Uncoiler and straightener with protection function and method of use thereof

By introducing anti-bending, obstacle emergency, handling, and anti-collision mechanisms into the leveling machine, the shortcomings of existing leveling machines in terms of support, inspection, handling, and safety are solved, and automated and safe sheet metal processing is achieved.

CN118650028BActive Publication Date: 2025-11-11NANTONG HAIXUN ZHIZAO TECH CO LTD +1
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Patent Information

Application Number
CN202410961142.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-11-11
Estimated Expiration
2044-07-17

AI Technical Summary

Technical Problem

Existing leveling machines lack the functions of supporting the straightened sheet material, detecting whether there are obstacles in the discharge direction, automatically transporting it to the transport equipment, and preventing collision damage, resulting in cumbersome operation and potential safety hazards.

Method used

The design incorporates an anti-bending mechanism, an obstacle emergency mechanism, a handling mechanism, and an anti-collision mechanism. These mechanisms utilize hydraulic telescopic units and laser ranging units to achieve plate support, obstacle detection, automated handling, and personnel protection, respectively.

Benefits of technology

It enables automatic support of the boards, avoids collisions, and ensures safe handling, reducing manpower consumption and safety hazards, and improving operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an unwinding and leveling machine with protective functions and its usage method, relating to the field of leveling machine technology. It includes a frame, an anti-bending mechanism, an obstacle emergency mechanism, a transport mechanism, an anti-collision mechanism, and a control module. The control module is installed on one side of the frame, and guide frames are symmetrically installed at the bottom of the frame. The anti-bending mechanism is located at the bottom of the frame, the obstacle emergency mechanism is located on the front of the anti-bending mechanism, the transport mechanism is located on one side of the frame, and the anti-collision mechanisms are located on both sides of the transport mechanism. This invention uses a pressure sensing unit to detect the pressure of the sheet material on the detection plate. When the pressure increases, a hydraulic telescopic unit two drives the travel plate forward, while the frame two moves upward sequentially to support the sheet material with a top wheel. When the travel plate moves backward, it reduces the space occupied, preventing it from obstructing pedestrian movement.
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Description

Technical Field

[0001] This invention relates to the field of leveling machine technology, specifically to an unwinding leveling machine with protective functions and its usage method. Background Technology

[0002] A leveling machine is a device used to level sheet materials. When using roll materials, they need to be leveled to make the surface of the roll material flat. After leveling, the sheet materials usually need to be transported to other places for storage. Some thin sheets need to be prevented from bending under gravity after leveling. Therefore, a support device is needed at the discharge end of the leveling machine to support the sheet materials. The support device also occupies a certain amount of space.

[0003] The shortcomings of existing leveling machines are:

[0004] 1. The prior art EP2934780A1 discloses a straightening machine, which does not have a structure to support the straightened and discharged product. It requires manual support or the use of other support equipment to support the sheet material, which is cumbersome. Therefore, there is a need for an uncoiling and leveling machine with protective function to support the straightened and discharged sheet material to solve this problem.

[0005] 2. The prior art US07543470B2 discloses a coil straightening machine. This technology does not have a structure to detect whether there are obstacles in the direction of material discharge. If there are obstacles in the direction of material discharge, the material will collide with the obstacles, causing damage to the obstacles or the material. Therefore, there is a need for an uncoiling and leveling machine with protective function that can detect whether there are obstacles in the direction of material discharge and stop material discharge when there are obstacles to solve this problem.

[0006] 3. The prior art US20070062239A1 discloses a coil straightening machine. This technology does not have a structure for transporting the leveled sheet material to a transport device. The transport requires manual handling, which consumes physical strength and the sheet material is easily scratched by friction with other objects. Therefore, an uncoiling and leveling machine with protective functions is needed to solve this problem.

[0007] 4. The prior art CN115673037B discloses an adjustable leveling machine. This technology does not have a structure to transport the leveled board to other places. When people are transporting the board, there is a chance of collision with the board or auxiliary transport equipment, which can easily cause injury to personnel. Therefore, there is a need for an uncoiling leveling machine with transport function and protective function to reduce collision damage to solve this problem. Summary of the Invention

[0008] One objective of this application is to provide an unwinding and leveling machine with protective functions and a method for using it, which can solve the technical problems raised in the prior art.

[0009] To achieve the above objectives, the present invention provides the following technical solution: an uncoiling and leveling machine with protective function, comprising a frame, an anti-bending mechanism, an obstacle emergency mechanism, a handling mechanism, an anti-collision mechanism, and a control module. The control module is installed on one side of the frame, and guide frames are symmetrically installed at the bottom of the frame. The anti-bending mechanism is located at the bottom of the frame to support the leveled sheet metal. The obstacle emergency mechanism is located on the front of the anti-bending mechanism to prevent the anti-bending mechanism from colliding with obstacles in front of it.

[0010] The handling mechanism is located on one side of the frame and is used to handle the leveled boards. The anti-collision mechanism is located on both sides of the handling mechanism to prevent the sides of the handling mechanism from hitting personnel.

[0011] Preferably, the bottom of the frame one is symmetrically equipped with columns, and multiple leveling rollers one are movably installed through the inner side of the frame one. Multiple leveling rollers two are movably installed through the inner side of the frame one. A motor is installed on one side of the frame one. The motor is electrically connected to the control module, and the output end of the motor is connected to one end of the leveling roller two.

[0012] Preferably, a plate is installed on the back of the frame, and a placement plate is symmetrically installed on the top of the plate. A unwinding roller is movably installed through the top of the placement plate.

[0013] Preferably, the anti-bending mechanism includes a travel plate, a hydraulic telescopic unit, a frame, top wheels, rods, and casters. The travel plate is movably installed on the inner side of the guide frame. Multiple hydraulic telescopic units are installed at the bottom of the travel plate. The hydraulic telescopic units are electrically connected to the control module. The frame is installed at the output end of the hydraulic telescopic unit. Multiple top wheels are movably installed through the inner side of the frame. Rods are symmetrically installed at the bottom of the travel plate, and casters are installed at the bottom of the rods.

[0014] Preferably, the obstacle emergency mechanism includes a baffle, a laser ranging unit, a second hydraulic telescopic unit, and a first connector. The baffle is installed on the top of the first travel plate. Multiple laser ranging units are symmetrically installed on the front and back of the baffle. The laser ranging units are electrically connected to the control module. The second hydraulic telescopic unit is installed at the bottom of the guide frame. The output end of the second hydraulic telescopic unit is equipped with the first connector, and one side of the first connector is connected to one side of the first travel plate.

[0015] Preferably, multiple pressure sensing units are symmetrically installed on the back of the baffle. The pressure sensing units are electrically connected to the control module, and a detection plate is installed at the input end of the pressure sensing units.

[0016] Preferably, the conveying mechanism includes a support column, a rotating rod, a second plate, a third hydraulic telescopic unit, a second stroke plate, a fourth hydraulic telescopic unit, a piston rod, a second top plate, a transport plate, a fifth hydraulic telescopic unit, a second connecting piece, a transport frame, a sixth hydraulic telescopic unit, and a fixed plate. The support column is installed on one side of the first frame, and a rotating rod is movably installed through the top of the support column. The second plate is installed at one end of the rotating rod, and the third hydraulic telescopic unit is installed on the top of the second plate. The third hydraulic telescopic unit is electrically connected to the control module, and the second stroke plate is installed at the output end of the third hydraulic telescopic unit. The sixth hydraulic telescopic unit is installed on the top of the second stroke plate. Unit 4, the hydraulic telescopic unit 4 is electrically connected to the control module. A piston rod is installed at the output end of the hydraulic telescopic unit 4. A top plate 2 is installed at one end of the piston rod. A transport plate is movably installed on the outside of the piston rod. Hydraulic telescopic units 5 are symmetrically installed on the top of the transport plate. Hydraulic telescopic units 5 are electrically connected to the control module. A connector 2 is installed at the output end of the hydraulic telescopic unit 5. A transport frame is installed at one end of the connector 2. Multiple hydraulic telescopic units 6 are installed on the top of the transport frame. Hydraulic telescopic units 6 are electrically connected to the control module. A fixing plate is installed at the output end of the hydraulic telescopic unit 6.

[0017] Preferably, the anti-collision mechanism includes a frame three, a sponge, and bolts. The frame three is installed on one side of the transport frame, the interior of the frame three is filled with sponge, and the top of the frame three is through-mounted with bolts.

[0018] Preferably, the unwinding and leveling machine with protective function is used as follows:

[0019] S1. Place the roll material outside the unwinding roller, and then let one end of the roll material enter the interior of leveling roller one and leveling roller two for leveling. The leveled end of the material contacts the detection plate.

[0020] S2. As the plate moves forward, the first travel plate moves forward, and the second frame moves upward in sequence so that the top roller supports the plate.

[0021] S3. When the laser ranging unit detects an obstacle in front, the travel plate and the leveling plate stop moving forward.

[0022] S4. After leveling, the transport frame clamps the sheet material, and then the transport frame moves the sheet material to the transport equipment on both sides or in front.

[0023] Preferably, step S4 further includes the following steps:

[0024] S41. When the transport frame moves the board material, the sponge protects the personnel and prevents the frame from directly colliding with the personnel and causing injury.

[0025] Compared with the prior art, the beneficial effects of the present invention are:

[0026] 1. This invention includes an anti-bending mechanism, wherein the first travel plate moves forward with the sheet metal, and the pressure sensing unit can detect the pressure of the sheet metal on the detection plate. When the pressure increases, the second hydraulic telescopic unit drives the travel plate forward, and at the same time, the second frame moves upward to support the sheet metal with the top wheel. When the travel plate moves backward, it can reduce the space occupied, avoiding the travel plate occupying space and affecting pedestrian movement. This allows the uncoiling and leveling machine with protective function to detect the pressure of the sheet metal on the detection plate through the pressure sensing unit. When the pressure increases, the second hydraulic telescopic unit drives the travel plate forward, and at the same time, the second frame moves upward to support the sheet metal with the top wheel. When the travel plate moves backward, it can reduce the space occupied, avoiding the travel plate occupying space and affecting pedestrian movement.

[0027] 2. This invention includes an obstacle emergency mechanism. When the laser ranging unit detects an obstacle ahead, the travel plate and the leveling plate stop moving forward to avoid colliding with pedestrians. This ensures that the uncoiling and leveling machine with protective function stops moving forward when the laser ranging unit detects an obstacle ahead, thus preventing collisions with pedestrians.

[0028] 3. The present invention is provided with a transport mechanism. The transport frame clamps the sheet metal and then the transport frame moves the sheet metal to the transport equipment on both sides or in front. This allows the uncoiling and leveling machine with protective function to clamp the sheet metal through the transport frame and then move the sheet metal to the transport equipment on both sides or in front.

[0029] 4. This invention is equipped with an anti-collision mechanism. When the transport frame moves the sheet material, the sponge protects the personnel, preventing the frame from directly colliding with them and causing injury. It also facilitates the replacement of damaged sponges. This invention enables the uncoiling and leveling machine with protective functions to protect personnel when the transport frame moves the sheet material, preventing the frame from directly colliding with them and causing injury. It also facilitates the replacement of damaged sponges. Attached Figure Description

[0030] Figure 1 This is a perspective view of the present invention;

[0031] Figure 2 This is a schematic diagram of the frame structure of the present invention;

[0032] Figure 3 This is a schematic diagram of the guide frame structure of the present invention;

[0033] Figure 4 This is a schematic diagram of the second frame structure of the present invention;

[0034] Figure 5 This is a schematic diagram of the structure at point A of the present invention;

[0035] Figure 6 This is a schematic diagram of the support column structure of the present invention;

[0036] Figure 7 This is a schematic diagram of the transport plate structure of the present invention;

[0037] Figure 8 This is a schematic diagram of the transport frame structure of the present invention;

[0038] Figure 9 This is a schematic diagram of the structure at point B of the present invention;

[0039] Figure 10 This is a flowchart illustrating the usage method of the present invention.

[0040] In the diagram: 1. Frame 1; 2. Column; 3. Leveling Roller 1; 4. Leveling Roller 2; 5. Motor; 6. Control Module; 7. Plate 1; 8. Placement Plate; 9. Unwind Roller; 10. Guide Frame; 11. Travel Plate 1; 12. Hydraulic Telescopic Unit 1; 13. Frame 2; 14. Top Roller; 15. Rod; 16. Caster Wheel; 17. Baffle; 18. Laser Rangefinder Unit; 19. Pressure Sensing Unit; 20. Detection Plate; 21. Hydraulic... 21. Telescopic Unit 2; 22. Connector 1; 23. Support Column; 24. Rotating Rod; 25. Plate 2; 26. Hydraulic Telescopic Unit 3; 27. Stroke Plate 2; 28. Hydraulic Telescopic Unit 4; 29. ​​Piston Rod; 30. Top Plate 2; 31. Transport Plate; 32. Hydraulic Telescopic Unit 5; 33. Connector 2; 34. Transport Frame; 35. Hydraulic Telescopic Unit 6; 36. Fixing Plate; 37. Frame 3; 38. Sponge; 39. Bolt. Detailed Implementation

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0043] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0044] Please see Figure 1 and Figure 2 One embodiment of the present invention is an unwinding and leveling machine with protective functions;

[0045] The device includes a frame 1 and a control module 6. The control module 6 is mounted on one side of the frame 1. Guide frames 10 and uprights 2 are symmetrically mounted on the bottom of the frame 1. Multiple leveling rollers 3 and 4 are movably mounted through the inner side of the frame 1. A motor 5 is mounted on one side of the frame 1, and is electrically connected to the control module 6. The output of the motor 5 is connected to one end of each leveling roller 4. A plate 7 is mounted on the back of the frame 1. A placement plate 8 is symmetrically mounted on the top of the plate 7, and an unwinding roller 9 is movably mounted through the top of the placement plate 8. The frame 1 can be used for this equipment. Other components provide installation positions. The column 2 provides support for the frame 1. The leveling roller 3 and the leveling roller 4 can level the roll material. The motor 5 can convert electrical energy into kinetic energy, thereby driving the leveling roller 4 to rotate. The control module 6 is a controller that can receive signals from the laser ranging unit 18 and the pressure sensing unit 19. At the same time, it can control the motor 5, the hydraulic telescopic unit 12, the hydraulic telescopic unit 21, the hydraulic telescopic unit 326, the hydraulic telescopic unit 428, the hydraulic telescopic unit 532, and the hydraulic telescopic unit 635. The plate 7 provides an installation position for the placement plate 8, and the placement plate 8 can provide support for the unwinding roller 9.

[0046] Please see Figure 1 , Figure 3 and Figure 4 One embodiment of the present invention is an unwinding and leveling machine with protective functions;

[0047] The system includes an anti-bending mechanism located at the bottom of frame 1 to support the leveled sheet metal. The anti-bending mechanism comprises a travel plate 11, a hydraulic telescopic unit 12, a frame 13, a top wheel 14, a rod 15, and casters 16. The travel plate 11 is movably mounted on the inner side of the guide frame 10. Multiple hydraulic telescopic units 12 are mounted on the bottom of the travel plate 11. The hydraulic telescopic units 12 are electrically connected to the control module 6. Frame 13 is mounted on the output end of the hydraulic telescopic units 12, and the inner side of frame 13 is movably mounted through it. Multiple top wheels 14 are installed. Rods 15 are symmetrically installed at the bottom of the travel plate 11. Casters 16 are installed at the bottom of the rods 15. The travel plate 11 can drive the baffle 17 to move back and forth by moving back and forth. The hydraulic telescopic unit 12 is a hydraulic cylinder that can convert hydraulic energy into kinetic energy, thereby driving the frame 13 to move up and down. The frame 13 can drive the top wheels 14 to move up and down by moving up and down. The rods 15 can provide installation positions for the casters 16. The casters 16 can provide support for the rods 15 and can rotate.

[0048] Please see Figure 1 , Figure 2 , Figure 3 and Figure 5 One embodiment of the present invention is an unwinding and leveling machine with protective functions;

[0049] The system includes an obstacle emergency mechanism, which is positioned in front of the anti-bending mechanism to prevent it from colliding with obstacles. The obstacle emergency mechanism comprises a baffle 17, a laser ranging unit 18, a hydraulic telescopic unit 21, and a connector 22. The baffle 17 is mounted on top of the travel plate 11. Multiple laser ranging units 18 are symmetrically mounted on the front and back of the baffle 17, and are electrically connected to the control module 6. The hydraulic telescopic unit 21 is mounted at the bottom of the guide frame 10. Connector 22 is mounted at the output end of the hydraulic telescopic unit 21, and one side of connector 22 is connected to one side of the travel plate 11. Multiple pressure... Force sensing unit 19 and pressure sensing unit 19 are electrically connected to control module 6. Detection plate 20 is installed at the input end of pressure sensing unit 19. Baffle 17 provides an installation position for laser ranging unit 18. Laser ranging unit 18 can detect whether there are obstacles in front. Hydraulic telescopic unit 21 is a hydraulic cylinder that can convert hydraulic energy into kinetic energy, thereby driving connecting part 22 to move back and forth. Connecting part 22 can drive stroke plate 11 to move back and forth by moving back and forth. Pressure sensing unit 19 can detect the pressure of the leveled plate on detection plate 20. After detection plate 20 detects the pressure of the plate, control module 6 controls hydraulic telescopic unit 21 to drive stroke plate 11 to move forward.

[0050] Please see Figure 1 , Figure 6 , Figure 7 , Figure 8 and Figure 9 One embodiment of the present invention is an unwinding and leveling machine with protective functions;

[0051] The system includes a handling mechanism, located on one side of frame 1, used to handle the leveled sheet metal. The handling mechanism comprises a support column 23, a rotating rod 24, a plate 25, a hydraulic telescopic unit 3 26, a travel plate 27, a hydraulic telescopic unit 4 28, a piston rod 29, a top plate 20, a transport plate 31, a hydraulic telescopic unit 5 32, a connector 2 33, a transport frame 34, a hydraulic telescopic unit 6 35, and a fixing plate 36. The support column 23 is installed on one side of frame 1, and the rotating rod 24 is movably mounted through the top of the support column 23. Plate 25 is mounted at one end of the rotating rod 24, and the hydraulic telescopic unit 3 26 is mounted on the top of plate 25. The hydraulic telescopic unit 3 26 is electrically connected to the control module 6. The hydraulic telescopic unit 26 is connected to a stroke plate 27 at its output end. A hydraulic telescopic unit 28 is mounted on top of the stroke plate 27. The hydraulic telescopic unit 28 is electrically connected to the control module 6. A piston rod 29 is mounted on the output end of the hydraulic telescopic unit 28. A top plate 20 is mounted on one end of the piston rod 29. A transport plate 31 is movably mounted on the outer side of the piston rod 29. A hydraulic telescopic unit 32 is symmetrically mounted on the top of the transport plate 31. The hydraulic telescopic unit 32 is electrically connected to the control module 6. A connector 23 is mounted on the output end of the hydraulic telescopic unit 32. A transport frame 34 is mounted on one end of the connector 23. Multiple hydraulic telescopic units 6 are mounted on the top of the transport frame 34. 35. Hydraulic telescopic unit 6 35 is electrically connected to control module 6. A fixed plate 36 is installed at the output end of hydraulic telescopic unit 6 35. Support column 23 provides an installation position for rotating rod 24. Rotating rod 24 allows plate 25 to rotate, providing an installation position for hydraulic telescopic unit 3 26. Hydraulic telescopic unit 3 26 is a hydraulic cylinder that converts hydraulic energy into kinetic energy, thereby driving stroke plate 27 to move back and forth. Stroke plate 27, by moving back and forth, drives hydraulic telescopic unit 4 28 to move back and forth. Hydraulic telescopic unit 4 28 is a hydraulic cylinder that converts hydraulic energy into kinetic energy, thereby driving piston rod 29 to move up and down. Piston rod 29... The top plate 30 can be moved up and down by moving up and down. The top plate 30 can move up and down by moving up and down, which in turn can move the transport plate 31 up and down. The transport plate 31 can provide an installation position for the hydraulic telescopic unit 32. The hydraulic telescopic unit 32 is a hydraulic cylinder that can convert hydraulic energy into kinetic energy, thereby driving the connecting piece 33 to move left and right. The connecting piece 33 can move the transport frame 34 left and right by moving left and right. The transport frame 34 can clamp and transport the leveled plate. The hydraulic telescopic unit 35 is a hydraulic cylinder that can convert hydraulic energy into kinetic energy, thereby driving the fixing plate 36 to move up and down. The fixing plate 36 can fix the leveled plate inside the transport frame 34 by moving down.

[0052] Please see Figure 1 , Figure 6 , Figure 8 and Figure 9 One embodiment of the present invention is an unwinding and leveling machine with protective functions;

[0053] The system includes a collision avoidance mechanism, which is installed on both sides of the transport mechanism to prevent the sides of the transport mechanism from colliding with personnel. The collision avoidance mechanism includes a frame 37, a sponge 38, and a bolt 39. The frame 37 is installed on one side of the transport frame 34. The sponge 38 is installed inside the frame 37. The bolt 39 is installed through the top of the frame 37. The frame 37 provides an installation position for the sponge 38. The sponge 38 can prevent the frame 37 from directly colliding with personnel, reducing injury to personnel. The bolt 39 can fix the sponge 38 by compressing it.

[0054] The operating method of the unwinding and leveling machine with protective functions is as follows:

[0055] S1. Place the roll material outside the unwinding roller 9, and then let one end of the roll material enter the interior of the leveling roller 3 and the leveling roller 4 for leveling. The leveled end of the material contacts the detection plate 20.

[0056] S2. As the plate moves forward, the first travel plate 11 and the second frame 13 move upward in sequence, so that the top wheel 14 supports the plate.

[0057] S3. When the laser ranging unit 18 detects an obstacle in front, the travel plate 11 and the leveling plate stop moving forward.

[0058] S4. After leveling, the transport frame 34 clamps the plate and then moves the plate to the transport equipment on both sides or in front.

[0059] S4 also includes the following steps:

[0060] S41. When the transport frame 34 moves the board material, the sponge 38 protects the personnel and prevents the frame 37 from directly colliding with the personnel and causing injury.

[0061] Working principle: Before using the protective uncoiling and leveling machine, check whether there are any problems that may affect its use. Place the roll material outside the unwinding roller 9, and then let one end of the roll material enter the leveling roller 3 and leveling roller 4 for leveling. One end of the leveled material contacts the detection plate 20. After the pressure sensing unit 19 detects the pressure of the material on the detection plate 20, the hydraulic telescopic unit 21 drives the travel plate 11 to move forward. The travel plate 11 moves forward with the material, and the frame 2 13 moves upward in sequence so that the top wheel 14 supports the material. When the laser ranging unit 18 detects an obstacle in front, the travel plate 11 and the leveled material stop moving forward. After leveling is completed, the transport frame 34 clamps the material, and then the transport frame 34 moves the material to the transport equipment on both sides or in front. When the transport frame 34 moves the material, the sponge 38 protects the personnel to prevent the frame 3 37 from directly colliding with the personnel and causing injury.

[0062] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention, and no reference numerals in the claims should be construed as limiting the rights involved.

Claims

1. An unwinding and leveling machine with protective function, characterized in that: It includes a frame (1), an anti-bending mechanism, an obstacle emergency mechanism, a handling mechanism, an anti-collision mechanism, and a control module (6). The control module (6) is installed on one side of the frame (1), and guide frames (10) are symmetrically installed at the bottom of the frame (1). The anti-bending mechanism is set at the bottom of the frame (1) to support the leveled plate. The obstacle emergency mechanism is set on the front of the anti-bending mechanism to prevent the anti-bending mechanism from colliding with obstacles in front. The transport mechanism is located on one side of the frame (1) and is used to transport the leveled board. The anti-collision mechanism is located on both sides of the transport mechanism to prevent the sides of the transport mechanism from hitting people. The bottom of the frame (1) is symmetrically equipped with columns (2), and multiple leveling rollers (3) are movably installed through the inner side of the frame (1). Multiple leveling rollers (4) are movably installed through the inner side of the frame (1). A motor (5) is installed on one side of the frame (1). The motor (5) is electrically connected to the control module (6). The output end of the motor (5) is connected to one end of the leveling roller (4). The anti-bending mechanism includes a travel plate (11), a hydraulic telescopic unit (12), a frame (13), a top wheel (14), a rod (15), and a caster wheel (16). The travel plate (11) is movably installed on the inner side of the guide frame (10). Multiple hydraulic telescopic units (12) are installed at the bottom of the travel plate (11). The hydraulic telescopic units (12) are electrically connected to the control module (6). The output end of the hydraulic telescopic unit (12) is installed on the frame (13). Multiple top wheels (14) are movably installed through the inner side of the frame (13). The rod (15) is symmetrically installed at the bottom of the travel plate (11). The caster wheel (16) is installed at the bottom of the rod (15). The obstacle emergency mechanism includes a baffle (17), a laser ranging unit (18), a second hydraulic telescopic unit (21), and a first connector (22). The baffle (17) is installed on the top of the first travel plate (11). Multiple laser ranging units (18) are symmetrically installed on the front and back of the baffle (17). The laser ranging units (18) are electrically connected to the control module (6). The second hydraulic telescopic unit (21) is installed at the bottom of the guide frame (10). The output end of the second hydraulic telescopic unit (21) is equipped with a first connector (22), and one side of the first connector (22) is connected to one side of the first travel plate (11). The transport mechanism includes a support column (23), a rotating rod (24), a second plate (25), a third hydraulic telescopic unit (26), a second travel plate (27), a fourth hydraulic telescopic unit (28), a piston rod (29), a second top plate (30), a transport plate (31), a fifth hydraulic telescopic unit (32), a second connector (33), a transport frame (34), a sixth hydraulic telescopic unit (35), and a fixing plate (36). The support column (23) is installed on one side of the first frame (1). The rotating rod (24) is movably installed through the top of the support column (23). The second plate (25) is installed at one end of the rotating rod (24). The third hydraulic telescopic unit (26) is installed on the top of the second plate (25). The third hydraulic telescopic unit (26) is electrically connected to the control module (6). The second travel plate (27) is installed at the output end of the third hydraulic telescopic unit (26). The second travel plate (27) is installed on the top of the second travel plate (27). The device is equipped with a hydraulic telescopic unit four (28), which is electrically connected to the control module (6). A piston rod (29) is installed at the output end of the hydraulic telescopic unit four (28). A top plate two (30) is installed at one end of the piston rod (29). A transport plate (31) is movably installed on the outside of the piston rod (29). A hydraulic telescopic unit five (32) is symmetrically installed on the top of the transport plate (31). The hydraulic telescopic unit five (32) is electrically connected to the control module (6). A connector two (33) is installed at the output end of the hydraulic telescopic unit five (32). A transport frame (34) is installed at one end of the connector two (33). Multiple hydraulic telescopic units six (35) are installed on the top of the transport frame (34). The hydraulic telescopic unit six (35) is electrically connected to the control module (6). A fixing plate (36) is installed at the output end of the hydraulic telescopic unit six (35). The anti-collision mechanism includes a frame three (37), a sponge (38) and a bolt (39). The frame three (37) is installed on one side of the transport frame (34). The sponge (38) is installed inside the frame three (37). The bolt (39) is installed through the top of the frame three (37).

2. The unwinding and leveling machine with protective function according to claim 1, characterized in that: A plate (7) is installed on the back of the frame (1), and a placement plate (8) is symmetrically installed on the top of the plate (7). A unwinding roller (9) is movably installed through the top of the placement plate (8).

3. The unwinding and leveling machine with protective function according to claim 2, characterized in that: Multiple pressure sensing units (19) are symmetrically installed on the back of the baffle (17). The pressure sensing units (19) are electrically connected to the control module (6). A detection plate (20) is installed at the input end of the pressure sensing unit (19).

4. The method of using an unwinding and leveling machine with protective function according to claim 3, characterized in that: The method of using the unwinding and leveling machine with protective function is as follows: S1. Place the roll material outside the unwinding roller (9), and then let one end of the roll material enter the interior of the leveling roller one (3) and the leveling roller two (4) for leveling. The leveled material is in contact with the detection plate (20). S2, As the plate moves forward, the frame (13) moves upward in sequence, so that the top wheel (14) supports the plate. S3. When the laser ranging unit (18) detects an obstacle in front, the travel plate (11) and the leveling plate stop moving forward. S4. After leveling, the transport frame (34) clamps the plate and then the transport frame (34) moves the plate to the transport equipment on both sides or in front.

5. The method of using an unwinding and leveling machine with protective function according to claim 4, characterized in that: The S4 process also includes the following steps: S41. When the transport frame (34) moves the board, the sponge (38) protects the personnel and prevents the frame (37) from directly colliding with the personnel and causing injury.

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