A chromium plating acid mist filtering device
By designing a chrome-plated acid mist filtering device, the acid mist generated during chrome plating is used to treat the acid mist generated during chrome plating using condenser tubes and alkaline purification liquid, the problem of acid mist pollution is solved, effective filtration and purification of acid mist is achieved, and raw material waste is reduced.
Patent Information
- Application Number
- CN202410863640.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-06-29
AI Technical Summary
The acid mist generated during chrome plating causes pollution and harm to the environment and staff, and an effective filtration device is needed to deal with it.
Design a chrome acid mist filter device, including a treatment box, a condensate tube, an alkaline purifier and a fan. The acid mist enters the treatment box through the intake pipe, and the condenser tube condenses part of the acid mist into an acid solution. The remaining acid mist comes into contact with the alkaline purification liquid and is discharged through the outlet pipe.
Effective filtration and purification of acid mist is achieved, reducing the pollution of the acid mist to the environment and the harm to the staff. At the same time, the collected acid solution can be used for subsequent applications, reducing waste of raw materials.
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Figure CN118634610B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of environmental protection engineering, and in particular to a chromium plating acid mist filtering device. Background Art
[0002] Chrome plating is a process used to protect metal parts. Chrome plating on the metal surface can increase the metal surface's stiffness, hardness and corrosion resistance.
[0003] During the chrome plating process, acid mist is generated due to process reasons, but the acid mist will cause serious pollution to the surrounding environment and cause harm to the surrounding workers. Therefore, a device is urgently needed to filter the acid mist generated during the chrome plating process. Summary of the invention
[0004] In order to process the acid mist generated during the chromium plating process, the present application provides a chromium plating acid mist filtering device.
[0005] The chromium plating acid mist filtering device provided in this application adopts the following technical solution:
[0006] A chromium plating acid mist filtering device comprises a treatment box, the treatment box is connected to an air inlet pipe, a plurality of condensing tubes are arranged inside the treatment box on the upper side of the air inlet pipe, each of the condensing tubes is provided with condensed water, an air permeable plate is arranged on the upper side of the condensing tube, an alkaline purification liquid is arranged on the upper side of the air permeable plate, and an air outlet pipe is connected to the top of the treatment box.
[0007] By adopting the above technical scheme, the acid mist is guided into the interior of the treatment box through the air inlet pipe. After the acid mist inside the treatment box contacts the condenser tube, part of the acid mist condenses into acid liquid, and the remaining acid mist continues to move upward and contacts the alkaline purification liquid, thereby achieving further treatment of the acid mist. After that, the treated gas is discharged from the air outlet pipe, completing the treatment process of the acid mist and reducing the impact of the acid mist on the surrounding environment.
[0008] Optionally, a fan is provided on the lower side of the plurality of condensing tubes, and the fan is used to blow the acid mist entering into the processing box toward the condensing tubes.
[0009] By adopting the above technical solution and providing a fan, the acid mist entering the processing box can be quickly blown toward the condensation pipe, thereby realizing a rapid processing process of the acid mist.
[0010] Optionally, a gas blocking hood connected to the air inlet pipe is provided inside the processing box, and the gas blocking hood is rotatably abutted against a rotating shaft on the side away from the air inlet pipe, and a plurality of driving plates are fixedly connected to the side wall of the rotating shaft, each of the driving plates can pass through the gas blocking hood and rotate around the rotating shaft, and two adjacent driving plates can be simultaneously located on both sides of the gas blocking hood to seal the gas blocking hood.
[0011] By adopting the above technical solution, when acid mist enters the interior of the treatment box, the acid mist drives the driving plate located inside the gas blocking hood to rotate. The driving plate drives the rotating shaft to rotate during the rotation process. The rotating shaft drives the connected fan to rotate during the rotation process, thereby reducing the trouble of adding a driving device to drive the fan to rotate.
[0012] Optionally, a guide plate is fixedly connected to the lower side of each of the condenser tubes, the vertical cross-section of each of the guide plates is set to be a triangle, and the triangular vertices of each of the guide plates are downward and located on one side of the fan, and the bottom side wall of the processing box is located below the downward end point of one of the guide plates and is connected to a liquid outlet pipe.
[0013] By adopting the above technical solution, a guide plate is set, and the extension line of the lower end point of the guide plate is located on one side of the fan, thereby reducing the impact of the condensed liquid on the fan, and by setting the liquid outlet pipe below the lower end point of the guide plate, it is convenient for the liquid flowing down from the guide plate to enter the liquid outlet pipe for collection.
[0014] Optionally, the air permeable plate is provided with a plurality of air permeable holes, and each of the air permeable holes is fixedly connected to a one-way permeable membrane for sealing the air permeable hole.
[0015] By adopting the above technical solution, air holes are opened on the air permeable plate, and a one-way permeable membrane for blocking the air holes is arranged inside the air permeable holes, so that the alkaline purification liquid can be located on the upper side of the air permeable plate, and the gas in the acid mist can pass through the one-way permeable membrane and contact with the alkaline purification liquid on the upper side, thereby facilitating the process of the acid mist contacting with the alkaline purification liquid.
[0016] Optionally, the air holes on the air permeable plate are arranged in two rows, a perforated plate is provided on the lower side of the air permeable plate, a plurality of holes are opened on the perforated plate, an air guide component is provided between the perforated plate and the air permeable plate, and the air guide component is used to drive the gas on the lower side of the air permeable plate to be discharged alternately from the two rows of air holes.
[0017] By adopting the above technical solution, an air guide component is provided, and the air holes on the air permeable plate are arranged in two rows. The air guide component cooperates with a fan to drive the acid mist to pass through the two rows of air holes alternately, so that the alkaline purification liquid located on the upper side of the air permeable plate can fully and evenly purify the acid mist, thereby reducing repeated contact between the acid mist and a part of the alkaline purification liquid.
[0018] Optionally, the air guide component includes an air pushing plate located between the air permeable plate and the orifice plate, the air pushing plate can abut against the air permeable plate and the orifice plate at the same time, the air pushing plate can block one row of the air holes at the same time, and a reciprocating screw is connected to one side of the air permeable plate for driving the air permeable plate to move back and forth.
[0019] By adopting the above technical solution, in actual use, the reciprocating screw drives the push plate to move back and forth between the orifice plate and the air permeable plate, and the push plate drives the gas in the cavity between the orifice plate and the air permeable plate to move during the movement. On the one hand, the push plate can cooperate with the fan to accelerate the speed of the gas in the orifice plate and the air permeable plate passing through the single permeable membrane on the air permeable plate. On the other hand, it can also limit the position where the acid mist passes through the air permeable plate, so that the two rows of air holes can be evenly penetrated by the acid mist, so that the alkaline purification liquid on the upper side of the air permeable plate can fully purify the acid mist.
[0020] Optionally, one end of the reciprocating screw is connected to two mutually meshing bevel gears, one of the bevel gears is fixedly connected to a driven pulley, the driven pulley is connected to a driving pulley via a connecting belt, and the driving pulley is fixedly connected to the fan and can rotate when driven by the fan.
[0021] By adopting the above technical solution, during the rotation of the fan, the fan drives the driving pulley to rotate, the driving pulley drives the connecting belt to rotate during the rotation, the connecting belt drives the driven pulley to rotate during the rotation, and the driven pulley drives two mutually meshing bevel gears to rotate during the rotation, one of the bevel gears drives the connected reciprocating screw to rotate during the rotation, and the reciprocating screw drives the push plate to move back and forth during the rotation, thereby realizing the process of the fan driving the push plate to move back and forth.
[0022] Optionally, a vibrating piece is connected to the lower side of the air pushing plate, and the vibrating piece can vibrate and knock the multiple condenser tubes.
[0023] By adopting the above technical solution and setting a vibrating piece, the air push plate can drive the connected vibrating piece to move back and forth during the reciprocating movement of the air push plate. The vibrating piece contacts the multiple condensers below during the reciprocating movement and realizes the vibrating and knocking process of the condensers. During the vibrating and knocking process of the condensers, the acid condensed on the condensers can quickly flow to the guide plate, thereby speeding up the collection process of the acid condensed on the condensers.
[0024] Optionally, the vibrating member is a vibrating rod, which passes through the orifice plate and is slidably abutted against the orifice plate along the moving direction of the air push plate, and one end of the vibrating rod passing through the orifice plate can abut against the plurality of condensation tubes.
[0025] By adopting the above technical solution, during the movement of the air push plate, the air push plate drives the connected vibrating rod to move, and the vibrating rod knocks on the multiple condenser tubes on the lower side during the movement, so that under the knocking action of the vibrating rod, the acid liquid condensed on the side walls of the condenser tubes can quickly flow to the guide plate and flow to the liquid outlet pipe to be collected.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. By setting up a condenser and alkaline purification liquid, the acid liquid in the acid mist can be separated and the gas in the acid mist can be treated. On the one hand, the collected acid liquid can be used for subsequent applications to reduce the waste of raw materials. On the other hand, the distributed treatment method can also perform different treatment operations according to the different properties of different substances in the acid mist, thereby realizing a full treatment process of the acid mist;
[0028] 2. By setting a fan, the acid mist inside the treatment box can be quickly blown to the condenser tube, thereby speeding up the treatment of the acid mist in the treatment box;
[0029] 3. By providing an air guide assembly in conjunction with a condenser, the contact position between the acid mist and the alkaline purification liquid can be limited, so that the alkaline purification liquid can fully treat the acid mist. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0031] Figure 2 It is a cross-sectional view of the overall structure of an embodiment of the present application.
[0032] Explanation of the reference numerals in the accompanying drawings: 1. Processing box; 11. Air inlet pipe; 12. Air outlet pipe; 13. Air blocking hood; 14. Liquid outlet pipe; 2. Condenser; 21. Guide plate; 3. Orifice plate; 4. Air permeable plate; 41. Air vent; 42. Single transparent membrane; 5. Fan; 51. Rotating shaft; 52. Drive plate; 6. Air guide assembly; 61. Push plate; 62. Reciprocating screw; 63. Driven bevel gear; 64. Driving bevel gear; 65. Connecting shaft; 66. Driven pulley; 67. Driving pulley; 68. Connecting belt; 7. Vibrating piece; 71. Vibrating rod. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1 -Attached Figure 2 This application is described in further detail.
[0034] The present application embodiment discloses a chromium plating acid mist filtering device, referring to Figure 1 and Figure 2 , including a processing box 1, wherein the lower side of one side wall of the processing box 1 is connected with an air inlet pipe 11. A plurality of condensing pipes 2 are arranged inside the processing box 1, each condensing pipe 2 is provided with condensed water inside, and the plurality of condensing pipes 2 are located on the upper side of the position where the air inlet pipe 11 is connected to the side wall of the processing box 1, and the plurality of condensing pipes 2 are arranged in a horizontal direction.
[0035] A horizontally arranged orifice plate 3 is provided on the upper side of the plurality of condensing tubes 2, and a plurality of through holes penetrating the orifice plate 3 are provided on the orifice plate 3. A breathable plate 4 is provided on the upper side of the orifice plate 3 and arranged in parallel with the orifice plate 3, and two rows of parallel breathable holes 41 are provided on the breathable plate 4, and each row of breathable holes 41 is provided with a plurality of breathable holes, and each row of the plurality of breathable holes 41 is evenly spaced. A single permeable membrane 42 is fixedly connected inside each breathable hole 41, and the single permeable membrane 42 is provided as a breathable membrane but can block water on one side.
[0036] The upper side of the air permeable plate 4 is provided with alkaline purification liquid.
[0037] An air outlet pipe 12 is provided on the top side wall of the processing box 1 , and the air outlet pipe 12 is arranged in the middle position of the top side wall.
[0038] When the acid mist needs to be treated, the acid mist is guided to the inside of the treatment box 1 through the air inlet pipe 11, and then the acid mist contacts with multiple condensers 2 inside the treatment box 1, so that part of the acid mist forms acid liquid after contacting the condensers 2 and flows to the bottom of the treatment box 1, and then the remaining gas passes through the orifice plate 3 and the air permeable plate 4 to contact the alkaline purification liquid, and then the treated gas is discharged from the inside of the treatment box 1 from the air outlet pipe 12 on the upper side of the treatment box 1.
[0039] By separating the acid mist into acid liquid and purified gas, on the one hand, the gas in the acid mist can be purified, and on the other hand, the acid liquid in the acid mist can be collected, thereby achieving a full treatment process for the acid mist.
[0040] A fan 5 is provided inside the processing box 1 at the lower side of the multiple condensation tubes 2, and the blowing end of the fan 5 is arranged upward. A rotating shaft 51 is fixedly connected to the lower side of the fan 5. A gas blocking hood 13 is abutted on the side of the rotating shaft 51 close to the air inlet pipe 11, and the end of the air inlet pipe 11 connected to the processing box 1 is also located inside the gas blocking hood 13. Multiple drive plates 52 are fixedly connected to the side wall of the rotating shaft 51, and the multiple drive plates 52 are evenly distributed around the rotating shaft 51, and two adjacent drive plates 52 cooperate with the rotating shaft 51 to achieve the blocking of the gas blocking hood 13 on one side inside the processing box 1.
[0041] When the acid mist enters the processing box 1 under the guidance of the air inlet pipe 11, the acid mist first enters the gas blocking hood 13, and then the acid mist drives the driving plate 52 inside the gas blocking hood 13 to rotate. The driving plate 52 drives the rotating shaft 51 to rotate during the rotation, and the rotating shaft 51 drives the fan 5 to rotate during the rotation. The fan 5 blows the acid mist removed from the gas blocking hood 13 toward the condenser 2 during the rotation, thereby realizing a rapid processing process of the acid mist. In this process, the acid mist can also be evenly blown toward the condenser 2 by the fan 5, thereby realizing a uniform condensation process of the acid mist by the condenser 2.
[0042] An air guide component 6 is provided between the orifice plate 3 and the air permeable plate 4. The air guide component 6 is used to drive the gas on the lower side of the air permeable plate 4 to alternately pass through the two rows of air permeable holes 41.
[0043] By providing the air guide assembly 6, the alkaline purification liquid on the upper side of the air permeable plate 4 can realize the alternating purification process of the gas in the acid mist, so that the purification liquid can fully purify the acid mist.
[0044] The air guide assembly 6 includes an air push plate 61 located between the orifice plate 3 and the air permeable plate 4, the upper side of the air push plate 61 slides against the lower side wall of the air permeable plate 4, the lower side of the air push plate 61 slides against the lower side wall of the orifice plate 3, and the air push plate 61 can simultaneously block any row of air holes 41.
[0045] One end of the push plate 61 passes through the processing box 1 and slides against the side wall of the processing box 1 in the horizontal direction. The push plate 61 passes through one end of the processing box 1 and is threadedly connected with a reciprocating screw 62, which is arranged horizontally. One end of the reciprocating screw 62 is fixedly connected to a driven bevel gear 63, and the lower side of the driven bevel gear 63 is meshed with a driving bevel gear 64, and the lower side of the driving bevel gear 64 is fixedly connected to a vertically arranged connecting shaft 65, and one end of the connecting shaft 65 away from the driving bevel gear 64 is fixedly connected to a driven pulley 66. A driving pulley 67 is fixedly sleeved on the rotating shaft 51, and the same connecting belt 68 is sleeved on the driving pulley 67 and the driven pulley 66.
[0046] During the rotation of the fan 5, the rotating shaft 51 drives the driving pulley 67 to rotate. During the rotation of the driving pulley 67, it can drive the driven pulley 66 to rotate through the connecting belt 68. During the rotation of the driven pulley 66, it drives the connecting shaft 65 to rotate. The connecting shaft 65 drives the driving bevel gear 64 and the driven bevel gear 63 to rotate. During the rotation of the driven bevel gear 63, it drives the reciprocating screw 62 to rotate. During the rotation of the reciprocating screw 62, it drives the push plate 61 to move back and forth. During the movement of the push plate 61, on the one hand, it can limit the gas from moving out of a certain row of air holes 41. On the other hand, it can also cooperate with the fan 5 to drive the gas to quickly pass through the single-permeable membrane 42, thereby speeding up the treatment process of the acid mist.
[0047] A guide plate 21 is fixedly connected to the lower side of each condenser tube 2, and the vertical cross-section of each guide plate 21 is triangular, and the two vertices of the triangle are fixedly connected to the condenser tube 2, and the other vertex of the triangular guide plate 21 is set downward. The extension line of the vertex of each guide plate 21 facing the lower side is located on one side of the fan 5, and the position of the bottom side wall of the processing box 1 pointed to by the extension line of the vertex of one of the guide plates 21 is penetrated and connected with the liquid outlet pipe 14.
[0048] The acid liquid condensed on the condenser 2 can flow along the guide plate 21 to the bottom of the treatment box 1 and then flow out of the treatment box 1 from the liquid outlet pipe 14. Since the extension line of the bottom end point of the guide plate 21 is located on the side of the fan 5, the influence of the acid liquid on the fan 5 can be reduced.
[0049] A vibrating piece 7 is fixedly connected to the lower side of the air pushing plate 61 . In this embodiment, the vibrating piece 7 is a vibrating rod 71 . One end of the vibrating rod 71 away from the air pushing plate 61 passes through the orifice plate 3 and slides against the orifice plate 3 along the moving direction of the air pushing plate 61 .
[0050] During the movement of the air pushing plate 61 , the vibrating rod 71 is driven to contact the plurality of condensing tubes 2 , so that the vibrating rod 71 can accelerate the process of the acid liquid on the condensing tubes 2 being left behind.
[0051] The implementation principle of a chromium plating acid mist filtering device in an embodiment of the present application is: the acid mist is guided to the inside of the treatment box 1 through the air inlet pipe 11, and then the acid mist drives the fan 5 to rotate, and the fan 5 blows the acid mist to the condenser 2, so that the condenser 2 can condense the acid mist, and the condensed liquid flows to the liquid outlet pipe 14 along the guide plate 21, and then flows out from the liquid outlet pipe 14.
[0052] The remaining gas passes through the perforated plate 3 and is alternately moved out from the two rows of air holes 41 driven by the air push plate 61. The gas then contacts the alkaline purification liquid on the upper side of the air permeable plate 4 for purification. The purified gas passes through the outlet pipe 12 and moves out of the treatment box 1, thereby completing the treatment process of the acid mist.
[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A chromium plating acid mist filtering device, characterized in that: The invention comprises a treatment box (1), wherein the treatment box (1) is connected to an air inlet pipe (11), a plurality of condensation pipes (2) are arranged inside the treatment box (1) on the upper side of the air inlet pipe (11), each of the condensation pipes (2) is provided with condensed water, a permeable plate (4) is arranged on the upper side of the condensation pipe (2), an alkaline purification liquid is arranged on the upper side of the permeable plate (4), and an air outlet pipe (12) is connected to the top of the treatment box (1); A fan (5) is provided at the lower side of the plurality of condensing tubes (2), and the fan (5) is used to blow the acid mist entering the interior of the processing box (1) toward the condensing tubes (2); The processing box (1) is provided with a gas blocking hood (13) in communication with the air inlet pipe (11), and a side of the gas blocking hood (13) away from the air inlet pipe (11) is rotatably abutted against a rotating shaft (51), and a plurality of driving plates (52) are fixedly connected to the side wall of the rotating shaft (51), each of the driving plates (52) can pass through the gas blocking hood (13) and rotate around the rotating shaft (51), and two adjacent driving plates (52) can be simultaneously located on both sides of the gas blocking hood (13) to block the gas blocking hood (13); A guide plate (21) is fixedly connected to the lower side of each of the condensing tubes (2), the vertical cross-section of each of the guide plates (21) is arranged in a triangular shape, and the vertices of the triangle of each of the guide plates (21) are downwardly facing and located on one side of the fan (5), and the bottom side wall of the processing box (1) is connected to a liquid outlet pipe (14) below the downward end point of one of the guide plates (21); a plurality of air holes (41) are provided on the air permeable plate (4), and a single-transmitting membrane (42) for sealing the air hole (41) is fixedly connected to each of the air holes (41); The air holes (41) on the air permeable plate (4) are arranged in two rows, a perforated plate (3) is arranged on the lower side of the air permeable plate (4), a plurality of holes are opened on the perforated plate (3), an air guide component (6) is arranged between the perforated plate (3) and the air permeable plate (4), and the air guide component (6) is used to drive the gas on the lower side of the air permeable plate (4) to be discharged alternately from the two rows of air holes (41).
2. A chromium plating acid mist filtering device according to claim 1, characterized in that: The air guide component (6) includes an air push plate (61) located between the air permeable plate (4) and the orifice plate (3); the air push plate (61) can abut against the air permeable plate (4) and the orifice plate (3) at the same time; the air push plate (61) can simultaneously block one row of the air holes (41); and a reciprocating screw (62) is connected to one side of the air permeable plate (4) for driving the air permeable plate (4) to reciprocate.
3. A chromium plating acid mist filtering device according to claim 2, characterized in that: One end of the reciprocating screw (62) is connected to two mutually meshing bevel gears, one of the bevel gears is fixedly connected to a driven pulley (66), the driven pulley (66) is connected to a driving pulley (67) via a connecting belt (68), and the driving pulley (67) is fixedly connected to the fan (5) and can rotate when driven by the fan (5).
4. A chromium plating acid mist filtering device according to claim 2, characterized in that: The lower side of the air pushing plate (61) is connected to a vibrating piece (7), and the vibrating piece (7) is capable of vibrating and knocking the plurality of condenser tubes (2).
5. A chromium plating acid mist filtering device according to claim 4, characterized in that: The vibrating member (7) is a vibrating rod (71), which passes through the orifice plate (3) and slides and abuts against the orifice plate (3) along the moving direction of the air push plate (61). One end of the vibrating rod (71) passing through the orifice plate (3) can abut against the plurality of condenser tubes (2).
Citation Information
Patent Citations
Acidic organic waste gas treatment tower
CN116272308A
Chroming acid mist filtering device
CN210786807U