Natural stone powder spraying device and construction method thereof

Abstract

The application discloses a natural stone powder spraying device and a construction method thereof, which comprises a movable base provided with a locking part; a stirring box slidably arranged on the movable base, wherein the movable base is provided with a first driving structure, and the side of the stirring box is provided with an assembly bin with a bin opening; a sliding frame slidably arranged in the assembly bin, wherein the side of the sliding frame away from the bin opening is provided with a guide rod, two sliding sleeves are movably arranged on the guide rod, two hinge arms are hingedly connected to the two sliding sleeves, the middle parts of the two hinge arms are pivotally connected together, the ends of the two hinge arms away from the sliding sleeves are hingedly connected with movable seats, the bin wall of the assembly bin is provided with a driving part, and the sliding frame is rotatably provided with a vertically arranged screw rod; a base box movably arranged in the assembly bin, wherein the base box is connected with a threaded sleeve, the threaded sleeve is screwed on the screw rod, and the sliding frame is provided with a second driving structure; a bearing platform reversibly arranged on the base box, wherein the base box is provided with a third driving structure; a spray head arranged on the bearing platform, wherein the spray head is connected with a storage bin through a conveying pipe, and the conveying pipe is provided with a conveying pump. The application solves the problem that the traditional spraying machine is manually operated by a construction worker, and the spraying distance and the spraying uniformity are difficult to control.

Description

Technical Field

[0001] This invention relates to the field of coating spraying technology, specifically to a natural stone powder spraying device and its construction method. Background Technology

[0002] A spray painting machine is a specialized coating equipment that uses spraying technology. Its principle is to control the airflow to instantly reverse the air distribution device, thereby causing the piston of the pneumatic motor to perform a stable and continuous reciprocating motion. The inhaled paint is pressurized and delivered to the spray gun of the spray painting machine through a high-pressure hose. The spray gun then instantly atomizes the paint and releases it onto the surface of the object being coated.

[0003] Traditional spray painting requires continuous operation, with workers holding the nozzle and spraying paint onto the wall. This handheld operation makes it difficult to control the spraying distance and the uniformity of the coating. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, a natural stone powder spraying device and its construction method are provided to solve the problem that traditional spraying machines are operated by hand by construction personnel, which makes it difficult to control the spraying distance and the uniformity of spraying.

[0005] To achieve the above objectives, a natural stone powder spraying device is provided, comprising:

[0006] A movable base, wherein the movable base is equipped with a locking device;

[0007] A mixing tank for containing natural stone powder coating is slidably mounted on the movable base along a first horizontal direction. The movable base is equipped with a first drive structure for driving the mixing tank. The mixing tank has a storage bin and an assembly bin. The side of the mixing tank has an opening that communicates with the assembly bin.

[0008] A slide is slidably disposed in the assembly compartment along the second horizontal direction, which is at an angle to the first horizontal direction. A guide rod is provided on the side of the slide facing away from the compartment opening. Two sliding sleeves are movably fitted on the guide rod. The two sliding sleeves are hinged to a hinge arm, and the middle parts of the two hinge arms are pivotally connected together. A movable seat is hinged to the end of the two hinge arms away from the sliding sleeve. A drive component for driving the two movable seats to move towards or away from each other is installed on the wall of the assembly compartment. A vertically arranged screw is rotatably mounted on the slide.

[0009] A base box is movably embedded in the assembly compartment, the base box is connected to a threaded sleeve, the threaded sleeve is screwed into the screw rod, and the carriage is equipped with a second drive structure for driving the screw rod;

[0010] A support platform is rotatably mounted on the base box, and a third drive structure for driving the support platform is mounted on the base box;

[0011] The nozzle is installed on the support platform and is connected to the storage silo via a conveying pipe, which is equipped with a conveying pump.

[0012] Furthermore, the movable base has a vertically arranged through hole, and the locking member includes:

[0013] A support rod is installed in the through hole in an adjustable position;

[0014] A support plate is connected to the bottom end of the support rod.

[0015] Furthermore, the first driving structure includes:

[0016] Two axles are rotatably mounted at opposite ends of the bottom of the mixing tank, and drive wheels are coaxially mounted at both ends of the axles;

[0017] A first motor is installed at the bottom of the mixing tank, and the output shaft of the first motor is connected to the wheel axle via a transmission shaft.

[0018] Furthermore, the guide rod is arranged vertically, the driving component is an electro-hydraulic push rod, the electro-hydraulic push rod is fixed to the wall of the assembly compartment, the telescopic ends of the two electro-hydraulic push rods are arranged opposite each other, and the telescopic ends are connected to the movable seat.

[0019] Furthermore, the second driving structure includes:

[0020] A second motor is fixed to the slide, and a drive gear is coaxially connected to the output end of the second motor.

[0021] The driven gear is coaxially connected to the screw, and the driven gear meshes with the driving gear.

[0022] Furthermore, the top of the mixing tank is provided with a feed inlet, which is connected to the storage silo, and a stirrer is installed inside the storage silo.

[0023] Furthermore, a filter screen is installed inside the feed inlet, and a feeding box is installed on the top of the mixing tank. The feeding box has a first end and a second end opposite to each other. A feeding port is opened at the upper part of the first end, and a discharge port communicating with the feed inlet is opened at the lower part of the second end. A conveying auger is installed inside the feeding box, and the conveying auger is arranged along the length direction of the feeding box.

[0024] This invention provides a construction method for a natural stone powder spraying device, comprising the following steps:

[0025] a. Divide the wall surface to be sprayed into multiple construction sections;

[0026] b. Move the mobile base to the first construction section and lock the mobile base with the locking device;

[0027] c. Add the natural stone powder coating into the storage hopper of the mixing tank;

[0028] d. The height of the base box is adjusted by driving the screw through the second drive structure, and the flip angle of the support is adjusted through the third drive structure, so that the nozzle is aligned with the first construction section at a preset angle and preset height;

[0029] e. Start the delivery pump, and at the same time, the first drive structure drives the mixing tank to move back and forth along the length of the wall, so that the nozzle moves in an S-shape and evenly sprays the natural stone powder coating onto the first construction section.

[0030] f. Move the mobile base to the next construction section and repeat steps d to e.

[0031] The beneficial effects of the present invention are that the natural stone powder spraying device of the present invention optimizes the stone powder finishing tool, reduces the number of smears and joints of the construction surface coating, and adjusts the spraying distance and spraying height through the first drive structure, the second drive structure and the third drive structure, so that the spraying uniformity can be controlled, and the final surface appearance is smooth and flat. Attached Figure Description

[0032] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0033] Figure 1 This is a schematic diagram of the structure of the natural stone powder spraying device according to an embodiment of the present invention.

[0034] Figure 2 This is a schematic diagram of the structure of the mixing tank according to an embodiment of the present invention.

[0035] Figure 3 This is a schematic diagram of the first driving structure according to an embodiment of the present invention.

[0036] Figure 4 This is a partially enlarged schematic diagram of the lower part of the carriage according to an embodiment of the present invention.

[0037] Figure 5 This is a schematic diagram of the third driving structure according to an embodiment of the present invention. Detailed Implementation

[0038] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0039] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0040] Reference Figures 1 to 5 As shown, the present invention provides a natural stone powder spraying device, comprising: a movable base 1, a mixing tank 2, a slide 3, a base box 4, a support platform 5, and a spray nozzle 6.

[0041] In this embodiment, the movable base 1 is elongated. Rollers 12 are installed at each of the four corners of the movable base.

[0042] The movable base 1 is equipped with a locking element 11. When the movable base is moved to the construction position, the locking element locks the movable base in place.

[0043] In this embodiment, the movable base 1 has a vertically oriented through hole. The locking member 11 includes a support rod and a support plate.

[0044] The support rod is installed in the through hole in an adjustable position. The support plate is connected to the bottom end of the support rod.

[0045] Specifically, the perforation has an internal thread. The support rod has an external thread. The support rod is screwed into the perforation. When it is necessary to lock the movable base, rotate the support rod so that the support plate is supported on the bottom surface, thereby making the movable base stably set in the construction position.

[0046] The mixing tank 2 is used to contain the natural stone powder coating. The mixing tank 2 can slide along the first horizontal direction on the movable base 1. In this embodiment, the first horizontal direction is the length direction of the movable base.

[0047] The movable base 1 is equipped with a first drive structure 21. The first drive structure 21 is used to drive the mixing tank 2 to move along the length of the movable base. The mixing tank 2 has a storage bin a and an assembly bin b. The side of the mixing tank 2 has an opening communicating with the assembly bin b.

[0048] See Figure 1 and Figure 4As shown, the slide 3 can slide in the assembly compartment b along a second horizontal direction. The second horizontal direction is angled to the first horizontal direction. The second horizontal direction is the width direction of the movable base. A guide rod 31 is provided on the side of the slide 3 facing away from the compartment opening. Two sliding sleeves 32 are movably fitted on the guide rod 31. The two sliding sleeves 32 are hinged to hinge arms 33. The middle parts of the two hinge arms 33 are pivotally connected together. The ends of the two hinge arms 33 away from the sliding sleeves 32 are hinged to movable seats 34. The wall of the assembly compartment b is equipped with a drive component 35 for driving the two movable seats 34 to move towards or away from each other. A vertically arranged screw 36 is rotatably mounted on the slide 3.

[0049] The base box 4 is movably embedded in the assembly chamber b. The base box can move within the assembly chamber along a second horizontal direction and a vertical direction. The base box 4 is connected to a threaded sleeve 41. The threaded sleeve is arranged vertically. The threaded sleeve 41 is screwed onto the screw 36. The slide 3 is equipped with a second drive structure 42. The second drive structure 42 is used to drive the screw 36 to rotate.

[0050] The pier 5 is rotatably mounted on the base box 4. A third drive structure 51 is mounted on the base box 4. The third drive structure 51 is used to drive the pier 5 to rotate up and down.

[0051] Nozzle 6 is mounted on base 5. Nozzle 6 is connected to storage silo a via a conveying pipe. A conveying pump is installed on the conveying pipe.

[0052] In a preferred embodiment, the first drive structure 21 includes: axle 211, a first motor 212, and a transmission shaft 213.

[0053] See Figure 1 and Figure 3 As shown, there are multiple axles. Multiple axles 211 are rotatably mounted at opposite ends of the bottom of the mixing tank 2. Drive wheels 214 are coaxially mounted at both ends of the axles 211.

[0054] The first motor 212 is installed at the bottom of the mixing tank 2. The output shaft of the first motor 212 is connected to the axle 211 via the transmission shaft 213.

[0055] A first bevel gear is coaxially mounted on the axle. A drive shaft is rotatably mounted at the bottom of the mixing tank. Second bevel gears are coaxially mounted at both ends of the drive shaft. The second bevel gears mesh with the first bevel gears. A worm gear is coaxially connected to the output shaft of the first motor, and a worm wheel is coaxially mounted in the middle of the drive shaft. The worm gear meshes with the worm wheel.

[0056] The first motor drives the transmission shaft to rotate. The transmission shaft drives the wheel axle to rotate, which in turn drives the drive wheel to rotate, causing the mixing tank to move along the length of the movable base.

[0057] In this embodiment, the first motor is a reversible motor. By rotating the first motor in both directions, the mixing tank moves back and forth along the length of the movable base.

[0058] In a preferred embodiment, the guide rod 31 is arranged vertically. The drive component 35 is an electro-hydraulic actuator. The electro-hydraulic actuator is fixed to the wall of the assembly compartment b. The telescopic ends of the two electro-hydraulic actuators are arranged opposite each other. The telescopic ends are connected to the movable seat 34. The electro-hydraulic actuator is arranged vertically.

[0059] In a preferred embodiment, the second drive structure 42 includes: a second motor 421, a drive gear 422, and a driven gear 423.

[0060] The second motor 421 is fixed to the slide 3. The output end of the second motor is coaxially connected to the driving gear 422. The driven gear 423 is coaxially connected to the screw 36. The driven gear meshes with the driving gear.

[0061] Continue reading Figure 1 and Figure 2 As shown, the mixing tank 2 has a feed inlet at the top. The feed inlet is connected to the storage silo a. An agitator 22 is installed inside the storage silo a.

[0062] A filter screen 23 is installed inside the feed inlet. A feeding box 7 is installed on the top of the mixing tank 2. The feeding box 7 has a first end and a second end. A feeding port is opened at the upper part of the first end. A discharge port communicating with the feed inlet is opened at the lower part of the second end. A conveying auger 71 is installed inside the feeding box 7. The conveying auger is arranged along the length of the feeding box 7.

[0063] In this embodiment, an impeller 72 is installed at the feeding port.

[0064] This invention provides a construction method for a natural stone powder spraying device, comprising the following steps:

[0065] S1. Divide the wall surface to be sprayed into multiple construction sections.

[0066] S2. Move the movable base 1 to the first construction section and lock the movable base 1 with the locking element 11.

[0067] S3. Add the natural stone powder coating into the storage bin a of the mixing tank 2.

[0068] S4. The second drive structure 42 drives the screw 36 to adjust the height of the base box 4, and the third drive structure 51 adjusts the flip angle of the platform 5 so that the nozzle 6 is aligned with the first construction section at a preset angle and preset height.

[0069] S5. Start the delivery pump. At the same time, the first drive structure 21 drives the mixing tank 2 to move back and forth along the length of the wall, so that the nozzle 6 moves in an S-shape and sprays the natural stone powder coating evenly onto the first construction section.

[0070] S6. Move the movable base 1 to the next construction section and repeat steps S4 to S5.

[0071] The natural stone powder spraying device of the present invention can provide rolling support for the device through rollers, which can move the device to a suitable position, and then the support rod can be rotated to push the support plate at the bottom of the support rod against the ground to lock the position of the device.

[0072] The first motor of the natural stone powder spraying device of the present invention can drive the transmission shaft to rotate, thereby driving the drive wheel to rotate, so as to adjust the position of the mixing box in the length direction of the movable base, and adjust the spray head to the corresponding position according to the spraying position on the construction section of the wall.

[0073] The natural stone powder spraying device of this invention has a fourth motor installed on the feeding box. The fourth motor can drive the conveying auger to rotate. The conveying auger can drive the feeding impeller to rotate through the first sprocket, the second sprocket and the chain, which can pour natural stone powder into the inside of the feeding port, and the feeding impeller can send the natural stone powder into the feeding box through the feeding port. Then, the auger blades push the interior of the natural stone powder feeding box to move, and can send the natural stone powder into the storage silo through the feeding port. Water is then added to the storage silo, and the natural stone powder and water are stirred evenly by the agitator to form a natural stone powder coating.

[0074] The natural stone powder spraying device of the present invention is equipped with an electric hydraulic push rod that drives two movable seats to move towards each other or away from each other. Since the middle parts of the two hinged arms are pivotally connected together, and the two ends of the hinged arms are respectively hinged to the movable seats and the sliding sleeve, the movable seats can drive the two hinged arms to rotate. The hinged arms push the sliding sleeve to move along the axial direction of the guide rod and apply the thrust to the slide, which can move the slide in the assembly chamber along the second horizontal direction, thereby adjusting the position of the spray head in the width direction of the movable base.

[0075] The second motor in the natural stone powder spraying device of the present invention can drive the driven gear through the active gear, thereby driving the screw to rotate. The screw can push the threaded sleeve, the base box and the spray head to move synchronously in the vertical direction. The spray head can be pushed to the corresponding height according to the spraying part of the wall.

[0076] The natural stone powder spraying device of the present invention is provided with a third drive structure. The third drive structure includes a tilting gear, a rack, and an electro-hydraulic push rod. The support is rotatably mounted on the base box via a rotating shaft. The rotating shaft is coaxially connected to the tilting gear. The rack is positioned between the base box and the tilting gear. The rack is vertically oriented. The tilting gear meshes with the rack. The fixed end of the electro-hydraulic push rod is fixed to the base box, and the telescopic end of the electro-hydraulic push rod is connected to the rack, which can push the rack to move. The rack pushes the tilting gear, thereby causing the spray head to tilt up and down, changing the rotation angle of the spray head and adjusting it to a suitable position so that the natural stone powder coating sprayed from the spray head can be precisely applied to the wall surface.

[0077] The natural stone powder spraying device of the present invention optimizes the stone powder finishing tool, reduces the number of smears and joints in the construction surface coating, and adjusts the spraying distance and spraying height through the first drive structure, the second drive structure and the third drive structure, so that the spraying uniformity can be controlled, and the final surface appearance is smooth and flat.

[0078] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A natural stone powder spraying device, characterized in that, include: A movable base, wherein the movable base is equipped with a locking device; A mixing tank for containing natural stone powder coating is slidably mounted on the movable base along a first horizontal direction, the first horizontal direction being the length direction of the movable base and the second horizontal direction being the width direction of the movable base. The movable base is equipped with a first driving structure for driving the mixing tank. The mixing tank has a storage bin and an assembly bin. The side of the mixing tank has an opening communicating with the assembly bin. A slide is slidably disposed in the assembly compartment along the second horizontal direction, which is at an angle to the first horizontal direction. A guide rod is provided on the side of the slide facing away from the compartment opening. Two sliding sleeves are movably fitted on the guide rod. The two sliding sleeves are hinged to a hinge arm, and the middle parts of the two hinge arms are pivotally connected together. A movable seat is hinged to the end of the two hinge arms away from the sliding sleeve. A drive component for driving the two movable seats to move towards or away from each other is installed on the wall of the assembly compartment. A vertically arranged screw is rotatably mounted on the slide. A base box is movably embedded in the assembly compartment, the base box is connected to a threaded sleeve, the threaded sleeve is screwed into the screw rod, and the carriage is equipped with a second drive structure for driving the screw rod; A support platform is rotatably mounted on the base box, and a third drive structure for driving the support platform is mounted on the base box; The nozzle is installed on the support platform, and the nozzle is connected to the storage bin through a material conveying pipe, which is equipped with a conveying pump. The first drive structure includes: two axles, which are rotatably mounted at opposite ends of the bottom of the mixing tank, and drive wheels are coaxially mounted at both ends of the axles; and a first motor, which is mounted at the bottom of the mixing tank, and whose output shaft is connected to the axles via a transmission shaft. The guide rod is arranged vertically, the driving component is an electro-hydraulic push rod, the electro-hydraulic push rod is fixed to the wall of the assembly chamber, the telescopic ends of the two electro-hydraulic push rods are arranged opposite each other, and the telescopic ends are connected to the movable seat; The second drive structure includes: a second motor, fixed to the slide, with a drive gear coaxially connected to the output end of the second motor; and a driven gear, coaxially connected to the screw, with the driven gear meshing with the drive gear.

2. The natural stone powder spraying device according to claim 1, characterized in that, The movable base has a vertically arranged through hole, and the locking component includes: A support rod is installed in the through hole in an adjustable position; A support plate is connected to the bottom end of the support rod.

3. The natural stone powder spraying device according to claim 1, characterized in that, The mixing tank has a feed inlet at the top, which is connected to the storage silo, and a mixer is installed inside the storage silo.

4. The natural stone powder spraying device according to claim 3, characterized in that, A filter screen is installed inside the feed inlet, and a feeding box is installed on the top of the mixing tank. The feeding box has a first end and a second end opposite to each other. A feeding port is opened at the upper part of the first end, and a discharge port communicating with the feed inlet is opened at the lower part of the second end. A conveying auger is installed inside the feeding box, and the conveying auger is arranged along the length direction of the feeding box.

5. A construction method for a natural stone powder spraying device as described in any one of claims 1 to 4, characterized in that, Includes the following steps: a. Divide the wall surface to be sprayed into multiple construction sections; b. Move the mobile base to the first construction section and lock the mobile base with the locking device; c. Add the natural stone powder coating into the storage hopper of the mixing tank; d. The height of the base box is adjusted by driving the screw through the second drive structure, and the flip angle of the support is adjusted through the third drive structure, so that the nozzle is aligned with the first construction section at a preset angle and preset height; e. Start the delivery pump, and at the same time, the first drive structure drives the mixing tank to move back and forth along the length of the wall, so that the nozzle moves in an S-shape and evenly sprays the natural stone powder coating onto the first construction section. f. Move the mobile base to the next construction section and repeat steps d to e.

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