An energy-saving compressed air drying device

By introducing a driving mechanism and an adjustment and replacement mechanism into the air compressor, and using a dust-absorbing cotton block and a guide screw system, the problem of moisture and dust filtration in the air compressor is solved, efficient filtration and convenient replacement are achieved, and the use efficiency and maintenance convenience of the air compressor are improved.

CN118582369BActive Publication Date: 2025-08-01RIZHAO HESHUNYUAN PET FOOD CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202410587217.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-08-01
Estimated Expiration
2044-05-13

AI Technical Summary

Technical Problem

The existing air compressors cannot effectively filter moisture and dust in the air when used, resulting in the filter cloth condensed inside the pipe, making it difficult to replace and reduce the intake efficiency.

Method used

An energy-saving and drying device for compressed air is designed, using a driving mechanism and an adjustment and replacement mechanism to absorb moisture and dust in the air through the filtering water absorption cotton block, and the drive motor and guide screw system are used to realize the rotation and replacement of the filter plate, ensuring the filtration effect and convenient replacement.

Benefits of technology

It realizes effective interception of moisture and dust in the air, avoids the reduction of compression efficiency, and supports the convenient replacement of dust-absorbing cotton blocks, improving the use efficiency and maintenance convenience of the air compressor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118582369B_ABST
    Figure CN118582369B_ABST
Patent Text Reader

Abstract

The present invention discloses a compressed air energy-saving drying device, which includes a moving base, and also includes a driving mechanism and an adjusting and replacing mechanism. A air compressor is fixedly connected to the top of the moving base. An intake pipe is fixedly connected to the left side of the air compressor. An access pipe is fixedly connected to the middle of the left side of the intake pipe. A sealing plug is connected to the outside of the intake pipe by interference fit. Among them, the driving mechanism includes a driving motor, the driving motor is fixedly connected to the top of the left side of the intake pipe, a guiding and protecting chute is fixedly connected to the inner wall of the top of the intake pipe, the driving motor has an output shaft, and a moving guiding lead screw is fixedly connected to the output shaft of the driving motor. In the present invention, when the air needs to be compressed, the air compressor is started. When the air compressor works, it sucks the outside air into the intake pipe through the access pipe, and the moisture and dust in the air are adsorbed and intercepted by the dust-filtering and water-absorbing cotton block arranged in the intake pipe, so as to avoid too much moisture being pumped into the interior of the air compressor and causing the compression efficiency to decrease.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of air compression energy-saving drying devices, and specifically relates to a compressed air energy-saving drying device. Background Technique

[0002] Compressed air energy-saving drying generally refers to air compressors, which are machines that compress air into high-pressure gases. It compresses a large amount of air into a closed space, increasing the pressure and density of the air, so that the air can be stored and used more effectively. Air compressors are widely used in various industrial fields, such as manufacturing, construction, food processing, etc.

[0003] When an air compressor is in use, it inhales external air and compresses it. However, existing air compressors generally cannot filter out moisture and dust in the inhaled air at the same time. Some air compressors that can filter moisture and dust have condensation due to the coexistence of moisture and dust on the filter cloth. At the same time, since the filter cloth is inside the pipeline, it is difficult to take it out, resulting in more trouble during replacement and reducing the air intake efficiency of the air compressor. This problem needs to be improved. Summary of the Invention

[0004] The purpose of the present invention is to provide a compressed air energy-saving drying device to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the present invention provides the following technical solution: A compressed air energy-saving drying device includes a mobile base, and also includes a driving mechanism and an adjustment and replacement mechanism. The top of the mobile base is fixedly connected with an air compressor. The left side of the air compressor is fixedly connected with an intake pipe. The middle of the left side of the intake pipe is fixedly connected with an access pipe. The outside of the intake pipe is in interference connection with a sealing plug.

[0006] Among them, the driving mechanism includes:

[0007] A driving motor, the driving motor is fixedly connected to the top of the left side of the intake pipe. A guiding and protective chute is fixedly connected to the inner wall of the top of the intake pipe. The driving motor has an output shaft, and the output shaft of the driving motor is fixedly connected with a moving guiding screw. A ball nut pair is threadedly connected to the outside of the moving guiding screw. The front of the ball nut pair is fixedly connected with a moving extrusion frame.

[0008] According to the above technical solution, the adjustment and replacement mechanism includes a connecting working plate, an adjustment deformation frame, an adjustment sector filter plate, a rotating block, a positioning frame, and an installation and fixing card slot. The connecting working plate is rotatably connected to the middle part of the moving extrusion frame. The adjustment deformation frame is rotatably connected to the side of the connecting working plate away from the moving extrusion frame. The adjustment sector filter plate is fixedly connected to the right side of the adjustment deformation frame. The rotating block is fixedly connected to the middle of the back of the adjustment sector filter plate. The positioning frame is rotatably connected to the middle of the rotating block. The installation and fixing card slot is fixedly connected to the left side of the adjustment sector filter plate.

[0009] According to the above technical solution, the right end of the output shaft of the driving motor penetrates through the left side of the suction pipe and the left side of the guiding and protecting sliding groove and extends into the guiding and protecting sliding groove to be fixedly connected to the moving guiding screw rod. The right end of the moving guiding screw rod is rotatably connected to the inner wall of the right side of the guiding and protecting sliding groove, which can support the moving guiding screw rod.

[0010] According to the above technical solution, the ball screw pair is arranged inside the guiding and protecting sliding groove. A slot corresponding to the sealing plug is opened on the outer side of the suction pipe. By setting the interference connection between the slot and the sealing plug, the suction pipe can be sealed.

[0011] According to the above technical solution, the adjustment sector filter plate is fixedly connected to the inner wall of the suction pipe, and the adjustment sector filter plate is located on the right side of the guiding and protecting sliding groove, which can fixedly support the adjustment sector filter plate.

[0012] According to the above technical solution, the number of the driving motors, guiding and protecting sliding grooves, moving guiding screw rods, ball screw pairs, and moving extrusion frames is four. The four driving motors, guiding and protecting sliding grooves, moving guiding screw rods, ball screw pairs, and moving extrusion frames are annularly distributed on the inner wall of the suction pipe, which can simultaneously move and adjust the positions of the four moving extrusion frames.

[0013] According to the above technical solution, the number of the connecting working plates, adjustment deformation frames, adjustment sector filter plates, rotating blocks, and positioning frames is four. Two of the connecting working plates, adjustment deformation frames, adjustment sector filter plates, rotating blocks, and positioning frames are annularly distributed on the inner wall of the suction pipe, which can simultaneously rotate and adjust the positions of the four positioning frames.

[0014] According to the above technical solution, a dust filtering and water absorbing cotton block is arranged in the installation and fixing card slot. By setting the dust filtering and water absorbing cotton block, the moisture and dust contained in the inhaled air can be intercepted.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: When air compression is required in the present invention, the air compressor is started. When the air compressor is working, it pumps external air into the suction pipe through the access pipe. The moisture and dust in the air are adsorbed and intercepted by the dust and water absorption cotton block arranged in the suction pipe, avoiding excessive moisture being pumped into the interior of the air compressor and causing a decrease in compression efficiency;

[0016] When filtration is required, the driving motor is controlled to work. When the driving motor is working, it drives the moving guiding lead screw to rotate. When the moving guiding lead screw rotates, the ball nut pair on the moving guiding lead screw moves to the right in the guiding protective sliding groove. When the ball nut pair moves, the moving extrusion frame moves synchronously, and the position of the moving extrusion frame can be adjusted. As the moving extrusion frame moves to the right, the moving extrusion frame pushes the adjusting deformation frame to move through the connecting working plate. At this time, when the adjusting deformation frame pushes the right adjusting sector filter plate, the rotating block on the adjusting sector filter plate rotates in the positioning frame, and the adjusting sector filter plate rotates towards the middle of the suction pipe. At the same time, since there are four adjusting sector filter plates, a circle can be formed in the suction pipe, and the dust and water absorption cotton block arranged in the installation and fixing card slot can filter the inhaled air;

[0017] As the usage time increases, when the dust and water absorption cotton block in the installation and fixing card slot needs to be replaced, the air compressor is turned off. Then, by removing the sealing plug, the interior of the suction pipe is exposed to the external air. At this time, the driving motor is controlled to work. When the driving motor is working, it controls the ball nut pair to move to the left outside the moving guiding lead screw, and the moving extrusion frame pulls the connecting working plate. At this time, when the connecting working plate is pulled, the adjusting deformation frame on the other side of the connecting working plate pulls the adjusting sector filter plate, causing the adjusting sector filter plate to rotate and fit on the inner wall of the suction pipe. At this time, the installation and fixing card slot is exposed from the slot opened on the suction pipe, and the dust and water absorption cotton block in the installation and fixing card slot can be taken out and then replaced. After replacement, the driving motor is started, and the installation and fixing card slot is retracted into the interior of the suction pipe. Then, the slot on the suction pipe is blocked with the sealing plug, thereby completing the replacement of the dust and water absorption cotton block, enabling the device to perform dust and water absorption work in multiple cycles during use. Description of the Drawings

[0018] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0019] Figure 1 is the overall structural schematic diagram of the present invention;

[0020] Figure 2 is the exploded schematic diagram of the sealing plug of the present invention;

[0021] Figure 3 It is a schematic diagram of an explosion at the guiding and protecting sliding groove of the present invention;

[0022] Figure 4 It is a schematic diagram of the adjusting sector filter plate of the present invention;

[0023] Figure 5 It is a schematic diagram of an explosion at the installation and fixing card slot of the present invention;

[0024] Figure 6 It is Figure 4 an enlarged schematic diagram of part A in

[0025] Figure 7 It is Figure 5 an enlarged schematic diagram of part B in.

[0026] In the figure: 1, moving base; 2, air compressor; 3, suction pipe; 4, access pipe; 5, sealing plug; 6, driving mechanism; 601, driving motor; 602, guiding and protecting sliding groove; 603, moving guiding lead screw; 604, ball nut pair; 605, moving extrusion frame; 7, adjusting and replacing mechanism; 701, connecting working plate; 702, adjusting deformation frame; 703, adjusting sector filter plate; 704, rotating block; 705, positioning frame; 706, installation and fixing card slot. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1-7 , the present invention provides a technical solution: an energy-saving drying device for compressed air, including a moving base 1, and also including a driving mechanism 6 and an adjusting and replacing mechanism 7. The air compressor 2 is fixedly connected to the top of the moving base 1, the suction pipe 3 is fixedly connected to the left side of the air compressor 2, the access pipe 4 is fixedly connected to the middle of the left side of the suction pipe 3, and the sealing plug 5 is connected to the outside of the suction pipe 3 by interference fit.

[0029] Among them, the driving mechanism 6 includes:

[0030] The driving motor 601, the driving motor 601 is fixedly connected to the top left side of the suction pipe 3, the guiding and protecting sliding groove 602 is fixedly connected to the inner wall of the top of the suction pipe 3, the driving motor 601 has an output shaft, the output shaft of the driving motor 601 is fixedly connected to the moving guiding lead screw 603, the outside of the moving guiding lead screw 603 is threadedly connected to the ball nut pair 604, and the front of the ball nut pair 604 is fixedly connected to the moving extrusion frame 605.

[0031] The adjusting and replacing mechanism 7 includes a connecting working plate 701, an adjusting deformation frame 702, an adjusting sector filter plate 703, a rotating block 704, a positioning frame 705 and a mounting and fixing card slot 706. The connecting working plate 701 is rotatably connected to the middle part inside the moving extrusion frame 605. The adjusting deformation frame 702 is rotatably connected to the side of the connecting working plate 701 away from the moving extrusion frame 605. The adjusting sector filter plate 703 is fixedly connected to the right side of the adjusting deformation frame 702. The rotating block 704 is fixedly connected to the middle part of the back surface of the adjusting sector filter plate 703. The positioning frame 705 is rotatably connected to the middle part of the rotating block 704. The mounting and fixing card slot 706 is fixedly connected to the left side of the adjusting sector filter plate 703.

[0032] The right end of the output shaft of the driving motor 601 penetrates through the left side of the suction pipe 3 and the left side of the guiding and protecting sliding groove 602 and extends into the guiding and protecting sliding groove 602 to be fixedly connected to the moving guiding lead screw 603. The right end of the moving guiding lead screw 603 is rotatably connected to the right inner wall of the guiding and protecting sliding groove 602, which can support the moving guiding lead screw 603 for working.

[0033] The ball screw pair 604 is disposed inside the guiding and protecting sliding groove 602. A slot corresponding to the sealing plug 5 is opened on the outer side of the suction pipe 3. By setting the slot to be in interference connection with the sealing plug 5, the suction pipe 3 can be sealed.

[0034] The adjusting sector filter plate 703 is fixedly connected to the inner wall of the suction pipe 3, and the adjusting sector filter plate 703 is located on the right side of the guiding and protecting sliding groove 602, which can fixedly support the adjusting sector filter plate 703 for working.

[0035] The number of the driving motors 601, the guiding and protecting sliding grooves 602, the moving guiding lead screws 603, the ball screw pairs 604 and the moving extrusion frames 605 is four each. The four driving motors 601, the guiding and protecting sliding grooves 602, the moving guiding lead screws 603, the ball screw pairs 604 and the moving extrusion frames 605 are all annularly distributed on the inner wall of the suction pipe 3, which can simultaneously move and adjust the positions of the four moving extrusion frames 605.

[0036] The number of the connecting working plates 701, the adjusting deformation frames 702, the adjusting sector filter plates 703, the rotating blocks 704 and the positioning frames 705 is four each. Two connecting working plates 701, the adjusting deformation frames 702, the adjusting sector filter plates 703, the rotating blocks 704 and the positioning frames 705 are annularly distributed on the inner wall of the suction pipe 3, which can simultaneously rotate and adjust the positions of the four positioning frames 705.

[0037] A dust filtering and water absorbing cotton block is arranged in the mounting and fixing card slot 706. By arranging the dust filtering and water absorbing cotton block, the moisture and dust contained in the inhaled air can be intercepted.

[0038] When air compression is required, start the air compressor 2. When the air compressor 2 is working, it sucks the outside air into the suction pipe 3 through the access pipe 4, and adsorbs and intercepts the moisture and dust in the air through the dust and water absorption cotton block arranged in the suction pipe 3, avoiding excessive moisture being pumped into the interior of the air compressor 2 and causing a decrease in compression efficiency.

[0039] When filtration is required, control the driving motor 601 to work. When the driving motor 601 is working, it drives the moving guide screw 603 to rotate. When the moving guide screw 603 rotates, the ball nut pair 604 on the moving guide screw 603 moves to the right in the guide protection chute 602. When the ball nut pair 604 moves, the moving extrusion frame 605 moves synchronously, and the position of the moving extrusion frame 605 can be adjusted. As the moving extrusion frame 605 moves to the right, the moving extrusion frame 605 pushes the adjusting deformation frame 702 to move through the connecting working plate 701. At this time, when the adjusting deformation frame 702 pushes the right adjusting sector filter plate 703, the rotating block 704 on the adjusting sector filter plate 703 rotates in the positioning frame 705, and the adjusting sector filter plate 703 rotates towards the middle of the suction pipe 3. At the same time, since there are four adjusting sector filter plates 703, a circle can be formed in the suction pipe 3, and the dust and water absorption cotton block arranged in the installation and fixing card slot 706 can filter the inhaled air.

[0040] As the usage time increases, when the dust and water absorption cotton block in the installation and fixing card slot 706 needs to be replaced, turn off the air compressor 2. Then, by removing the sealing plug 5, the interior of the suction pipe 3 is exposed to the outside air. At this time, control the driving motor 601 to work. When the driving motor 601 is working, control the ball nut pair 604 to move to the left outside the moving guide screw 603, so that the moving extrusion frame 605 pulls the connecting working plate 701. At this time, when the connecting working plate 701 is pulled, the adjusting deformation frame 702 on the other side of the connecting working plate 701 pulls the adjusting sector filter plate 703, so that the adjusting sector filter plate 703 rotates and fits on the inner wall of the suction pipe 3. At this time, the installation and fixing card slot 706 is exposed from the slot opened on the suction pipe 3, and the dust and water absorption cotton block in the installation and fixing card slot 706 can be taken out and then replaced. After replacement, start the driving motor 601, retract the installation and fixing card slot 706 into the interior of the suction pipe 3, and then use the sealing plug 5 to block the slot on the suction pipe 3, thus completing the replacement of the dust and water absorption cotton block, enabling the device to perform dust and water absorption work in multiple cycles during use.

[0041] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0042] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An energy-saving compressed air drying device, comprising a mobile base (1), characterized in that: It also includes a driving mechanism (6) and an adjusting and replacing mechanism (7). A air compressor (2) is fixedly connected to the top of the moving base (1). An inhalation pipe (3) is fixedly connected to the left side of the air compressor (2). An access pipe (4) is fixedly connected to the middle of the left side of the inhalation pipe (3). A sealing plug (5) is connected to the outside of the inhalation pipe (3) by interference fit. Among them, the driving mechanism (6) includes: A driving motor (601), the driving motor (601) is fixedly connected to the top of the left side of the inhalation pipe (3). A guiding and protecting chute (602) is fixedly connected to the inner wall of the top of the inhalation pipe (3). The driving motor (601) has an output shaft, and the output shaft of the driving motor (601) is fixedly connected to a moving guiding lead screw (603). A ball nut pair (604) is threadedly connected to the outside of the moving guiding lead screw (603). A moving extrusion frame (605) is fixedly connected to the front of the ball nut pair (604). The adjusting and replacing mechanism (7) includes a connecting working plate (701), an adjusting deformation frame (702), an adjusting sector filter plate (703), a rotating block (704), a positioning frame (705) and an installation and fixing slot (706). The connecting working plate (701) is rotatably connected to the middle of the moving extrusion frame (605). The adjusting deformation frame (702) is rotatably connected to the side of the connecting working plate (701) away from the moving extrusion frame (605). The adjusting sector filter plate (703) is fixedly connected to the right side of the adjusting deformation frame (702). The rotating block (704) is fixedly connected to the middle of the back of the adjusting sector filter plate (703). The positioning frame (705) is rotatably connected to the middle of the rotating block (704). The installation and fixing slot (706) is fixedly connected to the left side of the adjusting sector filter plate (703). The right end of the output shaft of the driving motor (601) penetrates through the left side of the inhalation pipe (3) and the left side of the guiding and protecting chute (602) and extends into the guiding and protecting chute (602) to be fixedly connected to the moving guiding lead screw (603). The right end of the moving guiding lead screw (603) is rotatably connected to the inner wall of the right side of the guiding and protecting chute (602). The ball nut pair (604) is placed inside the guiding and protecting chute (602). A slot corresponding to the sealing plug (5) is opened on the outside of the inhalation pipe (3). The adjusting sector filter plate (703) is fixedly connected to the inner wall of the inhalation pipe (3), and the adjusting sector filter plate (703) is located on the right side of the guiding and protecting chute (602).

2. The compressed air energy-saving drying device according to claim 1, wherein: The number of the driving motor (601), the guiding and protecting chute (602), the moving guiding lead screw (603), the ball nut pair (604) and the moving extrusion frame (605) is four. The four driving motors (601), guiding and protecting chutes (602), moving guiding lead screws (603), ball nut pairs (604) and moving extrusion frames (605) are all annularly distributed on the inner wall of the inhalation pipe (3).

3. The compressed air energy-saving drying device according to claim 1, characterized in that: The number of the connecting working plates (701), the adjusting deformation frames (702), the adjusting sector filter plates (703), the rotating blocks (704) and the positioning frames (705) is four. Two of the connecting working plates (701), the adjusting deformation frames (702), the adjusting sector filter plates (703), the rotating blocks (704) and the positioning frames (705) are annularly distributed on the inner wall of the suction pipe (3).

4. The compressed air energy-saving drying device according to claim 1, characterized in that: A dust filtering and water absorbing cotton block is arranged in the installation fixing clamping groove (706).

Citation Information

Patent Citations

  • Energy-saving drying device for compressed air

    CN116251452A

  • Air inlet filtering device for air compressor

    CN210371105U