A recyclable and reusable prefabricated pipe pile installation and positioning device
By designing a recyclable prefabricated pipe pile installation positioning device, using the combination of support ring and U-shaped sleeve assembly, the complex problem of inability to position and use before sinking in the prior art is solved, and the precise positioning and stable sinking of prefabricated pipe piles are achieved.
Patent Information
- Application Number
- CN202411154171.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-08-22
AI Technical Summary
The existing prefabricated pipe pile positioning device cannot locate the sinking position of the prefabricated pipe pile before sinking. It requires cumbersome assembly or disassembly before and after use, and is complicated in operation and is not conducive to recycling. The positioning stability and sinking positioning effect are limited.
A upper support frame and a lower support frame with a notch are designed. Through the combination of the support ring assembly and the positioning sleeve plate assembly, the guide portion and the semicircular positioning portion of the U-shaped sleeve plate are used to drive the sleeve plate to rotate through the support ring, forming a guide channel and the positioning portion alignment, so as to realize the rapid positioning and precise positioning of the prefabricated pipe piles.
The precise positioning of prefabricated pipe piles before sinking is realized, the use process of positioning devices is simplified, and the recycling and recycling are facilitated, and the positioning stability and stability of the sinking process are improved.
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Figure CN118653472B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated pipe pile installation, in particular to a recyclable and reusable prefabricated pipe pile installation and positioning device. Background Art
[0002] Prefabricated pipe piles are pile structures that are prefabricated in advance. There are two main types of prefabricated pipe piles: concrete piles and steel piles. Prefabricated pipe piles are driven, pressed or vibrated into the soil using pile driving equipment to increase the bearing capacity of the foundation.
[0003] Among them, the concrete piles of the hollow pipe structure are mostly cylindrical structures. When sinking this type of prefabricated pipe piles, it is necessary to position the pipe body of the prefabricated pipe pile in order to find the exact sinking position of the prefabricated pipe pile. At the same time, during the sinking process of the prefabricated pipe piles, the accuracy of the sinking path of the prefabricated pipe piles must be ensured.
[0004] The traditional positioning method of prefabricated pipe piles is to set up a positioning structure around the prefabricated pipe piles, and use the positioning structure to position and limit the prefabricated pipe piles to a certain position. The patent document that has been published, publication number CN117188459A, discloses a device for accurately positioning the installation of prefabricated pipe piles, including a U-shaped fixing frame, a positioning structure is installed on the fixing frame, and the positioning structure includes four mounting plates that are slidably connected to the four sides of the fixing frame, respectively, a first threaded rod is fixedly connected to the mounting plate, and a plurality of first limiting rods located on both sides of the first threaded rod are fixedly connected to the mounting plate, and the first limiting rod is slidably connected to the fixing frame, and the first driven gears that are threadedly connected to the first threaded rod are rotatably connected inside the four sides of the fixing frame, and the control motors are fixedly connected to the four sides of the fixing frame, and the rotating shaft end of the control motor is fixedly connected to the first driving gear that meshes with the first driven gear, and the mounting plate The lower end is fixedly connected with a positioning plate, and a limit switch is installed on the positioning plate, and the limit switch is electrically connected to the control module, and the control motor is electrically connected to the control module, and an arc-shaped clamping plate is slidably connected to the mounting plate, and a second threaded rod is fixedly installed on the clamping plate, and a plurality of second limit rods distributed on both sides of the second threaded rod are fixedly connected to the clamping plate, and the second limit rod is slidably connected to the mounting plate, and a second driven gear threadedly connected to the second threaded rod is rotatably connected on the mounting plate, and a clamping motor is fixedly installed on the mounting plate, and a second driving gear meshing with the second driven gear is fixedly connected to the rotating shaft end of the clamping motor, and a pressure sensor is installed on the clamping plate, and the pressure sensor is electrically connected to the control module, and the clamping motor is electrically connected to the control module, and positioning columns are installed at the four corners of the fixed frame, and the fixed frame and the positioning columns are connected by a position adjustment structure.
[0005] The above-mentioned prior art disclosed herein utilizes four sets of clamping plates to clamp and position the prefabricated pipe piles around the prefabricated pipe piles. This positioning device can only position the prefabricated pipe piles during the sinking process after the prefabricated pipe piles are placed in the sinking position, but cannot position the sinking position of the prefabricated pipe piles before they sink. At the same time, the positioning device requires the fixing frame to be disassembled and assembled before and after use, so that the prefabricated pipe piles can be conveniently placed inside the fixing frame or taken out from the fixing frame. The positioning device is cumbersome to operate and is not conducive to recycling. In addition, the positioning device has poor stability in positioning the prefabricated pipe piles, and the sinking positioning effect of the prefabricated pipe piles is limited. Summary of the invention
[0006] In order to solve the problem that the above existing positioning devices cannot locate the sinking position of the prefabricated pipe pile before sinking, the positioning device needs to go through a cumbersome assembly or disassembly process before and after use in order to conveniently place the prefabricated pipe pile inside the fixing frame or take it out from the fixing frame. The positioning device is complicated to use and operate, and is not conducive to the recycling of the positioning device. In addition, the existing positioning devices have poor stability in positioning the prefabricated pipe piles, and the positioning effect of the prefabricated pipe pile sinking is limited. The present invention is achieved through the following technical solutions: a recyclable and reusable prefabricated pipe pile installation and positioning device, comprising an upper support frame and a lower support frame with notches, the notches on the surfaces of the upper support frame and the lower support frame correspond to each other up and down, the upper support frame and the lower support frame are fixedly connected by a support side plate, and a support ring assembly and a positioning sleeve assembly are provided between the upper support frame and the lower support frame;
[0007] The support ring assembly includes a plurality of C-shaped support rings, and the plurality of support rings are axially distributed in sequence on the inner side of the support side plate. The positioning sleeve assembly includes a plurality of U-shaped sleeves, and the sleeves are composed of a guide portion and a semicircular positioning portion. The positioning portions in the plurality of sleeves are coaxially designed. The plurality of sleeves are fixedly connected with the plurality of support rings in a one-to-one correspondence, and the support rings are coaxially designed with the positioning portions of the sleeves.
[0008] The guide parts of several sleeve plates are located on the same vertical plane. When the openings of the sleeve plates correspond to the notches of the upper support frame and the lower support frame, the prefabricated pipe piles enter the positioning sleeve plate assembly through the notches. At this time, the guide parts of several sleeve plates are combined to form a guide channel. When the prefabricated pipe piles are close to the positioning part, at least one of the support rings is used to drive the corresponding sleeve plate to rotate a set angle, and the guide parts in several sleeve plates cooperate to push the prefabricated pipe piles to a position coaxial with the positioning part.
[0009] Furthermore, an arc-shaped connecting block is provided between two adjacent sleeve plates, and the connecting block is located between the positioning parts of the two adjacent sleeve plates;
[0010] The outer annular surface of the positioning part is provided with a connecting guide groove, the inner annular surface of the connecting block is provided with a guide rail, the connecting block is fixedly connected to one of the positioning parts, and is slidably connected to the other positioning part in the circumferential direction through the cooperation of the guide rail and the connecting guide groove.
[0011] Furthermore, there is a support ring fixedly mounted on the inner wall of the support side plate, and the opening of the support ring corresponds to the notches of the upper support frame and the lower support frame in the upper and lower directions;
[0012] The remaining support rings are all rotatably mounted on the inner wall of the support side plate, the number of the remaining support rings is an even number, and the remaining support rings are symmetrically distributed in pairs on the upper and lower sides of the support ring fixedly connected to the support side plate.
[0013] Furthermore, the rotation setting angles of the multiple support rings on one side of the middle support ring increase sequentially in a direction away from the middle support ring.
[0014] Furthermore, a support rod is fixedly installed between the positioning portion and the corresponding inner ring surface of the support ring to increase the stability of the sleeve plate. The support rod is a hydraulic cylinder, and the inner cylinder of the support rod is connected to the hydraulic system equipment through an oil pipe. A piston rod is provided inside the support rod;
[0015] A semicircular positioning plate is arranged inside the positioning part, and a plurality of guide wheels are arranged on the inner annular surface of the positioning plate. The guide wheels can roll up and down for sinking the prefabricated pipe piles. The positioning plate is fixedly connected to the piston rod.
[0016] Further, the support ring assembly includes a support ring 1, two support rings 2, two support rings 3 and two support rings 4, the support ring 1 is fixedly connected to the support side plate, the support ring 2, the support ring 3 and the support ring 4 are sequentially distributed away from the support ring 1 and are rotatably mounted on the inner wall of the support side plate;
[0017] The positioning sleeve assembly includes one sleeve first, two sleeve second, two sleeve third and two sleeve fourth;
[0018] The set angle at which the support ring 2 drives the sleeve plate 2 to rotate is 90°, the set angle at which the support ring 3 drives the sleeve plate 3 to rotate is 180°, and the set angle at which the support ring 4 drives the sleeve plate 4 to rotate is 270°. After the support rings 2, 3 and 4 rotate to the set angles, the sleeve plate 1 is parallel to the sleeve plate 3, and the sleeve plate 2 is parallel to the sleeve plate 4.
[0019] Further, the connecting block is a quarter arc plate, and the connecting guide groove is a 180° semicircular groove;
[0020] The connecting block between the two positioning parts is fixedly connected to the positioning part close to one side of the sleeve plate, and at the same time, one side edge of the connecting block is aligned with one side edge of the positioning part fixedly connected thereto.
[0021] A gear ring is arranged on the outer side of the support ring four, and a motor device is installed on the inner side wall of the support side plate. The support ring four can be driven to rotate by meshing the gear at the output end of the motor device with the gear ring.
[0022] Furthermore, a support plate 1 is fixedly installed inside the upper support frame and the lower support frame, and the support plate 1 is distributed on both sides of the inner side of the notch, and a support plate 2 is fixedly installed on the surface of the support plate 1, and the support plate 2 is distributed perpendicular to the support plate 1, and a support clamping plate 1 is symmetrically slidably installed on the surface of the support plate 2 in the upper support frame, and a support clamping plate 2 is symmetrically slidably installed on the surface of the support plate 2 in the lower support frame, and a threaded rod is rotatably installed inside the support plate 2, and the bottoms of the support clamping plate 1 and the support clamping plate 2 are threadedly connected to the corresponding threaded rods inside the support plate 2, and motor modules that drive the threaded rods to rotate are installed on the sides of the upper support frame and the lower support frame;
[0023] The surfaces of the support splint 1 and the support splint 2 are both provided with semicircular notches, and the semicircular notches in the two support splints 1 and the two support splints 2 are combined to form a circular notch, and the circular notch is coaxial with the positioning portion.
[0024] Furthermore, a semicircular support plate is fixedly mounted on the upper surface of the support clamping plate 1, and a plurality of circumferentially distributed clamping block units are arranged on the inner side of the support plate. The clamping block units are arc plates, and the clamping block units are radially slidably mounted on the inner side of the support plate through sleeve rods;
[0025] The sleeve rod extends to one end of the outer side of the support plate and is fixedly mounted with a spherical block, the surface of the support clamp plate 1 is slidably mounted with a semicircular pressure ring, and the upper surface of the support clamp plate 1 is mounted with a hydraulic rod for driving the pressure ring to move, and when the pressure ring moves in a direction close to the support plate, the pressure ring can push all the spherical blocks on the outer side of the support plate to move radially;
[0026] A plurality of guide wheels are arranged and distributed on the inner surface of the clamping block unit, and the guide wheels can roll up and down.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. The recyclable and reusable prefabricated pipe pile installation positioning device has a positioning sleeve assembly composed of several U-shaped sleeves arranged inside the positioning device. Before the prefabricated pipe pile sinks, the positions of several sleeves are changed to cooperate with the notches on the surfaces of the upper support frame and the lower support frame to form a guide channel. After the positioning part of the sleeve is aligned with the sinking position, the prefabricated pipe pile can be quickly positioned and placed at the sinking position through the guide channel, and by rotating the sleeve, the guide part can be used to cooperate with the positioning part to further accurately position the prefabricated pipe pile, and by arranging a positioning plate on the inner side of the positioning part to cooperate with the positions of several positioning parts, the stability of the positioning of the prefabricated pipe pile is improved.
[0029] 2. The recyclable and reusable prefabricated pipe pile installation positioning device is designed with an upper support frame and a lower support frame with a notch, and is used in combination with the internal C-shaped support ring and the U-shaped sleeve plate. Before and after the prefabricated pipe pile is positioned, there is no need to assemble or disassemble the positioning device, and the prefabricated pipe pile can be directly positioned using the positioning device. The positioning device is easy to use and convenient for recycling and recycling.
[0030] 3. The recyclable and reusable prefabricated pipe pile installation and positioning device, by arranging a support plate and a plurality of circumferentially distributed clamping block units on an upper surface of a support clamping plate, and using a pressure ring as a pressure member, applies force to the clamping block unit through a spherical block and a sleeve rod, thereby facilitating uniform pressure on the circumference of the pipe surface of the prefabricated pipe pile, which is beneficial to improving the effect of circumferential limiting and positioning of the prefabricated pipe pile, and at the same time improving the stability of the sinking process of the prefabricated pipe pile. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a three-dimensional diagram of the overall structure of the prefabricated pipe pile installation and positioning device of the present invention;
[0032] Figure 2 A three-dimensional diagram of the internal structure of the prefabricated pipe pile installation and positioning device of the present invention;
[0033] Figure 3 A schematic diagram of the matching structure of the support ring assembly and the positioning sleeve assembly of the present invention;
[0034] Figure 4 A schematic diagram of the structural state of the positioning sleeve assembly of the present invention;
[0035] Figure 5 It is a second schematic diagram of the matching structural state of the support ring assembly and the positioning sleeve assembly of the present invention;
[0036] Figure 6 This is a schematic diagram of the second structural state of the positioning sleeve assembly of the present invention;
[0037] Figure 7 This is a three-dimensional diagram of the combined structure of the positioning sleeve and the positioning plate of the present invention;
[0038] Figure 8 A three-dimensional diagram of the surface structure of a supporting splint in the upper supporting frame of the present invention;
[0039] Fig. 9 This is a three-dimensional diagram of the bottom structure of the upper support frame of the present invention;
[0040] Fig.10 It is a schematic diagram of the upper surface structure of the upper support frame of the present invention;
[0041] Fig.11 It is a three-dimensional diagram of the distribution structure of the surface clamping block units of the support clamping plate of the present invention.
[0042] In the figure: 1. upper support frame; 2. lower support frame; 3. support side plate; 4. support ring assembly; 41. support ring one; 42. support ring two; 43. support ring three; 44. support ring four; 5. gear ring; 6. positioning sleeve assembly; 61. sleeve one; 62. sleeve two; 63. sleeve three; 64. sleeve four; 601. guide part; 602. positioning part; 603. connecting guide groove; 7. connecting block; 8. support rod; 81. piston rod; 9. positioning plate; 10. support plate one; 101. support plate two; 11. support clamping plate one; 12. support plate; 13. clamping block unit; 131. sleeve rod; 132. spherical block; 14. pressure ring; 15. hydraulic rod; 16. support clamping plate two. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] See also Figure 1 - Fig.11 A recyclable and reusable prefabricated pipe pile installation and positioning device comprises an upper support frame 1 and a lower support frame 2 with notches, the notches on the surfaces of the upper support frame 1 and the lower support frame 2 correspond to each other, and the notches are provided to facilitate the placement of the prefabricated pipe piles in the upper support frame 1 and the lower support frame 2. At the same time, after the prefabricated pipe piles are sunk, it is convenient to withdraw the installation and positioning device as a whole from the outside of the prefabricated pipe piles. The upper support frame 1 and the lower support frame 2 are fixedly connected by a supporting side plate 3, and a supporting ring assembly 4 and a positioning sleeve assembly 6 are provided between the upper support frame 1 and the lower support frame 2.
[0045] The support ring assembly 4 includes a plurality of C-shaped support rings, which are axially distributed in sequence on the inner side of the support side plate 3. The positioning sleeve assembly 6 includes a plurality of U-shaped sleeves, which are composed of a guide portion 601 and a semicircular positioning portion 602. The positioning portions 602 in the plurality of sleeves are coaxially designed. The plurality of sleeves are fixedly connected to the plurality of support rings in a one-to-one correspondence. The support rings and the positioning portions 602 of the sleeves are coaxially designed.
[0046] An arc-shaped connecting block 7 is provided between two adjacent sleeve plates, and the connecting block 7 is located between the positioning parts 602 of the two adjacent sleeve plates; a connecting guide groove 603 is provided on the outer annular surface of the positioning part 602, and a guide rail is provided on the inner annular surface of the connecting block 7. The connecting block 7 is fixedly connected to one of the positioning parts 602, and is slidingly connected to the other positioning part 602 in the circumferential direction through the cooperation of the guide rail and the connecting guide groove 603, so as to increase the stability of the connection between the two adjacent positioning parts 602 and ensure the coaxiality between the two adjacent positioning parts 602.
[0047] One of the support rings is fixedly installed on the inner wall of the support side plate 3, and the opening of the support ring corresponds to the notches of the upper support frame 1 and the lower support frame 2 up and down; the remaining support rings are rotatably installed on the inner wall of the support side plate 3, and the number of the remaining support rings is an even number. The remaining support rings are symmetrically distributed in pairs on the upper and lower sides of the support ring fixedly connected to the support side plate 3. This design is used to ensure the positioning balance of the prefabricated pipe pile and the pipe surface corresponding to the positioning part 602, thereby improving the positioning effect of the prefabricated pipe pile.
[0048] The rotation setting angles of multiple support rings on one side of the middle support ring increase successively in the direction away from the middle support ring. This design can drive the remaining sleeves that need to be rotated to the set angle when driving the uppermost and / or lowermost support rings to rotate.
[0049] A support rod 8 is fixedly installed between the positioning portion 602 and the inner ring surface of the corresponding support ring to increase the stability of the sleeve. The support rod 8 is a hydraulic cylinder, and the cylinder body of the support rod 8 is connected to the hydraulic system equipment through an oil pipe. A piston rod 81 is provided inside the support rod 8.
[0050] A semicircular positioning plate 9 is provided on the inner side of the positioning part 602, and a plurality of guide wheels are arranged on the inner ring surface of the positioning plate 9. The guide wheels can roll up and down and are used for sinking the prefabricated pipe piles. The positioning plate 9 is fixedly connected to the piston rod 81. The support rod 8 cooperates with the piston rod 81 to drive the positioning plate 9 to move, and the guide wheel on the inner side of the positioning plate 9 is used to press the surface of the prefabricated pipe pile. The positioning plates 9 on the inner side of the positioning part 602 cooperate to continuously and accurately position the prefabricated pipe piles.
[0051] The guide parts 601 of several sleeves are located on the same vertical plane. When the opening of the sleeve corresponds to the notch of the upper support frame 1 and the lower support frame 2, the prefabricated pipe pile enters the positioning sleeve assembly 6 through the notch. At this time, the guide parts 601 of several sleeves are combined to form a guide channel. The prefabricated pipe pile can enter the position of the positioning part 602 through the guide channel, which is convenient for rapid positioning of the prefabricated pipe pile. When the prefabricated pipe pile is close to the positioning part 602, at least one support ring is used to drive the corresponding sleeve to rotate the set angle, and several sleeves are The guide part 601 cooperates to push the prefabricated pipe pile to a position coaxial with the positioning part 602. After the support ring drives the sleeve plate to rotate to a set angle, the guide channel formed by the several guide parts 601 is closed. When the guide part 601 rotates, it will push the prefabricated pipe pile to move in the axial direction of the positioning part 602. At the same time, the several guide parts 601 are axially staggered and surrounded in the circumferential direction of the prefabricated pipe pile. The prefabricated pipe pile is positioned to a position coaxial with the positioning part 602 by using the cooperation of the several guide parts 601 and the positioning part 602.
[0052] A support plate 10 is fixedly installed inside the upper support frame 1 and the lower support frame 2. The support plate 10 is distributed on both sides of the inner wall of the notch. A support plate 2 101 is fixedly installed on the surface of the support plate 10. The support plate 2 101 is distributed perpendicular to the support plate 10. A support splint 11 is symmetrically and slidingly installed on the surface of the support plate 2 101 in the upper support frame 1. A support splint 16 is symmetrically and slidingly installed on the surface of the support plate 2 101 in the lower support frame 2. A threaded rod is rotatably installed inside the support plate 2 101. The bottoms of the support splint 11 and the support splint 2 16 are threadedly connected to the corresponding threaded rods inside the support plate 2 101. Motor modules for driving the threaded rods to rotate are installed on the sides of the upper support frame 1 and the lower support frame 2.
[0053] The surfaces of the support splint 11 and the support splint 2 16 are both provided with semicircular grooves. The semicircular grooves in the two support splints 11 and the two support splints 16 are combined to form a circular groove. The circular groove is coaxial with the positioning part 602. When the two support splints 11 and the two support splints 16 respectively form circular grooves, they are used to assist in positioning the prefabricated pipe piles.
[0054] A semicircular support plate 12 is fixedly installed on the upper surface of the support clamp 11, and a plurality of circumferentially distributed clamping block units 13 are arranged on the inner side of the support plate 12. The clamping block units 13 are arc plates, and the clamping block units 13 are radially slidably installed on the inner side of the support plate 12 through sleeve rods 131. A plurality of guide wheels are arranged and distributed on the inner surface of the clamping block units 13, and the guide wheels can roll up and down for the sinking of prefabricated pipe piles.
[0055] A spherical block 132 is fixedly installed at one end of the sleeve rod 131 extending to the outside of the support plate 12, and a semicircular pressure ring 14 is slidably installed on the surface of the support clamp plate 11. A hydraulic rod 15 for driving the pressure ring 14 to move is installed on the upper surface of the support clamp plate 11. When the pressure ring 14 moves in the direction close to the support plate 12, the pressure ring 14 can push all the spherical blocks 132 on the outside of the support plate 12 to move radially, and the inner ring surface of the pressure ring 14 is in tangential contact with the spherical block 132 to drive the spherical block 132 to move radially, so that the sleeve rod 131 is used to generate a radial force on the clamping block unit 13, which then acts on the surface of the prefabricated pipe pile, so as to achieve circumferential uniform pressure on the surface of the prefabricated pipe pile, and at the same time further limit the prefabricated pipe pile, so as to improve the stability of the sinking process of the prefabricated pipe pile.
[0056] Specifically, in this embodiment, the support ring assembly 4 includes a support ring 1 41, two support ring 2s 42, two support ring 3s 43 and two support ring 4s 44. The support ring 1 41 is fixedly connected to the support side plate 3, and the support ring 2 42, the support ring 3 43 and the support ring 44 are distributed away from the support ring 1 41 in sequence, and are rotatably installed on the inner wall of the support side plate 3.
[0057] Specifically, in the present embodiment, the positioning sleeve assembly 6 includes one sleeve 1 61 , two sleeves 2 62 , two sleeves 3 63 and two sleeves 4 64 .
[0058] The set angle at which the support ring 2 42 drives the sleeve plate 2 62 to rotate is 90°, the set angle at which the support ring 3 43 drives the sleeve plate 3 63 to rotate is 180°, and the set angle at which the support ring 4 44 drives the sleeve plate 4 64 to rotate is 270°. After the support rings 2 42 , 3 43 and 44 rotate to the set angles, the sleeve plate 1 61 is parallel to the sleeve plate 3 63 , and the sleeve plate 2 62 is parallel to the sleeve plate 4 64 .
[0059] When the positioning plate 9 on the inner side of the positioning part 602 applies pressure to the prefabricated pipe pile, the forces exerted on the prefabricated pipe pile by the sleeve plate 1 61 and the sleeve plate 3 63 on the horizontal plane are balanced with each other, and no torque is generated; the forces exerted on the prefabricated pipe pile by the sleeve plate 2 62 and the sleeve plate 4 64 on the horizontal plane are balanced with each other, and no torque is generated. Therefore, the surface of the prefabricated pipe pile can be balanced and positioned, thereby ensuring the stability of the prefabricated pipe pile and improving the positioning effect.
[0060] The connecting block 7 is a quarter arc plate, and the connecting guide groove 603 is a 180° semicircular groove. The connecting block 7 between the two positioning parts 602 is fixedly connected to the positioning part 602 close to the side of the sleeve plate 61, and at the same time, one side edge of the connecting block 7 is aligned with one side edge of the positioning part 602 to which it is fixedly connected.
[0061] The curvature design and position of the connecting block 7 and the connecting guide groove 603 can make the two adjacent positioning parts 602 only rotate 90° relative to each other. A gear ring 5 is set on the outer side of the support ring 44, and a motor device is installed on the inner wall of the support side plate 3. The gear at the output end of the motor device is engaged with the gear ring 5 to drive the support ring 44 to rotate, and the support ring 44 drives the sleeve plate 4 64 to rotate. In conjunction with the connection relationship between the connecting block 7 and the positioning part 602, the sleeve plate 3 63 can be driven to rotate to 180° and then stop rotating. The sleeve plate 3 63 can also drive the sleeve plate 2 62 to rotate to 90° and then stop rotating.
[0062] Working principle of prefabricated pipe pile installation and positioning device:
[0063] After determining the sinking position of the prefabricated pipe pile, the positioning device is placed at the sinking position, and the center of the positioning portion 602 of the sleeve plate in the positioning device corresponds to the center of the sinking position, and the positioning device is fixed at this position. At this time, the guide portions 601 of the plurality of sleeve plates in the positioning sleeve plate assembly 6 are all on the same vertical plane, which can be referred to Figure 1-Figure 4 This state is the state before the prefabricated pipe piles are positioned.
[0064] The prefabricated pipe pile is transported from the notch position of the upper support frame 1 to the guide channel composed of several sleeves in the positioning sleeve assembly 6 by means of a lifting device, and the prefabricated pipe pile is transported through the guide channel until the prefabricated pipe pile is close to the positioning portion 602 of the sleeve. At this time, the motor device supporting the inner wall of the side plate 3 is started, and the gear ring 5 is driven by the motor device to rotate, and the gear ring 5 drives the support ring four 44 to rotate, and the support ring four 44 drives the sleeve four 64 to rotate together, and the sleeve four 64 cooperates with its corresponding connecting block 7 to drive the sleeve three 63 to rotate, and the sleeve three 63 cooperates with its corresponding connecting block 7 to drive the sleeve two 62 to rotate, until it rotates to Figure 5 and Figure 6 Status shown.
[0065] When the sleeve plate rotates, the guide part 601 in the sleeve plate will further push the prefabricated pipe pile to move to the position of the positioning part 602. The guide parts 601 in multiple sleeve plates cooperate with the positioning part 602 to finally position the prefabricated pipe pile to a position coaxial with the positioning part 602, thereby realizing the positioning of the prefabricated pipe pile before sinking.
[0066] By utilizing the cooperation between the support rod 8 and the piston rod 81, the positioning plate 9 applies a force to the surface of the prefabricated pipe pile. The positioning plates 9 inside the sleeve plate 1 61, the sleeve plate 2 62, the sleeve plate 3 63 and the sleeve plate 4 64 cooperate with each other to apply forces to different axial sections of the prefabricated pipe pile. At the same time, the applied forces are balanced with each other and no torque is generated. Therefore, the stability of the positioning of the prefabricated pipe pile during the sinking process can be improved, and the accuracy of the sinking path of the prefabricated pipe pile can be ensured.
[0067] Then, the prefabricated pipe pile is assisted in positioning by using the support clamp 11 and the support clamp 2 16, and the position of the support plate 12 is adjusted at the same time, and the pressure ring 14 is driven to move by the hydraulic rod 15, so that the pressure ring 14 applies radial force to the clamping block unit 13 through the spherical block 132 and the sleeve rod 131, and acts on the circumferential surface of the prefabricated pipe pile, so that the surface of the prefabricated pipe pile is evenly stressed, the prefabricated pipe pile is circumferentially limited, and the stability of the sinking process of the prefabricated pipe pile is further improved.
[0068] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A recyclable prefabricated pipe pile installation and positioning device, comprising an upper support frame (1) and a lower support frame (2) with notches, the notches on the upper support frame (1) and the lower support frame (2) corresponding to each other, the upper support frame (1) and the lower support frame (2) being fixedly connected via a supporting side plate (3), characterized in that: A support ring assembly (4) and a positioning sleeve assembly (6) are provided between the upper support frame (1) and the lower support frame (2); The support ring assembly (4) comprises a plurality of C-shaped support rings, the plurality of support rings being axially distributed in sequence on the inner side of the support side plate (3), the positioning sleeve assembly (6) comprising a plurality of U-shaped sleeves, the sleeves being composed of a guide portion (601) and a semicircular positioning portion (602), the positioning portions (602) in the plurality of sleeves being coaxially designed, the plurality of sleeves being fixedly connected to the plurality of support rings in a one-to-one correspondence, and the support rings being coaxially designed with the positioning portions (602) of the sleeves; The guide portions (601) of the plurality of sleeves are located on the same vertical plane, and when the openings of the sleeves correspond to the notches of the upper support frame (1) and the lower support frame (2), the prefabricated pipe pile enters the positioning sleeve assembly (6) through the notches. When the prefabricated pipe pile approaches the positioning portion (602), at least one of the support rings drives the corresponding sleeve to rotate to a set angle, and the guide portions (601) in the plurality of sleeves cooperate to push the prefabricated pipe pile to a position coaxial with the positioning portion (602); An arc-shaped connecting block (7) is provided between two adjacent sleeve plates, and the connecting block (7) is located between the positioning portions (602) of the two adjacent sleeve plates; The outer annular surface of the positioning portion (602) is provided with a connecting guide groove (603), the inner annular surface of the connecting block (7) is provided with a guide rail, the connecting block (7) is fixedly connected to one of the positioning portions (602), and is slidably connected to the other positioning portion (602) in a circumferential direction through the cooperation of the guide rail and the connecting guide groove (603); A support ring is fixedly mounted on the inner wall of the support side plate (3), and an opening of the support ring corresponds vertically to the notches of the upper support frame (1) and the lower support frame (2); The remaining support rings are all rotatably mounted on the inner wall of the support side plate (3), the number of the remaining support rings is an even number, and the remaining support rings are symmetrically distributed in pairs on the upper and lower sides of the support ring fixedly connected to the support side plate (3); The rotation setting angles of the multiple support rings on one side of the middle support ring increase in sequence in a direction away from the middle support ring; A support rod (8) is fixedly installed between the positioning portion (602) and the corresponding inner ring surface of the support ring, the support rod (8) being a hydraulic cylinder, and a piston rod (81) is provided inside the support rod (8); A semicircular positioning plate (9) is arranged on the inner side of the positioning portion (602), a plurality of guide wheels are arranged in an annular arrangement on the inner side of the positioning plate (9), and the positioning plate (9) is fixedly connected to the piston rod (81); The support ring assembly (4) comprises a support ring 1 (41), two support rings 2 (42), two support rings 3 (43) and two support rings 4 (44); the support ring 1 (41) is fixedly connected to the support side plate (3); the support ring 2 (42), the support ring 3 (43) and the support ring 4 (44) are sequentially distributed away from the support ring 1 (41) and are rotatably mounted on the inner wall of the support side plate (3); The positioning sleeve assembly (6) comprises a sleeve first (61), two sleeve second (62), two sleeve third (63) and two sleeve fourth (64); The setting angle at which the second support ring (42) drives the second sleeve plate (62) to rotate is 90°, the setting angle at which the third support ring (43) drives the third sleeve plate (63) to rotate is 180°, and the setting angle at which the fourth support ring (44) drives the fourth sleeve plate (64) to rotate is 270°; The connecting block (7) is a quarter arc plate, and the connecting guide groove (603) is a 180° semicircular groove; The connecting block (7) between the two positioning portions (602) is fixedly connected to the positioning portion (602) close to one side of the sleeve plate (61), and a side edge of the connecting block (7) is aligned with a side edge of the positioning portion (602) to which it is fixedly connected.
2. The recyclable and reusable prefabricated pipe pile installation and positioning device according to claim 1 is characterized in that: A support plate 1 (10) is fixedly mounted inside the upper support frame (1) and the lower support frame (2); a support plate 2 (101) is fixedly mounted on the surface of the support plate 1 (10); a support clamp 1 (11) is symmetrically slidably mounted on the surface of the support plate 2 (101) in the upper support frame (1); and a support clamp 2 (16) is symmetrically slidably mounted on the surface of the support plate 2 (101) in the lower support frame (2); The surfaces of the support splint 1 (11) and the support splint 2 (16) are both provided with semicircular notches, and the semicircular notches in the two support splints 1 (11) and the two support splints 2 (16) are combined to form a circular notch, and the circular notch is coaxial with the positioning portion (602).
3. The recyclable and reusable prefabricated pipe pile installation and positioning device according to claim 2 is characterized in that: A semicircular support plate (12) is fixedly mounted on the upper surface of the support clamp plate 1 (11); a plurality of circumferentially distributed clamping block units (13) are provided on the inner side of the support plate (12); the clamping block units (13) are radially slidably mounted on the inner side of the support plate (12) via sleeve rods (131); The sleeve rod (131) extends to one end of the outer side of the support plate (12) and is fixedly mounted with a spherical block (132); a semicircular pressure ring (14) is slidably mounted on the surface of the support clamp plate (11); when the pressure ring (14) moves in a direction close to the support plate (12), the pressure ring (14) can push all the spherical blocks (132) on the outer side of the support plate (12) to move radially; A plurality of guide wheels are arranged and distributed on the inner surface of the clamping block unit (13).
Citation Information
Patent Citations
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