A multi-dimensional tensile testing device and method for thermally stable high-performance waterproof coiled material
By designing a multi-dimensional tensile detection device, the multi-directional tensile test of the waterproof coil is solved, and the existing waterproof coil is poor in thermal insulation performance and prone to water seepage at overlapping sites under high temperature environments, improving the detection accuracy and waterproof performance.
Patent Information
- Application Number
- CN202410975254.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-07-19
AI Technical Summary
The existing waterproof coils have poor thermal insulation performance in high temperature environments, which are prone to softening, flowing or deforming, and cannot maintain a stable waterproof effect for a long time; single-sided welding at overlapping points leads to warping and separation, which cannot effectively prevent moisture penetration, resulting in water seepage and water leakage.
A thermally stable high-performance waterproof coil multi-dimensional tensile detection device is designed, and the waterproof coil is subjected to multi-direction tensile testing of the waterproof coil in a vertical direction and the third telescopic rod in a multiple horizontal direction to comprehensively detect the tensile performance of the coil and the strength of the overlapping point.
It improves the detection accuracy of waterproof coils, can more comprehensively evaluate the tensile performance of coils and the strength of overlapping sites, and reduces the occurrence of water seepage problems.
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Figure CN118624394B_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a multi-dimensional stretching detection device and method for heat-stable high-performance waterproof coiled materials, which relate to a detection device and a detection method for detecting the tensile properties of heat-stable high-performance waterproof coiled materials, belonging to the technical field of waterproof materials, and particularly to a detection device and a detection method which can stretch the waterproof coiled material in a vertical direction by a second telescopic rod, and stretch the waterproof coiled material in multiple different horizontal directions by a third telescopic rod, and can perform multi-directional overall tensile performance detection on different parts of the waterproof coiled material and the overlap of two adjacent waterproof coiled materials, thereby improving the detection accuracy. Background Art
[0002] Waterproofing membrane is a rollable sheet-like waterproof material, mainly used in building walls, roofs, tunnels and roads to prevent leakage of rainwater or groundwater. Existing waterproofing membranes mainly include surface layer, middle layer and base layer. The surface layer is mainly responsible for preventing mechanical damage, ultraviolet radiation, and blocking external damage such as water flow. The middle layer is the core part of the waterproofing membrane, responsible for preventing water penetration, and also has the function of preventing thermal aging and ozone aging. The base layer is the foundation of the waterproofing membrane, providing the main physical strength support for the entire membrane. However, the surface layer of the existing waterproof membrane cannot pre-absorb or treat the rainwater or groundwater it contacts, and the retention of water in the surface layer can easily cause erosion and damage to it, and there is a high possibility of water seepage; the middle layer of the existing waterproof membrane is generally composed of materials such as asphalt, which has poor thermal insulation performance and is prone to softening, flowing or deforming in a high temperature environment, and cannot maintain a stable waterproof effect for a long time; at the same time, the overlap method of the existing waterproof membrane is generally single-sided welding, and the overlap area is prone to warping and separation, resulting in gaps between the membranes or between the membranes and the base layer, which cannot effectively prevent water penetration, resulting in water seepage and leakage, and poor waterproof performance.
[0003] Publication No. CN114670502A discloses a waterproof roll material, including a polyester fiber non-woven fabric, a jute cloth covering the polyester fiber non-woven fabric, a glass fiber felt covering the jute cloth, an anti-corrosion protective layer covering the glass fiber felt, a filling layer covering the anti-corrosion protective layer, and a waterproof layer covering the filling layer. However, the waterproof layer of the waterproof roll material cannot pre-absorb or treat rainwater or groundwater that it contacts, and the retention of water on the surface of the waterproof layer is likely to cause erosion and damage to it, and the possibility of water seepage is relatively high; the filling layer of the waterproof roll material is modified asphalt, which has poor thermal insulation performance and is prone to softening, flowing or deforming in a high temperature environment, and cannot maintain a stable waterproof effect for a long time; at the same time, the overlapping method of the waterproof roll material is generally single-sided welding, and the overlapping area is prone to warping and separation, resulting in gaps between the roll materials or between the roll materials and the base layer, which cannot effectively prevent water penetration, resulting in water seepage and leakage, and poor waterproof performance.
[0004] In order to improve the above problems, the applicant filed a Chinese invention patent application entitled "A heat-stable high-performance waterproofing membrane and its preparation method". Before using the above heat-stable high-performance waterproofing membrane, it is necessary to test the tensile properties of the waterproofing membrane to understand the tensile resistance of the waterproofing membrane under stress and ensure that the waterproofing membrane can maintain a stable waterproof effect during use. At present, the tensile properties of the waterproofing membrane are mainly tested by a tensile testing machine. The specific steps are: first, cut a sample of a certain length and width from the waterproofing membrane, then install the sample between the two clamping mechanisms of the tensile testing machine, and then start the tensile testing machine to start stretching the waterproofing membrane. During the stretching process, the tensile testing machine will record and display the load, displacement and other data in real time; finally, when the sample is broken, the maximum force during the test, the elongation value at the maximum tension and other data are recorded, and processed and analyzed to evaluate whether the tensile properties of the waterproofing membrane meet the standard requirements. However, the tensile testing machine only tests waterproof membranes of a certain length and width, and does not perform an overall tensile test on multiple overlapping waterproof membranes. It is necessary to perform multiple tests on samples at different locations to fully reflect the tensile properties of the entire roll or large-area waterproof membrane, which is time-consuming and labor-intensive. It is also unable to test the tensile properties of the overlaps of two adjacent waterproof membranes, which may easily lead to water seepage problems at the overlaps due to weak tensile properties during actual use. At the same time, it only performs tensile tests on the samples in the up and down directions, and the tensile direction is single, which cannot fully simulate the stress conditions of the waterproof membrane that may be subjected to shear and tear forces in multiple directions during actual use, and the detection accuracy is low. Summary of the invention
[0005] In order to improve the above situation, the present invention provides a heat-stable high-performance waterproof membrane multi-dimensional stretching detection device and method, which provides a detection device and detection method that stretches the waterproof membrane along the vertical direction by a second telescopic rod, and stretches the waterproof membrane along multiple different horizontal directions by a third telescopic rod, and can perform multi-directional overall tensile performance detection on different parts of the waterproof membrane and the overlap of two adjacent waterproof membranes, thereby improving the detection accuracy.
[0006] The invention discloses a multi-dimensional stretching detection device for a heat-stable high-performance waterproof coiled material. The multi-dimensional stretching detection device for a heat-stable high-performance waterproof coiled material is realized as follows: The invention discloses a multi-dimensional stretching detection device for a heat-stable high-performance waterproof coiled material, which is composed of a fixing plate, a first telescopic rod, a sleeve, an arc-shaped push plate, a second telescopic rod, a third telescopic rod, a connecting rod and a fixed bottom plate.
[0007] One end of the second telescopic rod is placed at the center of the fixed bottom plate.
[0008] One end of the third telescopic rod is placed on the side of the second telescopic rod,
[0009] Preferably, there are multiple groups of the third telescopic rods, and the multiple groups of the third telescopic rods are arranged equidistantly along the circumference of the second telescopic rod. There are multiple third telescopic rods in each group, and the multiple third telescopic rods in the same group correspond to the multiple telescopic sections of the second telescopic rod respectively.
[0010] The arc-shaped push plate is placed on the connecting rod.
[0011] Preferably, there are multiple connecting rods, and the multiple connecting rods are arranged equidistantly along the width direction of the arc-shaped push plate.
[0012] Preferably, there are multiple groups of arc-shaped push plates, and the multiple groups of arc-shaped push plates are arranged equidistantly along the circumferential direction of the second telescopic rod, and the multiple groups of arc-shaped push plates can be spliced together end to end, and the multiple groups of arc-shaped push plates correspond one-to-one to the multiple groups of the third telescopic rods. There are multiple arc-shaped push plates in each group, and the multiple arc-shaped push plates in the same group are arranged equidistantly along the length direction of the connecting rod. The multiple arc-shaped push plates in the same group correspond one-to-one to the multiple second telescopic rods in the same group, and the lowermost arc-shaped push plate in the same group is fixedly sleeved on the connecting rod, and the other multiple arc-shaped push plates at the upper part of the same group can be slidably sleeved on the connecting rod under the drive of the second telescopic rod.
[0013] Preferably, a flexible gasket is disposed on the arc-shaped convex surface of the arc-shaped push plate, and the edge of the flexible gasket is connected to the edge of the arc-shaped push plate.
[0014] The plurality of arc-shaped push plates and the connecting rods in the same group together form an arc-shaped top plate.
[0015] A sleeve is disposed on the side of the arc-shaped top plate, the sleeve is close to the second telescopic rod, and the sleeve is a hollow structure with one end open.
[0016] Preferably, there are two groups of sleeves, one end of each group of sleeves is flush with the two ends of the arc-shaped top plate, and there are multiple sleeves in each group, and the multiple sleeves are arranged equidistantly along the width direction of the arc-shaped top plate.
[0017] One end of the first telescopic rod is slidably placed in the sleeve,
[0018] The other ends of the first telescopic rods corresponding to the plurality of sleeves in the same group are placed on the side of the fixing plate.
[0019] The two ends of the fixing plate are flush with the two sides of the arc-shaped top plate;
[0020] Furthermore, the bottom surface of the fixing plate is provided with anti-skid patterns, the anti-skid patterns include transverse anti-skid patterns and vertical anti-skid patterns, and the transverse anti-skid patterns and the vertical anti-skid patterns are staggered;
[0021] Furthermore, a handle is disposed at the center of the top surface of the fixing plate, and there are multiple handles, and the multiple handles correspond to the multiple fixing plates one by one.
[0022] The present invention also relates to a heat-stable high-performance waterproof coiled material and a preparation method thereof. The heat-stable high-performance waterproof coiled material comprises a four-layer structure of an adsorption layer, a surface layer, an intermediate layer and a base layer from top to bottom, and is characterized in that the adsorption layer is a double-layer structure, comprising a sponge layer and a woven mesh layer from top to bottom, the sponge layer and the woven mesh layer are bonded by an adhesive, the thickness of the adsorption layer is 10 μm to 20 μm,
[0023] The sponge layer is made of a high molecular weight water-absorbing resin sponge.
[0024] The woven mesh layer is woven from a cross-distributed fine fiber mesh.
[0025] Preferably, the surface of the sponge layer has an uneven structure.
[0026] Preferably, a plurality of air-permeable gaps are evenly arranged around the edge of the adsorption layer.
[0027] The surface layer is made of high-density polypropylene, and the thickness of the surface layer is 5 μm to 10 μm.
[0028] The middle layer is made of polyester non-woven fabric, and both sides of the middle layer are coated with asphalt. A plurality of heat-resistant particles are evenly arranged in the asphalt. The thickness of the middle layer is 15 μm to 30 μm.
[0029] Preferably, the asphalt is made of one or more of SBS modified asphalt, APP modified asphalt or SBR modified asphalt.
[0030] Preferably, the heat-resistant particles are diamond powder or ceramic powder.
[0031] Preferably, a gas barrier layer is provided between the surface layer and the intermediate layer, the gas barrier layer is made of a polymer coating material, and a plurality of exhaust holes are evenly provided at the bottom of the gas barrier layer.
[0032] The base layer is an interwoven fiber structure formed by laminating polyester fibers and polypropylene fibers, and the thickness of the base layer is 20 μm to 40 μm.
[0033] Preferably, glass fibers are evenly arranged in the base layer.
[0034] Preferably, the surface of the base layer is coated with a spray primer.
[0035] The waterproof roll material is a trapezoidal structure. When two adjacent waterproof roll materials are overlapped, one of the waterproof roll materials is a regular trapezoidal structure and the other waterproof roll material is an inverted trapezoidal structure. The overlapped part is further fixed by a connecting piece and a plurality of evenly distributed connecting nails to reduce warping and separation.
[0036] Furthermore, a light reflecting layer is provided between the adsorption layer and the surface layer, and the light reflecting layer is a metal plating layer or a metal foil film layer.
[0037] The method for preparing a heat-stable high-performance waterproof coiled material comprises the following steps:
[0038] The polymer absorbent resin sponge and the fine fiber net are combined with an adhesive to form a double-layer adsorption layer with a thickness controlled between 10μm and 20μm. Laser cutting technology is used to evenly cut multiple breathable gaps around the edge of the adsorption layer to promote water evaporation, moisture discharge and air circulation.
[0039] High-density polypropylene is used as the substrate of the surface layer, and the thickness is controlled between 5 μm and 10 μm. Before the surface layer is bonded to the adsorption layer through the adhesive, the surface of the high-density polypropylene is subjected to corona treatment or flame treatment to improve the adhesion with the adhesive;
[0040] Preferably, a metal coating layer or a metal foil film layer is formed on the surface layer by electroplating, spraying or pasting as a light reflecting layer;
[0041] The polyester non-woven fabric is used as the substrate of the middle layer, and modified asphalt is evenly coated on both sides of the polyester non-woven fabric, and heat-resistant particles such as diamond powder or ceramic powder are evenly mixed into the asphalt to slow down heat transfer, and the thickness of the middle layer is controlled between 15μm and 30μm;
[0042] Preferably, a gas barrier layer of a polymer coating material is provided between the surface layer and the intermediate layer, and fine and evenly distributed exhaust holes are evenly punched at the bottom of the gas barrier layer by using micro-hole punching technology, while ensuring that the gas barrier performance is not affected;
[0043] The interwoven fiber structure formed by stacking polyester fiber and polypropylene fiber is used as the base material of the base layer, glass fiber is evenly added into the interwoven fiber structure to enhance the strength and stability, a spray primer is coated on the surface of the base layer to improve the bonding force with other layers, and the thickness of the base layer is controlled between 20μm and 40μm;
[0044] Preheat the adsorption layer, surface layer, middle layer and base layer to eliminate internal stress and improve interlayer bonding strength; stack the adsorption layer, surface layer, middle layer and base layer in sequence and send them to the laminator, and the high temperature and high pressure of the laminator will make the layers firmly bonded to form an overall heat-stable high-performance waterproof membrane;
[0045] According to the overlap requirements, the waterproof membrane is cut into a trapezoidal structure to facilitate the overlap of two adjacent waterproof membranes, reduce the warping separation at the overlap, and improve the waterproof performance and stability of the overlap. Beneficial Effects
[0046] 1. By placing multiple waterproof membranes overlapped end to end on multiple curved top plates, tensile tests can be performed on different parts of the waterproof membranes and the overlaps of two adjacent waterproof membranes, which makes the test more comprehensive and can reduce water seepage problems at the overlaps.
[0047] Second, the waterproof membrane is stretched in the vertical direction by the second telescopic rod, and in multiple horizontal directions by the third telescopic rod, so that the overall tensile performance of the waterproof membrane can be tested in multiple directions, thereby improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 It is a three-dimensional structural diagram of a heat-stable high-performance waterproof membrane of the present invention;
[0049] Figure 2 This is a three-dimensional structural diagram of a heat-stable high-performance waterproof membrane of the present invention, which only shows the structure of the connecting piece and the connecting nail;
[0050] Figure 3 This is a three-dimensional structural diagram of a heat-stable high-performance waterproofing membrane of the present invention, which only shows the structure of the overlap of two waterproofing membranes;
[0051] Figure 4 It is a three-dimensional structural diagram of a heat-stable high-performance waterproof coiled material multi-dimensional tensile testing device of the present invention;
[0052] Figure 5 It is a three-dimensional structural diagram of Example 2 of a heat-stable high-performance waterproof coiled material multi-dimensional stretching detection device of the present invention;
[0053] Figure 6 It is a three-dimensional structural diagram of Example 3 of a multi-dimensional tensile testing device for heat-stable high-performance waterproof coiled material of the present invention.
[0054] Attached photos
[0055] The invention comprises: a waterproof coiled material (1), an adsorption layer (2), a surface layer (3), an intermediate layer (4), a base layer (5), a connecting nail (6), a connecting piece (7), a fixing plate (8), a first telescopic rod (9), a sleeve (10), an arc-shaped push plate (11), a second telescopic rod (12), a third telescopic rod (13), a connecting rod (14), a fixing bottom plate (15), anti-slip grooves (16), and a handle (17). DETAILED DESCRIPTION Example 1
[0056] The present invention discloses a multi-dimensional tensile testing device for a heat-stable high-performance waterproof coiled material (1), which comprises a fixing plate (8), a first telescopic rod (9), a sleeve (10), an arc-shaped push plate (11), a second telescopic rod (12), a third telescopic rod (13), a connecting rod (14) and a fixing bottom plate (15).
[0057] One end of the second telescopic rod (12) is placed at the center of the fixed bottom plate (15).
[0058] One end of the third telescopic rod (13) is placed on the side of the second telescopic rod (12).
[0059] Preferably, the second telescopic rod (12) and the third telescopic rod (13) are both hydraulic telescopic rods;
[0060] Preferably, the third telescopic rods (13) are provided in a plurality of groups, and the plurality of groups of the third telescopic rods (13) are arranged equidistantly along the circumference of the second telescopic rod (12). There are a plurality of the third telescopic rods (13) in each group, and the plurality of the third telescopic rods (13) in the same group respectively correspond to a plurality of telescopic sections of the second telescopic rod (12).
[0061] The arc-shaped push plate (11) is sleeved on the connecting rod (14).
[0062] Preferably, there are a plurality of connecting rods (14), and the plurality of connecting rods (14) are arranged equidistantly along the width direction of the arc-shaped push plate (11).
[0063] Preferably, there are multiple groups of the arc-shaped push plates (11), and the multiple groups of the arc-shaped push plates (11) are arranged equidistantly along the circumference of the second telescopic rod (12), and the multiple groups of the arc-shaped push plates (11) can be spliced together end to end, and the multiple groups of the arc-shaped push plates (11) correspond one-to-one to the multiple groups of the third telescopic rods (13). There are multiple arc-shaped push plates (11) in each group, and the multiple arc-shaped push plates (11) in the same group are arranged equidistantly along the length direction of the connecting rod (14). The multiple arc-shaped push plates (11) in the same group and the multiple second telescopic rods (12) in the same group correspond one-to-one, and the lowermost arc-shaped push plates (11) in the same group are fixedly sleeved on the connecting rod (14), and the other multiple arc-shaped push plates (11) at the top of the same group can be slidably sleeved on the connecting rod (14) under the drive of the second telescopic rod (12).
[0064] Preferably, a flexible gasket is disposed on the arc-shaped convex surface of the arc-shaped push plate (11), and the edge of the flexible gasket is connected to the edge of the arc-shaped push plate (11).
[0065] The plurality of arc-shaped push plates (11) and the connecting rods (14) in the same group together form an arc-shaped top plate.
[0066] A sleeve (10) is disposed on the side of the arc-shaped top plate. The sleeve (10) is close to the second telescopic rod (12). The sleeve (10) is a hollow structure with one end open.
[0067] Preferably, there are two groups of the sleeves (10), one end of each group of the sleeves (10) is flush with the two ends of the arc-shaped top plate, and there are multiple sleeves (10) in each group, and the multiple sleeves (10) are arranged equidistantly along the width direction of the arc-shaped top plate.
[0068] One end of the first telescopic rod (9) is slidably disposed in the sleeve (10).
[0069] The other ends of the first telescopic rods (9) corresponding to the plurality of sleeves (10) in the same group are placed on the side of the fixing plate (8).
[0070] The two ends of the fixing plate (8) are flush with the two sides of the arc-shaped top plate;
[0071] The present invention also relates to a multi-dimensional stretching detection method for a heat-stable high-performance waterproof coiled material (1), characterized in that the tensile properties of the heat-stable high-performance waterproof coiled material (1) are detected using a multi-dimensional stretching detection device for the heat-stable high-performance waterproof coiled material (1), specifically comprising the following steps:
[0072] (1) Presetting the tension value corresponding to the extension length of the second telescopic rod (12) and the third telescopic rod (13) in advance, and placing a plurality of heat-stable high-performance waterproof membranes (1) overlapped together on a plurality of arc-shaped top plates;
[0073] (2) bending a portion of each of the two ends of the waterproof roll (1) so that the two ends are clamped between the fixing plate (8) and the two ends of the arc-shaped top plate, and manually retracting the first telescopic rod (9) so that the two ends of the waterproof roll (1) are clamped;
[0074] (3) starting the second telescopic rod (12) and the third telescopic rod (13), the second telescopic rod (12) extending, driving the arc-shaped push plate (11) to move upward along the connecting rod (14), stretching the waterproof roll (1) in the up-down direction, the third telescopic rod (13) extending, the plurality of arc-shaped top plates separating, driving the waterproof roll (1) to move in a direction away from the second telescopic rod (12), stretching the waterproof roll (1) in multiple horizontal directions until the waterproof roll (1) or the overlapping portion of two adjacent waterproof rolls (1) is broken;
[0075] (4) recording the extension data of the second telescopic rod (12) and the third telescopic rod (13) when they are broken, and calculating the tensile strength of the waterproof membrane (1) or the overlapped joint according to the extension data, so as to evaluate whether the tensile performance of the waterproof membrane (1) meets the standard requirements; Example 2
[0076] The difference between this embodiment and embodiment 1 is that: the bottom surface of the fixing plate (8) is provided with anti-skid patterns (16), the anti-skid patterns (16) include transverse anti-skid patterns (16) and vertical anti-skid patterns (16), and the transverse anti-skid patterns (16) and the vertical anti-skid patterns (16) are arranged in a staggered manner; when in use, the anti-skid patterns (16) can increase the friction between the fixing plate (8) and the two ends of the waterproof coiled material (1), so that during the tensile test, the two ends of the waterproof coiled material (1) can be clamped more firmly, and are not prone to slipping or shifting, which helps to ensure the accuracy and stability of the test; Example 3
[0077] The difference between this embodiment and embodiment 1 is that a handle (17) is disposed at the center of the top surface of the fixing plate (8), and there are a plurality of handles (17), and the plurality of handles (17) correspond to the plurality of fixing plates (8) in a one-to-one manner; when in use, when it is necessary to clamp or loosen the waterproof coiled material (1), the operator can hold and manipulate the fixing plate (8) through the handle (17), which is more convenient to use;
[0078] The second telescopic rod (12) cooperates with the third telescopic rod (13) to perform overall tensile tests in multiple directions on different parts of the waterproof membrane (1) and the overlapped joints of two adjacent waterproof membranes (1), so that the test is more comprehensive and has a high detection accuracy, and can reduce the problem of water seepage at the overlapped joints during actual use;
[0079] There are multiple groups of the third telescopic rods (13), and the multiple groups of the third telescopic rods (13) are arranged equidistantly along the circumference of the second telescopic rod (12). There are multiple third telescopic rods (13) in each group, and the multiple third telescopic rods (13) in the same group correspond to the multiple telescopic joints of the second telescopic rod (12). The multiple groups of arc-shaped push plates (11) and the multiple groups of third telescopic rods (13) correspond one-to-one, and the waterproof membrane (1) can be applied with multiple tensile forces in different horizontal directions through the third telescopic rods (13). The multiple arc-shaped push plates (11) in the same group and the multiple second telescopic rods (12) in the same group correspond one-to-one, and the multiple arc-shaped push plates (11) can be driven by the second telescopic rod (12) to move upward along the connecting rod (14) to apply a tensile force in a vertical direction to the waterproof membrane (1), so that the waterproof membrane (1) can be subjected to an overall tensile test in multiple directions, and the test is more comprehensive and the detection accuracy is higher.
[0080] A flexible gasket is disposed on the arc-shaped convex surface of the arc-shaped push plate (11), and the design in which the edge of the flexible gasket is connected to the edge of the arc-shaped push plate (11) can effectively reduce the damage to the surface of the waterproof coiled material (1) caused by the arc-shaped push plate (11) during the stretching process, thereby protecting the integrity of the sample and improving the accuracy of the test results.
[0081] The waterproof roll material (1) can be stretched in a vertical direction by the second telescopic rod (12), and the waterproof roll material (1) can be stretched in a plurality of different horizontal directions by the third telescopic rod (13), so that different parts of the waterproof roll material (1) and the overlapped parts of two adjacent waterproof roll materials (1) can be tested for the overall tensile performance in multiple directions, thereby improving the detection accuracy.
[0082] It should be noted that the multi-dimensional tensile testing device and method for a heat-stable high-performance waterproof roll (1) is used to test the following heat-stable high-performance waterproof roll (1);
[0083] The present invention also relates to a heat-stable high-performance waterproof coiled material (1) and a preparation method thereof. The heat-stable high-performance waterproof coiled material (1) comprises a four-layer structure from top to bottom: an adsorption layer (2), a surface layer (3), an intermediate layer (4) and a base layer (5).
[0084] The adsorption layer (2) is a double-layer structure, comprising a sponge layer and a woven mesh layer from top to bottom, the sponge layer and the woven mesh layer being bonded together by an adhesive, and the thickness of the adsorption layer (2) is 10 μm to 20 μm.
[0085] The sponge layer is made of a high molecular weight water-absorbing resin sponge.
[0086] The woven mesh layer is woven from a cross-distributed fine fiber mesh.
[0087] Preferably, the surface of the sponge layer has an uneven structure.
[0088] Preferably, a plurality of air-permeable gaps are evenly arranged around the edge of the adsorption layer (2).
[0089] The surface layer (3) is made of high-density polypropylene, and the thickness of the surface layer (3) is 5 μm to 10 μm.
[0090] The intermediate layer (4) is made of polyester non-woven fabric. Both sides of the intermediate layer (4) are coated with asphalt. A plurality of heat-resistant particles are evenly arranged in the asphalt. The thickness of the intermediate layer (4) is 15 μm to 30 μm.
[0091] Preferably, the asphalt is made of one or more of SBS modified asphalt, APP modified asphalt or SBR modified asphalt.
[0092] Preferably, the heat-resistant particles are diamond powder or ceramic powder.
[0093] Preferably, a gas barrier layer is provided between the surface layer (3) and the intermediate layer (4), the gas barrier layer is made of a polymer coating material, and a plurality of exhaust holes are evenly arranged at the bottom of the gas barrier layer.
[0094] The base layer (5) is an interwoven fiber structure formed by stacking polyester fibers and polypropylene fibers. The thickness of the base layer (5) is 20 μm to 40 μm.
[0095] Preferably, glass fibers are evenly arranged in the base layer (5).
[0096] Preferably, the surface of the base layer (5) is coated with a spray primer.
[0097] The waterproof roll (1) has a trapezoidal structure, and when two adjacent waterproof rolls (1) are overlapped, one of the waterproof rolls (1) has a regular trapezoidal structure and the other waterproof roll (1) has an inverted trapezoidal structure, and the overlap is further fixed by a connecting piece (7) and a plurality of evenly distributed connecting nails (6) to reduce warping and separation;
[0098] The method for preparing the heat-stable high-performance waterproof roll material (1) comprises the following steps:
[0099] The polymer absorbent resin sponge and the fine fiber net are combined by an adhesive to form a double-layer structure adsorption layer (2), the thickness of which is controlled between 10 μm and 20 μm, and a plurality of air-permeable gaps are evenly cut in the circumferential direction of the edge of the adsorption layer (2) using laser cutting technology to promote water evaporation, moisture discharge and air circulation;
[0100] High-density polypropylene is used as the substrate of the surface layer (3), and the thickness is controlled to be between 5 μm and 10 μm. Before the surface layer (3) is bonded to the adsorption layer (2) by an adhesive, the surface of the high-density polypropylene is subjected to corona treatment or flame treatment to improve the adhesion with the adhesive;
[0101] Preferably, a metal coating layer or a metal foil film layer is formed on the surface layer (3) by electroplating, spraying or pasting as a light reflecting layer;
[0102] Using polyester non-woven fabric as the substrate of the middle layer (4), evenly brushing modified asphalt on both sides of the polyester non-woven fabric, and evenly mixing heat-resistant particles such as diamond powder or ceramic powder into the asphalt to slow down heat transfer, and controlling the thickness of the middle layer (4) to be between 15 μm and 30 μm;
[0103] Preferably, the diamond powder or ceramic powder and asphalt are mixed by high-speed stirring in a mixing barrel;
[0104] Preferably, a gas barrier layer made of a polymer coating material is provided between the surface layer (3) and the intermediate layer (4), and a micro-hole punching technology is used to evenly punch fine and evenly distributed exhaust holes at the bottom of the gas barrier layer, while ensuring that the gas barrier performance is not affected;
[0105] A woven fiber structure formed by stacking polyester fibers and polypropylene fibers is used as the base material of the base layer (5), glass fibers are uniformly added to the woven fiber structure to enhance strength and stability, a spray primer is coated on the surface of the base layer (5) to enhance adhesion with other layers, and the thickness of the base layer (5) is controlled to be between 20 μm and 40 μm;
[0106] The adsorption layer (2), the surface layer (3), the middle layer (4) and the base layer (5) are preheated to eliminate internal stress and improve interlayer bonding strength; the adsorption layer (2), the surface layer (3), the middle layer (4) and the base layer (5) are stacked in sequence and sent to a laminator, and the layers are firmly bonded to each other through the high temperature and high pressure of the laminator to form an integral waterproof roll material (1);
[0107] According to the overlap requirements, the waterproofing roll (1) is cut into a trapezoidal structure to facilitate the overlap of two adjacent waterproofing rolls (1), thereby reducing the warping and separation at the overlap and improving the waterproofing performance and stability of the overlap; Example 2
[0108] The difference between this embodiment and embodiment 1 is that a light reflection layer is further provided between the absorption layer (2) and the surface layer (3), and the light reflection layer is a metal coating layer or a metal foil film layer; when in use, the light reflection layer has a good reflection effect on ultraviolet rays and infrared rays in sunlight, and when sunlight irradiates the waterproof coiled material (1), after the sunlight passes through the absorption layer (2), it is blocked and reflected by the light reflection layer and cannot continue to irradiate the surface layer (3), the middle layer (4) and the base layer (5), so that the temperature of the waterproof coiled material (1) can be effectively controlled, the temperature difference between the waterproof coiled material (1) and the external environment can be reduced, the shrinkage, deformation and hollowing of the waterproof coiled material (1) can be reduced, and the risk of leakage caused by the occurrence of damaged points in the waterproof coiled material (1) can be reduced;
[0109] The absorption layer (2) is a double-layer structure, which is designed as a sponge layer and a mesh layer from top to bottom. When the waterproof roll (1) contacts rainwater or groundwater, the sponge layer on the absorption layer (2) can quickly absorb a large amount of water, reducing the direct impact of water on the lower waterproof roll (1). At the same time, the water retention of the sponge layer also helps to gradually release water during the drying process, promoting the natural evaporation and air drying of water. The mesh structure of the mesh layer can provide good air permeability, which helps to timely discharge the evaporated moisture in the sponge layer and the circulation of air. At the same time, it can also increase the hanging points of water droplets, reduce the penetration of water droplets into the lower layer, and promote the evaporation of water.
[0110] The surface of the sponge layer is designed with an uneven structure, which can increase the surface area of the sponge layer, help to better absorb and disperse moisture, reduce the direct impact and penetration of moisture on the lower waterproof membrane (1), and improve the waterproof performance;
[0111] The edge of the adsorption layer (2) is evenly provided with a plurality of air-permeable gaps around the periphery, which can guide air circulation so as to timely discharge moisture during the evaporation of water in the sponge layer, thereby accelerating the evaporation rate of the water and reducing the aging and cracking of the waterproof roll (1) caused by internal moisture, thereby extending the service life of the waterproof roll (1);
[0112] The heat-resistant particles are designed to be diamond powder or ceramic powder. Diamond powder or ceramic powder has extremely high high temperature resistance. After adding heat-resistant particles to asphalt, the high temperature resistance of the waterproof roll (1) can be improved, making it less likely to soften, flow or deform in a high temperature environment, and the waterproof effect is better;
[0113] An air barrier layer is provided between the surface layer (3) and the middle layer (4); the air barrier layer is made of a polymer coating material; a plurality of exhaust holes are evenly arranged at the bottom of the air barrier layer, which can reduce the intrusion of moisture and gas into the middle layer (4), thereby protecting the asphalt material performance of the middle layer (4) from the influence of moisture and gas, and improving the waterproof stability and reliability of the middle layer (4); the exhaust holes can form tiny air flow channels, promoting the rapid discharge of moisture and gas between the surface layer (3) and the middle layer (4);
[0114] The design of evenly placing glass fibers in the base layer (5) can enhance the tensile strength of the waterproof roll (1). When the waterproof roll (1) is stretched by an external force, the glass fibers can bear part of the tensile force to prevent the waterproof roll (1) from breaking due to excessive stretching. The glass fibers also help to reduce the problems of cracking and falling off caused by the dimensional changes of the waterproof roll (1) under environmental factors such as temperature changes and humidity changes.
[0115] The surface of the base layer (5) is coated with a spray primer, which can penetrate into the tiny pores of the base layer (5) to form a strong mechanical bite force to improve the adhesion between the base layer (5) and the intermediate layer (4). At the same time, the spray primer can make the surface of the base layer (5) more flat and smooth, which is helpful for laying and fixing the waterproof membrane (1); and the lubricating effect of the spray primer helps to reduce bubbles and wrinkles generated in the waterproof membrane (1) during the laying process, thereby improving the waterproof effect.
[0116] The adsorption layer (2) can pre-absorb rainwater or groundwater that it contacts, thereby reducing the penetration of water into other layers and the impact on other layers. By adding wear-resistant and heat-resistant particles to the asphalt of the intermediate layer (4), the high-temperature resistance of the waterproof roll (1) can be improved, making it less likely to soften, flow or deform in a high-temperature environment, thereby achieving a better waterproof effect.
[0117] It should be noted that, unless otherwise clearly specified and limited, the terms "placed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection method such as a folding connection, a rivet connection, a pin connection, a bonding connection and a welding connection, or a detachable connection method such as a threaded connection, a snap connection and a hinge connection, or an integral connection, or an electrical connection, or a direct connection, or an indirect connection through an intermediate medium, or the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0118] It should be further pointed out that, when describing the above specific embodiment, for the sake of simplicity and clarity, only the differences between the above specific embodiment and other embodiments are described, but those skilled in the art should know that the above specific embodiment itself is also an independent technical solution.
Claims
1. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled materials, characterized in that: A multi-dimensional tensile testing device for heat-stable high-performance waterproof membrane is used to test the tensile properties of the heat-stable high-performance waterproof membrane, which specifically includes the following steps: (1) presetting the tensile force value corresponding to the extension length of the second telescopic rod and the third telescopic rod, and placing a plurality of overlapped heat-stable high-performance waterproof membranes on a plurality of arc-shaped top plates; (2) bending a portion of each of the two ends of the waterproof membrane so that the membrane is clamped between a fixing plate and the two ends of the arc-shaped top plate, and manually retracting the first telescopic rod to clamp the two ends of the waterproof membrane; (3) starting the second telescopic rod and the third telescopic rod, the second telescopic rod extends, driving the arc-shaped push plate to move upward along the connecting rod, and stretching the waterproof membrane in the up-down direction, the third telescopic rod extends, and the plurality of arc-shaped top plates separate, driving the waterproof membrane to move in a direction away from the second telescopic rod, and stretching the waterproof membrane in multiple horizontal directions until the waterproof membrane or the adjacent The overlap of the two waterproof membranes is broken; (4) recording the extension data of the second telescopic rod and the third telescopic rod when they are broken, and calculating the tensile strength of the waterproof membrane or the overlap according to the extension data to evaluate whether the tensile performance of the waterproof membrane meets the standard requirements. A heat-stable high-performance waterproof membrane multi-dimensional tensile testing device comprises a fixed plate, a first telescopic rod, a sleeve, an arc-shaped push plate, a second telescopic rod, a third telescopic rod, a connecting rod and a fixed bottom plate, one end of the second telescopic rod is placed at the center of the fixed bottom plate, one end of the third telescopic rod is placed on the side of the second telescopic rod, the arc-shaped push plate is sleeved on the connecting rod, and multiple arc-shaped push plates and the connecting rod in the same group together constitute an arc-shaped top plate, a sleeve is placed on the side of the arc-shaped top plate, the sleeve is close to the second telescopic rod, the sleeve is a hollow structure with one end open, and one end of the first telescopic rod can be slidably placed in the sleeve.
2. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 1, characterized in that The bottom surface of the fixing plate is provided with anti-skid patterns, and the anti-skid patterns include transverse anti-skid patterns and vertical anti-skid patterns, and the transverse anti-skid patterns and the vertical anti-skid patterns are distributed in a staggered manner.
3. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 1, characterized in that A handle is arranged at the center of the top surface of the fixing plate, and there are a plurality of handles, and the plurality of handles correspond to the plurality of fixing plates one by one.
4. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 1, characterized in that The second telescopic rod and the third telescopic rod are both hydraulic telescopic rods; the third telescopic rods are provided in multiple groups, and the multiple groups of the third telescopic rods are arranged equidistantly along the circumference of the second telescopic rod. There are multiple third telescopic rods in each group, and the multiple third telescopic rods in the same group correspond to the multiple telescopic sections of the second telescopic rod respectively.
5. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 1, characterized in that There are multiple connecting rods, and the multiple connecting rods are equidistantly arranged along the width direction of the arc-shaped push plates. There are multiple groups of arc-shaped push plates, and the multiple groups of arc-shaped push plates are equidistantly arranged along the circumference of the second telescopic rod, and the multiple groups of arc-shaped push plates can be spliced together end to end, and the multiple groups of arc-shaped push plates correspond one-to-one to the multiple groups of third telescopic rods. There are multiple arc-shaped push plates in each group, and the multiple arc-shaped push plates in the same group are equidistantly arranged along the length direction of the connecting rod. The multiple arc-shaped push plates in the same group correspond one-to-one to the multiple third telescopic rods in the same group, and the lowest arc-shaped push plate in the same group is fixedly sleeved on the connecting rod, and the other multiple arc-shaped push plates at the top of the same group can be slidably sleeved on the connecting rod under the drive of the second telescopic rod.
6. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 5, characterized in that A flexible gasket is arranged on the arc-shaped convex surface of the arc-shaped push plate, and the edge of the flexible gasket is connected to the edge of the arc-shaped push plate.
7. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 1, characterized in that There are two groups of sleeves, one end of each group of sleeves is flush with the two ends of the arc-shaped top plate, and there are multiple sleeves in each group, and the multiple sleeves are arranged equidistantly along the width direction of the arc-shaped top plate.
8. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 7, characterized in that The other ends of the first telescopic rods corresponding to the plurality of sleeves in the same group are placed on the side of the fixing plate, and the two ends of the fixing plate are flush with the two sides of the arc-shaped top plate.
9. A multi-dimensional tensile testing method for heat-stable high-performance waterproof coiled material according to claim 1, characterized in that The heat-stable high-performance waterproof coiled material comprises a four-layer structure from top to bottom: an adsorption layer, a surface layer, an intermediate layer and a base layer, and is characterized in that the adsorption layer is a double-layer structure, which comprises a sponge layer and a woven mesh layer from top to bottom, the sponge layer and the woven mesh layer are bonded by an adhesive, the thickness of the adsorption layer is 10μm to 20μm, the sponge layer is made of a polymer water-absorbing resin sponge material, the woven mesh layer is woven from a cross-distributed fine fiber mesh, the surface of the sponge layer is an uneven structure, a plurality of air-permeable gaps are evenly arranged around the edge of the adsorption layer, the surface layer is made of a high-density polypropylene material, the thickness of the surface layer is 5μm to 10μm, the intermediate layer is made of a polyester non-woven fabric, both sides of the intermediate layer are coated with asphalt, a plurality of heat-resistant particles are evenly arranged in the asphalt, and the thickness of the intermediate layer is 15μm to 30μm. The asphalt is made of one or more of SBS modified asphalt, APP modified asphalt or SBR modified asphalt, the heat-resistant particles are diamond powder or ceramic powder, an air barrier layer is arranged between the surface layer and the middle layer, the air barrier layer is made of a polymer coating material, a plurality of exhaust holes are evenly arranged on the bottom of the air barrier layer, the base layer is an interwoven fiber structure formed by stacking polyester fibers and polypropylene fibers, the thickness of the base layer is 20 μm to 40 μm, glass fibers are evenly arranged in the base layer, the surface of the base layer is coated with a spray primer, the waterproof membrane is a trapezoidal structure, when two adjacent waterproof membranes are overlapped, one of the waterproof membranes is a regular trapezoidal structure, and the other waterproof membrane is an inverted trapezoidal structure, and the overlap is further fixed by a connector and a plurality of evenly distributed connecting nails to reduce warping and separation.
Citation Information
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