is reduced, the time of opening the fiber raw material in the opening bin 14 can be prolonged, and the opening effect is improved. When the output power of the mixing motor 32 is increased, the rotation speed of the mixing plate 33 can be increased, and the raw material can be mixed more uniformly.

[0044] Working principle: first, the fiber raw materials through the storage hopper 2 to the feeding bin 1, and then start the machine, feeding motor 5 work, will drive its output end of the first gear 7 and the first transmission shaft 3 rotation, the first transmission shaft 3 drive the feeding curtain 4 movement, the fiber raw materials on the feeding curtain 4 for conveying, at the same time through the meshing of two first gear 7, will drive the press roller 6 rotation, the fiber raw materials on the feeding curtain 4 for roller, facilitate the fiber raw materials for subsequent process, the first gear 7 drive the rotating disc 8 rotation, connecting rod 9 one end with rotating disc 8 for circular motion, the other end will drive the rotating plate 10 one end of the reciprocating swing, and make the rotating shaft 11 drive its above the back off the rod 12 reciprocating small amplitude rotation, the angle nail 13 on the back off the rod 12 can hook the excess fiber raw materials on the feeding curtain 4, and will be pulled down, to prevent too much fiber raw materials are transported to the subsequent opening device and affect the opening effect, transmission motor 22 work, through the chain wheel 27 and chain 28 transmission, will drive the cylinder 15, doff 19, one of the feeding roller 16 and one of the second transmission shaft 20 rotation, through the meshing of two fourth gear 29, two feeding roller 16 will be in opposite directions rotation, and will transport the fiber raw materials on the feeding curtain 4 to the cylinder 15, the cylinder 15 rotation will transport the fiber raw materials to the opening bin 14 outlet, at the same time drive its above the first tooth disc 23 and the second tooth disc 24 rotation, through the meshing of second gear 25 and first tooth disc 23, and the meshing of third gear 26 and second tooth disc 24, will drive the work roll 17 and the stripping roller 18 reverse rotation, the work roll 17 on the protruding teeth and the protruding teeth on the cylinder 15 cooperation, the fiber raw materials on the cylinder 15 for tearing open, at the same time stripping roller 18 will work roll 17 hook the fiber raw materials pulled down and placed on the cylinder 15 again for transmission, after the tearing of a plurality of work roll 17, raw material opening is completed, doff 19 will pull down the fiber raw materials on the cylinder 15, and transport to the delivery curtain 21, the second transmission shaft 20 rotation drive the delivery curtain 21 movement, and transport the fiber raw materials to the outlet of the material conveying bin 34, the fiber raw materials after the conveying bin 34 by the material hopper 31 into the mixing bin 30, mixing motor 32 drive its above the mixing plate 33 rotation, the fiber raw materials for mixing, the fiber raw materials in the conveying bin 34 transmission, transmission motor 38 will work, and drive the transmission rod 39 and its above two limit disc 40 rotation, the spring 44 always pull the limit piece 43 and the connecting rod 35 upward, the connecting rod 35 will always stick to the lower end of the limit disc 40, when the notch of the limit disc 40 rotation to the lower, the pulling force of the spring 44 will pull the limit piece 43 and the connecting rod 35 upward movement, when the notch of the limit disc 40 rotation away from its below, through the guide groove 41 to the limit of the limit ring 42, make the connecting rod 35 drive its above the detection rod 36 downward movement, limit disc 40 continuous rotation, will drive the detection rod 36 downward reciprocating motion, detection rod 36 inserted into the below opening fiber raw materials, will be affected by the resistance of the fiber raw materials movement, drive the connecting rod 35 rotation,The opening effect of the fiber raw material determines the resistance of the fiber raw material to the detection rod 36 when the fiber raw material moves. If the opening effect is not good, and there are fiber blocks or fiber bundles in the fiber raw material, the resistance of the fiber raw material to the detection rod 36 is larger, and the rotation range of the connecting rod 35 driven by the detection rod 36 will increase. When the connecting rod 35 moves downward, the two wedge-shaped blocks 45 at the ends of the connecting rod 35 will move downward. The inclined surfaces on both sides of the wedge-shaped block 45 cooperate with the inclined surfaces of the wedge-shaped rod 46, so that the two wedge-shaped rods 46 move outward, and the first telescopic rod 47 is compressed. At the same time, through the limiting of the sliding groove 48 to the sliding ball 49, the wedge-shaped rod 46 will drive the second telescopic rod 50 to move outward at one end, and the compression state of the second telescopic rod 50 is gradually reset, so that the end clamping piece 51 of the second telescopic rod 50 releases the limiting of the connecting rod 35, so that the connecting rod 35 can rotate according to the resistance received by the detection rod 36. When the connecting rod 35 rises, it will drive the two wedge-shaped blocks 45 at the ends to move upward, and the wedge-shaped block 45 releases the limiting of the wedge-shaped rod 46. The two wedge-shaped rods 46 move relatively under the elastic force of the first telescopic rod 47, and compress the second telescopic rod 50. Through the cooperation of the two clamping pieces 51, the connecting rod 35 is limited, and through the limiting of the elastic block 52 to the upper clamping groove 53 of the connecting rod 35, the connecting rod 35 drives the two triangular blocks 54 at the ends to remain at the rotation angle when detecting downward. When the connecting rod 35 moves upward, the clamping piece 51 and the second telescopic rod 50 and the sliding ball 49 move upward along the sliding groove 48, so that the clamping piece 51 remains limited to the connecting rod 35. After the triangular block 54 moves upward into the triangular groove 55 of the adjusting knob 56, it will drive the adjusting knob 56 to rotate, and the angle of the triangular groove 55 is consistent with the angle of the triangular block 54. When the connecting rod 35 moves up and down reciprocatingly, the two adjusting knobs 56 can be adjusted in time, so that the output power of the transmission motor 22 and the mixing motor 32 is adjusted. When the output power of the transmission motor 22 is reduced, the time for opening the fiber raw material in the opening bin 14 can be prolonged, the opening effect is improved, and the output power of the mixing motor 32 is increased, so that the rotation speed of the mixing plate 33 is increased, and the raw materials are mixed more uniformly.

[0045] A carding method of a carding device for semi-worsted ramie tencel products, specifically comprising the following steps:

[0046] S1, first, prepare the required raw materials and equipment, and ensure that the carding machine is in good condition and each part is in normal operation, and prepare the auxiliary tools;

[0047] S2, send the fiber raw material into the carding device and start the machine;

[0048] S3, the feeding motor 5 drives the first gear 7 and the first transmission shaft 3 to rotate, the first transmission shaft 3 drives the fiber raw material on the feeding curtain 4 to move, and the fiber raw material on the feeding curtain 4 is transported, and the meshing of the two first gears 7 drives the pressing roller 6 to rotate, the fiber raw material on the feeding curtain 4 is pressed, one end of the connecting rod 9 moves along with the rotating disc 8, the other end drives one end of the rotating plate 10 to reciprocate, and the rotating shaft 11 drives the fiber stripping rod 12 to reciprocate, the angle nail 13 on the fiber stripping rod 12 can hook the excess fiber raw material on the feeding curtain 4 and pull it down, so that too much fiber raw material is prevented from being transported to the subsequent opening device;

[0049] S4, the transmission motor 22 drives the cylinder 15, the doffer 19, one of the feeding rollers 16 and one of the second transmission shafts 20 to rotate, the two feeding rollers 16 transport the fiber raw material on the feeding curtain 4 to the cylinder 15, the cylinder 15 transports the fiber raw material to the outlet of the opening bin 14, and drives the working roller 17 to rotate in the opposite direction of the stripping roller 18, the working roller 17 tears and opens the fiber raw material on the cylinder 15, and the stripping roller 18 pulls down the fiber raw material hooked by the working roller 17 and places it on the cylinder 15 again for transmission, after being torn by multiple groups of working rollers 17, the raw material is opened, the doffer 19 pulls down the fiber raw material on the cylinder 15 and transports it to the delivery curtain 21;

[0050] S5, the delivery of the fiber raw material to the outlet of the delivery bin 34, and by the delivery hopper 31 into the mixing bin 30, the mixing motor 32 drives the mixing plate 33 on it to rotate, and the fiber raw material is mixed, when the fiber raw material is transported in the delivery bin 34, the transmission motor 38 drives the transmission rod 39 and the two limit plates 40 on it to rotate, when the gap of the limit plate 40 rotates to the lower side, the tension of the spring 44 will pull the limit piece 43 and the connecting rod 35 upward, when the gap of the limit plate 40 rotates away from the lower side, the connecting rod 35 drives the detection rod 36 downward, the detection rod 36 is inserted into the loosened fiber raw material below, and is driven by the resistance of the fiber raw material movement to rotate the connecting rod 35, when the connecting rod 35 moves downward, the two end wedge blocks 45 will move downward, the two side wedge rods 46 drive one end of the second telescopic rod 50 to move outward, the compression state of the second telescopic rod 50 is gradually reset, the end piece 51 of the second telescopic rod 50 is limited to the connecting rod 35, so that the connecting rod 35 can rotate according to the resistance of the detection rod 36, when the connecting rod 35 rises, the two end wedge blocks 45 will move upward, the wedge blocks 45 release the limit of the wedge rods 46, the two side wedge rods 46 move relatively and compress the second telescopic rod 50, through the cooperation of the two clamping pieces 51, the connecting rod 35 is limited, so that the connecting rod 35 drives the two end triangular blocks 54 to remain at the rotating angle when detecting downward, the triangular blocks 54 move upward into the triangular groove 55 of the adjusting knob 56, which drives the adjusting knob 56 to rotate, so that the output power of the transmission motor 22 and the mixing motor 32 is adjusted to improve the loosening and mixing effect;

[0051] S6, when a batch of raw materials is processed, it is necessary to stop and clean and check to ensure that the equipment is in good condition for next use, and it is also necessary to check the wear of the equipment, if there is damage or serious wear of the parts, it should be replaced or repaired in time;

[0052] S7, the fiber finished product processed by the carding machine needs to be quality inspected, the qualified finished product is processed or sold, and the unqualified finished product needs to be returned to the carding machine for reprocessing, and the test results are recorded in detail for subsequent analysis and improvement.

[0053] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or equipment.

[0054] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.

Claims

1. A blending device for semi-worsted ramie tencel products, comprising a feeding bin (1), a storage hopper (2) fixedly installed on the upper end of the feeding bin (1), characterized in that: The first transmission shaft (3) is rotatably installed in the feeding bin (1), the feeding motor (5) is fixedly installed on the feeding bin (1), one of the first transmission shafts (3) is fixedly connected with the output end of the feeding motor (5), the pressing roller (6) is arranged above the feeding roller (4), the first gear (7) is fixedly installed on one end of the pressing roller (6) and the output end of the feeding motor (5), and the two first gears (7) are engaged, the outlet of the feeding bin (1) is communicated with the opening bin (14), the tin forest (15) is rotatably installed in the opening bin (14), a plurality of working rollers (17) and stripping rollers (18) are arranged above the tin forest (15), two feeding rollers (16) are rotatably installed at the inlet of the opening bin (14), the doffer (19) is rotatably installed at the outlet of the opening bin (14), the transmission motor (22) is fixedly installed in the opening bin (14), the transmission device is arranged on the output end of the transmission motor (22), the outlet of the opening bin (14) is further communicated with the conveying bin (34), the second transmission shaft (20) is rotatably installed in the conveying bin (34), the feeding roller (21) is transmissionally installed between the two second transmission shafts (20), the mixing bin (30) is arranged on one side of the outlet of the conveying bin (34), and the inlet of the mixing bin (30) and the outlet of the conveying bin (34) are fixedly connected through the conveying hopper (31). The both sides of the conveying bin (34) are provided with detection bins (37), the limit plates (40) are fixedly installed in each detection bin (37), the transmission rods (39) are fixedly connected between the two limit plates (40), the transmission motor (38) is fixedly installed on one of the detection bins (37), the transmission mechanism (57) for driving the transmission rod (39) to rotate is arranged on the transmission motor (38), the connecting rods (35) are slidably installed in the conveying bin (34), the detection rods (36) are fixedly installed on the connecting rods (35), the both sides of each detection rod (36) are provided in a wedge shape, the both ends of the connecting rods (35) are located in the two detection bins (37) respectively, and the limit pieces (43) are rotatably installed, the spring (44) is fixedly installed on each limit piece (43), one end of each spring (44) is fixedly connected to the top inner wall of the corresponding detection bin (37), the wedge blocks (45) are fixedly installed on each limit piece (43), each wedge block (45) is rotatably installed on the connecting rod (35), the wedge rods (46) are arranged on the both sides of each wedge block (45), the first telescopic rods (47) are fixedly installed on each wedge rod (46), one end of each first telescopic rod (47) is fixedly connected to the inner wall of the corresponding detection bin (37), the second telescopic rods (50) are slidably installed on each wedge rod (46), the clamping pieces (51) for limiting the connecting rod (35) are fixedly installed on one end of each second telescopic rod (50), the triangular blocks (54) are fixedly installed on the both ends of the connecting rod (35), the adjusting knobs (56) are rotatably installed on the inner walls of each detection bin (37), and the triangular grooves (55) matched with the triangular blocks (54) are arranged on each adjusting knob (56).

2. A gilling device for semi-worsted ramie tencel product according to claim 1, characterized in that: The transmission device comprises chain wheels (27) fixedly installed on the output end of the transmission motor (22), the tin forest (15) and the doves (19), one of the second transmission shafts (20) and one of the wool feeding rollers (16) are also fixedly provided with chain wheels (27), the chain wheels (27) are drivingly installed with chains (28) therebetween, the fourth gears (29) are fixedly installed on the two wool feeding rollers (16), and the two fourth gears (29) are engaged.

3. A gilling device for semi-worsted ramie tencel product according to claim 2, characterized in that: The first toothed disc (23) and the second toothed disc (24) are fixedly installed on the tin forest (15), the second gears (25) engaged with the first toothed disc (23) are fixedly installed on each working roller (17), and the third gears (26) engaged with the second toothed disc (24) are fixedly installed on each stripping roller (18).

4. A gilling device for semi-worsted ramie tencel product according to claim 3, characterized in that: The feeding bin (1) is rotatably installed with a rotating shaft (11), the rotating shaft (11) is fixedly installed with a stripping rod (12), one end of the rotating shaft (11) is fixedly installed with a rotating plate (10), one of the first gears (7) is fixedly installed with a rotating disc (8), the rotating disc (8) is eccentrically rotatably installed with a connecting rod (9), one end of the connecting rod (9) is rotatably connected with one end of the rotating plate (10).

5. A gilling device for semi-worsted ramie tencel product according to claim 4, characterized in that: The stripping rod (12) is fixedly installed with a plurality of angle nails (13) at the lower end, and the angle nails (13) and the protruding teeth on the wool feeding curtain (4) are arranged in a cross shape.

6. A gilling device for semi-worsted ramie tencel product according to claim 5, characterized in that: The connecting rod (35) is rotatably installed with a limiting ring (42) at both ends, and the limiting disc (40) is provided with a guide groove (41) for limiting the limiting ring (42).

7. A gilling device for semi-worsted ramie tencel product according to claim 6, characterized in that: Each of the clamping pieces (51) is arranged in a semicircle, and a plurality of elastic blocks (52) are fixedly installed on the inner wall of the clamping piece (51), the connecting rod (35) is provided with a clamping groove (53) for limiting the elastic block (52) at both ends, and the diameter of the elastic block (52) is greater than the depth of the clamping groove (53).

8. A gilling device for semi-worsted ramie tencel product according to claim 7, characterized in that: Each of the second telescopic rods (50) is fixedly installed with a sliding ball (49), and each of the wedge-shaped rods (46) is provided with a sliding groove (48) for limiting the sliding ball (49).

9. A gilling device for semi-worsted ramie tencel product according to claim 8, characterized in that: The mixing bin (30) is fixedly installed with a mixing motor (32), the output end of the mixing motor (32) is fixedly installed with a plurality of mixing plates (33), the mixing plates (33) are arranged in a plurality of layers and arranged in a cross shape, and the two sides are arranged in a wedge shape.

10. A gilling device and gilling method of a semi-worsted ramie Tencel product according to claim 9, characterized in that: Specifically includes the following steps: S1, first, prepare the required raw materials and equipment, and ensure that the carding machine is intact and each part is in normal operation, and prepare the auxiliary tools; S2, the fiber raw material is sent into the carding device, and the machine is started; S3, the feeding motor (5) drives the first gear (7) and the first transmission shaft (3) to rotate, the first transmission shaft (3) drives the wool feeding curtain (4) to move, and the fiber raw material on the wool feeding curtain (4) is transported, and through the meshing of the two first gears (7), the pressing roller (6) is driven to rotate, and the fiber raw material on the wool feeding curtain (4) is pressed, the connecting rod (9) one end with rotating disc (8) circular motion, the other end will drive rotating plate (10) one end reciprocating swing, and make rotating shaft (11) drive its stripping rod (12) reciprocating small amplitude rotation, the angle nail (13) on the stripping rod (12) can hook the excess fiber raw material on the wool feeding curtain (4) and pull it down, to prevent too much fiber raw material from being transported to the subsequent opening device. S4, the transmission motor (22) drives the cylinder (15), the doffer (19), one of the feed roller (16) and one of the second transmission shaft (20) rotates, two feed rollers (16) transport the fiber raw material on the feed roller (4) to the cylinder (15), the cylinder (15) transports the fiber raw material to the outlet of the opening bin (14), while driving the working roller (17) to rotate reversely with the stripping roller (18), the working roller (17) tears and opens the fiber raw material on the cylinder (15), while the stripping roller (18) pulls down the fiber raw material hooked by the working roller (17) and places it on the cylinder (15) for transmission, after being torn by multiple working rollers (17), the raw material is opened, the doffer (19) pulls down the fiber raw material on the cylinder (15) and transports it to the delivery roller (21); S5, the delivery roller (21) transports the fiber raw material to the outlet of the conveying bin (34), and enters the mixing bin (30) through the conveying hopper (31), the mixing motor (32) drives the mixing plate (33) thereon to rotate, and the fiber raw material is mixed, when the fiber raw material is conveyed in the conveying bin (34), the transmission motor (38) drives the transmission rod (39) and the two limit plates (40) thereon to rotate, when the gap of the limit plate (40) rotates to the lower side, the tension of the spring (44) will pull the limit piece (43) and the connecting rod (35) upward, when the gap of the limit plate (40) rotates away from the lower side, the connecting rod (35) drives the detection rod (36) thereon to move downward, the detection rod (36) is inserted into the opened fiber raw material below, and is driven by the resistance of the fiber raw material to rotate the connecting rod (35), when the connecting rod (35) moves downward, the two wedge blocks (45) at the ends of the connecting rod (35) move downward, so that the two wedge rods (46) drive one end of the second telescopic rod (50) to move outward, the compression state of the second telescopic rod (50) is gradually reset, the end clamping piece (51) of the second telescopic rod (50) is released to limit the connecting rod (35), so that the connecting rod (35) can rotate according to the resistance of the detection rod (36), when the connecting rod (35) rises, the two wedge blocks (45) at the ends of the connecting rod (35) move upward, the wedge blocks (45) release the limit of the wedge rods (46), the two wedge rods (46) relatively move and compress the second telescopic rod (50), the two clamping pieces (51) limit the connecting rod (35), so that the connecting rod (35) drives the two triangular blocks (54) at the ends to keep the rotation angle when detecting downward, after the triangular blocks (54) move upward into the triangular groove (55) of the adjusting knob (56), the adjusting knob (56) is driven to rotate, so that the output power of the transmission motor (22) and the mixing motor (32) is adjusted to improve the opening and mixing effect; S6, when a batch of raw materials is processed, the machine needs to be stopped for cleaning and inspection to ensure that the equipment is in good condition next time, and the wear of the equipment also needs to be checked, and the damaged or severely worn parts should be replaced or repaired in time; S7, the finished fiber processed by the carding machine needs to be quality inspected, the qualified finished product is processed or sold, and the unqualified finished product needs to be returned to the carding machine for reprocessing, and the inspection results are recorded in detail for subsequent analysis and improvement.

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