A compacting device for road construction
By designing a compaction device for road construction, using rapidly rotating compaction components and silencer components, the problems of low compaction efficiency and high noise in the existing technology are solved, and the effects of efficient construction and low noise are achieved.
Patent Information
- Application Number
- CN202410946135.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-07-15
AI Technical Summary
The impact rollers in existing road construction have problems such as low compaction efficiency and high noise, which have affected construction efficiency and residents' quality of life.
Design a tamping device for road construction, which uses two driving wheels that are always in effective contact with the road surface under the action of counterweights to drive two compaction components to rotate rapidly, reducing the distance between compaction hammer points, increasing density, and reducing noise through Sound absorbing components.
The road compaction efficiency is improved, the construction time is reduced, the noise is reduced, the impact on residents' lives is avoided, the construction time is extended, and the construction efficiency is improved.
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Figure CN118563622B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of road construction, and in particular relates to a compacting device for road construction. Background Art
[0002] Road construction compaction refers to a series of mechanical compaction operations carried out during road construction to improve the stability and bearing capacity of the roadbed. These operations usually involve the use of heavy compaction hammers or other compaction equipment to repeatedly compact the soil to reduce the gaps between soil particles and increase the density and strength of the soil.
[0003] An impact roller is a type of compacting machine, also known as an impact compactor. It is a machine that continuously produces high-frequency, small-amplitude impact compaction on the ground through the rolling of a non-circular wheel surface. Compared with traditional vibratory rollers, impact rollers have the advantages of large compaction depth and high compaction effect.
[0004] There are two repetitive processes in compacting the road surface using an impact roller, namely, raising the wheel surface and hammering. These two processes are achieved by the traction of the engineering vehicle, that is, the raising and hammering of the wheel surface occur in the process of being pulled by the engineering vehicle, and the compaction hammering points on the ground after the wheel surface is raised are intermittent and discontinuous, and it takes several reciprocating cycles to complete the complete compaction of the ground, and the compaction efficiency is low.
[0005] Road rollers also have the disadvantage of being noisy, which has a great impact on the lives of surrounding residents during the construction process. Currently, many measures are taken to suppress the noise, but the most effective way is to scientifically arrange the construction time to avoid the rest time of surrounding residents, which leads to lower construction efficiency.
[0006] The present invention designs a compacting device for road construction to solve the above problems. Summary of the invention
[0007] Based on this, it is necessary to provide a compaction device for road construction to address the problems existing in the current road construction compaction equipment. The present invention drives two compaction components to rotate at a faster speed under the traction and pulling of a traction frame through two driving wheels that are always in effective contact with the road surface under the action of a counterweight, so that the distance between the compaction hammer points of the two compaction components on the road surface is effectively reduced, the density of the compaction hammer points of the compaction components on the road surface during rotation is increased, the number of times the roller repeatedly compacts the road surface is reduced, and the efficiency of the road surface compaction operation is improved. At the same time, during the process of the compaction component's rapid rotation relative to the road surface due to the traction of the traction frame, the crawler installed between the two side plates corresponding to the rotating arc part of the side plates is used to avoid the compaction component from generating sliding friction resistance with the ground after it completes a compaction hammer on the road surface, thereby further improving the rotation speed and compaction efficiency of the compaction component. When the two driving wheels in the present invention cannot rotate normally or the rotation amplitude is insufficient due to the failure of contact with the road surface, the two driving wheels can be driven to rotate normally and quickly by the transmission shaft connected to the main shaft of the engineering vehicle, so that the two driving wheels drive the two compaction components to rotate quickly with the movement of the engineering vehicle, thereby ensuring the compaction and hammering efficiency of the two compaction components on the road surface. The present invention prevents the noise generated by the two compaction components hammering the road surface from propagating far away through the first silencer component fixed to the traction frame and covered outside the two compaction components, and absorbs and weakens the noise through the water bag arranged on the inner wall of the second shell of the first silencer component, thereby achieving the purpose of eliminating or weakening the noise. The present invention inserts the second silencer component composed of many silencers into the ground to isolate the ground to be compacted and effectively absorbs the noise through the water poured into each silencer, so that the noise generated by the compaction and hammering of the ground by the compaction component in the present invention is limited to the scope of the construction site and will not be transmitted to the nearby residents' residences to affect the residents' rest. There is no need to set a specific construction time for the ground tamping construction to avoid the rest time of nearby residents, effectively extending the construction time, improving the construction efficiency, and accelerating the construction progress.
[0008] The above purpose is achieved through the following technical solutions:
[0009] A compacting device for road construction, used for compacting road surface, comprising:
[0010] Two compaction assemblies symmetrically distributed on the left and right are used for high-frequency hammering and compacting the road surface; the compaction assembly includes two side plates symmetrically distributed on the left and right, the outer edge of the side plate has three outer protrusions distributed at intervals of 120 degrees in the circumferential direction, the outer protrusion has a hammering arc for hammering the road surface and a rotating arc that forms relative sliding with the road surface after the hammering arc completes the hammering of the road surface, the two side plates are fixedly connected by a shaft sleeve, an impact block is fixedly connected between each pair of hammering arcs of the two side plates, and a resistance weakening structure is provided between each pair of rotating arcs of the two side plates for converting the relative sliding friction between the rotating arc and the road surface into rolling friction.
[0011] A traction drive assembly is used to tractionally drive two compaction assemblies to rotate rapidly and maintain the two compaction assemblies to perform high-frequency compaction hammering on the road surface; the traction drive assembly includes a traction frame with a front end hinged to the engineering vehicle, and two left-right symmetrical driving wheels are installed in the middle part of the traction frame through a first rotating shaft that is transmission-connected to the main shaft of the engineering vehicle, and a counterweight is provided on the traction frame to enable the driving wheels to effectively interact with the road surface, and a first shell is installed at the rear end of the traction frame, and a first slide seat slides around the first rotating shaft in the first shell, and a third rotating shaft that is transmission-connected to the first rotating shaft and is used to install two compaction assemblies is rotatably connected to the first slide seat.
[0012] The first sound insulation component is used to block the noise generated by the compaction component when hammering and compacting the road surface.
[0013] The second sound insulation component is used to block the construction noise from spreading to residents' homes.
[0014] In one of the embodiments, the first rotating shaft is rotatably arranged in two second rotating seats on the traction frame, and two first discs corresponding to and axially abutting against the driving wheels are fixedly mounted on the first rotating shaft, and a plurality of plugs evenly distributed circumferentially are fixedly mounted on the first disc, and the plugs cooperate with the slots on the driving wheels on the corresponding sides, and a locking nut is spirally connected to the first rotating shaft for locking the driving wheel to the first rotating shaft.
[0015] In one of the embodiments, a second rotating shaft perpendicular to the first rotating shaft is rotatably arranged inside the two first rotating seats on the traction frame, a second gear meshing with the first gear on the first rotating shaft is installed at one end of the second rotating shaft, the other end of the second rotating shaft is connected to a telescopic shaft via a cross universal joint, and the other end of the telescopic shaft is connected to a transmission shaft connected to the main shaft on the engineering vehicle via a cross universal joint.
[0016] In one of the embodiments, the wheel surface of the driving wheel is densely covered with wavy anti-skid grooves circumferentially, the top of each section of the anti-skid grooves is in an inclined state, and the inclination direction of the top of each section of the anti-skid grooves is opposite to the rotation direction of the driving wheel, ensuring that the driving wheel can effectively rotate with the anti-skid grooves and the road surface under the traction of the traction frame and effectively drive the two compaction components to rotate rapidly.
[0017] In one of the embodiments, the sleeve in the compaction assembly is sleeved on the third rotating shaft, and the third rotating shaft slides around the first rotating shaft in the first sliding groove of the side wall of the first shell, and the third rotating shaft is fixed with two second discs that correspond to the compaction assembly one by one and axially abut against each other, and the second discs are connected to the side plates of the compaction assembly through tightening bolts, and the third rotating shaft is spirally connected with a locking nut that locks the two side plates of the compaction assembly to the third rotating shaft.
[0018] In one of the embodiments, two left-right symmetrical first sprockets are fixedly mounted on the third rotating shaft, and the first sprockets are transmission-connected to the second sprocket fixedly mounted on the first rotating shaft via a chain, and a transmission ratio between the first sprocket and the second sprocket is greater than 1, thereby ensuring that the rotation speed of the compaction assembly is greater than the rotation speed of the driving wheel, thereby increasing the density of compaction hammer points of the compaction assembly on the road surface during rotation.
[0019] In one embodiment, the resistance weakening structure includes a plurality of first belt rollers and two second belt rollers, wherein the plurality of first belt rollers are installed between each pair of rotating arc portions of two side plates in the compacting assembly via a fixed first roller shaft, the first belt rollers are evenly arranged along the rotating arc portions, and the two second belt rollers are installed between each pair of rotating arc portions of two side plates in the compacting assembly via a fixed second roller shaft, tracks are wound around the first belt roller and the second belt roller, the limiting strip in the middle of the track cooperates with the middle annular groove of the first belt roller and the second belt roller, the winding outer diameter of the track on the first belt roller is larger than the outer diameter of the rotating arc portion, thereby ensuring that the rotating arc portion of the side plate in the compacting assembly will not come into contact with the road surface after the impact block between the hammering arc portions completes the hammering of the road surface, thereby eliminating the sliding friction between the rotating arc portion of the side plate and the road surface caused by the compacting assembly rotating faster than the driving wheel.
[0020] In one embodiment, the resistance reduction structure includes a plurality of first belt rollers and two second belt rollers, wherein the plurality of first belt rollers are installed between each pair of rotating arc portions of two side plates in the compaction assembly through a first roller shaft, the first belt rollers are evenly arranged along the rotating arc portions, and the two second belt rollers are installed between each pair of rotating arc portions of two side plates in the compaction assembly through a second roller shaft, and a second slide seat is rotatably provided at both ends of the first roller shaft or the second roller shaft, and the second slide seat slides radially along the rotating arc portion in a second slide groove on the side plate, and the second slide seat and the second The guide blocks and guide grooves are matched between the slide grooves. The first belt roller and the second belt roller between each pair of rotating arcs of the two side plates in the compaction assembly are wound with tracks. The limit strip in the middle of the tracks matches the middle annular grooves of the first belt roller and the second belt roller. The winding outer diameter of the track on the first belt roller is larger than the outer diameter of the rotating arc, ensuring that the rotating arc of the side plate in the compaction assembly will not come into contact with the road surface after the impact block between the hammering arc completes the hammering of the road surface, eliminating the sliding friction between the rotating arc of the side plate and the road surface caused by the compaction assembly rotating faster than the driving wheel. A reinforcing roller is installed between each pair of rotating arcs of the two side plates in the compaction assembly through a fixed third roller shaft. The reinforcing roller is in radial contact with the first belt roller so that the force exerted by the road surface on the first belt roller is transmitted to the reinforcing roller on the third roller shaft with higher strength, avoiding deformation of the first roller shaft where the first belt roller is located after long-term use.
[0021] In one embodiment, the first sound insulation component includes a second shell with an opening at the lower end, the second shell cover is arranged on the outside of the two compaction components and is fixed to the traction frame through a plurality of support rods, the front end of the second shell is provided with two movable grooves cooperating with the chain, the front lower end of the front side of the second shell is hinged with a front baffle cooperating with the road surface, the rear lower end of the second shell is hinged with a rear baffle cooperating with the road surface, both sides of the lower end of the second shell are provided with slats inserted into the road surface soil, the front end of the slats has a downward pressing inclined surface, and the inner wall of the second shell is provided with a water bag, and the water bag is composed of a plurality of small water cavities.
[0022] In one of the embodiments, the second sound insulation assembly includes a plurality of sound insulation tubes, which are arranged in a sequentially connected state around the ground where the construction is to be carried out, the lower end of each sound insulation tube has a cone tip for easy insertion into the road surface soil, the sound insulation tube is filled with water, the outer wall of each sound insulation tube has a slot, and the slots of adjacent sound insulation tubes are plugged in and matched along their axial direction.
[0023] The beneficial effects of the present invention are:
[0024] 1. The present invention drives two compacting assemblies to rotate at a faster speed under the traction of a traction frame by two driving wheels that are always in effective contact with the road surface under the action of a counterweight, so that the distance between the compacting hammer points of the two compacting assemblies on the road surface is effectively reduced, the density of the compacting hammer points of the compacting assemblies on the road surface during rotation is increased, the number of times the roller compacts the road surface repeatedly, and the efficiency of the road surface compaction operation is reduced. At the same time, during the process of the compacting assembly rotating rapidly relative to the road surface due to the traction of the traction frame, the crawler installed between the two side plates corresponding to the rotating arc part of the side plates is used to avoid the compacting assembly from generating sliding friction resistance with the ground after it completes one compaction hammering on the road surface, thereby further improving the rotation speed and compaction efficiency of the compacting assembly.
[0025] 2. When the two driving wheels in the present invention cannot rotate normally or autonomously due to failure of contact with the road surface or the rotation amplitude is insufficient, the two driving wheels can be driven to rotate normally and rapidly by the transmission shaft connected to the main shaft transmission of the engineering vehicle, so that the two driving wheels drive the two compaction assemblies to rotate rapidly with the movement of the engineering vehicle, thereby ensuring the compaction hammering efficiency of the two compaction assemblies on the road surface.
[0026] 3. The present invention prevents the noise generated by the two compaction components hammering the road surface from propagating to a distant place through a first silencer component fixed to the traction frame and covering the two compaction components, and absorbs and weakens the noise through a water bag arranged on the inner wall of the second shell of the first silencer component, thereby achieving the purpose of eliminating or weakening the noise.
[0027] 4. The present invention inserts a second silencer assembly consisting of many silencers into the ground to isolate the ground where compaction construction is required, and effectively absorbs noise through the water poured into each silencer, so that the noise generated by the compaction assembly of the present invention compacting and hammering the ground is limited to the construction site and will not be transmitted to nearby residents' homes to affect their rest. There is no need to set a specific construction time for ground tamping construction to avoid the rest time of nearby residents, which effectively extends the construction time, improves construction efficiency, and speeds up construction progress. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is an overall schematic diagram of the present invention.
[0029] Figure 2 It is an overall side sectional view of the present invention.
[0030] Figure 3 It is an overall top sectional view of the present invention.
[0031] Figure 4 It is a side sectional view of the first structural scheme of the compaction assembly in the present invention.
[0032] Figure 5 It is a schematic diagram of a driving wheel in the present invention.
[0033] Figure 6 It is a schematic diagram of a traction frame in the present invention.
[0034] Figure 7 It is the sound insulation tube and its cross-sectional view in the present invention.
[0035] Figure 8 It is a schematic diagram of the arrangement of the second sound insulation component in the present invention.
[0036] Fig. 9 It is a schematic diagram of the connection of the sound insulation tube in the second sound insulation component of the present invention.
[0037] Fig.10 It is a schematic diagram of the compaction assembly in the present invention.
[0038] Fig.11 It is a partial cross-sectional view of the first structural scheme of the compaction component in the present invention.
[0039] Fig.12 These are two partial cross-sectional views of the cooperation between the belt roller and the side plate of the compaction assembly in the present invention.
[0040] Fig.13 Detailed Description of the Invention The figure shows two side plates of the compaction assembly of the present invention and a cross-sectional view thereof.
[0041] Fig.14 It is a schematic diagram of the second shell structure in the present invention.
[0042] Fig.15It is a side sectional view of the second embodiment of the compaction assembly in the present invention.
[0043] Name of the label in the figure:
[0044] 101, traction frame; 102, first rotating seat; 103, second rotating seat; 104, first rotating shaft; 105, first disc; 106, plug; 107, first gear; 108, second gear; 109, second rotating shaft; 110, cross universal joint; 111, telescopic shaft; 113, transmission shaft; 114, driving wheel; 115, anti-skid pattern; 116, locking nut; 117, counterweight; 118, first housing; 119, first slide; 120, first sliding seat; 121, third rotating shaft; 122, second disc; 123, locking bolt; 124, first sprocket; 125, chain; 126, second chain; 127, road surface;
[0045] 200, compaction assembly; 201, side plate; 202, rotating arc; 203, hammering arc; 204, second slide; 205, bushing; 206, impact block; 207, first belt roller; 208, annular groove; 209, crawler; 210, limit strip; 211, reinforcement roller; 212, first roller shaft; 213, second slide; 214, second belt roller; 215, second roller shaft; 216, third roller shaft;
[0046] 300, first sound insulation component; 301, second shell; 302, slats; 303, downward pressing slope; 304, front baffle; 305, rear baffle; 306, movable groove; 307, water bag; 308, support rod;
[0047] 400. Second sound insulation component; 401. Sound insulation tube; 402. Slot. DETAILED DESCRIPTION
[0048] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0049] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0050] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0051] like Figure 1-15 As shown, a compacting device for road construction is used for compacting a road surface 127, comprising:
[0052] Two compaction assemblies 200 symmetrically distributed on the left and right are used for high-frequency hammering and compacting the road surface 127; the compaction assembly 200 includes two side plates symmetrically distributed on the left and right, the outer edge of the side plate 201 has three outer protrusions distributed at intervals of 120 degrees in the circumferential direction, the outer protrusions have hammering arcs 203 for compacting the road surface 127 and rotating arcs 202 for forming relative sliding with the road surface 127 after the hammering arcs 203 complete the hammering of the road surface 127, the two side plates 201 are fixedly connected by shaft sleeves 205, an impact block 206 is fixedly connected between each pair of hammering arcs 203 of the two side plates 201, and a resistance weakening structure for converting the relative sliding friction between the rotating arcs 202 and the road surface 127 into rolling friction is provided between each pair of rotating arcs 202 of the two side plates 201.
[0053] A pulling drive assembly is used to pull and drive two compaction assemblies 200 to rotate rapidly and maintain the two compaction assemblies 200 to perform high-frequency compaction hammering on the road surface 127; the pulling drive assembly includes a traction frame 101 whose front end is hinged to the engineering vehicle, and the middle part of the traction frame 101 is equipped with two left-right symmetrical driving wheels 114 through a first rotating shaft 104 that is transmission-connected to the main shaft of the engineering vehicle, and the traction frame 101 is provided with a counterweight 117 that enables the driving wheels 114 to effectively interact with the road surface 127, and the rear end of the traction frame 101 is installed with a first shell 118, and a first slide seat 120 is sliding around the first rotating shaft 104 in the first shell 118, and a third rotating shaft 121 that is transmission-connected to the first rotating shaft 104 and is used to install two compaction assemblies 200 is rotatably connected to the first slide seat 120.
[0054] The first sound insulation component 300 is used to block the noise generated by the absorbing and compacting component 200 when hammering and compacting the road surface 127 .
[0055] The second sound insulation component 400 is used to block the construction noise from propagating to the residents' residence.
[0056] The present invention drives two compacting assemblies 200 to rotate at a faster speed by two driving wheels 114 which are always in effective contact with the road surface 127 under the action of the counterweight 117 and are pulled by the traction frame 101, so that the distance between the compacting hammer points of the two compacting assemblies 200 on the road surface 127 is effectively reduced, the density of the compacting hammer points of the compacting assemblies 200 on the road surface 127 during the rotation process is increased, the number of times the roller repeatedly compacts the road surface 127 is reduced, and the efficiency of the compaction operation of the road surface 127 is improved. At the same time, during the process of the compacting assembly 200 rotating rapidly relative to the road surface 127 due to the traction of the traction frame 101, the crawler 209 installed between the two side plates 201 corresponding to the rotating arc 202 on the side plates 201 is used to avoid the compacting assembly 200 from generating sliding friction resistance with the ground after it completes a compaction hammering on the road surface 127, thereby further improving the rotation speed and compaction efficiency of the compacting assembly 200. When the two driving wheels 114 in the present invention cannot rotate normally or the rotation amplitude is insufficient due to the failure of contact with the road surface 127, the two driving wheels 114 can be driven to rotate normally and quickly by the transmission shaft 113 connected to the main shaft of the engineering vehicle, so that the two driving wheels 114 drive the two compaction assemblies 200 to rotate quickly with the movement of the engineering vehicle, thereby ensuring the compaction hammering efficiency of the two compaction assemblies 200 on the road surface 127. The present invention prevents the noise generated by the two compaction assemblies 200 hammering the road surface 127 from propagating to a distance through the first silencer assembly fixed to the traction frame 101 and covered outside the two compaction assemblies 200, and absorbs and weakens the noise through the water bag 307 arranged on the inner wall of the second shell 301 in the first silencer assembly, thereby achieving the purpose of eliminating or weakening the noise. The present invention inserts a second silencer assembly composed of many silencers into the ground to isolate the ground where compaction construction is required, and effectively absorbs noise through the water poured into each silencer, so that the noise generated by the compaction assembly 200 in the present invention compacting and hammering the ground is limited to the construction site and will not be transmitted to nearby residents' homes to affect their rest. There is no need to set a specific construction time for ground tamping construction to avoid the rest time of nearby residents, which effectively extends the construction time, improves construction efficiency, and speeds up construction progress.
[0057] In a further embodiment, Figure 1 , 2 As shown, the first rotating shaft 104 is rotatably set in the two second rotating seats 103 on the traction frame 101, and two first discs 105 corresponding to and axially abutting against the driving wheels 114 are fixedly installed on the first rotating shaft 104, and a plurality of plugs 106 evenly distributed in the circumferential direction are fixedly installed on the first disc 105, and the plugs 106 cooperate with the slots 402 on the corresponding side driving wheels 114, and a locking nut 116 is spirally connected to the first rotating shaft 104 for locking the driving wheel 114 to the first rotating shaft 104.
[0058] In a further embodiment, Figure 1 , 2 As shown, a second rotating shaft 109 perpendicular to the first rotating shaft 104 is rotatably arranged inside the two first rotating seats 102 on the traction frame 101, a second rotating shaft 109 is installed at one end of the second rotating shaft 109 with a second gear 108 meshing with the first gear 107 on the first rotating shaft 104, the other end of the second rotating shaft 109 is connected to a telescopic shaft 111 through a cross universal joint 110, and the other end of the telescopic shaft 111 is connected to a transmission shaft 113 connected to the main shaft transmission on the engineering vehicle through the cross universal joint 110.
[0059] In a further embodiment, Figure 5 As shown, the wheel surface of the driving wheel 114 is densely covered with wavy anti-skid grooves 115 in a circumferential direction, and the top of each section of the anti-skid grooves 115 is in an inclined state, and the inclination direction of the top of each section of the anti-skid grooves 115 is opposite to the rotation direction of the driving wheel 114, ensuring that the driving wheel 114 can effectively rotate with the anti-skid grooves 115 and the road surface 127 under the traction of the traction frame 101 and effectively drive the two compaction components 200 to rotate rapidly.
[0060] In a further embodiment, Figure 2 , 3 As shown in Figure 6, the sleeve 205 in the compaction component 200 is mounted on the third rotating shaft 121, and the third rotating shaft 121 slides around the first rotating shaft 104 in the first sliding groove 119 of the side wall of the first shell 118. The third rotating shaft 121 is fixed with two second discs 122 that correspond to the compaction component 200 and are axially abutted against each other. The second discs 122 are connected to the side plates 201 of the compaction component 200 through tightening bolts. The third rotating shaft 121 is spirally connected with a locking nut 116 that locks the two side plates 201 of the compaction component 200 to the third rotating shaft 121.
[0061] In a further embodiment, Figure 3 As shown, two left-right symmetrical first sprockets 124 are fixedly mounted on the third rotating shaft 121, and the first sprockets 124 are transmission-connected to the second sprocket fixedly mounted on the first rotating shaft 104 via a chain 125. The transmission ratio between the first sprocket 124 and the second sprocket is greater than 1, thereby ensuring that the rotation speed of the compaction component 200 is greater than the rotation speed of the driving wheel 114, thereby increasing the density of compaction hammer points of the compaction component 200 on the road surface 127 during rotation.
[0062] In a further embodiment, Fig.10 , 13As shown in Figures 15, the resistance reduction structure includes a plurality of first belt rollers 207 and two second belt rollers 214. The plurality of first belt rollers 207 are installed between each pair of rotating arcs 202 of two side plates 201 in the compaction assembly 200 through a fixed first roller shaft 212. The first belt rollers 207 are evenly arranged along the rotating arcs 202. The two second belt rollers 214 are installed between each pair of rotating arcs 202 of two side plates 201 in the compaction assembly 200 through a fixed second roller shaft 215. The first belt rollers 207 and the second belt rollers 214 are wound with tracks 209. The limiting strip 210 in the middle of the track 209 cooperates with the middle annular groove 208 of the first belt roller 207 and the second belt roller 214. The winding outer diameter of the track 209 on the first belt roller 207 is larger than the outer diameter of the rotating arc portion 202, ensuring that the rotating arc portion 202 of the side plate 201 in the compaction component 200 will not come into contact with the road surface 127 after the impact block 206 between the hammering arc portion 203 completes the hammering of the road surface 127, thereby eliminating the sliding friction between the rotating arc portion 202 of the side plate 201 and the road surface 127 caused by the rotation speed of the compaction component 200 being faster than the driving wheel 114.
[0063] In a further embodiment, Figure 4 , 11As shown in , 12 and 13, the resistance weakening structure includes a plurality of first belt rollers 207 and two second belt rollers 214, wherein the plurality of first belt rollers 207 are installed between each pair of rotating arc portions 202 of two side plates 201 in the compaction assembly 200 through a first roller shaft 212, and the first belt rollers 207 are evenly arranged along the rotating arc portions 202, and the two second belt rollers 214 are installed between each pair of rotating arc portions 202 of two side plates 201 in the compaction assembly 200 through a second roller shaft 215, and second slide seats 213 are rotatably provided at both ends of the first roller shaft 212 or the second roller shaft 215, and the second slide seat 213 slides in the second slide groove 204 on the side plate 201 along the radial direction of the rotating arc portion 202, and the second slide seat 213 and the second slide groove 204 are between them. The guide block and guide groove cooperate, and the first belt roller 207 and the second belt roller 214 between each pair of rotating arc portions 202 of the two side plates 201 in the compaction component 200 are wound with a track 209, and the limiting strip 210 in the middle of the track 209 cooperates with the middle annular groove 208 of the first belt roller 207 and the second belt roller 214, and the winding outer diameter of the track 209 on the first belt roller 207 is larger than the outer diameter of the rotating arc portion 202, ensuring that the rotating arc portion 202 of the side plate 201 in the compaction component 200 will not come into contact with the road surface 127 after the impact block 206 between the hammering arc portion 203 completes the hammering of the road surface 127, thereby eliminating the sliding friction between the rotating arc portion 202 of the side plate 201 and the road surface 127 caused by the rotation speed of the compaction component 200 being faster than the driving wheel 114. A reinforcing roller 211 is installed between each pair of rotating arc portions 202 of the two side plates 201 in the compaction assembly 200 via a fixed third roller shaft 216. The reinforcing roller 211 is in radial contact with the first belt roller 207 so that the force exerted by the road surface 127 on the first belt roller 207 is transmitted to the reinforcing roller 211 on the third roller shaft 216 with higher strength, thereby preventing the first roller shaft 212 on which the first belt roller 207 is located from being deformed after long-term use.
[0064] In a further embodiment, Figure 2 , 4 As shown in , 14, the first sound insulation component 300 includes a second shell 301 with an opening at the lower end, the second shell 301 is covered on the outside of the two compaction components 200 and is fixed to the traction frame 101 through a plurality of support rods 308, the front end of the second shell 301 is provided with two movable grooves 306 that cooperate with the chain 125, the front lower end of the front side of the second shell 301 is hinged with a front baffle 304 that cooperates with the road surface 127, the rear lower end of the second shell 301 is hinged with a rear baffle 305 that cooperates with the road surface 127, both sides of the lower end of the second shell 301 are provided with slats 302 that are inserted into the soil of the road surface 127, the front end of the slats 302 has a downward pressing inclined surface 303, the inner wall of the second shell 301 is provided with a water bag 307, and the water bag 307 is composed of a plurality of small water cavities.
[0065] In a further embodiment, Figure 7 , 8 As shown in Figure 9, the second sound insulation assembly 400 includes a plurality of sound insulation tubes 401, which are connected in sequence and arranged around the ground where the construction is to be carried out. The lower end of the sound insulation tube 401 has a cone tip for easy insertion into the soil of the road surface 127. The sound insulation tube 401 is filled with water. The outer wall of the sound insulation tube 401 has a slot 402, and the slots 402 of adjacent sound insulation tubes 401 are plugged in and matched along their axial direction.
[0066] The operation process of the present invention is as follows:
[0067] The two slats 302 in the first sound insulation component 300 are respectively inserted into the soil of the road surface 127, and the front baffle 304 and the rear baffle 305 at the front and rear ends of the second shell 301 are respectively in contact with the road surface 127 and swing back a certain distance, so that a sealed sound insulation space for the two compaction components 200 is formed between the second shell 301 and the road surface 127.
[0068] When the counterweight 117 is sufficient to ensure that the anti-skid grooves 115 on the two driving wheels 114 have sufficient grip on the road surface 127, as the engineering vehicle moves forward, the traction frame 101 drives the two driving wheels 114 to rotate under the traction of the engineering vehicle, and the two driving wheels 114 drive the first rotating shaft 104 to rotate synchronously. The first rotating shaft 104 drives the third rotating shaft 121 to rotate at a faster speed through the two second sprockets, the chain 125 and the first sprocket 124. The third rotating shaft 121 drives the two compaction assemblies 200 to rotate synchronously. During the rotation of the two compaction assemblies 200, the compaction assembly 200 will drive the third rotating shaft 121 to reciprocate around the first rotating shaft 104 due to its structure. The third rotating shaft 121 drives the first slide seat 120 to slide back and forth around the first rotating shaft 104 in the first shell 118.
[0069] When the traction frame 101 pulls the two compaction assemblies 200 to rotate forward, the slats 302 at the lower end of the second shell 301 in the first sound insulation assembly 300, under the action of the downward pressing slope 303 at its front end and the soil, enable the second shell 301 to always maintain a spatial seal for the two compaction assemblies 200, ensuring that the noise generated by the two compaction assemblies 200 when compacting and hammering the road surface 127 is isolated and effectively absorbed by the water in the water bag 307 on the inner wall of the second shell 301.
[0070] During the rotation of the two compaction assemblies 200, the hammer arc 203 at the location of the impact block 206 in the compaction assembly 200 is driven by the impact block 206 to drop suddenly from the adjacent rotating arc 202 to hammer and compact the road surface 127. Since the rotation speed of the compaction assembly 200 is greater than the rotation speed of the driving wheel 114 and the maximum outer diameter of the compaction assembly 200 is greater than the outer diameter of the driving wheel 114, the rotating arc 202 in the compaction assembly 200 will slide relative to the road surface 127 after the hammer arc 203 completes the hammering and compaction of the road surface 127. The outer diameter of is larger than the outer diameter of the rotating arc portion 202 on the side plate 201, so that the rotating arc portion 202 of the two side plates 201 in the compaction component 200 will not contact the road surface 127 after the hammering arc portion 203 completes the hammering and compaction of the road surface 127. The track 209 will drive the corresponding set of second belt rollers 214 and the first belt roller 207 to rotate due to the rapid rotation of the compaction component 200, and there will be no relative sliding between the track 209 and the road surface 127, thereby avoiding the generation of sliding friction resistance between the side plate 201 of the compaction component 200 and the road surface 127, thereby improving the rotation efficiency of the compaction component 200 and the compaction hammering efficiency of the road surface 127.
[0071] When the counterweight 117 is insufficient to ensure that the anti-skid grooves 115 on the two driving wheels 114 have sufficient grip on the road surface 127, a connection is established between the transmission shaft 113 and the main shaft on the engineering vehicle. As the engineering vehicle moves forward, the traction frame 101 drives the two driving wheels 114 to rotate under the traction of the engineering vehicle. At the same time, the main shaft on the engineering vehicle drives the first rotating shaft 104 to rotate through the transmission shaft 113, the cross universal joint 110, the telescopic rod and the second rotating shaft 109, so that the first rotating shaft 104 drives the two compaction assemblies 200 to rotate effectively and quickly through the two second sprockets, the chain 125 and the first sprocket 124, and the third rotating shaft 121, thereby ensuring that the two compaction assemblies 200 perform high-frequency and effective hammer compaction on the road surface 127.
[0072] Before the road surface 127 or the ground is hammered and compacted, the second sound insulation component 400 is used to form a fence around the road surface 127 or the ground to be hammered and compacted, so that each sound insulation tube 401 is inserted into the soil of the road surface 127 or the ground to a certain depth, so that the slots 402 of adjacent sound insulation tubes 401 are plugged into each other to complete the connection of adjacent sound insulation tubes 401. After the sound insulation tubes 401 are inserted into the soil, water is poured into the sound insulation tubes 401. When the two compaction components 200 hammer and compact the ground or road surface 127 under the traction of the engineering vehicle, the fundamental cause of the noise, that is, the vibration generated by the two compaction components 200 hammering and compacting the road surface 127, will be effectively absorbed by the water in the sound insulation tube 401, thereby blocking the noise generated in the process of hammering and compacting the road surface 127 or the ground of the present invention from being transmitted to nearby residents' homes. There is no need to set a specific construction time for the ground tamping construction to avoid the rest time of nearby residents, which effectively extends the construction time, improves the construction efficiency, and speeds up the construction progress.
Claims
1. A road construction compaction device, used for road surface compaction construction, characterized in that: include: Two compaction assemblies symmetrically distributed on the left and right are used for high-frequency hammer compaction of the road surface; the compaction assemblies include two side plates symmetrically distributed on the left and right, the outer edges of the side plates have three convex parts distributed at intervals of 120 degrees in the circumferential direction, the convex parts have hammer arc parts for hammering the road surface and rotating arc parts that form relative sliding with the road surface after the hammer arc parts complete hammering the road surface, the two side plates are fixedly connected by shaft sleeves, an impact block is fixedly connected between each pair of hammer arc parts of the two side plates, and a resistance weakening structure is provided between each pair of rotating arc parts of the two side plates to convert the relative sliding friction between the rotating arc parts and the road surface into rolling friction; A pulling drive assembly is used to pull and drive the two compaction assemblies to rotate quickly and keep the two compaction assemblies to perform high-frequency compaction hammering on the road surface; the pulling drive assembly includes a traction frame whose front end is hinged to the engineering vehicle, and the middle part of the traction frame is equipped with two left-right symmetrical driving wheels through a first rotating shaft that is transmission-connected to the main shaft of the engineering vehicle, and the traction frame is provided with a counterweight that enables the driving wheels to effectively interact with the road surface, and the rear end of the traction frame is equipped with a first shell, and a first slide seat is slidable around the first rotating shaft in the first shell, and a third rotating shaft that is transmission-connected to the first rotating shaft and used to install the two compaction assemblies is rotatably connected to the first sliding seat; A first sound insulation component is used to block the noise generated by the compaction component when hammering and compacting the road surface; The second sound insulation component is used to block the construction noise from spreading to residents' homes; The resistance weakening structure includes a plurality of first belt rollers and two second belt rollers, wherein the plurality of first belt rollers are installed between each pair of rotating arc portions of two side plates in the compacting assembly through a first roller shaft, the first belt rollers are evenly arranged along the rotating arc portion, and the two second belt rollers are installed between each pair of rotating arc portions of two side plates in the compacting assembly through a second roller shaft, and both ends of the first roller shaft or the second roller shaft are rotatably provided with a second slide seat, and the second slide seat slides radially in the second slide groove of the side plate along the rotating arc portion, and the second slide seat and the second slide groove are matched with a guide block guide groove, and the first belt roller and the second belt roller between each pair of rotating arc portions of the two side plates in the compacting assembly are wound with a track, and the limiting strip in the middle of the track cooperates with the middle annular groove of the first belt roller and the second belt roller, and the winding outer diameter of the track on the first belt roller is larger than the outer diameter of the rotating arc portion, and a reinforcing roller is installed between each pair of rotating arc portions of the two side plates in the compacting assembly through a fixed third roller shaft, and the reinforcing roller is in radial contact with the first belt roller.
2. A road construction compaction device according to claim 1, characterized in that: The first rotating shaft is rotatably arranged in two second rotating seats on the traction frame, and two first discs corresponding to and axially abutting against the driving wheels are fixedly mounted on the first rotating shaft, and a plurality of plugs evenly distributed circumferentially are fixedly mounted on the first disc, and the plugs cooperate with the slots on the driving wheels on the corresponding sides, and a locking nut is spirally connected to the first rotating shaft for locking the driving wheel to the first rotating shaft.
3. A road construction compaction device according to claim 1, characterized in that: A second rotating shaft perpendicular to the first rotating shaft is rotatably arranged in the two first rotating seats on the traction frame, a second gear meshing with the first gear on the first rotating shaft is installed at one end of the second rotating shaft, the other end of the second rotating shaft is connected to a telescopic shaft through a cross universal joint, and the other end of the telescopic shaft is connected to a transmission shaft connected to the main shaft on the engineering vehicle through a cross universal joint.
4. A road construction compaction device according to claim 1, characterized in that: The wheel surface of the driving wheel is densely covered with wavy anti-skid patterns circumferentially, the top of each section of the anti-skid patterns is in an inclined state, and the inclination direction of the top of each section of the anti-skid patterns is opposite to the rotation direction of the driving wheel.
5. A road construction compaction device according to claim 1, characterized in that: The shaft sleeve in the compaction assembly is sleeved on the third rotating shaft, and the third rotating shaft slides around the first rotating shaft in the first sliding groove of the side wall of the first shell, and the third rotating shaft is fixed with two second discs which correspond to the compaction assembly and are axially abutted against each other, and the second discs are connected to the side plates of the compaction assembly through tightening bolts, and the third rotating shaft is spirally connected with a locking nut which locks the two side plates of the compaction assembly to the third rotating shaft.
6. A road construction compaction device according to claim 1, characterized in that: The third rotating shaft is fixedly provided with two left-right symmetrical first sprockets, the first sprockets are drivingly connected to the second sprockets fixedly provided on the first rotating shaft via a chain, and the transmission ratio between the first sprocket and the second sprocket is greater than 1.
7. A road construction compaction device according to claim 1, characterized in that: The first sound insulation component includes a second shell with an opening at the lower end, the second shell cover is arranged on the outside of the two compaction components and is fixed to the traction frame through a plurality of support rods, the front end of the second shell is provided with two movable grooves cooperating with the chain, the front lower end of the front side of the second shell is hinged with a front baffle cooperating with the road surface, the rear lower end of the second shell is hinged with a rear baffle cooperating with the road surface, both sides of the lower end of the second shell are provided with slats inserted into the road surface soil, the front end of the slats has a downward pressing inclined surface, the inner wall of the second shell is provided with a water bag, and the water bag is composed of a plurality of small water cavities.
8. A road construction compaction device according to claim 1, characterized in that: The second sound insulation assembly includes a plurality of sound insulation tubes, which are connected in sequence and arranged around the ground where the construction is to be carried out. The lower end of the sound insulation tube has a cone tip for easy insertion into the road surface soil. The sound insulation tube is filled with water. The outer wall of the sound insulation tube has a slot, and the slots of adjacent sound insulation tubes are plugged in and matched along their axial direction.
Citation Information
Patent Citations
Pavement compaction device for pavement engineering
CN215405443U
Tamping device for road
CN217266797U