Decanter type sludge dewaterer
By introducing a single-motor driven multi-stirring structure, quantitative feeding, and sludge cutting components into the screw press sludge dewatering machine, the problems of low stirring efficiency and sludge clogging are solved, achieving rapid stirring, quantitative feeding, and prevention of equipment damage.
Patent Information
- Application Number
- CN202310213817.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-08
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-03-08
AI Technical Summary
The existing screw press sludge dewatering machine has poor mixing effect, long mixing time, inconsistent chemical feeding, and is prone to clogging when sludge is discharged, leading to equipment damage.
A single motor drives multiple stirring structures to increase stirring efficiency; a quantitative drug feeding component controls the drug feed rate; and a cutting structure is added to the sludge discharge outlet to prevent clogging.
It improves mixing efficiency, ensures accurate drug feeding, avoids equipment damage, and reduces the risk of clogging.
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Figure CN118619514B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sludge dewatering, in particular to a stacked screw sludge dewatering machine. BACKGROUND
[0002] The stacked screw sludge dewatering machine is a continuous operation pig manure and sludge treatment equipment, and has the characteristics of stable operation, low energy consumption, relatively simple control and management, and convenient maintenance due to the low water content of pig manure and sludge. However, the existing stacked screw sludge dewatering machine generally uses a single stirring structure for stirring, which results in poor stirring effect, thus requiring a longer stirring time and reducing the stirring efficiency. SUMMARY
[0003] The present application solves the problem of providing a stacked screw sludge dewatering machine that can rotate multiple stirring structures with a single motor, thus rapidly stirring the sludge with the stirring structures and rapidly mixing the medicine with the sludge, improving the stirring effect, and allowing for quantitative treatment of the medicine during medicine feeding to avoid excessive or insufficient medicine feeding amount and ensure the medicine feeding effect.
[0004] To achieve the above-mentioned purpose, the present application adopts the following technical solutions:
[0005] The stacked screw sludge dewatering machine comprises a stacked screw dewatering machine main body, a stirring box, a stirring assembly, a feeding box, a quantitative medicine feeding assembly, and a sludge cutting assembly.
[0006] The stirring assembly comprises a first motor, a first stirrer, a gear ring, a rotating shaft, a first gear and a second stirrer, the first motor is inlaidly installed on the inner wall of one side of the stirring box, the first stirrer is installed on the inner wall of one side of the stirring box, and the bottom end of the output shaft of the first motor is fixedly connected to the outer wall of the first stirrer, the bottom end of the outer wall of the first stirrer is welded with the gear ring, the outer wall of one side of the gear ring is distributedly and movably connected with the first gear, the bottom end of the outer wall of the first gear is fixedly connected with the rotating shaft, and the bottom end of the rotating shaft is rotatably connected to the inner wall of the stirring box, and the top end of the outer wall of the first gear is fixedly connected with the second stirrer.
[0007] As a further scheme of the application: the quantitative feeding assembly comprises a quantitative tube, a mounting plate, a sliding slot, a first spring, a sliding block, a baffle, a rack, a supporting plate, a piston, a second motor and a second gear, the top end of the inner wall of the feeding box is throughly connected with the quantitative tube, the inner wall of one side of the quantitative tube is sealingly connected with the piston, the outer wall of one side of the piston is welded with the supporting plate, the inner wall of one side of the feeding box is installed with the baffle, and the bottom end of the supporting plate is welded to the outer wall of the baffle, the top end of the inner wall of one side of the feeding box is welded with the mounting plate, the outer wall of one side of the baffle is welded with the sliding block, the inner wall of one side of the mounting plate is provided with the sliding slot corresponding to the sliding block, the top end of the inner wall of the sliding slot is welded with the first spring, and the bottom end of the first spring is welded to the outer wall of the sliding block, the outer wall of one side of the baffle is welded with the rack, the outer wall of one side of the rack is movably connected with the second gear, the inner wall of one side of the feeding box is inlaidly installed with the second motor, and one end of the output shaft of the second motor is fixedly connected to the outer wall of the second gear.
[0008] As a further scheme of the application: the sludge cutting assembly comprises a sludge discharging port, a connecting plate, a guide port, a moving plate, a blade, a second spring, a mounting block, a third motor and a rotating wheel, the inner wall of one side of the main body of the stacked-spiral dewatering machine is provided with the sludge discharging port, the inner wall of one side of the sludge discharging port is fixedly connected with the connecting plate, the outer wall of one side of the connecting plate is installed with the moving plate, the outer wall of one side of the moving plate is distributedly installed with the blade, the inner wall of one side of the connecting plate is provided with the guide port corresponding to the blade, the outer wall of one side of the moving plate is welded with the second spring, and the bottom end of the second spring is welded to the outer wall of the connecting plate, the top end of the outer wall of the moving plate is in contact with the rotating wheel, the outer wall of one side of the main body of the stacked-spiral dewatering machine is symmetrically welded with the mounting block, the inner wall of one side of the mounting block is inlaidly installed with the third motor, and one end of the output shaft of the third motor is fixedly connected to the outer wall of the rotating wheel.
[0009] As a further scheme of the application: the top end of the inner wall of the feeding box is throughly connected with the sludge feeding pipe.
[0010] As a further scheme of the application: the outer wall of one side of the main body of the stacked-spiral dewatering machine is welded with the discharging plate.
[0011] As a further scheme of the present application: a feeding hole is formed on the inner wall of one side of the feeding box.
[0012] As a further scheme of the present application: the second gear is a sector gear.
[0013] As a further scheme of the present application: the rotating wheel is in the shape of a sector.
[0014] The present application has the beneficial effect that the stirring device is adopted, the plurality of stirring structures can be rotated by a single motor, so that the stirring structure can rapidly stir the sludge, the drug and the sludge are rapidly mixed, and the stirring effect is improved.
[0015] The quantitative drug feeding device is also adopted, the drug can be quantitatively treated when the drug is fed, the amount of the drug is prevented from being too large or too small, and the feeding effect of the drug is ensured.
[0016] The sludge cutting device is also adopted, the cutting structure can be added at the sludge discharge outlet, the sludge is cut, the damage of the sludge to the equipment is avoided, and the use effect of the equipment is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the overall perspective structure diagram of the present application;
[0018] Figure 2 is the side view cut structure diagram of the present application;
[0019] Figure 3 is the internal perspective structure diagram of the feeding box and the stirring box of the present application;
[0020] Figure 4 is the main view cut structure diagram of the feeding box of the present application;
[0021] Figure 5 is the bottom view perspective structure diagram of the other side of the present application;
[0022] Figure 6 is the structure diagram of the A area in the present application; Figure 5
[0023] Legend: 1, the main body of the stacked spiral dewatering machine; 2, the stirring box; 3, the stirring assembly; 4, the feeding box; 5, the quantitative medicine feeding assembly; 6, the sludge cutting assembly; 7, the sludge feeding pipe; 8, the discharge plate; 9, the feeding hole; 301, the first motor; 302, the first stirrer; 303, the gear ring; 304, the rotating shaft; 305, the first gear; 306, the second stirrer; 501, the quantitative pipe; 502, the mounting plate; 503, the chute; 504, the first spring; 505, the sliding block; 506, the baffle; 507, the rack; 508, the support plate; 509, the piston; 5010, the second motor; 5011, the second gear; 601, the sludge discharge port; 602, the connecting plate; 603, the guide port; 604, the moving plate; 605, the blade; 606, the second spring; 607, the mounting block; 608, the third motor; 609, the rotating wheel. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] Embodiment one
[0026] Reference Figures 1-3 , the stacked spiral sludge dewatering machine comprises a stacked spiral dewatering machine main body 1, a stirring box 2, a stirring assembly 3, a feeding box 4, a quantitative medicine feeding assembly 5 and a sludge cutting assembly 6, a stirring box 2 is welded on one side of the outer wall of the top end of the stacked spiral dewatering machine main body 1, a stirring assembly 3 is fixed on the inner wall of one side of the stirring box 2, a feeding box 4 is welded on the outer wall of one side of the stirring box 2, a quantitative medicine feeding assembly 5 is fixed on the inner wall of one side of the feeding box 4, and a sludge cutting assembly 6 is fixed on the outer wall of one side of the stacked spiral dewatering machine main body 1; a sludge feeding pipe 7 is connected through the top end inner wall of the feeding box 4, sludge is injected into the feeding box 4 through the sludge feeding pipe 7, and the sludge is conveniently injected; a discharge plate 8 is welded on the outer wall of one side of the stacked spiral dewatering machine main body 1, the cut sludge is discharged through the discharge plate 8, and the sludge is conveniently discharged; a feeding hole 9 is formed in the inner wall of one side of the feeding box 4, the sludge is preliminarily mixed with the medicine through the mounting plate 502, and then injected into the stirring box 2 through the feeding hole 9;
[0027] The stirring assembly 3 comprises a first motor 301, a first stirrer 302, a gear ring 303, a rotating shaft 304, a first gear 305 and a second stirrer 306, the first motor 301 is inlaidly installed on the inner wall of one side of the stirring box 2, the first stirrer 302 is installed on the inner wall of one side of the stirring box 2, and the bottom end of the output shaft of the first motor 301 is fixedly connected to the outer wall of the first stirrer 302, the bottom end of the outer wall of the first stirrer 302 is welded with the gear ring 303, the first gear 305 is in meshingly installed on the outer wall of one side of the gear ring 303, the bottom end of the outer wall of the first gear 305 is fixedly connected with the rotating shaft 304, and the bottom end of the rotating shaft 304 is rotatably connected to the inner wall of the stirring box 2, and the top end of the outer wall of the first gear 305 is fixedly connected with the second stirrer 306.
[0028] The working principle of the present application is that when the sludge in the stirring box 2 is full, the first motor 301 is started to drive the first stirrer 302 to rotate, thereby driving the gear ring 303 to rotate, and then through the action of the first gear 305, the second stirrer 306 is driven to rotate along the rotating shaft 304, so that the medicine and the sludge are quickly mixed, so that the soil is flocculated, and then the main body 1 of the stacked screw dewatering machine is used to discharge the reacted water and the flocculated material into the main body 1 of the stacked screw dewatering machine, so that a single motor can drive multiple stirring structures to rotate, so that the stirring structure can quickly stir the sludge, so that the medicine and the sludge are quickly mixed, and the stirring effect is improved.
[0029] Example two
[0030] See Figures 2-4The quantitative medicine feeding assembly 5 comprises a quantitative tube 501, a mounting plate 502, a sliding groove 503, a first spring 504, a sliding block 505, a baffle 506, a rack 507, a support plate 508, a piston 509, a second motor 5010 and a second gear 5011, the quantitative tube 501 is connected through the top inner wall of the feeding box 4, the piston 509 is sealingly connected to one side of the inner wall of the quantitative tube 501, the support plate 508 is welded to the outer wall of the piston 509, the baffle 506 is mounted to one side of the inner wall of the feeding box 4, the support plate 508 is welded to the outer wall of the baffle 506, the mounting plate 502 is welded to the top inner wall of one side of the baffle 506, the sliding block 505 is welded to one side of the outer wall of the baffle 506, the sliding groove 503 is formed in the inner wall of one side of the mounting plate 502 and corresponds to the sliding block 505, the first spring 504 is welded to the top inner wall of the sliding groove 503 and the bottom end of the first spring 504 is welded to the outer wall of the sliding block 505, the rack 507 is welded to one side of the outer wall of the baffle 506, the second gear 5011 is meshingly mounted to one side of the outer wall of the rack 507, the second motor 5010 is inlaidly mounted to one side of the inner wall of the feeding box 4 and the output shaft of the second motor 5010 is fixedly connected to the outer wall of the second gear 5011.
[0031] First, a certain amount of medicine is injected into the quantitative tube 501, then the second motor 5010 is started to rotate the second gear 5011 by a certain angle, so that the sliding block 505 on the baffle 506 descends along the sliding groove 503 in the mounting plate 502, then the sludge is injected into the feeding box 4 through the sludge feeding pipe 7, then the quantitative medicine is injected into the feeding box 4 through the quantitative tube 501, then the second motor 5010 is continuously started to rotate the second gear 5011, when the second gear 5011 rotates to the position without teeth, the baffle 506 rises under the action of the first spring 504, at this time, the sludge is preliminarily mixed with the medicine through the mounting plate 502, then the sludge is injected into the stirring box 2 through the feeding hole 9, then the above steps are repeated to fill the sludge in the stirring box 2, when the medicine is fed, the medicine can be quantitatively treated to avoid too large or too small medicine feeding amount, and the medicine feeding effect is ensured.
[0032] Example three
[0033] See Figures 5-6The sludge cutting assembly 6 comprises a sludge discharge port 601, a connecting plate 602, a guide port 603, a moving plate 604, a blade 605, a second spring 606, a mounting block 607, a third motor 608 and a rotating wheel 609. The sludge discharge port 601 is arranged on the inner wall of one side of the stacked-screw dewatering machine body 1. The connecting plate 602 is fixedly connected to the inner wall of one side of the sludge discharge port 601. The moving plate 604 is arranged on the outer wall of one side of the connecting plate 602. The blade 605 is arranged on the outer wall of one side of the moving plate 604. The guide port 603 is arranged on the inner wall of one side of the connecting plate 602 and corresponds to the blade 605. The second spring 606 is welded to the outer wall of the connecting plate 602 and the bottom end of the second spring 606 is welded to the outer wall of the connecting plate 602. The rotating wheel 609 is arranged on the top end of the outer wall of the moving plate 604. The mounting block 607 is symmetrically arranged on the outer wall of one side of the stacked-screw dewatering machine body 1. The third motor 608 is arranged on the inner wall of one side of the mounting block 607. The output shaft of the third motor 608 is fixedly connected to the outer wall of the rotating wheel 609. The rotating wheel 609 is in the shape of a sector. When the rotating wheel 609 rotates to the flush position, the blade 605 is reset under the action of the second spring 606.
[0034] The stacked-screw dewatering machine body 1 is started to separate water from flocculation. The flocculation is discharged through the sludge discharge port 601. When the sludge discharge port 601 is blocked, the third motor 608 on the mounting block 607 is started to rotate the rotating wheel 609. The convex part of the rotating wheel 609 extrudes the moving plate 604, so that the blade 605 moves along the guide port 603 in the connecting plate 602. The blade 605 cuts the blocked sludge. When the cutting is completed, the third motor 608 is continuously started to rotate the rotating wheel 609. When the rotating wheel 609 rotates to the flush position, the blade 605 is reset under the action of the second spring 606. Then, the pressure at the sludge discharge port 601 is reduced. The cut sludge is discharged through the discharge plate 8. The cutting structure can be added to the sludge discharge port to cut the blocked sludge, so as to avoid damage to the equipment caused by the blocked sludge and reduce the use effect of the equipment.
[0035] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A decanter sludge dewaterer, characterised in that, The device includes a screw press dewatering machine body, a mixing box, a mixing component, a feeding box, a quantitative drug feeding component, and a sludge cutting component. The mixing box is welded to the outer wall of one side of the top of the screw press dewatering machine body. The mixing component is fixed to the inner wall of one side of the mixing box. The feeding box is welded to the outer wall of one side of the mixing box. The quantitative drug feeding component is fixed to the inner wall of one side of the feeding box. The sludge cutting component is fixed to the outer wall of one side of the screw press dewatering machine body. The mixing assembly includes a first motor, a first stirrer, a gear ring, a rotating shaft, a first gear, and a second stirrer. The first motor is embedded in the inner wall of one side of the mixing tank, and the first stirrer is installed on the inner wall of one side of the mixing tank. The bottom end of the output shaft of the first motor is fixed to the outer wall of the first stirrer. A gear ring is welded to the outer wall of the bottom end of the first stirrer. A first gear is meshed on the outer wall of one side of the gear ring. A rotating shaft is fixedly connected to the outer wall of the bottom end of the first gear, and the bottom end of the rotating shaft is rotatably connected to the inner wall of the mixing tank. A second stirrer is fixedly connected to the outer wall of the top end of the first gear. The quantitative drug feeding assembly includes a quantitative tube, a mounting plate, a chute, a first spring, a slider, a baffle, a rack, a support plate, a piston, a second motor, and a second gear. A quantitative tube is connected through the inner wall of the top of the feeding box. A piston is sealed to one inner wall of the quantitative tube. A support plate is welded to one outer wall of the piston. A baffle is installed on one inner wall of the feeding box, and the bottom end of the support plate is welded to the outer wall of the baffle. A mounting plate is welded to the inner wall of the feeding box located on one side of the baffle. A slider is welded to one outer wall of the baffle. A chute is provided on one inner wall of the mounting plate corresponding to the slider. A first spring is welded to the inner wall of the top of the chute, and the bottom end of the first spring is welded to the outer wall of the slider. A rack is welded to one outer wall of the baffle. A second gear is meshed on one outer wall of the rack. A second motor is embedded in the inner wall of the feeding box, and one end of the output shaft of the second motor is fixed to the outer wall of the second gear. The sludge cutting assembly includes a sludge discharge port, a connecting plate, a guide port, a moving plate, blades, a second spring, a mounting block, a third motor, and a rotating wheel. A sludge discharge port is provided on one inner wall of the main body of the screw press dewatering machine. A connecting plate is fixedly connected to the inner wall of the sludge discharge port. A moving plate is installed on the outer wall of the connecting plate. Blades are distributed and installed on the outer wall of the moving plate. Guide ports are provided on the inner wall of the connecting plate corresponding to the blades. A second spring is welded to the outer wall of the moving plate, and the bottom end of the second spring is welded to the outer wall of the connecting plate. A rotating wheel is contacted and connected to the top outer wall of the moving plate. Mounting blocks are symmetrically welded to the outer wall of one side of the main body of the screw press dewatering machine. A third motor is embedded and installed on the inner wall of one side of the mounting block, and one end of the output shaft of the third motor is fixed to the outer wall of the rotating wheel. A discharge plate is welded to the outer wall of one side of the main body of the screw press dewatering machine.
2. The MBR® decanter according to claim 1, wherein A sludge feed pipe is connected through the inner wall of the top of the feed box.
3. The MBRD of claim 1, wherein A feeding hole is formed in the inner wall of one side of the feeding box.
4. The MBR® decanter sludge dewatering machine according to claim 1, characterized in that The second gear is a sector gear.
5. The MBR® decanter according to claim 1, wherein, The rotating wheel is in the shape of a sector.
Citation Information
Patent Citations
Stacked spiral sludge dewatering machine
CN219730753U