A concrete base plate forming and laying equipment used in coal mining construction

Abstract

The present invention relates to the field of coal mining technology, and specifically provides a concrete base plate forming and laying equipment used in excavation, filling and retention coal mining construction, comprising: a template portion, a chassis portion, a vibrating portion, a traction portion and a control module, wherein: the chassis portion is arranged at the front end of the template portion; the vibrating portion is arranged above the template portion, the template portion has a semi-enclosed casting cavity, and the vibrating portion can extend into the casting cavity in the vertical direction; the chassis portion includes: a chassis body, a soft film bag conveying mechanism, a cutting mechanism and a soft film bag storage mechanism, the protruding end of the soft film bag conveying mechanism can extend into the casting cavity; the cutting mechanism is arranged above the soft film bag conveying mechanism, and is used to cut the soft film bag body; the control module is used for automatic control. The present invention effectively solves the problem of low forming and laying efficiency in the prior art when laying concrete base plates on transport drifts that have been excavated when using the excavation, filling and retention method.

Description

Technical Field

[0001] The present invention relates to the technical field of coal mining, in particular to a concrete bottom plate forming and laying device used in excavation, filling and retention coal mining construction. Background Art

[0002] In the field of coal mining technology, longwall mechanized mining is the most widely used method in my country. Advances in mining technology and equipment have greatly improved mining efficiency. However, this still relies on maintaining coal pillars 15-50 meters wide between working faces to ensure stope stability, resulting in significant amounts of compressed coal that cannot be mined. The integrated excavation, filling, and retention inter-face coal pillar replacement technology addresses this issue through a process of "large-section excavation, intermediate backfilling, and retaining lanes along the backfill pillars."

[0003] The excavation, filling and retention method completes the recovery of coal pillars between faces and the retention of mining tunnels through an integrated process of large-section tunnel excavation, middle filling, and natural tunnel formation on both sides.

[0004] During the excavation-fill-retain coal mining process, the existing haulage tunnel (haulage roadway) must be paved with a concrete floor to facilitate the movement of construction vehicles and operators. The existing paving method involves manual formwork, pouring, vibrating, leveling, and sloping. This method is inefficient and hinders the progress of the excavation-fill-retain construction process. Summary of the Invention

[0005] The present invention provides a concrete bottom plate forming and laying device used in the excavation, filling and retention coal mining construction, which solves the problem of low forming and laying efficiency when laying the concrete bottom plate on the transport drift of the excavated lane when the excavation, filling and retention construction method is adopted.

[0006] The present invention provides a concrete floor forming and laying device used in coal mining construction, comprising: a template part, a chassis part, a vibrating part, a traction part and a control module, wherein:

[0007] The chassis portion is arranged at the front end of the template portion along the forward direction of the device and is connected to the template portion; the vibrating portion is arranged above the template portion and is telescopically connected to the template portion in the vertical direction;

[0008] The template portion has a semi-enclosed casting cavity, and the vibrating portion has a vibrating rod, which can extend into the casting cavity along a vertical direction;

[0009] The chassis portion includes: a chassis body and a flexible film bag conveying mechanism, a cutting mechanism, and a flexible film bag storage mechanism disposed in an inner cavity of the chassis body. The flexible film bag conveying mechanism is capable of extending and contracting along the backward and forward directions of the device and conveying the flexible film bag body in the flexible film bag storage mechanism into the casting cavity. The cutting mechanism is disposed above the flexible film bag conveying mechanism and is used to cut the flexible film bag body.

[0010] The template portion is provided with a grouting portion, the grouting portion includes a grouting port, and the grouting port is provided with a first solenoid valve for on-off control of the grouting port; the traction portion is provided at the front end of the chassis portion, for traction of the equipment;

[0011] The control module is electrically connected to the flexible film bag conveying mechanism, the cutting mechanism, the vibrating part, the first solenoid valve and the traction part respectively.

[0012] According to the concrete base plate forming and laying equipment provided by the present invention, the template portion includes: a plurality of side plates and a top plate, wherein the plurality of side plates and the top plate enclose the casting cavity, and the top plate has an inclination angle so that the cross section of the casting cavity is a right-angled trapezoidal quadrangular prism;

[0013] The top plate is provided with a plurality of through holes, and the through holes are arranged in a lattice manner;

[0014] The vibrating part includes a plurality of vibrating rods arranged in a lattice manner and a first telescopic mechanism. The plurality of vibrating rods are connected to the first telescopic mechanism, and under the telescopic action of the first telescopic mechanism, the vibrating rods can pass through the through hole and extend into the casting cavity.

[0015] According to the concrete base plate forming and laying equipment provided by the present invention, the first telescopic mechanism includes a base plate and a plurality of first electric telescopic rods, wherein the base plate is horizontally arranged, the vibrating rod is vertically penetrated through the base plate, and the plurality of first electric telescopic rods are vertically arranged below the base plate, with one end connected to the base plate and the other end connected to the top plate; the first electric telescopic rod is also electrically connected to the control module.

[0016] According to the concrete bottom plate forming and laying equipment provided by the present invention, the side plates on both sides perpendicular to the forward direction of the equipment are respectively a left plate and a right plate, and the side plate provided on the rear end surface is a rear plate;

[0017] The rear end surfaces of the left and right panels are respectively provided with electromagnetic strips, and the rear panel is provided with a metal magnetic strip. When the rear panel is connected to the left and right panels, the electromagnetic strips cooperate with the metal magnetic strips; the electromagnetic strips are electrically connected to the control module.

[0018] The concrete base plate forming and laying equipment provided by the present invention:

[0019] The side panel provided on the front end surface is the front panel;

[0020] The flexible film bag conveying mechanism includes: a screw, an internally threaded sleeve, a support plate, a first drive assembly and a clamping head, wherein the support plate has at least two parallel to each other along the left-right direction, and the internally threaded sleeve has at least two parallel to each other along the front-back direction, and the left-right direction is perpendicular to the front-back direction; the internally threaded sleeve passes through the support plate and is rotatably connected to the support plate; the first drive assembly is connected to the internally threaded sleeve for providing rotational force to the internally threaded sleeve; the screw is threadedly connected to the internally threaded sleeve; the clamping head is fixed to the rear end of the screw; the front plate is provided with a through window, and the clamping head can pass through the through window and extend to the rear end of the casting cavity;

[0021] The rear end face of the window is rotatably provided with a window door and a second drive assembly, the second drive assembly being connected to the window door for providing forward and reverse power to the window door so as to close and open the window door; the clamping head can clamp the soft film bag body from the soft film bag storage mechanism.

[0022] According to the concrete base plate forming and laying equipment provided by the present invention, the clamping head includes a base plate, the base plate is fixedly connected to the screw rod, and a first clamping plate is fixedly connected to the rear end of the base plate, and a sliding groove is provided on the upper surface of the base plate along the front-to-back direction, and the sliding groove is also slidably connected to the second clamping plate, the first clamping plate and the second clamping plate are arranged parallel to each other, and a first guide rod is provided in the sliding groove along the front-to-back direction, the first guide rod passes through the second clamping plate, and the first guide rod sleeve is provided with a first compression spring, and the first compression spring gives the second clamping plate a moving force toward the first clamping plate; the front end face of the second clamping plate is fixedly connected to a first electromagnetic telescopic rod, and the first electromagnetic telescopic rod is electrically connected to the control module.

[0023] According to the concrete base plate forming and laying equipment provided by the present invention, the cutting mechanism includes:

[0024] The second electromagnetic telescopic rods have at least two parallel rods, are vertically arranged in the chassis body, and are electrically connected to the control unit;

[0025] The second guide rods include at least two second guide rods that are parallel to each other and are vertically arranged in the chassis body;

[0026] A cutting knife, slidably connected to the second guide rod with the blade facing downward, and further connected to the second electromagnetic telescopic rod, the second electromagnetic telescopic rod being used to provide downward movement force to the cutting knife;

[0027] an electric heating unit, disposed in the cutting blade and electrically connected to the control unit;

[0028] The cutting knife is located directly above the clamping space formed by the first clamping plate and the second clamping plate, and the clamping head is at an initial position.

[0029] According to the concrete base plate forming and laying equipment provided by the present invention, the flexible film bag storage mechanism includes:

[0030] A reel is rotatably mounted in the chassis body in a left-right direction and is wound with a flexible film bag body; the flexible film bag body extends along a tangential direction of the upper portion of the reel and extends to the flexible film bag conveying mechanism;

[0031] The guide plate is an arc-shaped plate, fixedly installed in the chassis body, with its front end close to the protruding end of the flexible film bag body and its rear end close to the clamping head, and the guide plate is located above the flexible film bag conveying mechanism.

[0032] According to the concrete base plate forming and laying equipment provided by the present invention, the traction part includes a hydraulic telescopic arm, one end of which is fixedly connected to the front end surface of the chassis body and is used for connection with the tunnel walking support bracket.

[0033] The present invention provides a concrete floor forming and laying equipment for use in coal mining and excavation. Through the configuration of a template unit, a chassis unit, a vibrating unit, a traction unit, and a control module, it can realize the automated forming and laying of concrete floors in the transport chute of an excavated lane, thereby effectively solving the problem of low forming and laying efficiency. Specifically:

[0034] By arranging the chassis at the front end of the template along the forward direction of the equipment and connecting it to the template, the template can be pulled and sufficient expansion space can be provided for the flexible film bag conveying mechanism. By arranging the flexible film bag conveying mechanism in the chassis body, the flexible film bag body can be automatically conveyed into the pouring cavity, providing a base plate for pouring concrete and preventing concrete slurry from seeping from the roadway ground. By arranging the cutting mechanism in the chassis body, the flexible film bag body can be cut to ensure the automatic and intermittent conveying of the film bag body by the flexible film bag conveying mechanism. By arranging the flexible film bag storage mechanism, a large number of flexible film bag bodies can be stored to provide sufficient flexible film bag bodies for the flexible film bag conveying mechanism.

[0035] By arranging a plurality of vibrating rods on the vibrating part, and the vibrating rods can be extended into the casting cavity in the vertical direction, the concrete slurry before the initial setting and the final setting can be automatically vibrated;

[0036] By arranging a grouting port in the template portion and arranging a first electromagnetic valve at the grouting port, automatic control of the concrete entering the template portion can be achieved.

[0037] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0039] Figure 1 This is one of the three-dimensional structural diagrams of the concrete base plate forming and laying equipment provided by the present invention;

[0040] Figure 2 This is the second schematic diagram of the three-dimensional structure of the concrete base plate forming and laying equipment provided by the present invention;

[0041] Figure 3 This is the third schematic diagram of the three-dimensional structure of the concrete base plate forming and laying equipment provided by the present invention;

[0042] Figure 4 It is a schematic diagram of the three-dimensional structure of the template part and the vibrating part provided by the present invention;

[0043] Figure 5 This is a schematic diagram of the rear view structure of the template part and the vibrating part provided by the present invention;

[0044] Figure 6 This is one of the schematic diagrams of the structure in which the rear plate of the template portion and the main body are separated provided by the present invention;

[0045] Figure 7 This is the second schematic diagram of the structure of the separation of the rear plate and the main body of the template provided by the present invention;

[0046] Figure 8 This is a schematic diagram of the top view of the chassis provided by the present invention;

[0047] Figure 9 This is a schematic diagram of the three-dimensional structure of the flexible film bag conveying mechanism and the cutting mechanism provided by the present invention;

[0048] Figure 10 This is a schematic diagram of the three-dimensional structure of the front panel provided by the present invention in a state where the window is opened;

[0049] Figure 11 This is a schematic diagram of the three-dimensional structure of the front panel provided by the present invention in a closed state through the window;

[0050] Figure 12 This is one of the three-dimensional structural diagrams of the clamping head and cutting mechanism provided by the present invention;

[0051] Figure 13 This is the second schematic diagram of the three-dimensional structure of the clamping head and cutting mechanism provided by the present invention;

[0052] Figure 14 This is a schematic structural diagram of the slideway and the first guide rod of the clamping head provided by the present invention in a top view;

[0053] Figure 15 This is a schematic structural diagram of the flexible film bag storage mechanism provided by the present invention when viewed from the left;

[0054] Figure 16 This is a schematic diagram of the laying state of the concrete base plate forming and laying equipment provided by the present invention;

[0055] Figure 17 It is a schematic diagram of the concrete base plate forming and laying equipment provided by the present invention and the bridge support in use.

[0056] Reference numerals:

[0057] 1. Formwork; 101. Left side panel; 102. Right side panel; 103. Back panel; 104. Front panel; 105. Casting cavity; 106. Top panel; 107. Through hole; 109. Exhaust hole; 110. Electromagnetic strip; 111. Metal magnetic strip; 112. Through window; 113. Window door; 2. Chassis; 201. Chassis body; 202. Flexible film bag conveying mechanism; 2021. Screw; 2022. Internally threaded sleeve; 2023. Support plate; 2024. First drive assembly; 2025. Clamping head; 20251. Base plate; 20252. First clamping plate; 20253. Second clamping plate; 202 54. Slide; 20255. First electromagnetic telescopic rod; 20256. First guide rod; 20257. First compression spring; 203. Cutting mechanism; 2031. Second electromagnetic telescopic rod; 2032. Second guide rod; 2033. Cutting knife; 204. Soft film bag storage mechanism; 2041. Reel; 2042. Soft film bag body; 2043. Guide plate; 3. Vibrating unit; 301. Vibrating rod; 302. Base plate; 303. First telescopic mechanism; 4. Grouting unit; 401. Grouting port; 402. First solenoid valve; 5. Traction unit; 501. Hydraulic telescopic rod; 6. Concrete base plate body; 7. Bridge bracket. DETAILED DESCRIPTION

[0058] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0059] In the description of the embodiments of the present invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the embodiments of the present invention and to simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention. Furthermore, the terms "first," "second," etc., etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0060] In the description of the embodiments of the present invention, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; and direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on the specific circumstances.

[0061] In the embodiments of the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," or "above" a second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," or "below" a second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0062] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic expressions of the above terms do not refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0063] The following combination Figures 1 to 17 The embodiment shown in the figure describes the technical solution of the present invention: Figures 1 to 3 As shown:

[0064] The embodiment of the present invention provides a concrete floor forming and laying device for use in coal mining construction, comprising: a template portion 1, a chassis portion 2, a vibrating portion 3, a traction portion 5, and a control module, wherein:

[0065] The chassis part 2 is arranged at the front end of the template part 1 along the forward direction of the equipment and is connected to the template part 1; the vibrating part 3 is arranged above the template part 1 and is telescopically connected to the template part 1 in the vertical direction;

[0066] The formwork portion 1 has a semi-enclosed casting cavity 105, and the vibrating portion 3 has a vibrating rod 301, which can extend vertically into the casting cavity 105;

[0067] The chassis portion 2 includes a chassis body 201 and a flexible film bag conveying mechanism 202, a cutting mechanism 203, and a flexible film bag storage mechanism 204 disposed within the interior of the chassis body 201. The flexible film bag conveying mechanism 202 is capable of extending and retracting in both the backward and forward directions of the device and conveys flexible film bag bodies 2042 from the flexible film bag storage mechanism 204 into the casting cavity 105. The cutting mechanism 203 is disposed above the flexible film bag conveying mechanism 202 and is used to cut the flexible film bag bodies 2042.

[0068] The template portion 1 is provided with a grouting portion 4, which includes a grouting port 401. The grouting port 401 is provided with a first solenoid valve 402 for on-off control of the grouting port 401. The traction portion 5 is provided at the front end of the chassis portion 2 for traction of the equipment.

[0069] The control module is electrically connected to the flexible film bag conveying mechanism 202 , the cutting mechanism 203 , the vibrating unit 3 , the first solenoid valve 402 and the pulling unit 5 , respectively.

[0070] It is understandable that the control module may preferably be a single-chip integrated circuit module, such as PIC16F877A or PIC18F4520 of the PIC series.

[0071] The embodiment of the present invention provides a concrete floor forming and laying device for use in coal mining and filling construction. Through the configuration of a template unit 1, a chassis unit 2, a vibrating unit 3, a traction unit 5, and a control module, it can realize the automated forming and laying of concrete floors in the transport chute of an excavated tunnel, thereby effectively solving the problem of low forming and laying efficiency. Specifically:

[0072] By arranging the chassis portion 2 at the front end of the template portion 1 along the forward direction of the equipment and connecting it to the template portion 1, the template portion 1 can be pulled and sufficient expansion and contraction space can be provided for the soft film bag conveying mechanism 202; by arranging the soft film bag conveying mechanism 202 in the chassis body 201, the soft film bag body 2042 can be automatically conveyed into the pouring cavity 105, providing a base plate foundation for pouring concrete and preventing concrete slurry from seeping out of the roadway ground; by arranging the cutting mechanism 203 in the chassis body 201, the soft film bag body 2042 can be cut to ensure the automatic and intermittent conveying of the film bag body by the soft film bag conveying mechanism 202; by arranging the soft film bag storage mechanism 204, a large number of soft film bag bodies 2042 can be stored, so as to provide sufficient soft film bag bodies 2042 for the soft film bag conveying mechanism 202;

[0073] By arranging a plurality of vibrating rods 301 on the vibrating portion 3, and by allowing the vibrating rods 301 to extend vertically into the casting cavity 105, it is possible to automatically vibrate the concrete slurry before initial setting and final setting.

[0074] By providing a grouting port 401 in the formwork portion 1 and providing a first electromagnetic valve 402 at the grouting port 401 , automatic control of the concrete entering into the formwork portion 1 can be achieved.

[0075] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figures 4 to 7 As shown, the formwork portion 1 includes: a plurality of side panels and a top panel 106, wherein the plurality of side panels and the top panel 106 enclose a casting cavity 105, and the top panel 106 has an inclined angle so that the cross section of the casting cavity 105 is a right-angled trapezoidal quadrangular prism;

[0076] The top plate 106 is provided with a plurality of through holes 107 , which are arranged in a lattice pattern;

[0077] The vibrating unit 3 includes a plurality of vibrating rods 301 arranged in a lattice manner and a first telescopic mechanism 303. The plurality of vibrating rods 301 are connected to the first telescopic mechanism 303. Under the telescopic action of the first telescopic mechanism 303, the vibrating rods 301 can pass through the through hole 107 and extend into the casting cavity 105.

[0078] The first telescopic mechanism 303 includes a base plate 302 and a plurality of first electric telescopic rods, wherein the base plate 302 is arranged horizontally, the vibrating rod 301 is arranged to pass through the base plate 302 in the vertical direction, and the plurality of first electric telescopic rods are arranged below the base plate 302 in the vertical direction, with one end connected to the base plate 302 and the other end connected to the top plate 106; the first electric telescopic rods are also electrically connected to the control module.

[0079] It is understood that the side panels and the top panel 106 are both made of steel formwork and are tightly connected to each other using bolt assemblies. The enclosed cavity is the casting cavity 105. The dot matrix formed by the vibrating rods 301 is a 6*7 rectangular array. Correspondingly, the through holes 107 are also a 6*7 rectangular array, and the through holes 107 are opened in the vertical direction.

[0080] Therefore, by setting the formwork part 1 as a plurality of steel formworks, it is convenient to obtain and assemble materials; at the same time, the casting cavity 105 is set as a quadrangular prism with a right-angled trapezoidal cross section, the top surface of the cast concrete bottom plate can be an inclined surface, and then the slope is automatically found and formed, avoiding manual slope finding and leveling, and improving the forming efficiency; by setting the vibrating part 3 as a mechanism consisting of a plurality of vibrating rods 301 arranged in a lattice manner and a first telescopic mechanism 303, it is possible to achieve that the plurality of vibrating rods 301 move up and down simultaneously in the vertical direction, so that after pouring, the concrete bottom plate is in the initial setting state, the vibrating rods 301 vertically descend into the concrete bottom plate slurry, vibrate once, and then vertically lift; before the final setting state, the vibrating rods 301 vertically descend into the concrete bottom plate slurry, vibrate once, and then vertically lift; this meets the industry standard requirements for vibration, and at the same time improves the vibration efficiency and vibration effect;

[0081] During the specific implementation process, the start of the first telescopic mechanism 303 and the vibrating rod 301 can be controlled by a single-chip microcomputer. The initial setting time and final setting time, as well as the start and stop time are preset. When the time point is reached, the first telescopic mechanism 303 and the vibrating rod 301 are controlled to start and stop.

[0082] When pouring is required, the first solenoid valve 402 is opened. At this time, the first telescopic mechanism 303 controls the vibrating rod 301 to descend until the lower end surface of the vibrating rod 301 is flush with the lower end surface of the top plate 106. In this way, relative sealing of the grouting can be achieved, so that part of the slurry will not splash out. The exhaust only needs to be exhausted through multiple small exhaust holes 109 opened on the top plate 106. Therefore, the lower end surface of the vibrating rod 301 should be set to an inclined surface with the same slope as the top plate 106.

[0083] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figures 4 to 7 As shown, the side panels on both sides perpendicular to the forward direction of the device are respectively a left side panel 101 and a right side panel 102, and the side panel provided on the rear end surface is a rear panel 103;

[0084] The rear end faces of the left side panel 101 and the right side panel 102 are respectively provided with electromagnetic strips 110, and the rear panel 103 is provided with a metal magnetic strip 111. When the rear panel 103 is connected to the left side panel 101 and the right side panel 102, the electromagnetic strip 110 and the metal magnetic strip 111 cooperate with each other; the electromagnetic strip 110 is electrically connected to the control module.

[0085] In the specific implementation process, the electromagnetic strip 110 is electrically connected to the controller, and the controller is electrically connected to the single-chip microcomputer; the metal magnetic strip 111 can preferably be an iron strip; when the electromagnetic strip 110 is energized, it is tightly adsorbed to the metal magnetic strip 111, and when the power is off, they are not adsorbed; the electromagnetic strip 110 is in an energized state in the initial state of the device, and after the first concrete bottom plate body 6 is poured, when the device is ready to move forward, it is in an off-state, so that the entire device can move forward smoothly under the action of the traction part 5 without being affected by the rear plate 103 (see Figure 16 ).

[0086] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figures 8 to 11 As shown, the side panel provided on the front face is the front panel 104;

[0087] The flexible film bag conveying mechanism 202 includes: a screw 2021, an internally threaded sleeve 2022, a support plate 2023, a first drive assembly 2024 and a clamping head 2025, wherein the support plate 2023 has at least two mutually parallel sections arranged in the left-right direction, and the internally threaded sleeve 2022 has at least two mutually parallel sections arranged in the front-to-back direction, with the left-right direction being perpendicular to the front-to-back direction; the internally threaded sleeve 2022 passes through the support plate 2023 and is rotatably connected to the support plate 2023; the first drive assembly 2024 is connected to the internally threaded sleeve 2022 for providing rotational force to the internally threaded sleeve 2022; the screw 2021 is threadedly connected to the internally threaded sleeve 2022; the clamping head 2025 is fixed to the rear end of the screw 2021; the front plate 104 is provided with a through window 112, and the clamping head 2025 can pass through the window 112 and extend to the rear end of the casting cavity 105;

[0088] A window door 113 and a second drive assembly are rotatably provided through the rear end face of the window 112. The second drive assembly is connected to the window door 113 and is used to provide forward and reverse power to the window door 113 so that the window door 113 can be closed and opened; the clamping head 2025 can clamp the soft film bag body 2042 from the soft film bag storage mechanism 204.

[0089] In a specific embodiment, the internally threaded sleeve 2022 is installed on the support plate 2023 through a bearing. The first drive assembly 2024 is composed of a drive motor, a bevel gear transmission rod, and a passive bevel gear connected to the internally threaded sleeve 2022. In this way, one motor can simultaneously drive the two internally threaded sleeves 2022 to rotate, thereby ensuring the synchronization of the movement of the screw 2021. The structure of the clamping head 2025 will be described below. The clamping head 2025 is in a clamping and closed state when conveying the flexible film bag body 2042. When the clamping head 2025 is extended into place and stays for a certain preset period of time, it releases the clamping for recycling and is in an open state when retracting.

[0090] The purpose of the preset dwell time is to allow the slurry to be poured onto the flexible film bag body 2042 first. Once the slurry has a certain weight, it can press down the flexible film bag body 2042. At this time, the retrieving clamping head 2025 will not bring back the flexible film bag body 2042.

[0091] A through window 112 is provided at the lower part of the front plate 104, and a window door 113 is rotatably provided on the rear side of the through window 112. The window door 113 is connected to a second drive assembly, which may preferably be a reduction motor, which is electrically connected to the single-chip microcomputer. When the clamping head 2025 is ready to pass through the window 112, the reduction motor is started, driving the window door 113 to flip up 90° and open. When the clamping head 2025 is retracted into the chassis body 201, the reduction motor is started, driving the window door 113 to flip down 90° and close. A step structure is formed on both the through window 112 and the window door 113, so that slurry is not seeped through.

[0092] Therefore, by setting up the screw 2021 driven flexible film bag conveying mechanism 202, the flexible film bag body 2042 can be automatically conveyed and laid, thereby avoiding the problem of low efficiency caused by manual operation.

[0093] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figures 12 to 14As shown, the clamping head 2025 includes a base plate 20251, the base plate 20251 is fixedly connected to the screw rod 2021, a first clamping plate 20252 is fixedly connected to the rear end of the base plate 20251, a slide groove 20254 is opened on the upper surface of the base plate 20251 along the front and rear directions, the slide groove 20254 is also slidably connected to the second clamping plate 20253, the first clamping plate 20252 is arranged parallel to the second clamping plate 20253, and the slide groove 20254 is arranged along the front and rear directions. A first guide rod 20256 is provided in the rear direction, and the first guide rod 20256 passes through the second clamping plate 20253, and the first guide rod 20256 is provided with a first compression spring 20257, and the first compression spring 20257 gives the second clamping plate 20253 a moving force toward the first clamping plate 20252; the front end face of the second clamping plate 20253 is fixedly connected with a first electromagnetic telescopic rod 20255, and the first electromagnetic telescopic rod 20255 is electrically connected to the control module.

[0094] In a specific application, when the first electromagnetic telescopic rod 20255 is not energized and under the action of the first compression spring 20257, the first clamping plate 20252 and the second clamping plate 20253 are in a normally closed state, that is, a clamping state. When they need to be released, the first electromagnetic telescopic rod 20255 is energized, and the first electromagnetic telescopic rod 20255 will be in a energized state.

[0095] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figures 12 to 13 As shown, the cutting mechanism 203 includes: a second electromagnetic telescopic rod 2031, a second guide rod 2032, a cutting knife 2033 and an electric heating unit, wherein the second electromagnetic telescopic rod 2031 has at least two mutually parallel arrangements, and is vertically arranged in the chassis body 201 and electrically connected to the control unit; the second guide rod 2032 has at least two mutually parallel arrangements, and is vertically arranged in the chassis body 201; the cutting knife 2033 is slidably connected to the second guide rod 2032 with the blade facing downward, and is also connected to the second electromagnetic telescopic rod 2031, and the second electromagnetic telescopic rod 2031 is used to provide downward movement force to the cutting knife 2033; the electric heating unit is arranged in the cutting knife 2033 and is electrically connected to the control unit; wherein the cutting knife 2033 is directly above the clamping space formed by the first clamping plate 20252 and the second clamping plate 20253, and at this time the clamping head 2025 is in the initial position.

[0096] In a specific application, a second compression spring is provided on the extension of the second electromagnetic telescopic rod 2031. This ensures that the cutting blade 2033 is always in an elevated state when the second electromagnetic telescopic rod 2031 is not energized. Only when the flexible film bag body 2042 needs to be cut, the second electromagnetic telescopic rod 2031 is energized, and the cutting blade 2033 quickly moves downward to cut. When the cutting blade 2033 descends into place, it does not touch the base plate 20251 of the clamping head 2025. This ensures that the two do not collide with each other, thereby preventing deformation and extending the service life. Therefore, when the second electromagnetic telescopic rod 2031 is installed, the height difference between the two should be adjusted.

[0097] The cutting blade 2033 is hollow and contains a heating wire. This heating wire is electrically connected to the control module and is preset to a heating temperature of 150°C. One minute before the cutting blade 2033 is ready to cut, it is powered on and preheated. When the heating wire contacts the flexible film bag body 2042, the flexible film bag body 2042 is melted.

[0098] When the cutting knife 2033 drops into place, the first electromagnetic telescopic rod 20255 is powered off. Under the action of the first compression spring 20257, the first clamping plate 20252 and the second clamping plate 20253 clamp the cutting knife 2033 therein. After the cutting knife 2033 stays for 1 minute, it is automatically lifted. At this time, the first clamping plate 20252 and the second clamping plate 20253 clamp the new soft film bag body 2042 therein, thus realizing the cyclic reciprocating actions of conveying, cutting, and clamping the soft film bag body 2042.

[0099] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figure 15 As shown, the soft film bag storage mechanism 204 includes: a reel 2041 and a guide plate 2043, wherein the reel 2041 is installed in the chassis body 201 in a rotatable manner along the left and right directions, and is wound with a soft film bag body 2042; the soft film bag body 2042 extends along the tangential direction of the upper part of the reel 2041 and extends to the soft film bag conveying mechanism 202; the guide plate 2043 is an arc-shaped plate, which is fixedly installed in the chassis body 201, with the front end close to the protruding end of the soft film bag body 2042 and the rear end close to the clamping head 2025, and the guide plate 2043 is above the soft film bag conveying mechanism 202.

[0100] Thus, a large number of flexible film bag bodies 2042 can be rolled and stored, and guided to the initial position of the clamping head 2025 by the guide plate 2043, which facilitates the clamping of the clamping head 2025 and protects the flexible film bag conveying mechanism 202 from being affected.

[0101] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figure 2 and Figure 16 As shown, the traction part 5 includes a hydraulic telescopic arm, one end of which is fixedly connected to the front end surface of the chassis body 201 and is used for connection with the tunnel walking support bracket.

[0102] In practice, the hydraulic telescopic arm is mounted on the chassis body 201, with its other end connected to the roadway travel support. The arm moves in steps. After a concrete base plate 6 solidifies, it moves forward one step to continue pouring. Movement and stopping are measured using a preset time, which is the setting time of the concrete slurry and is preset in the control module based on experience.

[0103] According to the concrete bottom plate forming and laying equipment provided by the embodiment of the present invention, Figure 17 As shown in the figure, a schematic diagram of the use of concrete base plate forming and laying equipment and bridge bracket 7 is shown. Since the concrete base plate forming and laying equipment occupies the road surface, other construction personnel and vehicles need to bypass the concrete base plate forming and laying equipment, so the bridge bracket 7 is arranged above the equipment; the bridge bracket 7 is connected to the traction part 5 of the equipment on both sides, that is, it moves synchronously with the equipment.

[0104] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A concrete floor forming and laying equipment used in coal mining construction, characterized in that: include: Formwork unit, chassis unit, vibrating unit, traction unit and control module, including: The chassis portion is arranged at the front end of the template portion along the forward direction of the device and is connected to the template portion; the vibrating portion is arranged above the template portion and is telescopically connected to the template portion in the vertical direction; The template portion has a semi-enclosed casting cavity, and the vibrating portion has a vibrating rod, which can extend into the casting cavity along a vertical direction; The chassis portion includes: a chassis body and a flexible film bag conveying mechanism, a cutting mechanism, and a flexible film bag storage mechanism disposed in an inner cavity of the chassis body. The flexible film bag conveying mechanism is capable of extending and contracting along the backward and forward directions of the device and conveying the flexible film bag body in the flexible film bag storage mechanism into the casting cavity. The cutting mechanism is disposed above the flexible film bag conveying mechanism and is used to cut the flexible film bag body. The template portion is provided with a grouting portion, the grouting portion includes a grouting port, and the grouting port is provided with a first solenoid valve for on-off control of the grouting port; the traction portion is provided at the front end of the chassis portion, for traction of the equipment; The control module is electrically connected to the flexible film bag conveying mechanism, the cutting mechanism, the vibrating part, the first solenoid valve and the traction part respectively.

2. The concrete floor forming and laying equipment according to claim 1, characterized in that: The template portion includes: a plurality of side plates and a top plate, wherein the plurality of side plates and the top plate enclose the casting cavity, and the top plate has an inclination angle so that the cross section of the casting cavity is a right-angled trapezoidal quadrangular prism; The top plate is provided with a plurality of through holes, and the through holes are arranged in a lattice manner; The vibrating part includes a plurality of vibrating rods arranged in a lattice manner and a first telescopic mechanism. The plurality of vibrating rods are connected to the first telescopic mechanism, and under the telescopic action of the first telescopic mechanism, the vibrating rods can pass through the through hole and extend into the casting cavity.

3. The concrete floor forming and laying equipment according to claim 2, characterized in that: The first telescopic mechanism includes a base plate and a plurality of first electric telescopic rods, wherein the base plate is arranged horizontally, the vibrating rod is arranged to pass through the base plate in a vertical direction, and the plurality of first electric telescopic rods are arranged below the base plate in a vertical direction, with one end connected to the base plate and the other end connected to the top plate; the first electric telescopic rods are also electrically connected to the control module.

4. The concrete floor forming and laying equipment according to claim 2, characterized in that: The side panels on both sides perpendicular to the forward direction of the device are respectively the left side panel and the right side panel, and the side panel provided on the rear end surface is the rear panel; The rear end surfaces of the left and right panels are respectively provided with electromagnetic strips, and the rear panel is provided with a metal magnetic strip. When the rear panel is connected to the left and right panels, the electromagnetic strips cooperate with the metal magnetic strips; the electromagnetic strips are electrically connected to the control module.

5. The concrete floor forming and laying equipment according to claim 2, characterized in that: The side panel provided on the front end surface is the front panel; The flexible film bag conveying mechanism includes: a screw, an internally threaded sleeve, a support plate, a first drive assembly and a clamping head, wherein the support plate has at least two parallel to each other along the left-right direction, and the internally threaded sleeve has at least two parallel to each other along the front-back direction, and the left-right direction is perpendicular to the front-back direction; the internally threaded sleeve passes through the support plate and is rotatably connected to the support plate; the first drive assembly is connected to the internally threaded sleeve for providing rotational force to the internally threaded sleeve; the screw is threadedly connected to the internally threaded sleeve; the clamping head is fixed to the rear end of the screw; the front plate is provided with a through window, and the clamping head can pass through the through window and extend to the rear end of the casting cavity; The rear end face of the window is rotatably provided with a window door and a second drive assembly, the second drive assembly being connected to the window door for providing forward and reverse power to the window door so as to close and open the window door; the clamping head can clamp the soft film bag body from the soft film bag storage mechanism.

6. The concrete floor forming and laying equipment according to claim 5, characterized in that: The cam is secured to the rear of the second support frame, and the cam is secured to the second support frame by a spring.

7. The concrete floor forming and laying equipment according to claim 6, characterized in that: The cutting mechanism comprises: The second electromagnetic telescopic rods have at least two parallel rods, are vertically arranged in the chassis body, and are electrically connected to the control module; The second guide rods include at least two second guide rods that are parallel to each other and are vertically arranged in the chassis body; A cutting knife, slidably connected to the second guide rod with the blade facing downward, and further connected to the second electromagnetic telescopic rod, the second electromagnetic telescopic rod being used to provide downward movement force to the cutting knife; an electric heating unit, disposed in the cutting blade and electrically connected to the control module; The cutting knife is located directly above the clamping space formed by the first clamping plate and the second clamping plate, and the clamping head is at an initial position.

8. The concrete floor forming and laying equipment according to claim 5, characterized in that: The flexible film bag storage mechanism includes: A reel is rotatably mounted in the chassis body in a left-right direction and is wound with a flexible film bag body; the flexible film bag body extends along a tangential direction of the upper portion of the reel and extends to the flexible film bag conveying mechanism; The guide plate is an arc-shaped plate, fixedly installed in the chassis body, with its front end close to the protruding end of the flexible film bag body and its rear end close to the clamping head, and the guide plate is located above the flexible film bag conveying mechanism.

9. The concrete floor forming and laying equipment according to claim 1, characterized in that: The traction part includes a hydraulic telescopic arm, one end of which is fixedly connected to the front end surface of the chassis body and is used for connection with the tunnel walking support bracket.

Images