A management system and method for a device for preparing battery components

Through the management system of battery module preparation equipment, the production and product-in-process information are collected and monitored in real time, the efficiency and accuracy of traditional manual reporting methods are solved, and the production process optimization and production efficiency are improved.

CN118627827BActive Publication Date: 2025-06-10DONGFANG HUANSHENG PHOTOVOLTAIC (JIANGSU) CO LTD
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Patent Information

Application Number
CN202410800279.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-06-10
Estimated Expiration
2044-06-20

AI Technical Summary

Technical Problem

The traditional manual labor reporting method is difficult to guarantee the waste of human resources and the timeliness and accuracy of information transmission, resulting in the inability to reflect changes in real time, the inability to effectively control time-out products, resulting in increased production costs, etc.

Method used

Provide a management system for preparing battery module equipment, which includes equipment PLC devices, digital procurement systems, EAP systems, equipment management systems, production management systems, flower basket traceability management systems and KSR management systems. Through the collaborative work of these systems, production and product-in-process information can be collected, monitored and analyzed in real time.

Benefits of technology

Real-time monitoring of output and product-in-process information on the production line is achieved, production processes are optimized, production efficiency is improved, personnel costs are reduced, equipment utilization is improved, and the root causes of product quality problems is helped.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a management system and method for equipment for manufacturing battery components, relating to the field of automation. The system includes: an equipment PLC device, a data acquisition system, an EAP system, an equipment management system, a production management system, a flower basket traceability management system, and a KSR management system. The present application can replace manual labor to collect, monitor, and analyze production output and work-in-progress (flower basket) information in real time, with higher accuracy and real-time performance, and also reduces labor costs. By monitoring the production output and work-in-progress information on the production line in real time, on-site personnel can analyze the bottleneck links in the production process, thereby optimizing the production process and avoiding the accumulation of work-in-progress caused by untimely preparation, thus improving the overall production efficiency. By recording information such as the machines passed by and the in-and-out times of work-in-progress during the transfer process, and understanding the residence time of work-in-progress at each machine, waste phenomena in the production process, such as excessive waiting time and equipment idleness, can be discovered, thereby improving the equipment availability rate.
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Description

Technical Field

[0001] This application relates to the field of automation, and more particularly, to a management system and method for equipment for preparing battery modules. Background Art

[0002] With the continuous progress of information and automation technologies, automated equipment is widely used in modern industrial manufacturing. However, there are many problems with traditional manual production reporting methods, such as waste of human resources and difficulty in ensuring the timeliness and accuracy of information transmission. These problems result in production data being unable to reflect changes in real time, unable to effectively control in-process products that exceed the time limit, and increasing production costs. In addition, it is difficult to manually record information in the product process, which does not provide substantial help for factory process and quality analysis, nor can it identify and prevent abnormal goods from flowing downstream in a timely manner. Summary of the Invention

[0003] The purpose of the embodiments of this application is to provide a management system and method for equipment for preparing battery modules, which solve the above problems existing in the prior art and can improve the production efficiency of products (battery modules).

[0004] In a first aspect, a management system for equipment for preparing battery modules is provided. The system may include: an equipment PLC (Programmable Logic Controller) device, a data acquisition system, an EAP (Enterprise Application Platform) system, an equipment management system, a production management system, a basket traceability management system, and a KSR (Key Stage Move Ratio) management system;

[0005] The equipment PLC device is used to control a plurality of target devices according to configured equipment operation rules;

[0006] The data acquisition system is used to maintain the production point data of any target device, the acquisition frequency and the push frequency of the production point data, collect and push the production point data according to the acquisition frequency and the push frequency, generate the acquisition log and the push log of the production point data, and push the production point data to the EAP system; the production point data is obtained through the equipment PLC device;

[0007] The equipment management system is used to maintain the equipment attribute data of any target device and send the equipment attribute data to the EAP system;

[0008] The EAP system is used to establish a mapping relationship with the target device connected to the device management system according to the received device attribute data, generate an EAP log according to the received production point data and the device attribute data, and send the production point data and the device attribute data to the production management system;

[0009] The production management system is used to calculate the received production point data, the device attribute data, and the abnormal production data reported by the target device to obtain the target production capacity data, and send the target production capacity data to the KSR management system; the abnormal production data includes loan data, return data, fragment data, and rework data;

[0010] The carrier traceability management system is used to process the carrier data of multiple carriers received to obtain multiple target carrier data corresponding to each target device, and send each target carrier data to the KSR management system;

[0011] The KSR management system is used to process the multiple target carrier data corresponding to each target device received and the target production capacity data of the corresponding target device to obtain the target carrier data of any target device and the corresponding target production capacity data.

[0012] In a possible implementation, the system further includes: a carrier programming device and a carrier management system;

[0013] The carrier programming device is used to program the RFID code on the carrier chip of any carrier to determine the carrier RFID code;

[0014] The carrier management system is used to maintain the carrier data and send the carrier data to the carrier traceability management system; the carrier data includes the carrier RFID (Radio Frequency Identification) code, carrier type, carrier color, carrier UID (User Identification), specification, process type, production start time, carrier status, cleaning cycle.

[0015] In a possible implementation, the system further includes: a reader device;

[0016] The reader device is arranged between the device PLC device and the carrier and is used to establish a connection with the device PLC device through a preset protocol.

[0017] In a possible implementation, the production point data includes point code, point name, dictionary, data type, address, reading frequency, point type, writable status, remarks, and service type.

[0018] In a possible implementation, the device attribute data includes: device number, device name, device model, device type, parent device code, parent device name, device brand, and feeding method.

[0019] In a second aspect, a method for managing a battery component manufacturing device is provided, which is applied to the management system of the first aspect. The method may include:

[0020] For any flower basket, the flower basket management system compares the obtained burned-in flower basket RFID code of the flower basket with the pre-configured flower basket code to obtain a comparison result;

[0021] If the comparison result is that the flower basket RFID code is the same as the flower basket code, the comparison result is sent to the data acquisition system;

[0022] After receiving the comparison result, the data acquisition system configures the production point of the target device and the acquisition frequency and push frequency of the production point data of the production point; according to the acquisition frequency and the push frequency, it acquires and pushes the production point data, generates the acquisition log and push log of the production point data, and pushes the production point data to the EAP system; the production point data is obtained through the device PLC device;

[0023] The EAP system reads the production point data of the target device according to the established mapping relationship with the target device, generates an EAP log with the production point data and the received device attribute data, and sends the production point data and the device attribute data to the production management system;

[0024] The production management system calculates the received production point data, the device attribute data, and the abnormal production data reported by the target device to obtain the target production capacity data, and sends the target production capacity data to the KSR management system;

[0025] The KSR management system processes the multiple target flower basket data corresponding to each target device and the target production capacity data of the corresponding target device received to obtain the target flower basket data of any target device and the corresponding target production capacity data;

[0026] The display device displays the target flower basket data of any target device and the corresponding target production capacity data.

[0027] In a possible implementation, the target flower basket data is obtained by the flower basket traceability management system processing the flower basket data of multiple received flower baskets.

[0028] In a possible implementation, before configuring the production points of the target device and the collection frequency and push frequency of the production point data of the production points, the method further includes:

[0029] The data acquisition system determines whether it is successfully connected to the device PLC; if the connection is successful, execute the steps: configure the production points of the target device and the collection frequency and push frequency of the production point data of the production points.

[0030] In a third aspect, an electronic device is provided. The electronic device includes a processor, a communication interface, a memory, and a communication bus. Among them, the processor, the communication interface, and the memory complete communication with each other through the communication bus;

[0031] The memory is used to store a computer program;

[0032] The processor is used to implement the method steps described in any one of the second aspects when executing the program stored on the memory.

[0033] In a fourth aspect, a computer-readable storage medium is provided. The computer-readable storage medium stores a computer program, and the computer program implements the method steps described in any one of the second aspects when executed by a processor.

[0034] A management system for battery component manufacturing equipment provided by the present application has the following effects: (1) Instead of manually collecting, monitoring, and analyzing production and work-in-progress (flower basket) information in real time, it has higher accuracy and real-time performance, and also reduces labor costs. (2) By monitoring the production and work-in-progress information on the production line in real time, on-site personnel can analyze the bottleneck links in the production process, thereby optimizing the production process and avoiding the accumulation of work-in-progress caused by untimely preparation, thus improving the overall production efficiency. (3) By recording information such as the machines passed by the work-in-progress during the transfer process, the entry and exit times, etc., and understanding the residence time of the work-in-progress at each machine, waste phenomena in the production process can be discovered, such as excessive waiting time, equipment idleness, etc., thereby improving the equipment utilization rate. (4) By recording information such as the recipes and equipment parameters used by the machines, it helps to analyze the root causes of product quality problems, and thus take targeted measures to improve product quality. (5) By recording the transfer process of the work-in-progress, the quantity and location of the work-in-progress can be more accurately grasped, which helps inventory management and production plan formulation. (6) The present application adapts to diverse PLC communication protocols, simplifies the configuration operation, reduces the probability of errors, and improves work efficiency. Description of the Drawings

[0035] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required to be used in the embodiments of the present application. It should be understood that the following drawings only show some embodiments of the present application and should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0036] Figure 1 It is a system architecture diagram of a management system for battery component preparation equipment provided by an embodiment of the present application;

[0037] Figure 2 It is a flowchart of a management method for battery component preparation equipment provided by an embodiment of the present application;

[0038] Figure 3 It is a detailed schematic diagram of a management method for battery component preparation equipment provided by an embodiment of the present application;

[0039] Figure 4 It is a structural schematic diagram of an electronic device provided by an embodiment of the present application. Detailed implementation manners

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present application.

[0041] For the convenience of understanding, the following will explain the terms involved in the embodiments of the present application:

[0042] Wicker basket: It is a device used to support solar cells, mainly used in the production line of solar cells, and can support a relatively large area of cells. The types of wicker baskets include positive wicker baskets, negative wicker baskets, collector wicker baskets, etc. The wicker basket is one of the essential devices in photovoltaic production, mainly used in the support and protection of solar cells, and can improve the quality and efficiency of the cells. In the photovoltaic production line, the wicker basket is particularly important, which not only directly relates to the quality of the product but also affects the stability and efficiency of the entire production process.

[0043] With the continuous progress of informatization and automation technologies, automated equipment is widely adopted in the field of modern industrial manufacturing. However, there are many problems with the traditional manual production reporting method, such as waste of human resources, and it is difficult to ensure the timeliness and accuracy of information transmission. These problems result in the inability of production data to reflect changes in real time, the inability to effectively control in-process products with overtime, and an increase in production costs. In addition, it is difficult to manually record information in the product process, which cannot provide substantial help for factory process and quality analysis, nor can it identify and prevent abnormal goods from flowing downstream in a timely manner.

[0044] Therefore, this application proposes a management system for equipment for preparing battery modules, which solves the above problems existing in the prior art and can improve the production efficiency of products (battery modules).

[0045] The preferred embodiments of this application are described below in conjunction with the accompanying drawings of the specification. It should be understood that the preferred embodiments described herein are only used to illustrate and explain this application, and are not used to limit this application. And without conflict, the embodiments in this application and the features in the embodiments can be combined with each other.

[0046] Figure 1 This is a system architecture diagram of a management system for equipment for preparing battery modules provided by an embodiment of this application. As Figure 1 shown, the system may include: a reader device, an equipment PLC device, a data acquisition system, an EAP system, an equipment management system, a production management system, a basket traceability management system, a KSR management system, a basket programming device, and a basket management system;

[0047] Among them, the reader device, the equipment PLC device, the data acquisition system, and the EAP system are connected in sequence; the equipment management system, the production management system, and the basket traceability management system are respectively connected to the EAP system; the basket programming device is connected to the basket management system; the basket management system is connected to the basket traceability management system; the production management system and the basket traceability management system are also respectively connected to the KSR management system.

[0048] The reader device, which is set between the equipment PLC device and the basket, can be used to establish a connection with the equipment PLC device through a preset protocol and interact with the equipment PLC device.

[0049] The equipment PLC device can be used to control multiple target devices according to the configured equipment operation rules.

[0050] The data acquisition system can be used to maintain the communication address, port, and protocol of the equipment PLC device and establish a connection relationship with the target equipment PLC.

[0051] Moreover, it can also be used to maintain the production point data of any target device, the collection frequency and the push frequency of the production point data. According to the collection frequency and the push frequency, it collects and pushes the production point data, generates the collection log and the push log of the production point data, and pushes the production point data to the EAP system;

[0052] Among them, the production point data is obtained through the device PLC device; the production point data may include point code, point name, dictionary, data type, address, reading frequency, point type, writable status, remarks, and business type.

[0053] Moreover, it can also be used to maintain the read head RFID and read head UID information for the interaction between the device PLC device and the read head device. The read head RFID and read head UID information for the interaction between the read head devices includes point code, point name, dictionary, data type, address, reading method, point type, writable status, remarks, and business type; at the same time, it also generates a data collection log including RFID and UID information.

[0054] It should be noted that the communication address, port, protocol, production point data, read head RFID, and read head UID information of the device PLC device can be stored in the data collection system to maintain the corresponding data.

[0055] The equipment management system can be used to maintain the equipment attribute data of any target device and send the equipment attribute data to the EAP system; among them, the equipment attribute data includes: equipment number, equipment name, equipment model, equipment type, process, production unit, parent equipment code, parent equipment name, equipment brand, feeding method, theoretical CT (Cycle Time), specification model, supplier, entry time, effective time, expiration time, status, use, whether it is the first inspection, remarks, etc.

[0056] Moreover, it can also be used to establish a mapping relationship according to the equipment management system and the corresponding EAP system.

[0057] The EAP system can be used to establish a mapping relationship according to the received equipment attribute data and the target device connected to the equipment management system, generate an EAP log according to the received production point data and equipment attribute data, and send the production point data and equipment attribute data to the production management system;

[0058] It can be understood that the EAP system receives the production point data and the equipment attribute data; maintains the production point parsing script and the read head RFID and UID point parsing script; establishes a mapping relationship with the target device in the equipment management system; at the same time, generates the corresponding EAP log. The EAP system also receives the standard production and standard basket data provided by the equipment manufacturer.

[0059] The production management system can be used to calculate the received production point data, equipment attribute data and abnormal production data reported by the target equipment to obtain the target production capacity data, and send the target production capacity data to the KSR management system. It can be understood that the number of battery cells in any flower basket is known, and the number of battery cells in the corresponding flower basket can be calculated based on the abnormal production data. For example, there are 20 battery cells in the flower basket with an RFID code of 001. If the number of borrowed cells is 5, the current target production capacity data should be 25.

[0060] The abnormal production data includes the flower basket RFID code, UID code, and abnormal production data. The abnormal production data may include the number of borrowed films, the number of returned films, the number of fragments, and the number of reworked films.

[0061] It is understandable that the production management system can also be used to maintain abnormal production data of the target equipment.

[0062] The flower basket burning device can be used to burn the RFID code into the flower basket chip of any flower basket in the workshop to determine the RFID code of the flower basket.

[0063] The flower basket management system can be used to maintain flower basket data and send the flower basket data to the flower basket traceability management system; the flower basket data includes flower basket RFID code, flower basket type, flower basket color, flower basket UID, specification, process type, production time, flower basket status, and cleaning cycle.

[0064] Among them, the flower basket UID can be understood as the coding information that comes with the chip of each flower basket.

[0065] The flower basket traceability management system can be used to process the flower basket data received from multiple flower baskets, obtain multiple target flower basket data corresponding to each target device, and send each target flower basket data to the KSR management system.

[0066] The KSR management system is used to process the received multiple target basket data corresponding to each target device and the target capacity data of the corresponding target device to obtain the target basket data and the corresponding target capacity data of any target device.

[0067] It is understandable that there are multiple target devices in the workshop. At this time, the KSR management system can receive the target capacity data pushed by the production management system according to the pre-configured flower basket data and the flower basket dimension. Further, the multiple target flower basket data and the target capacity data of each target device are summarized to display the multiple target flower basket data and target capacity data through the target device dimension through the display device. It can also display the flower basket making information, the machine (machine in the target device) information passed during the flower basket circulation process, the time information of entry and exit, the formula used by the machine at that time, equipment parameters and other information.

[0068] The management system for battery component preparation equipment provided by this application has the following effects: (1) It replaces manual real-time collection, monitoring, and analysis of production output and work-in-progress (basket) information, with higher accuracy and real-time performance, and also reduces personnel costs. (2) By real-time monitoring of production output and work-in-progress information on the production line, on-site personnel can analyze bottleneck links in the production process, thereby optimizing the production process and avoiding the accumulation of work-in-progress caused by untimely preparation, thus improving the overall production efficiency. (3) By recording information such as the machines passed by and the in-and-out times of work-in-progress during the transfer process, the residence time of work-in-progress at each machine can be understood, and waste phenomena in the production process, such as excessive waiting time and equipment idleness, can be discovered, thereby improving the equipment availability. (4) By recording information such as the recipes and equipment parameters used by the machines, it helps to analyze the root causes of product quality problems, and thus targeted measures can be taken to improve product quality. (5) By recording the transfer process of work-in-progress, the quantity and location of work-in-progress can be more accurately grasped, which helps inventory management and production plan formulation. (6) This application adapts to diverse PLC communication protocols, simplifies configuration operations, reduces the probability of errors, and improves work efficiency.

[0069] Figure 2 It is a schematic flow diagram of a management method for battery component preparation equipment provided by an embodiment of this application. As Figure 2 shown, the method may include:

[0070] Step S210: For any basket, the basket management system compares the obtained burned basket RFID code with the pre-configured basket code to obtain a comparison result.

[0071] Specifically, as shown in Figure 3 , before executing step S210, the method further includes:

[0072] Install the reader on the target device, establish a connection with the PLC device of the equipment through the gateway and network cable, and establish communication with the equipment PLC device through the modbus tcp protocol.

[0073] The burner burns the baskets: The burner encodes and burns each basket on-site according to the pre-configured encoding rules, so that a unique basket RFID code is set on the chip of each basket.

[0074] Whether the chip information of the basket read by the third-party tool is consistent with the burned information: Through the third-party tool, read the basket RFID code corresponding to each basket; compare each basket RFID code with the basket code in the encoding rules to obtain a comparison result;

[0075] If the comparison result shows that the flower basket RFID code is different from the flower basket code, send the comparison result to the programming device to reprogram the flower basket with a different flower basket RFID code and flower basket code through the programming device;

[0076] If the comparison result shows that the flower basket RFID code is the same as the flower basket code, send the comparison result to the data acquisition system and the flower basket management system (import the flower basket ledger into the flower basket management system).

[0077] After step S210, the method may further include:

[0078] Determine whether the device PLC device can control the reader device to read the flower basket RFID code and the flower basket UID; if not, return to execute the steps: install the reader on the target device, establish a connection with the device's PLC device through the gateway and network cable, and establish communication with the device's PLC device through the modbus tcp protocol.

[0079] If it can, it indicates that the device PLC device, the reader device and the flower basket are successfully connected, and send the connection success instruction to the data acquisition system.

[0080] In step S220, after the data acquisition system receives the corresponding instruction, the data acquisition system configures the production point of the target device and the acquisition frequency and push frequency of the production point data of the production point (the data acquisition system configures the device PLC device information); according to the production point, the acquisition frequency and the push frequency, collect and push the production point data, and generate a data acquisition log and a push log.

[0081] Specifically: after the data acquisition system receives the corresponding instruction, configure the corresponding device PLC device in the data acquisition system through the communication IP address, port, and communication protocol of the device PLC device provided by the device manufacturer.

[0082] After pairing, determine whether the data acquisition system has established a connection with the device PLC device;

[0083] If not, return to execute the steps: after the data acquisition system receives the corresponding instruction, configure the corresponding device PLC device in the data acquisition system through the communication IP address, port, and communication protocol of the device PLC device provided by the device manufacturer.

[0084] If established, configure the point information of the device PLC device, the flower basket RFID and UID point information of the reader device, that is, configure the production point of the target device in the data acquisition system according to the standard production, standard flower basket data, etc. provided by the device manufacturer. Among them, the standard flower basket data includes: standard flower basket RFID code and standard flower basket UID, standard device parameters, standard process recipes, etc.

[0085] After that, configure the point reading frequency. Specifically, according to the attributes of the device's PLC device, configure the acquisition frequency of the production points.

[0086] Determine whether the data acquisition system generates corresponding reading logs, which can be understood as whether data acquisition logs are generated based on the production points and acquisition frequency of the target device;

[0087] If the data acquisition log is not generated according to the production points, then return to execute the steps: According to the preset production, basket RFID code, basket UID, device parameters, process recipes and other production point data provided by the device manufacturer, configure the production points of the target device in the data acquisition system. If the data acquisition log is not generated according to the acquisition frequency or there is no acquisition data, then return to execute the steps: According to the attributes of the device's PLC device, configure the acquisition frequency of the production points;

[0088] If so, configure the push frequency. Specifically, according to the on-site requirements and the performance of the data acquisition system, configure the push frequency of the production points.

[0089] After that, determine whether the data acquisition system generates corresponding push logs, which can be understood as whether the data acquisition system generates push logs for the corresponding production points according to the configured push frequency;

[0090] If there is no push data or the push log for the corresponding production points is not generated according to the configured push frequency, then return to execute the steps: According to the on-site requirements and the performance of the data acquisition system, configure the push frequency of the production points.

[0091] If the push log for the corresponding production points is generated according to the configured push frequency, then send the production point data to the EAP system.

[0092] Step S230: The EAP system reads the production point data of the target device according to the mapping relationship established with the target device, generates an EAP log with the production point data and the received device attribute data, and pushes the production point data and the device attribute data to the production management system according to the configured push cycle.

[0093] Among them, the device attribute data is sent from the device management system to the EAP system.

[0094] Specifically, the EAP system establishes a mapping relationship with the devices of the device management system: Specifically, the EAP system configures the production point data of the device's PLC device pushed by the data acquisition system and the device attribute data pushed by the device management system, establishes a device mapping relationship, and performs device virtual modeling.

[0095] After that, determine whether the EAP system generates a reading log for the corresponding device, that is, whether the EAP system generates an EAP log according to this device mapping relationship;

[0096] If not, return to execute the steps: The EAP system configures the production point data of the device PLC device pushed by the data acquisition system and the device attribute data pushed by the device management system, establishes a device mapping relationship, and performs virtual device modeling.

[0097] If so, configure the value type of the production point. This type specifically includes (INT type, BOOL array type, INT array type, etc.); and, establish a parsing script for the value of the production point (the EAP system configures the parsing script for the corresponding device point), and push the production point data and device attribute data to the production management system according to the configured push cycle (configure the corresponding push frequency).

[0098] Step S240: The production management system calculates the target production capacity data based on the received production point data, device attribute data, and abnormal production data reported by the target device, and sends the target production capacity data to the KSR management system.

[0099] Among them, the abnormal production data includes loan data, return data, fragment data, and rework data;

[0100] Judge whether the production management system receives the production point data and device attribute data according to the push cycle and the value type of the corresponding production point (whether the production management system receives the production information of the corresponding device);

[0101] If not, return to execute the steps: Configure the push frequency of the production point according to the on-site requirements and the performance of the data acquisition system.

[0102] If so, generate the production data of the corresponding device according to the frequency, that is, calculate the received production point data, device attribute data, and abnormal production data reported by the target device, and obtain the target production capacity data. It can also be understood that the personnel calculate the production data affected by the abnormal phenomena reported by the corresponding device in terms of the flower basket dimension.

[0103] After that, the production management system summarizes the target production capacity data in terms of the device dimension (the production management system processes the collected data and abnormal work reporting data), and sends the target production capacity data corresponding to each target device to the KSR management system.

[0104] Step S250: The KSR management system processes the multiple target flower basket data corresponding to each target device received and the target production capacity data of the corresponding target device to obtain the target flower basket data of any target device and the corresponding target production capacity data.

[0105] Among them, the target flower basket data is sent by the flower basket management system to the KSR management system through the flower basket traceability management system;

[0106] Specifically, before executing step S250, the method further includes:

[0107] Determine whether the flower basket traceability management system has received multiple flower basket data read by the corresponding target device's read head device (whether the flower basket traceability management system has received information such as the flower basket RFID and UID, device parameters, and process recipes of the read head device of the corresponding device); among them, the multiple flower basket data read are read in the flower basket management system connected to the read head device.

[0108] If the multiple flower basket data have not been received or the received multiple flower basket data are different from the configured standard flower basket data, re-acquire the multiple flower basket data.

[0109] If received, process the flower basket data of the received multiple flower baskets (generate information such as the flower basket RFID and UID, device parameters, and process recipes of the corresponding device according to the frequency, and then the flower basket traceability system combines the flower basket ledger to process the collected data), obtain the corresponding multiple target flower basket data of each target device, and send each target flower basket data to the KSR management system.

[0110] Step S260: The KSR management system combines the device modeling of the device management system to process the corresponding multiple target flower basket data of each received target device and the target production capacity data of the corresponding target device, and obtains the target flower basket data and the corresponding target production capacity data of any target device (re-organize the data according to the device dimension to form KSR).

[0111] In some embodiments, through the display device, the target flower basket data and the corresponding target production capacity data of any target device are displayed, that is, it is realized to simultaneously view the standard production capacity data in the device modeling dimension, the in-process flower basket information, the machine tool information passed through during the flower basket transfer process, the in-and-out time information, the recipe used by the machine tool at that time, the device parameters, etc. in one interface.

[0112] The embodiment of the present application also provides an electronic device, as Figure 4 shown, including a processor 410, a communication interface 420, a memory 430, and a communication bus 440, wherein the processor 410, the communication interface 420, and the memory 430 complete mutual communication through the communication bus 440.

[0113] The memory 430 is used to store a computer program;

[0114] When the processor 410 is used to execute the program stored in the memory 430, the following steps are implemented:

[0115] For any flower basket, the flower basket management system compares the burned flower basket RFID code of the obtained flower basket with the pre-configured flower basket code to obtain a comparison result;

[0116] If the comparison result shows that the RFID code of the flower basket is the same as the flower basket code, send the comparison result to the data acquisition system;

[0117] After receiving the comparison result, the data acquisition system configures the production point of the target device and the acquisition frequency and push frequency of the production point data of the production point; according to the acquisition frequency and the push frequency, collect and push the production point data, generate the acquisition log and push log of the production point data, and push the production point data to the EAP system; the production point data is obtained through the device PLC device;

[0118] The EAP system reads the production point data of the target device according to the mapping relationship established with the target device, generates an EAP log with the production point data and the received device attribute data, and sends the production point data and the device attribute data to the production management system;

[0119] The production management system calculates the target production capacity data from the received production point data, device attribute data and abnormal production data reported by the target device, and sends the target production capacity data to the KSR management system;

[0120] The KSR management system processes the multiple target flower basket data corresponding to each target device and the target production capacity data of the corresponding target device received, to obtain the target flower basket data and the corresponding target production capacity data of any target device;

[0121] The display device displays the target flower basket data and the corresponding target production capacity data of any target device.

[0122] The communication bus mentioned above can be a Peripheral Component Interconnect (PCI) bus or an Extended Industry Standard Architecture (EISA) bus, etc. This communication bus can be divided into an address bus, a data bus, a control bus, etc. For the sake of convenience of representation, only a thick line is used in the figure, but it does not mean that there is only one bus or one type of bus.

[0123] The communication interface is used for communication between the above electronic device and other devices.

[0124] The memory may include a Random Access Memory (RAM), or may also include a Non-Volatile Memory (NVM), such as at least one disk memory. Optionally, the memory may also be at least one storage device located far from the aforementioned processor.

[0125] The aforementioned processor may be a general-purpose processor, including a Central Processing Unit (CPU), a Network Processor (NP), etc.; it may also be a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field-Programmable Gate Array (FPGA), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components.

[0126] Since the implementation manners and beneficial effects of each device of the electronic device in the above embodiments can be seen in Figure 1 each system or device in the illustrated embodiments, the specific working process and beneficial effects of the electronic device provided in the embodiments of the present application will not be elaborated herein.

[0127] In another embodiment provided by the present application, a computer-readable storage medium is further provided. Instructions are stored in the computer-readable storage medium. When it runs on a computer, it causes the computer to execute any one of the methods for managing a device for preparing a battery assembly in the above embodiments.

[0128] In another embodiment provided by the present application, a computer program product containing instructions is further provided. When it runs on a computer, it causes the computer to execute any one of the methods for managing a device for preparing a battery assembly in the above embodiments.

[0129] Those skilled in the art should understand that the embodiments in the embodiments of the present application may be provided as a method, a system, or a computer program product. Therefore, the embodiments in the present application may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware aspects. Moreover, the embodiments in the present application may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk memories, CD-ROMs, optical memories, etc.) containing computer-usable program codes.

[0130] Embodiments of the present application are described with reference to the flowcharts and / or block diagrams of methods, apparatuses (systems), and computer program products according to embodiments of the present application. It should be understood that each process and / or block in the flowchart and / or block diagram, and the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to the processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, such that the instructions executed by the processor of the computer or other programmable data processing device generate a means for implementing the specified functions in one process Figure 1 one process or multiple processes and / or blocks Figure 1 or a means for implementing the specified functions in multiple blocks.

[0131] These computer program instructions can also be stored in a computer-readable memory that can direct a computer or other programmable data processing device to work in a specific manner, such that the instructions stored in the computer-readable memory generate a manufactured article including an instruction means that implements the specified functions in one process Figure 1 one process or multiple processes and / or blocks Figure 1 or a means for implementing the specified functions in multiple blocks.

[0132] These computer program instructions can also be loaded onto a computer or other programmable data processing device, such that a series of operation steps are executed on the computer or other programmable device to generate a computer-implemented process, and thus the instructions executed on the computer or other programmable device provide steps for implementing the specified functions in one process Figure 1 one process or multiple processes and / or blocks Figure 1 or a means for implementing the specified functions in multiple blocks.

[0133] Unless otherwise defined, the technical terms or scientific terms used in the present application should have the ordinary meanings understood by those of ordinary skill in the art to which the present invention belongs. The terms "first", "second", and similar terms used in the present application do not denote any order, quantity, or importance, but are only used to distinguish different components. Words such as "including" or "comprising" mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connected", "coupled", or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0134] Although the preferred embodiments in the embodiments of the present application have been described, those skilled in the art can make additional changes and modifications once they learn the basic creative concepts. Therefore, the embodiments of the present application are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the embodiments of the present application.

[0135] Obviously, those skilled in the art can make various changes and modifications to the embodiments in the embodiments of the present application without departing from the spirit and scope of the embodiments in the embodiments of the present application. Thus, if these modifications and variations of the embodiments in the embodiments of the present application fall within the scope of the embodiments of the present application and their equivalent technologies, the embodiments of the present application also intend to include these changes and modifications therein.

Claims

1. A management system for battery assembly equipment, characterized in that: The system includes: equipment PLC device, data acquisition system, EAP system, equipment management system, production management system, flower basket traceability management system and KSR management system; The device PLC device is used to control multiple target devices according to the configured device operation rules; The data acquisition system is used to maintain the production point data of any target equipment, the collection frequency and push frequency of the production point data, collect and push the production point data according to the collection frequency and the push frequency, and generate the collection log and push log of the production point data, and push the production point data to the EAP system; the production point data is obtained through the PLC device of the equipment; The device management system is used to maintain device attribute data of any target device and send the device attribute data to the EAP system; The EAP system is used to establish a mapping relationship with a target device connected to the device management system according to the received device attribute data, generate an EAP log according to the received production point data and the device attribute data, and send the production point data and the device attribute data to the production management system; The production management system is used to calculate the received production point data, the equipment attribute data and the abnormal production data reported by the target equipment to obtain target production capacity data, and send the target production capacity data to the KSR management system; the abnormal production data includes film borrowing data, film return data, fragmentation data and rework data; The flower basket tracing management system is used to process the flower basket data received from multiple flower baskets, obtain multiple target flower basket data corresponding to each target device, and send each target flower basket data to the KSR management system; The KSR management system is used to process the received multiple target basket data corresponding to each target device and the target capacity data of the corresponding target device to obtain the target basket data and the corresponding target capacity data of any target device.

2. The management system according to claim 1, characterized in that: The system also includes: a flower basket burning device and a flower basket management system; The flower basket burning device is used to burn the RFID code into the flower basket chip of any flower basket to determine the flower basket RFID code; The flower basket management system is used to maintain the flower basket data and send the flower basket data to the flower basket traceability management system; the flower basket data includes the flower basket RFID code, flower basket type, flower basket color, flower basket UID, specification, process type, production time, flower basket status, and cleaning cycle.

3. The management system according to claim 2, characterized in that: The system further comprises: a reading head device; The reader device is arranged between the equipment PLC device and the flower basket, and is used to establish a connection with the equipment PLC device through a preset protocol.

4. The management system according to claim 1, characterized in that: The production point data includes point code, point name, dictionary, data type, address, reading frequency, point type, writable status, remarks and business type.

5. The management system according to claim 1, characterized in that: The equipment attribute data includes: equipment number, equipment name, equipment model, equipment type, parent equipment code, parent equipment name, equipment brand and feeding method.

6. A method for managing equipment for preparing battery components, applied to any management system of claims 1-5, characterized in that: The method comprises: For any flower basket, the flower basket management system compares the acquired flower basket RFID code burned in the flower basket with the pre-configured flower basket code to obtain a comparison result; If the comparison result is that the flower basket RFID code is the same as the flower basket code, the comparison result is sent to the data acquisition system; After receiving the comparison result, the data acquisition system configures the target equipment's production point and the collection frequency and push frequency of the production point data of the production point; according to the collection frequency and the push frequency, the production point data is collected and pushed, and a collection log and a push log of the production point data are generated, and the production point data is pushed to the EAP system; the production point data is obtained through the equipment PLC device; The EAP system reads the production point data of the target device according to the mapping relationship established with the target device, generates an EAP log with the production point data and the received device attribute data, and sends the production point data and the device attribute data to the production management system; The production management system calculates the received production point data, the equipment attribute data and the abnormal production data reported by the target equipment to obtain target production capacity data, and sends the target production capacity data to the KSR management system; The KSR management system processes the received multiple target basket data corresponding to each target device and the target capacity data of the corresponding target device to obtain the target basket data and the corresponding target capacity data of any target device; The display device displays the target basket data and the corresponding target production capacity data of any target equipment.

7. The method according to claim 6, characterized in that The target flower basket data is obtained by the flower basket tracing management system processing the flower basket data received from multiple flower baskets.

8. The method according to claim 6, characterized in that Before configuring the production point of the target device and the collection frequency and push frequency of the production point data of the production point, the method further includes: The data acquisition system determines whether the connection with the device PLC is successful; if the connection is successful, the steps are executed: configuring the production point of the target device and the collection frequency and push frequency of the production point data of the production point.

9. An electronic device, characterized in that: The electronic device comprises a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other via the communication bus; Memory, used to store computer programs; A processor is used to implement the method steps described in any one of claims 6 to 8 when executing a program stored in a memory.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the method steps described in any one of claims 6 to 8 are implemented.

Citation Information

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