Integrated compressor nose start circuit, system, and control method
By integrating the compressor head starting circuit and utilizing the combined power supply strategy of the energy storage module and the AC power module, the problem of energy waste after the air-conditioning compressor head shuts down due to overheating fault is solved, and the effect of energy-saving startup is achieved.
Patent Information
- Application Number
- CN202410699747.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2044-05-31
AI Technical Summary
When multiple air-conditioning compressors are connected in parallel, if one compressor overheats and shuts down, more electricity is required to restart another compressor, resulting in energy waste.
The machine head starting circuit with an integrated compressor includes a mains module, a first energy storage module, a second energy storage module, a control module and a switch module. By detecting machine head faults and adjusting the switch status, the combined power supply of the energy storage module and the mains module is used to optimize the power supply strategy to reduce startup energy consumption.
It reduces the energy required to restart the compressor after the engine fails and stops, thus improving the utilization rate of electric energy and achieving the effect of energy-saving startup.
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Figure CN118653988B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The embodiment of the present application relates to the technical field of energy-saving driving, in particular to a head starting circuit, system and control method integrated with a compressor. BACKGROUND
[0002] When a plurality of compressors of an air conditioner are connected in parallel, a large amount of electric energy is required to start a new head after a head overheating fault shutdown, and the electric energy loss is also increased accordingly, which brings adverse consequences of energy loss to users.
[0003] For example, when the A head of the compressor overheats and stops, the B head needs to be restarted at this time. Without knowing the power supply electric energy required for starting the B head, the air conditioner compressor starts the B head by using the power supply and the internally stored electric energy to ensure the quick start of the B head. However, when the starting power supply electric energy is much higher than the driving electric energy of the B head, a great energy waste problem is caused. SUMMARY
[0004] In view of this, in order to solve the technical problem of energy waste caused by restarting the head of the compressor, the embodiment of the present application provides a head starting circuit, system and control method integrated with a compressor.
[0005] In a first aspect, the embodiment of the present application provides a head starting circuit integrated with a compressor, comprising:
[0006] a power supply module, a first energy storage module, a second energy storage module, a control module, a switch module, a first head and a second head;
[0007] The power supply module is connected with the first end of the switch module and the second end of the switch module respectively, and the power supply module is used to provide electric energy for the circuit;
[0008] The first end of the first energy storage module is connected with the third end of the switch module, the second end is connected with the control module and the first end of the second energy storage module, and the third end is connected with the second end of the second energy storage module and the fourth end of the switch module, the first energy storage module is used to store the electric energy generated by the electrothermal effect, and the control module is used to detect and control the switch state and the energy storage;
[0009] The third end of the second energy storage module is connected with the fifth end of the switch module, and the second energy storage module is used to store the electric energy converted from mechanical energy;
[0010] The sixth end of the switch module is connected with the first head, and the seventh end is connected with the second head, and the switch module is used to adjust the power supply state of the circuit.
[0011] In a possible implementation, the power supply module comprises a power supply unit and a rectifier bridge.
[0012] The control module comprises an electric quantity detection unit, a controller and a temperature detection unit;
[0013] The AC unit is connected in parallel with the rectifier bridge, one end of the AC unit is connected with the first end of the switch module, and the other end of the AC unit is connected with the second end of the switch module;
[0014] One end of the controller is connected to the temperature detection unit, and the other end is connected to one end of the electric quantity detection unit;
[0015] The other end of the electric quantity detection unit is connected with the second end of the first energy storage module and the first end of the second energy storage module.
[0016] In one possible implementation, the switch module comprises a first switch, a second switch, a third switch, a first capacitor, a first diode, an IGBT transistor, an inverter, a first switch group and a second switch group;
[0017] One end of the first switch is connected to one end of the AC module, and the other end is connected with the first end of the first energy storage module, one end of the second switch and one end of the first capacitor respectively;
[0018] The other end of the second switch is connected with the third end of the first energy storage module, the second end of the second energy storage module and one end of the third switch respectively;
[0019] The other end of the third switch is connected with the third end of the second energy storage module, the reverse output end of the first diode and the first end of the inverter respectively;
[0020] The forward input end of the first diode is connected with the collector of the IGBT transistor;
[0021] The gate of the IGBT transistor is in insulating control, and the emitter of the IGBT transistor is connected with the other end of the first capacitor, the other end of the AC module and the second end of the inverter respectively;
[0022] The third end of the inverter is connected with the first end of the first switch group and the first end of the second switch group respectively, the fourth end is connected with the second end of the first switch group and the second end of the second switch group respectively, and the fifth end is connected with the third end of the first switch group and the third end of the second switch group respectively;
[0023] The fourth end, the fifth end and the sixth end of the first switch group are connected to the first machine head respectively;
[0024] The fourth end, the fifth end and the sixth end of the second switch group are connected to the second handpiece respectively.
[0025] In a second aspect, the embodiments of the present application provide a handpiece starting system integrated with a compressor, applied to the handpiece starting circuit integrated with the compressor as described in any of the first aspect, comprising:
[0026] a detection control module, a single-energy starting module, a double-energy starting module, and a multi-energy starting module;
[0027] The first output end of the detection control module is connected to the first input end of the single-energy starting module, the second input end of the single-energy starting module and the second input end of the double-energy starting module respectively, the second output end of the detection control module is connected to the third input end of the single-energy starting module, the third input end of the double-energy starting module and the second input end of the multi-energy starting module respectively, a temperature signal is output through the first output end of the detection control module, and an electric quantity signal is output through the second output end of the detection control module;
[0028] The output end of the single-energy starting module is connected to the first input end of the double-energy starting module, and the single-energy starting module is used to start a single power supply module to supply power to the system;
[0029] The output end of the double-energy starting module is connected to the first input end of the multi-energy starting module, the double-energy starting module is used to start two power supply modules to supply power to the system, and the multi-energy starting module is used to start multiple power supply modules to supply power to the system.
[0030] In a possible implementation, the detection control module comprises a temperature sensor, an electric quantity sensor, a controller, a temperature signal output unit and an electric quantity signal output unit;
[0031] The temperature sensor, the electric quantity sensor and one end of the controller are connected;
[0032] The other end of the controller is connected to the input end of the temperature signal output unit and the input end of the electric quantity signal output unit respectively;
[0033] The output end of the temperature signal output unit is connected to the first input end of the single-energy starting module, the second input end of the single-energy starting module and the second input end of the double-energy starting module respectively;
[0034] The output end of the electric quantity signal output unit is connected to the third input end of the single-energy starting module, the third input end of the double-energy starting module and the second input end of the multi-energy starting module respectively.
[0035] In a possible implementation, the single-energy starting module comprises a first transistor, a second transistor, a first comparator, a first relay, a first resistor, a second resistor, a third resistor and a single energy storage unit.
[0036] The control end of the first transistor is connected to the first output end of the detection control module as the first input end of the single-energy starting module, the first end of the first transistor is connected to one end of the first resistor and one end of the second resistor, and the second end of the first transistor is connected to the other end of the second resistor, one end of the third resistor and the positive input end of the first comparator respectively;
[0037] The other end of the first resistor is connected to an internal power output end;
[0038] The other end of the third resistor is connected to a first ground end;
[0039] The reverse input end of the first comparator is connected to the second output end of the detection control module as the third input end of the single-energy starting module, and the output end is connected to the control end of the second transistor;
[0040] The first end of the second transistor is connected to one end of an internal coil of the first relay, and the second end is connected to a second ground end;
[0041] The other end of the internal coil of the first relay is connected to the internal power output end, one end of an internal first switch of the first relay is connected to the internal power output end, the other end of the internal first switch of the first relay is connected to one end of the single energy storage unit, one end of an internal second switch of the first relay is connected to the first output end of the detection control module as the second input end of the single-energy starting module, and the other end of the internal second switch of the first relay is connected to the first input end of the dual-energy starting module as the output end of the single-energy starting module;
[0042] The other end of the single energy storage unit is connected to a third ground end.
[0043] In a possible implementation, the dual-energy starting module comprises a third transistor, a fourth transistor, a second comparator, a second relay, a fourth resistor, a fifth resistor, a sixth resistor and a double energy storage unit;
[0044] The control end of the third transistor is connected to the output end of the single-energy starting module as the first input end of the dual-energy starting module, the first end of the third transistor is connected to one end of the fourth resistor and one end of the fifth resistor, and the second end of the third transistor is connected to the other end of the fifth resistor, one end of the sixth resistor and the positive input end of the second comparator respectively;
[0045] the other end of the fourth resistor is connected to an internal power output end;
[0046] the other end of the sixth resistor is connected to a fourth ground end;
[0047] the reverse input end of the second comparator is connected to the second output end of the detection control module as a third input end of the dual-energy starting module, and the output end is connected to the control end of the fourth transistor;
[0048] the first end of the fourth transistor is connected to one end of an internal coil of the second relay, and the second end is connected to a fifth ground end;
[0049] the other end of the internal coil of the second relay is connected to an internal power output end, one end of an internal first switch of the second relay is connected to the internal power output end, the other end of the internal first switch of the second relay is connected to one end of the dual-energy storage unit, one end of an internal second switch of the second relay is connected to the first output end of the detection control module as a second input end of the dual-energy starting module, and the other end of the internal second switch of the second relay is connected to the first input end of the multi-energy starting module as an output end of the dual-energy starting module;
[0050] the other end of the dual-energy storage unit is connected to a sixth ground end.
[0051] In one possible implementation, the multi-energy starting module comprises a fifth transistor, a sixth transistor, a third comparator, a third relay, a seventh resistor, an eighth resistor, a ninth resistor, and a multi-energy storage unit.
[0052] the control end of the fifth transistor is connected to the first output end of the detection control module as a first input end of the multi-energy starting module, the first end of the fifth transistor is connected to one end of the seventh resistor and one end of the eighth resistor, and the second end of the fifth transistor is connected to the other end of the eighth resistor, one end of the ninth resistor, and the positive input end of the third comparator, respectively;
[0053] the other end of the seventh resistor is connected to an internal power output end;
[0054] the other end of the ninth resistor is connected to a seventh ground end;
[0055] the reverse input end of the third comparator is connected to the second output end of the detection control module as a second input end of the multi-energy starting module, and the output end is connected to the control end of the sixth transistor;
[0056] the first end of the sixth transistor is connected to one end of an internal coil of the third relay, and the second end is connected to an eighth ground end;
[0057] Another end of the internal coil of the third relay is connected to an internal power output end, one end of an internal first switch of the third relay is connected to the internal power output end, and another end of the internal first switch of the third relay is connected to one end of the multi-energy storage unit;
[0058] Another end of the multi-energy storage unit is connected to a ninth ground end.
[0059] In a third aspect, the embodiments of the present application provide a starter method of a head integrated with a compressor, applied to the starter circuit of the head integrated with the compressor as described in any of the first aspect, comprising:
[0060] When it is detected that the first head is in an abnormal running state, an initial power supply mode of the current second head is obtained, and the initial power supply mode is determined by a switch module;
[0061] It is judged whether the initial power supply mode meets the power supply demand of the second head, and a corresponding judgment result is determined;
[0062] A power supply strategy of the second head is determined based on the judgment result;
[0063] Power supply control of the second head is performed based on the power supply strategy.
[0064] In one possible implementation, when it is detected that the first head is in an overheating running state, the initial power supply mode of the second head is obtained, comprising:
[0065] When the first head is in an overheating running state, the first head is controlled to stop running and the first energy storage module is controlled to store energy;
[0066] When the first head stops running, the second energy storage module is controlled to store energy;
[0067] The single-energy power supply mode corresponding to the second energy storage module is taken as the initial power supply mode of the second head.
[0068] In one possible implementation, the judgment of whether the initial power supply mode meets the power supply demand of the second head and the determination of the corresponding judgment result comprises:
[0069] When the single-energy power supply mode meets the power supply demand of the second head, a corresponding first judgment result is obtained;
[0070] When the single-energy power supply mode does not meet the power supply demand of the second head, it is judged whether a double-energy power supply mode meets the power supply demand of the second head;
[0071] a second judgment result is obtained when the dual-energy power supply mode does not meet the power supply demand;
[0072] a multi-energy power supply mode is determined whether to meet the power supply demand of the second handpiece when the dual-energy power supply mode does not meet the power supply demand;
[0073] a third judgment result is obtained when the multi-energy power supply mode meets the power supply demand.
[0074] In one possible implementation, the determining the power supply strategy of the second handpiece based on the judgment result comprises:
[0075] the first power supply strategy is determined as the power supply strategy of the second handpiece when the judgment result is the first judgment result;
[0076] the second power supply strategy is determined as the power supply strategy of the second handpiece when the judgment result is the second judgment result;
[0077] the third power supply strategy is determined as the power supply strategy of the second handpiece when the judgment result is the third judgment result.
[0078] In one possible implementation, the performing the power supply control on the second handpiece based on the power supply strategy comprises:
[0079] the first switch and the third switch are controlled to be in an open state, and the second switch is controlled to be in a closed state when the power supply strategy is the first power supply strategy, and the second handpiece is powered by the second energy storage module;
[0080] the first switch, the second switch and the third switch are controlled to be in an open state when the power supply strategy is the second power supply strategy, and the second handpiece is powered by the first energy storage module and the second energy storage module;
[0081] the first switch is controlled to be in a closed state, and the second switch and the third switch are controlled to be in an open state when the power supply strategy is the third power supply strategy, and the second handpiece is powered by the first energy storage module, the second energy storage module and the commercial power unit.
[0082] In a fourth aspect, an embodiment of the present application provides a control method of a handpiece starting system integrated with a compressor, applied to the handpiece starting system integrated with the compressor as described in any of the second aspect, comprising:
[0083] detecting the electric quantity and the temperature of the first handpiece to obtain corresponding electric quantity signals and temperature signals;
[0084] determining the switch state in the system based on the electric quantity signals and the temperature signals;
[0085] determining a power supply strategy according to the switch state;
[0086] performing power supply control on the second handpiece based on the power supply strategy.
[0087] In one possible implementation, the determining a switch state in the system based on the power signal and the temperature signal comprises:
[0088] obtaining a first voltage at a reverse input end of a first comparator when the temperature signal exceeds a temperature threshold value;
[0089] determining whether the first voltage is greater than the power signal at a high level;
[0090] determining that a first relay is in an off state when the first voltage is greater than the power signal;
[0091] obtaining a second voltage at a reverse input end of a second comparator when the first voltage is less than the power signal;
[0092] determining whether the second voltage is greater than the power signal;
[0093] determining that a second relay is in an internal off state when the second voltage is greater than the power signal;
[0094] obtaining a third voltage at a reverse input end of a third comparator when the second voltage is less than the power signal;
[0095] determining whether the third voltage is greater than the power signal;
[0096] determining that a third relay is in an internal off state when the third voltage is greater than the power signal.
[0097] In one possible implementation, the determining a power supply strategy according to the switch state comprises:
[0098] determining a first power supply strategy when the switch state is that the first relay is in the off state;
[0099] determining a second power supply strategy when the switch state is that the first relay is in a conductive state and the second relay is in the off state;
[0100] determining a third power supply strategy when the switch state is that the first relay and the second relay both remain in the conductive state and the third relay is in the off state.
[0101] In one possible implementation, the performing power supply control on the second handpiece based on the power supply strategy comprises:
[0102] When the power supply strategy is the first power supply strategy, the first relay is controlled to have the first switch in a closed state and the second switch in an open state, and the second handpiece is powered by the single-energy power supply module;
[0103] When the power supply strategy is the second power supply strategy, the second relay is controlled to have the first switch in a closed state and the second switch in an open state, and the second handpiece is powered by the double-energy power supply module;
[0104] When the power supply strategy is the third power supply strategy, the third relay is controlled to have the first switch in a closed state, and the second handpiece is powered by the multi-energy power supply module
[0105] The handpiece starting circuit of the integrated compressor provided by the embodiment of the application comprises a commercial power module, a first energy storage module, a second energy storage module, a control module, a switch module, a first handpiece and a second handpiece. The commercial power module is connected with the first end of the switch module and the second end of the switch module, and is used to provide energy for the system. The first end of the first energy storage module is connected with the third end of the switch module, the second end is connected with the control module and the first end of the second energy storage module, and the third end is connected with the second end of the second energy storage module and the fourth end of the switch module. The first energy storage module is used to store the electric energy generated by the electrothermal effect. The control module is used to detect and control the switch state and the energy storage. The third end of the second energy storage module is connected with the fifth end of the switch module. The second energy storage module is used to store the electric energy converted from mechanical energy. The sixth end of the switch module is connected with the first handpiece, and the seventh end is connected with the second handpiece. The switch module is used to adjust the power supply state of the circuit. When the control module detects that the first handpiece fails, the switch module is adjusted to provide electric energy for starting the second handpiece. When the provided electric energy cannot start the second handpiece, the switch state of the switch module is adjusted to provide higher voltage to start the second handpiece. According to the scheme, the energy required for restarting the handpiece of the compressor can be reduced, the electric energy utilization rate is improved, and the technical effect of energy-saving starting is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0106] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments consistent with the present application and, together with the description, further serve to explain the principles of the application.
[0107] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced here. Obviously, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
[0108] One or more embodiments are illustrated by way of example in the drawings hereof, which are not intended to limit the embodiments to the typical embodiments, and the drawings do not necessarily disclose all of the embodiments. Elements having the same reference number designates the same element in the drawings, unless otherwise specified. The drawings in the accompanying drawings are not necessarily to scale.
[0109] Figure 1 A structure schematic diagram of a head starting circuit of an integrated compressor provided by an embodiment of the present application;
[0110] Figure 2 A structure schematic diagram of another head starting circuit of an integrated compressor provided by an embodiment of the present application;
[0111] Figure 3 A structure schematic diagram of a thermoelectric effect power generation provided by an embodiment of the present application;
[0112] Figure 4 A flow schematic diagram of a head starting method of an integrated compressor provided by an embodiment of the present application;
[0113] Figure 5 A flow schematic diagram of another head starting method of an integrated compressor provided by an embodiment of the present application;
[0114] Figure 6 A structure schematic diagram of a head starting system of an integrated compressor provided by an embodiment of the present application;
[0115] Figure 7 A structure schematic diagram of another head starting system of an integrated compressor provided by an embodiment of the present application;
[0116] Figure 8 A flow schematic diagram of a control method of a head starting system of an integrated compressor provided by an embodiment of the present application;
[0117] Figure 9 A flow schematic diagram of another control method of a head starting system of an integrated compressor provided by an embodiment of the present application. DETAILED DESCRIPTION
[0118] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described below in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0119] The terms "comprise" and "have" in the embodiments of the present application are used to represent an open-ended inclusion, and refer to the presence of additional elements / components / etc. in addition to the listed elements / components / etc.; the terms "first" and "second" are used only as labels, and are not intended to limit the number of objects. In addition, the different elements and regions in the drawings are only schematically shown, and thus the present application is not limited to the sizes or distances shown in the drawings.
[0120] For the understanding of the embodiments of the present application, further explanation and description will be made in specific embodiments in combination with the drawings below, and the embodiments do not constitute a limitation on the embodiments of the present application.
[0121] Thermoelectric effect, so-called thermoelectric effect, is a phenomenon of current or charge accumulation generated when electrons (holes) in a heated object move from a high-temperature zone to a low-temperature zone along a temperature gradient.
[0122] Figure 1 A structure diagram of a head start-up circuit of an integrated compressor is provided in the embodiments of the present application. The head start-up circuit of the integrated compressor is applied in a process of restarting the head of the integrated compressor. According to the head start-up circuit of the integrated compressor, the head of the integrated compressor can be restarted in a short time. Figure 1 According to the provided diagram, the structure of the head start-up circuit of the integrated compressor specifically comprises:
[0123] The commercial power module 10, the first energy storage module 11, the second energy storage module 12, the control module 13, the switch module 14, the first head A, and the second head B.
[0124] The commercial power module 10 is connected with the first end of the switch module 14 and the second end of the switch module 14 respectively, and the commercial power module 10 is used to provide power for the circuit.
[0125] The first end of the first energy storage module 11 is connected with the third end of the switch module 14, the second end is connected with the control module 13 and the first end of the second energy storage module 12, and the third end is connected with the second end of the second energy storage module 12 and the fourth end of the switch module 14, and the first energy storage module 11 is used to store the electric energy generated by the thermoelectric effect, and the control module 13 is used to detect and control the switch state and the energy storage.
[0126] The third end of the second energy storage module 12 is connected with the fifth end of the switch module 14, and the second energy storage module 12 is used to store the electric energy converted from the mechanical energy.
[0127] The sixth end of the switch module 14 is connected with the first head A, and the seventh end is connected with the second head B, and the switch module 14 is used to adjust the power supply state of the circuit.
[0128] According to the head start-up circuit of the integrated compressor, the head of the integrated compressor can be restarted in a short time. Figure 1The diagram provided shows that, through the thermoelectric effect, heat from overheating of the first handpiece A is converted into electrical energy and stored in the first energy storage module 11. The electrical energy generated during the shutdown of the first handpiece A is stored in the second energy storage module 12. By adjusting the switch module, the second energy storage module 12 is first used to power the second handpiece B. If the power level in the second energy storage module 12 is insufficient to start the second handpiece B, the switch state within the switch module is changed to activate the second handpiece using the energy stored in the first and second energy storage modules 11, 12. If the energy stored in the first and second energy storage modules 11, 12 is sufficient to activate the second handpiece, the energy stored in the first and second energy storage modules 11, 12 is maintained to activate the second handpiece, achieving energy-saving startup without using mains power. If the energy stored in the first and second energy storage modules 11, 12 is insufficient to activate the second handpiece, the switch state within the switch module is changed to activate the second handpiece using the energy stored in the first, second, and mains modules, achieving a rapid startup. By rationally utilizing the energy of the first machine head A during the shutdown process due to overheating failure, the additional energy required for starting the second machine head B can be reduced, thereby achieving the technical effect of energy-saving drive.
[0129] The head starting circuit of the integrated compressor provided in the embodiment of the present application is provided by setting a mains module, a first energy storage module, a second energy storage module, a control module, a switch module, a first head and a second head; the mains module is respectively connected to the first end of the switch module and the second end of the switch module, and the mains module is used to provide energy for the system; the first end of the first energy storage module is connected to the third end of the switch module, the second end is connected to the control module and the first end of the second energy storage module, the third end is connected to the second end of the second energy storage module and the fourth end of the switch module, the first energy storage module is used to store the electric energy generated by the electrothermal effect, and the control module is used to detect and control the switch state and energy storage; the third end of the second energy storage module is connected to the fifth end of the switch module, and the second energy storage module is used to store the electric energy converted from mechanical energy; the sixth end of the switch module is connected to the first head, and the seventh end is connected to the second head, and the switch module is used to adjust the power supply state of the circuit. When the control module detects a fault in the first engine, it adjusts the state of the switch module to provide power to start the second engine. If the provided power is insufficient to start the second engine, the switch module's on / off state is adjusted to provide a higher voltage to start the second engine. This solution reduces the energy required to restart the compressor engine, improves energy utilization, and achieves the technical effect of energy-saving startup.
[0130] Figure 2 A schematic structural diagram of another integrated compressor head starting circuit provided in an embodiment of the present application. Figure 2 This is introduced based on the previous embodiment. Figure 2The structure of the integrated compressor head starting circuit provided by the drawing specifically comprises:
[0131] The power module 10, the first energy storage module 11, the second energy storage module 12, the control module 13, the switch module 14, the first head A and the second head B.
[0132] According to Figure 2 The power module 10 in the integrated compressor head starting circuit provided by the drawing comprises a power unit 101 and a rectifier bridge 102.
[0133] The control module 13 comprises an electric quantity detection unit 131, a controller 132 and a temperature detection unit 133.
[0134] The power unit 101 is connected in parallel with the rectifier bridge 102, one end of the power unit 101 is connected to the first end of the switch module 14, and the other end of the power unit 101 is connected to the second end of the switch module 14.
[0135] One end of the controller 132 is connected to the temperature detection unit 133, and the other end is connected to one end of the electric quantity detection unit 131.
[0136] The other end of the electric quantity detection unit 131 is connected to the second end of the first energy storage module 11 and the first end of the second energy storage module 12.
[0137] The power unit outputs a power signal, and outputs a stable power signal after rectification by the rectifier bridge 102, and the first head A is kept normal by the power signal. The working current and working electric quantity of the first head A are detected in real time by the electric quantity detection unit 131 and the temperature detection unit 133 in the control module 13, and whether the first head A fails is detected. When the temperature detection unit 133 detects that the first head A is overheated, electric energy is generated by the hot spot effect and stored in the first energy storage module 11. When it is detected that the first head A stops running, the mechanical energy generated by the inertia of the first head A is converted into electric energy and stored in the second energy storage module 12. And the controller 132 adjusts the switch state in the switch module 14 to start the starting operation of the second head B.
[0138] According to Figure 2 The switch module 14 in the integrated compressor head starting circuit provided by the drawing comprises a first switch K0, a second switch K01, a third switch K02, a first capacitor C, a first diode D1, an IGBT transistor IGBT1, an inverter N, a first switch group KK1 and a second switch group KK2.
[0139] One end of the first switch K0 is connected to one end of the power module 10, and the other end is respectively connected to the first end of the first energy storage module 11, one end of the second switch K01 and one end of the first capacitor C.
[0140] The other end of the second switch K01 is connected with the third end of the first energy storage module 11, the second end of the second energy storage module 12 and the first end of the third switch K02 respectively.
[0141] The other end of the third switch K02 is connected with the third end of the second energy storage module 12, the reverse output end of the first diode D1 and the first end of the inverter N respectively.
[0142] The forward input end of the first diode D1 is connected with the collector of the IGBT transistor IGBT1;
[0143] The gate of the IGBT transistor IGBT1 is in insulation control, and the emitter of the IGBT transistor IGBT1 is connected with the other end of the first capacitor C, the other end of the mains module 10 and the second end of the inverter N respectively.
[0144] The third end of the inverter N is connected with the first end of the first switch group KK1 and the first end of the second switch group KK2 respectively, the fourth end is connected with the second end of the first switch group KK1 and the second end of the second switch group KK2 respectively, and the fifth end is connected with the third end of the first switch group KK1 and the third end of the second switch group KK2 respectively.
[0145] The fourth end, the fifth end and the sixth end of the first switch group KK1 are connected to the first machine head A respectively.
[0146] The fourth end, the fifth end and the sixth end of the second switch group KK2 are connected to the second machine head B respectively.
[0147] According to Figure 2In the power-on stage, the first switch K0, the second switch K01, the third switch K02 and the first switch group KK1 are kept closed, the first head A is turned on, and the temperature difference appears after running for a period of time. The hot spot effect is synchronized to open, and the electric energy generated by the hot spot effect is stored in the first energy storage module 11. The temperature detection unit 133 in the control module 13 detects whether the first head A is overheated. If the first head A appears overheating failure, the first switch K0 is first disconnected, and the power supply module is cut off. The controller 132 controls the IGBT1 to be closed, and the third switch K02 is disconnected, so that the energy in the shutdown process of the first head A is transmitted to the second energy storage module 12. The electric quantity detection unit 131 judges whether the second energy storage module 2 is still charging. The controller 132 reads the value of the electric quantity detection unit 131 at a certain time interval. If the absolute value of the difference between the two values is less than the threshold value V, it is judged that the second energy storage module 12 is not charging. If it is no longer charging, it means that the energy of the first head A shutdown has been completely transmitted to the second energy storage module 12, then the first switch group KK1 is disconnected, the first head A is cut off, and the second switch group KK2 is closed, the second head B is connected, and the second head B is started. The electric quantity detection unit 131 judges whether the electric quantity of the second energy storage module 12 can start the second head B. If it can, the second head B is started by using the second energy storage module 12, and then the first switch K0, the second switch K01 and the third switch K02 are closed, and the second head B is continuously run by using the power supply unit 101. If the energy of the second energy storage module 12 is not enough to start the second head B, the second switch K01 is disconnected, and the first energy storage module 11 and the second energy storage module 12 are used together to try to start the second head B. At this time, the electric quantity detection unit 131 judges whether the energy of the two energy storage modules can start the second head B. If it can, the second head B is started by using the two energy storage modules, and then the first switch K0, the second switch K01 and the third switch K02 are closed, and the second head B is continuously run by using the power supply unit 101. If not, when the energy of the two energy storage modules is used up, the first switch K0, the second switch K01 and the third switch K02 are controlled to be closed, and the energy of the power supply unit 101 is used to supplement the energy of the second head B to achieve the technical effect of energy-saving start of the new head.
[0148] Optionally, Figure 3 A thermoelectric effect power generation structure schematic diagram provided by the embodiment of the application is applied to a head start circuit of an integrated compressor. According to the embodiment of the application, Figure 3The provided diagram, 1 is a cylindrical refrigerant pipe, used to provide a cold source for thermoelectric material. 2 and 3 is a pair of thermoelectric material to receive the refrigerant pipe. 2 is P-type thermoelectric material, 3 is N-type thermoelectric material. 4, 5 are the base of P-type thermoelectric material and N-type thermoelectric material, respectively, close to the superheated head 7, and conduct the high temperature of the superheated head to the base 4 and 5. By using the thermoelectric effect, the positive charge of P-type thermoelectric material moves downward, and the negative charge of N-type thermoelectric material moves downward, then charges the energy storage unit 6. The energy storage module is composed of a plurality of such thermoelectric effect power generation structures, and a plurality of energy storage units 6 are connected in series with each other, and finally form a large energy storage module.
[0149] Figure 4 The flow chart of the head start-up method of the integrated compressor provided for the embodiments of the present application. It is applied to the control process of the head start-up circuit of the integrated compressor. According to Figure 4 The steps of the head start-up method of the integrated compressor provided by the diagram specifically include:
[0150] S401, when detecting that the first head is in an abnormal running state, obtaining an initial power supply mode of the current second head, and the initial power supply mode is determined by a switch module.
[0151] The abnormal running state mentioned here can be understood as an overheating fault state. The initial power supply mode mentioned here can be understood as the default power supply state when starting the second head, and the initial power supply state is maintained by adjusting the switch state through the switch module.
[0152] Further, during the process of supplying power to the first head through the commercial power module, when it is detected through the control module that the first head overheats, the running of the first head is stopped, the starting process of the second head is started, the switch state is changed through the switch module, and the initial power supply module is used to supply power to the second head in the initial state, so as to provide a reference basis for judging whether the initial power supply mode meets the power supply demand of the second head.
[0153] S402, judging whether the initial power supply mode meets the power supply demand of the second head, and determining the corresponding judgment result.
[0154] Further, the switch state is adjusted by using the switch module, the default initial power supply mode is selected to supply power to the second head, and it is judged whether the electric energy provided by the current default initial power supply mode is sufficient to start the second head, and the corresponding judgment result is obtained through the judgment, so as to provide a basis for adjusting the switch module in the next step.
[0155] S403, determining the power supply strategy of the second head based on the judgment result.
[0156] The power supply strategy mentioned here can be understood as a strategy for selecting one or a combination of the first power supply module, the second power supply module, or the commercial power module to supply power to the second head.
[0157] Further, according to the judgment result, it is determined whether the power provided by the current power supply mode meets the demand for starting the second handpiece, and when the demand is met, a corresponding power supply strategy is generated, and when the current power supply demand of the second handpiece is not met, another power supply strategy is generated.
[0158] S404, based on the power supply strategy, performing power supply control on the second handpiece.
[0159] Further, according to the power supply strategy, when the current power supply mode meets the power supply demand of the second handpiece, the current power supply mode is maintained to start the second handpiece. When the current power supply mode cannot meet the power supply demand of the second handpiece, the switching state is adjusted by the switching module, the power supply module is selected to increase the starting voltage, and the purpose of starting the second handpiece is achieved, thereby realizing the technical effect of energy-saving start.
[0160] Figure 5 Another integrated-compressor handpiece starting method flowchart provided by the embodiment of the application. Figure 5 Based on the above embodiment, according to Figure 5 The provided diagram, the steps of the integrated-compressor handpiece starting method specifically include:
[0161] S501, when the first handpiece is in an overheating running state, controlling the first handpiece to stop running and performing energy storage control on the first energy storage module.
[0162] S502, when the first handpiece stops running, performing energy storage control on the second energy storage module.
[0163] S503, taking the single-energy power supply mode corresponding to the second energy storage module as the initial power supply mode of the second handpiece.
[0164] The initial power supply mode is determined by the switching module. The single-energy power supply mode mentioned here can be understood as power supply by one power supply module.
[0165] Further, when the current commercial power module is used to supply power to the first handpiece, the heat energy generated by the running of the first handpiece is converted into electric energy by the thermoelectric effect and stored in the first energy storage module. When the control module detects that the first handpiece has an overheating phenomenon, the commercial power module stops supplying power, the first handpiece stops running, and the mechanical energy generated by the inertial running of the first handpiece is converted into electric energy and stored in the second energy storage module. And through the switching module, the switching state is adjusted, so that the second energy storage module is used to supply power by default when starting the second handpiece initially.
[0166] S504, when the single-energy power supply mode meets the power supply demand of the second handpiece, a corresponding first judgment result is obtained.
[0167] S505, when the single-energy power supply mode does not meet the power supply requirement of the second handpiece, determining whether the dual-energy power supply mode meets the power supply requirement of the second handpiece.
[0168] S506, when the dual-energy power supply mode meets the power supply requirement, obtaining a corresponding second determination result.
[0169] S507, when the dual-energy power supply mode does not meet the power supply requirement, determining whether the multi-energy power supply mode meets the power supply requirement of the second handpiece.
[0170] S508, when the multi-energy power supply mode meets the power supply requirement, obtaining a corresponding third determination result.
[0171] The dual-energy power supply mode mentioned here can be understood as a process of selecting two power supply modules to start power supply. The dual-energy power supply mode mentioned here can be understood as a process of selecting multiple power supply modules to start power supply together.
[0172] Further, by determining whether the current power supply mode can meet the power supply requirement of the second handpiece, different power supply modules can be selected for the second handpiece by adjusting the switch state of the switch module. When the second energy storage module is selected to supply power to the second handpiece, if the current second energy storage module can start the second handpiece, the result that the single-energy power supply mode meets the power supply requirement of the second handpiece is taken as the first determination result. When one kind of power supply module cannot meet the power requirement of starting the second handpiece, the switch state of the switch module is adjusted, and it is determined whether two power supply modules can achieve the purpose of starting the second handpiece. When the dual-energy power supply mode can meet the starting requirement of the second handpiece, the current determination result is taken as the second determination result. When the dual-energy power supply mode cannot start the second handpiece, it is determined whether the multi-energy power supply mode can meet the power supply requirement by adjusting the switch state of the switch module. When the multi-energy power supply mode can start the second handpiece, a third determination result is obtained.
[0173] S509, when the determination result is the first determination result, determining that the power supply strategy corresponding to the second handpiece is the first power supply strategy.
[0174] S510, when the determination result is the second determination result, determining that the power supply strategy corresponding to the second handpiece is the second power supply strategy.
[0175] S511, when the determination result is the third determination result, determining that the power supply strategy corresponding to the second handpiece is the third power supply strategy.
[0176] S512, when the power supply strategy is the first power supply strategy, controlling the first switch and the third switch to be in an open state, and controlling the second switch to be in a closed state, so as to supply power to the second handpiece by the second energy storage module.
[0177] S513, when the power supply strategy is the second power supply strategy, controlling the first switch, the second switch and the third switch to be in an open state, and supplying power to the second handpiece through the first energy storage module and the second energy storage module.
[0178] S514, when the power supply strategy is the third power supply strategy, controlling the first switch to remain in a closed state, and controlling the second switch and the third switch to be in an open state, and supplying power to the second handpiece through the first energy storage module, the second energy storage module and the commercial power unit.
[0179] Further, different power supply strategies are generated according to different judgment results. When the single-energy power supply mode meets the starting demand of the second handpiece, the first switch and the third switch are controlled to be in an open state, and the second switch is in a closed state, and the second handpiece is supplied with power by the second energy storage module; when the dual-energy power supply mode meets the starting demand of the second handpiece, the first switch, the second switch and the third switch are adjusted to be in an open state, and the first energy storage module and the second energy storage module are used to supply power to the second handpiece; when the multi-energy power supply mode meets the starting demand of the second handpiece, the first switch is adjusted to remain in a closed state, and the second switch and the third switch are in an open state, and the first energy storage module, the second energy storage module and the commercial power unit are used to supply power to the second handpiece, thereby achieving the technical effect of selecting appropriate power supply energy to start the handpiece and reducing the power loss of directly using commercial power supply.
[0180] Figure 6 A structure diagram of a handpiece starting system integrated with a compressor is provided for the embodiments of the present application. The structure diagram is applied to the process of restarting the handpiece integrated with the compressor. According to the structure diagram, the handpiece starting system integrated with the compressor includes: Figure 6 According to the structure diagram, the handpiece starting system integrated with the compressor includes:
[0181] A detection control module 100, a single-energy starting module 200, a dual-energy starting module 300 and a multi-energy starting module 400.
[0182] A first output end of the detection control module 100 is connected with a first input end of the single-energy starting module 200, a second input end of the single-energy starting module 200 and a second input end of the dual-energy starting module 300, respectively, a second output end of the detection control module 100 is connected with a third input end of the single-energy starting module 200, a third input end of the dual-energy starting module 300 and a second input end of the multi-energy starting module 400, respectively, a temperature signal is output through the first output end of the detection control module 100, and an electric quantity signal is output through the second output end of the detection control module 100.
[0183] An output end of the single-energy starting module 200 is connected with a first input end of the dual-energy starting module 300, and the single-energy starting module 200 is used to start a single power supply module to supply power to the system.
[0184] The output end of the dual-energy starting module 300 is connected with the first input end of the multi-energy starting module 400, the dual-energy starting module 300 is used for starting two power supply modules to supply power for the system, and the multi-energy starting module 400 is used for starting multiple power supply modules to supply power for the system.
[0185] The detection control module 100 detects the temperature and the power of the compressor and the running head, when the head overheating phenomenon occurs, another head is restarted to run. Through the current detected temperature information, it is judged whether the single-energy starting module 200 is internally turned on, through the judgment, a new head is started through the single-energy starting module 200; when the single-energy starting module 200 cannot meet the demand of starting the new head, the detection control module 100 outputs a control signal by using a software mode, so that the dual-energy starting module 300 starts to work, and supplies power for the new head through internal operation, when the dual-energy starting module 300 meets the starting power of the new head, the current dual-energy starting module 300 is kept running; when the dual-energy starting module 300 cannot start the new head, the detection control module 100 generates a new control signal, so that the multi-energy starting module 400 internally operates, and the multi-energy starting module performs the work of starting the new head. The technical effect of selecting a suitable power supply mode to start the new head and achieving energy-saving starting is achieved.
[0186] Figure 7 Another structure diagram of the head starting system integrated with the compressor provided by the embodiment of the application is provided. Figure 7 The embodiment is introduced on the basis of the above embodiment. According to the structure diagram provided by the embodiment, the head starting system integrated with the compressor specifically includes: Figure 7 The structure diagram provided by the embodiment, the head starting system integrated with the compressor specifically includes:
[0187] The detection control module 100, the single-energy starting module 200, the dual-energy starting module 300 and the multi-energy starting module 400.
[0188] According to the structure diagram provided by the embodiment, the detection control module 100 in the head starting system integrated with the compressor includes a temperature sensor W, a power sensor M, a controller 132, a temperature signal output unit w and a power signal output unit m. Figure 7 The structure diagram provided by the embodiment, the head starting system integrated with the compressor specifically includes:
[0189] The temperature sensor W and the power sensor M are connected with one end of the controller 132.
[0190] The other end of the controller 132 is connected with the input end of the temperature signal output unit w and the input end of the power signal output unit m respectively.
[0191] The output end of the temperature signal output unit w is connected with the first input end of the single-energy starting module 200, the second input end of the single-energy starting module 200 and the second input end of the dual-energy starting module 300 respectively.
[0192] The output ends of the electric quantity signal output unit m are respectively connected with the third input end of the single-energy starting module 200, the third input end of the double-energy starting module 300 and the second input end of the multi-energy starting module 400.
[0193] Figure 7 The detection control module in the detection control module Figure 2 The internal structure and function of the control module in the detection control module are the same.
[0194] Further, in the detection control module, the working temperature of the running machine head is detected by a temperature sensor, and the temperature information detected by the temperature sensor is transmitted to the three starting modules through a temperature signal output unit w; at the same time, the power supply electric quantity of the running machine head is detected by an electric quantity sensor M, and the detected electric quantity information is transmitted to the three starting modules through an electric quantity signal output unit m, and the electric quantity for starting a new machine head is determined by the temperature and the electric quantity.
[0195] According to Figure 7 According to the provided diagram, the single-energy starting module 200 in the machine head starting system integrated with the compressor comprises a first transistor Q1, a second transistor Q2, a first comparator U1, a first relay K1, a first resistor R1, a second resistor R2, a third resistor R3 and a single-energy storage unit 210.
[0196] The control end of the first transistor Q1 is connected to the first output end of the detection control module 100 as the first input end of the single-energy starting module 200, the first end of the first transistor Q1 is connected with one end of the first resistor R1 and one end of the second resistor R2, and the second end of the first transistor Q1 is respectively connected with the other end of the second resistor R2, one end of the third resistor R3 and the positive input end of the first comparator U1.
[0197] The other end of the first resistor R1 is connected to the internal power supply Vcc output end.
[0198] The other end of the third resistor R3 is connected to the first ground end.
[0199] The reverse input end of the first comparator U1 is connected to the second output end of the detection control module 100 as the third input end of the single-energy starting module 200, and the output end is connected with the control end of the second transistor Q2.
[0200] The first end of the second transistor Q2 is connected with one end of the internal coil of the first relay K1, and the second end is connected to the second ground end.
[0201] The other end of the internal coil of the first relay K1 is connected to the internal power supply Vcc output end, one end of the internal first switch of the first relay K1 is connected to the internal power supply Vcc output end, the other end of the internal first switch of the first relay K1 is connected to one end of the single energy storage unit 210, one end of the internal second switch of the first relay K1 is connected to the first output end of the detection control module 100 as the second input end of the single energy starting module 200, the other end of the internal second switch of the first relay K1 is connected to the first input end of the dual energy starting module 300 as the output end of the single energy starting module 200.
[0202] The other end of the single energy storage unit 210 is connected to the third ground end.
[0203] Here, the transistor can be understood as a transistor with switching function, such as a triode, IGBT, MOS tube, TFT, etc.
[0204] Taking a triode as an example, the control end of the transistor is the base of the triode, the first end of the transistor is the collector of the triode, and the second end of the transistor is the emitter of the triode.
[0205] Here, the first relay in this application is equivalent to Figure 2 The third switch K02 in Figure 7 The single energy storage unit in this application is equivalent to Figure 2 The second energy storage module in
[0206] Further, according to the internal structure of the single energy starting module, when the detection control module 100 detects that the running head is overheated, a new head is started. When the temperature signal reaches the set value, the single energy starting module 200 is first selected to execute the operation of starting a new head. The single energy starting module realizes the purpose of starting a new head by using one second energy storage module. The specific control process is as follows:
[0207] If the temperature is too high, a high level is output by the controller 132 to drive the first transistor Q1 to conduct, so that the second resistor R2 is short-circuited. A larger positive voltage V1+ is obtained at the positive input end of the first comparator U1, which represents the minimum energy threshold for starting a new head. The current energy signal V1- output by the controller 132 is transmitted to the reverse input end of the first comparator U1, and if the current energy is insufficient to start a new head (such as Figure 2When the current power is enough to start the new head, the power threshold V1 of the new head is less than the current power V1-, the first comparator U1 outputs a negative voltage signal, the second transistor Q2 is not conductive, so that the internal coil of the first relay K1 does not produce excitation, the internal first switch of the first relay K1 keeps the normally closed state, and the internal second switch of the first relay K1 keeps the closed state, and the second power supply module is started at this time.
[0208] According to Figure 7 The double-energy starting module in the head starting system of the integrated compressor provided in the diagram includes a third transistor Q3, a fourth transistor Q4, a second comparator U2, a second relay K2, a fourth resistor R4, a fifth resistor R5, a sixth resistor R6, and a double-energy storage unit 310.
[0209] The control end of the third transistor Q3 is connected to the output end of the single-energy starting module 200 as the first input end of the double-energy starting module 300, the first end of the third transistor Q3 is connected to one end of the fourth resistor R4 and one end of the fifth resistor R5, and the second end of the third transistor Q3 is connected to the other end of the fifth resistor R5, one end of the sixth resistor R6, and the positive input end of the second comparator U2, respectively.
[0210] The other end of the fourth resistor R4 is connected to the internal power supply Vcc output end.
[0211] The other end of the sixth resistor R6 is connected to the fourth ground end.
[0212] The reverse input end of the second comparator U2 is connected to the second output end of the detection control module 100 as the third input end of the double-energy starting module 300, and the output end is connected to the control end of the fourth transistor Q4.
[0213] The first end of the fourth transistor Q4 is connected to one end of the internal coil of the second relay K2, and the second end is connected to the fifth ground end.
[0214] The other end of the internal coil of the second relay K2 is connected to the output end of the internal power supply Vcc, one end of the internal first switch of the second relay K2 is connected to the output end of the internal power supply Vcc, the other end of the internal first switch of the second relay K2 is connected to one end of the dual energy storage unit 300, one end of the internal second switch of the second relay K2 is connected to the first output end of the detection control module 100 as the second input end of the dual-energy starting module 300, and the other end of the internal second switch of the second relay K2 is connected to the first input end of the multi-energy starting module 400 as the output end of the dual-energy starting module 300.
[0215] The other end of the dual energy storage unit 310 is connected to the sixth ground end.
[0216] The second relay mentioned here plays the same role in this application as Figure 2 The second switch K01 in Figure 7 The role of the dual energy storage unit in this application is equivalent to Figure 2 The second energy storage module and the first energy storage module.
[0217] Furthermore, if the single-energy startup module 200 fails to start the new handpiece, the dual-energy startup module 300 is selected to start the new handpiece by detecting the temperature signal and power signal output by the control module 100. The dual-energy startup module achieves the purpose of starting the new handpiece by utilizing two energy storage modules. The specific control process is as follows:
[0218] Since the first relay K1 inside the single-energy starting module 200 is closed, the controller 132 can transmit the over-temperature signal to the control terminal of the third transistor Q3. The controller 132 outputs a positive over-temperature signal to drive the third transistor Q3 to turn on, and at the same time, the fifth resistor R5 is short-circuited. A large positive voltage V2+ will be obtained at the positive input terminal of the second comparator U2. This positive voltage represents the minimum power threshold for starting a new handpiece. The controller 132 outputs the current power signal V2- to the reverse input terminal of the second comparator U2. If the current power is not enough to start a new handpiece (such as Figure 2The second head B in the first head A, so the power threshold V1+ of the new head is greater than the current power V1- at this time, the second comparator U2 outputs a positive voltage signal, driving the fourth transistor Q4 to turn on, so that the internal coil of the connected second relay K2 is excited, so that the internal first switch of the second relay K2 remains in an open state, while controlling the internal second switch of the second relay K1 to remain closed, controlling the second energy storage module 12 and the first energy storage module 11 to access the power supply system, and controlling the energy storage module 1 and the energy storage module 2 to access. If the current power is sufficient to start the new head, the power threshold V2 of the new head is less than the current power V2- at this time, the second comparator U2 outputs a negative voltage signal, the fourth transistor Q4 is not turned on, so that the internal coil of the second relay K2 is not excited, the internal first switch of the second relay K2 remains in a normally closed state, and the internal second switch of the second relay K2 remains in a closed state. At this time, the first power supply module and the second power supply module are started to supply power.
[0219] According to Figure 7 The provided diagram, the multi-energy starting module in the integrated compressor head starting system includes: a fifth transistor Q5, a sixth transistor Q6, a third comparator U3, a third relay K3, a seventh resistor R7, an eighth resistor R8, a ninth resistor R9, and a multi-energy storage unit 410.
[0220] The control end of the fifth transistor Q5 is connected to the first output end of the detection control module 100 as the first input end of the multi-energy starting module 400, the first end of the fifth transistor Q5 is connected to one end of the seventh resistor R7 and one end of the eighth resistor R8, and the second end of the fifth transistor Q5 is connected to the other end of the eighth resistor R8, one end of the ninth resistor R9, and the positive input end of the third comparator U3, respectively.
[0221] The other end of the seventh resistor R7 is connected to the internal power supply Vcc output end.
[0222] The other end of the ninth resistor R9 is connected to the seventh ground end.
[0223] The reverse input end of the third comparator U3 is connected to the second output end of the detection control module 100 as the second input end of the multi-energy starting module 400, and the output end is connected to the control end of the sixth transistor Q6.
[0224] The first end of the sixth transistor Q6 is connected to one end of the internal coil of the third relay K3, and the second end is connected to the eighth ground end.
[0225] The other end of the internal coil of the third relay K3 is connected to the internal power supply Vcc output end, one end of the internal first switch of the third relay K3 is connected to the internal power supply Vcc output end, and the other end of the internal first switch of the third relay K3 is connected to one end of the multi-energy storage unit 410.
[0226] The other end of the multi-energy storage unit 410 is connected to the ninth ground end.
[0227] The role of the third relay in this application is equivalent to Figure 2 The first switch K0 in Figure 7 The role of the multi-energy storage unit in this application is equivalent to Figure 2 The second energy storage module, the first energy storage module and the mains unit.
[0228] Furthermore, if the dual-energy startup module 300 fails to start the new handpiece, the multi-energy startup module 400 is selected to start the new handpiece by detecting the temperature signal and power signal output by the control module 100. The multi-energy startup module achieves the goal of using more than three energy storage modules to start the new handpiece. The specific control process is as follows:
[0229] Since the second relay K2 in the dual-energy startup module 300 is closed, the controller can transmit the over-temperature signal to the fifth transistor Q5. The controller 132 outputs a positive over-temperature signal to drive the fifth transistor Q5 to conduct, causing the eighth resistor R8 to short-circuit. A large positive voltage V3+ is obtained at the positive input terminal of the third comparator U3. This positive voltage represents the minimum power threshold for starting a new handpiece. The controller 132 outputs the current power signal V3- to the positive input terminal of the third comparator U3. If the current power is insufficient to start a new handpiece (e.g., Figure 2 The second handpiece B in the figure), so the power threshold V3+ for starting the new handpiece is greater than the current power V3-, the third comparator U3 outputs a positive voltage signal, drives the sixth transistor Q6 to turn on, and the internal coil of the third relay K3 is excited, so that the first switch inside the third relay K3 remains in the open state, and the second switch inside the third relay K3 remains in the closed state, controlling Figure 2 The first energy storage module 11, the second energy storage module 12, and the mains unit 101 are connected. If the current power is sufficient to start the new handpiece, and the power threshold V3 of the new handpiece is less than the current power V3-, the third comparator U3 outputs a negative voltage signal, causing the sixth transistor Q6 to be non-conductive, the internal coil of the third relay K3 to be non-excited, the first switch inside the third relay K3 to remain in a normally closed state, and the second switch inside the third relay K3 to remain in a closed state. At this time, power supply is started through the first power supply module 11, the second power supply module 12, and the mains unit 101.
[0230] Figure 8 A flow chart of a control method for a head start system of an integrated compressor provided in an embodiment of the present application. Applied in the control process of the head start system of an integrated compressor. Figure 8 The steps of the control method of the head starting system of the integrated compressor specifically include:
[0231] S801, detecting the electric quantity and temperature of the first head, and obtaining corresponding electric quantity signals and temperature signals.
[0232] S802, determining the switch state in the system based on the electric quantity signals and the temperature signals.
[0233] Further, the detection control module detects the temperature and electric quantity of the head currently running in the compressor. It is determined whether the current head has an overheating phenomenon, and reference data is provided for the next step of starting a new head. When the overheating phenomenon occurs, the current head is turned off, and the starting process of the new head is started. The on-off state of the switch in the system is determined through the control signal, and reference is provided for the next step of determining which power supply module to select.
[0234] S803, determining the power supply strategy according to the switch state.
[0235] The power supply strategy mentioned here can be understood as a strategy of selecting one or a combination of the first power supply module, the second power supply module, or the mains module to supply power to the second head, or selecting the power supply strategy of the single-energy starting module, the double-energy starting module, or the multi-energy starting module.
[0236] Further, the on-off state of the internal switch of the single-energy starting module, the double-energy starting module, and the multi-energy starting module is controlled by the signal, the electric energy for starting the new head is analyzed according to the size of the control signal, the power supply strategy suitable for starting the new head is selected, and the minimum power supply module suitable for starting the new head is selected through the process of increasing from a few power supply modules to multiple power supply modules.
[0237] S804, performing power supply control on the second head based on the power supply strategy.
[0238] Further, according to the power supply strategy, when the single-energy starting module reaches the starting voltage of the new head, the current power supply mode is maintained to start the new head. When the single-energy starting module cannot meet the starting of the new head, the double-energy starting module is selected by the detection control module outputting the control signal, it is determined whether the double-energy starting module reaches the starting voltage of the new head, the current double-energy starting module is maintained when the starting voltage is met, and the multi-energy starting module is turned on by the control signal when the double-energy starting module cannot reach the starting voltage of the new head. It is determined whether multiple power supply modules can reach the starting voltage of the new head, and the current multi-energy starting module is used for power supply when the starting voltage of the new head is reached, so that the technical effect of energy-saving starting is realized.
[0239] Figure 9 Another flowchart of the control method of the head starting system of the integrated compressor provided in the embodiment of the application. Figure 9 This embodiment is introduced on the basis of the above embodiment. According to Figure 9The steps of the control method of the integrated compressor head starting system provided in the diagram specifically include:
[0240] S901, detecting the electric quantity and temperature of the first head to obtain corresponding electric quantity signals and temperature signals.
[0241] S902, when the temperature signal exceeds the temperature threshold, obtaining the first voltage at the reverse input end of the first comparator.
[0242] S903, determining whether the first voltage is greater than the high-level electric quantity signal.
[0243] S904, when the first voltage is greater than the electric quantity signal, determining that the first relay is in the off state.
[0244] In combination Figure 7 The temperature and electric quantity of the running head are detected by the temperature sensor and the electric quantity sensor to obtain corresponding electric quantity signals and temperature signals. When the temperature signal is detected to be too high, exceeding the set temperature threshold, the single-energy starting module is started, the conduction state of the first transistor and the first comparator is determined, the conduction state of the first relay is determined, and the power supply module for starting the new head can be determined according to the conduction state of the first relay.
[0245] S905, when the first voltage is less than the electric quantity signal, obtaining the second voltage at the reverse input end of the second comparator.
[0246] S906, determining whether the second voltage is greater than the electric quantity signal.
[0247] S907, when the second voltage is greater than the electric quantity signal, determining that the second relay is in the internal off state.
[0248] When the first relay is not conducting, the double-energy starting module judgment process is started. By comparing the size of the input voltage, the conduction state of the second relay in the double-energy starting module is determined, and the power supply module for starting the new head is determined according to the conduction state of the second relay.
[0249] S908, when the second voltage is less than the electric quantity signal, obtaining the third voltage at the reverse input end of the third comparator.
[0250] S909, determining whether the third voltage is greater than the electric quantity signal.
[0251] S910, when the third voltage is greater than the electric quantity signal, determining that the third relay is in the internal off state.
[0252] When the second relay is not conducting, the multi-energy starting module judgment process is started. By comparing the size of the input voltage, the conduction state of the third relay in the multi-energy starting module is determined, and the power supply module for starting the new head is determined according to the conduction state of the third relay.
[0253] S911, determine the first power supply strategy when the switch state is that the first relay is in the open state.
[0254] S912, determine the second power supply strategy when the switch state is that the first relay is in the conductive state, and the second relay is in the open state.
[0255] S913, determine the third power supply strategy when the switch state is that the first relay and the second relay both remain in the conductive state, and the third relay is in the open state.
[0256] S914, control the first relay internal first switch to be in the closed state, and the internal second switch to be in the open state, and supply power to the second machine head through the single-energy power supply module when the power supply strategy is the first power supply strategy.
[0257] S915, control the second relay internal first switch to be in the closed state, and the internal second switch to be in the open state, and supply power to the second machine head through the double-energy power supply module when the power supply strategy is the second power supply strategy.
[0258] S916, control the third relay internal first switch to be in the closed state, and supply power to the second machine head through the multi-energy power supply module when the power supply strategy is the third power supply strategy.
[0259] According to the conductive state of the first relay, the second relay and the third relay, determine the power supply module required to start the new machine head. When the first relay is in the open state, it indicates that the detected power exceeds the set value, which means that the current single-energy starting module meets the starting requirement. By controlling the first relay to be open, the internal first switch is in the normally closed state, and the internal second switch is in the open state, the single-energy power supply module is used to supply power to the second machine head, that is, the second energy storage module is used for power supply. When the first relay is in the conductive state and the second relay is in the open state, it indicates that the detected power in the double-energy starting module meets the power supply requirement. By controlling the second relay to be de-excited, the internal first switch is in the normally closed state, and the internal second switch is in the open state, the double-energy power supply module is used to supply power to the second machine head, that is, the first power supply module and the second power supply module are used for common power supply. When the first relay and the second relay both remain in the conductive state, and the third relay remains in the open state, it indicates that the detected power in the multi-energy starting module exceeds the high threshold voltage, which means that the current multi-energy starting module meets the starting requirement. By controlling the third relay to be open, the internal first switch is in the normally closed state, and the multi-energy power supply module is used to supply power to the second machine head.
[0260] The above detailed description of the specific implementation is further detailed for the purpose of the application, technical solutions and beneficial effects, and it should be understood that the above description is only for the specific implementation of the application and is not used to limit the protection scope of the application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application shall be included in the protection scope of the application.
Claims
1. A head start circuit of an integrated compressor, characterized in that: include: Mains module, first energy storage module, second energy storage module, control module, switch module, first machine head and second machine head; The mains module is connected to the first end of the switch module and the second end of the switch module respectively, and the mains module is used to provide power to the circuit; The first end of the first energy storage module is connected to the third end of the switch module, the second end is connected to the control module and the first end of the second energy storage module, and the third end is connected to the second end of the second energy storage module and the fourth end of the switch module. The first energy storage module is used to store electrical energy generated by the electrothermal effect, and the control module is used to detect and control the switch state and energy storage. The third end of the second energy storage module is connected to the fifth end of the switch module, and the second energy storage module is used to store electrical energy converted from mechanical energy; The sixth end of the switch module is connected to the first head, and the seventh end is connected to the second head. The switch module is used to adjust the power supply state of the circuit.
2. The circuit according to claim 1, wherein: The mains module includes: a mains unit and a rectifier bridge; The control module includes: a power detection unit, a controller and a temperature detection unit; The mains power unit is connected in parallel with the rectifier bridge, one end of the mains power unit is connected to the first end of the switch module, and the other end of the mains power unit is connected to the second end of the switch module; One end of the controller is connected to the temperature detection unit, and the other end is connected to one end of the power detection unit; The other end of the power detection unit is connected to the second end of the first energy storage module and the first end of the second energy storage module.
3. The circuit according to claim 1, wherein: The switch module includes: a first switch, a second switch, a third switch, a first capacitor, a first diode, an IGBT transistor, an inverter, a first switch group and a second switch group; One end of the first switch is connected to one end of the mains module, and the other end is connected to the first end of the first energy storage module, one end of the second switch and one end of the first capacitor respectively; The other end of the second switch is respectively connected to the third end of the first energy storage module, the second end of the second energy storage module and one end of the third switch; The other end of the third switch is respectively connected to the third end of the second energy storage module, the reverse output end of the first diode, and the first end of the inverter; The forward input terminal of the first diode is connected to the collector of the IGBT transistor; The gate of the IGBT transistor is in insulation control, and the emitter of the IGBT transistor is respectively connected to the other end of the first capacitor, the other end of the mains module, and the second end of the inverter; The third end of the inverter is connected to the first end of the first switch group and the first end of the second switch group respectively, the fourth end is connected to the second end of the first switch group and the second end of the second switch group respectively, and the fifth end is connected to the third end of the first switch group and the third end of the second switch group respectively; The fourth end, the fifth end and the sixth end of the first switch group are respectively connected to the first head; The fourth end, the fifth end and the sixth end of the second switch group are respectively connected to the second head.
4. A head start system for an integrated compressor, applied to the head start circuit of the integrated compressor as claimed in any one of claims 1 to 3, characterized in that: include: Detection control module, single-energy starting module, dual-energy starting module, multi-energy starting module; The first output end of the detection and control module is respectively connected to the first input end of the single-energy startup module, the second input end of the single-energy startup module, and the second input end of the dual-energy startup module; the second output end of the detection and control module is respectively connected to the third input end of the single-energy startup module, the third input end of the dual-energy startup module, and the second input end of the multi-energy startup module; the temperature signal is output through the first output end of the detection and control module, and the power signal is output through the second output end of the detection and control module; The output end of the single-energy startup module is connected to the first input end of the dual-energy startup module, and the single-energy startup module is used to start a single power supply module to power the system; The output end of the dual-energy startup module is connected to the first input end of the multi-energy startup module. The dual-energy startup module is used to start two power supply modules to power the system, and the multi-energy startup module is used to start multiple power supply modules to power the system.
5. The system according to claim 4, characterized in that The detection control module includes: a temperature sensor, a power sensor, a controller, a temperature signal output unit and a power signal output unit; The temperature sensor and the power sensor are connected to one end of the controller; The other end of the controller is connected to the input end of the temperature signal output unit and the input end of the electric quantity signal output unit respectively; The output end of the temperature signal output unit is respectively connected to the first input end of the single-energy startup module, the second input end of the single-energy startup module and the second input end of the dual-energy startup module; The output end of the power signal output unit is respectively connected to the third input end of the single-energy startup module, the third input end of the dual-energy startup module, and the second input end of the multi-energy startup module.
6. The system according to claim 4, characterized in that The single energy starting module includes: a first transistor, a second transistor, a first comparator, a first relay, a first resistor, a second resistor, a third resistor and a single energy storage unit; The control end of the first transistor is connected to the first output end of the detection control module as the first input end of the single-energy startup module, the first end of the first transistor is connected to one end of the first resistor and one end of the second resistor, and the second end of the first transistor is connected to the other end of the second resistor, one end of the third resistor, and the positive input end of the first comparator respectively; The other end of the first resistor is connected to the internal power supply output end; The other end of the third resistor is connected to the first ground terminal; The inverting input terminal of the first comparator is connected to the second output terminal of the detection control module as the third input terminal of the single-energy startup module, and the output terminal is connected to the control terminal of the second transistor; A first terminal of the second transistor is connected to one end of the internal coil of the first relay, and a second terminal of the second transistor is connected to a second ground terminal; The other end of the internal coil of the first relay is connected to the internal power supply output end, one end of the internal first switch of the first relay is connected to the internal power supply output end, the other end of the internal first switch of the first relay is connected to one end of the single energy storage unit, one end of the internal second switch of the first relay is connected to the first output end of the detection control module as the second input end of the single-energy starting module, and the other end of the internal second switch of the first relay is connected to the first input end of the dual-energy starting module as the output end of the single-energy starting module; The other end of the single energy storage unit is connected to the third grounding end.
7. The system according to claim 4, wherein: The dual-energy startup module includes: a third transistor, a fourth transistor, a second comparator, a second relay, a fourth resistor, a fifth resistor, a sixth resistor and a dual energy storage unit; The control end of the third transistor is connected to the output end of the single-energy startup module as the first input end of the dual-energy startup module, the first end of the third transistor is connected to one end of the fourth resistor and one end of the fifth resistor, and the second end of the third transistor is connected to the other end of the fifth resistor, one end of the sixth resistor, and the positive input end of the second comparator respectively; The other end of the fourth resistor is connected to the internal power supply output end; The other end of the sixth resistor is connected to the fourth ground terminal; The inverting input terminal of the second comparator is connected to the second output terminal of the detection control module as the third input terminal of the dual-energy startup module, and the output terminal is connected to the control terminal of the fourth transistor; A first terminal of the fourth transistor is connected to one end of the internal coil of the second relay, and a second terminal thereof is connected to a fifth ground terminal; The other end of the internal coil of the second relay is connected to the internal power supply output end, one end of the internal first switch of the second relay is connected to the internal power supply output end, the other end of the internal first switch of the second relay is connected to one end of the dual energy storage unit, one end of the internal second switch of the second relay is connected to the first output end of the detection control module as the second input end of the dual-energy startup module, and the other end of the internal second switch of the second relay is connected to the first input end of the multi-energy startup module as the output end of the dual-energy startup module; The other end of the dual energy storage unit is connected to the sixth ground end.
8. The system according to claim 4, wherein: The multi-energy startup module includes: a fifth transistor, a sixth transistor, a third comparator, a third relay, a seventh resistor, an eighth resistor, a ninth resistor and a multi-energy storage unit; The control end of the fifth transistor is connected to the first output end of the detection control module as the first input end of the multi-function startup module, the first end of the fifth transistor is connected to one end of the seventh resistor and one end of the eighth resistor, and the second end of the fifth transistor is connected to the other end of the eighth resistor, one end of the ninth resistor, and the positive input end of the third comparator respectively; The other end of the seventh resistor is connected to the internal power supply output end; The other end of the ninth resistor is connected to the seventh ground terminal; The inverting input terminal of the third comparator is connected to the second output terminal of the detection control module as the second input terminal of the multi-function startup module, and the output terminal is connected to the control terminal of the sixth transistor; A first terminal of the sixth transistor is connected to one end of the internal coil of the third relay, and a second terminal of the sixth transistor is connected to an eighth ground terminal; The other end of the internal coil of the third relay is connected to the internal power supply output end, one end of the internal first switch of the third relay is connected to the internal power supply output end, and the other end of the internal first switch of the third relay is connected to one end of the multi-energy storage unit; The other end of the multi-energy storage unit is connected to a ninth grounding end.
9. A method for starting a head of an integrated compressor, applied to the head starting circuit of the integrated compressor according to any one of claims 1 to 3, characterized in that: include: When it is detected that the first handpiece is in an abnormal operating state, obtaining an initial power supply mode of the second handpiece, where the initial power supply mode is determined by the switch module; Determining whether the initial power supply mode meets the power supply requirement of the second handpiece, and determining a corresponding determination result; determining a power supply strategy for the second handpiece based on the judgment result; Power supply control for the second head is performed based on the power supply strategy.
10. The method according to claim 9, characterized in that When it is detected that the first handpiece is in an overheated operating state, obtaining an initial power supply mode of the second handpiece includes: When the first head is in an overheated operating state, controlling the first head to stop operating and performing energy storage control on the first energy storage module; When the first machine head stops running, performing energy storage control on the second energy storage module; The single-energy power supply mode corresponding to the second energy storage module is used as the initial power supply mode of the second head.
11. The method according to claim 10, characterized in that The determining whether the initial power supply mode meets the power supply requirement of the second handpiece and determining a corresponding determination result includes: When the single-energy power supply mode meets the power supply requirement of the second handpiece, a corresponding first judgment result is obtained; When the single-energy power supply mode does not meet the power supply requirement of the second head, determining whether the dual-energy power supply mode meets the power supply requirement of the second head; When the dual-energy power supply mode meets the power supply requirement, obtaining a corresponding second judgment result; When the dual-energy power supply mode does not meet the power supply requirement, determining whether the multi-energy power supply mode meets the power supply requirement of the second head; When the multi-energy power supply mode meets the power supply requirement, a corresponding third judgment result is obtained.
12. The method according to claim 11, characterized in that The determining of the power supply strategy of the second handpiece based on the judgment result includes: When the judgment result is the first judgment result, determining that the power supply strategy corresponding to the second head is the first power supply strategy; When the judgment result is the second judgment result, determining that the power supply strategy corresponding to the second head is the second power supply strategy; When the judgment result is the third judgment result, it is determined that the power supply strategy corresponding to the second head is the third power supply strategy.
13. The method according to claim 12, characterized in that The performing power supply control on the second handpiece based on the power supply strategy includes: When the power supply strategy is the first power supply strategy, the first switch and the third switch are both controlled to be in an open state, and the second switch is controlled to be in a closed state, so as to supply power to the second head through the second energy storage module; When the power supply strategy is the second power supply strategy, the first switch, the second switch and the third switch are all controlled to be in an off state, and the second head is powered by the first energy storage module and the second energy storage module; When the power supply strategy is the third power supply strategy, the first switch is controlled to remain in a closed state, and the second switch and the third switch are controlled to be in an open state, and the second head is powered by the first energy storage module, the second energy storage module and the AC power unit.
14. A control method for a start-up system of an integrated compressor, applied to the start-up system of an integrated compressor as claimed in any one of claims 4 to 8, characterized in that: include: Detecting the power and temperature of the first handpiece to obtain corresponding power signal and temperature signal; determining a switch state in the system based on the electrical quantity signal and the temperature signal; determining a power supply strategy according to the switch state; The power supply control for the second handpiece is performed based on the power supply strategy.
15. The method according to claim 14, characterized in that The determining of a switch state in the system based on the power signal and the temperature signal includes: When the temperature signal exceeds a temperature threshold, obtaining a first voltage at an inverting input terminal of a first comparator; Determining whether the first voltage is greater than the high-level power signal; When the first voltage is greater than the electrical quantity signal, determining that the first relay is in an open state; When the first voltage is less than the electrical quantity signal, obtaining a second voltage at an inverting input terminal of a second comparator; determining whether the second voltage is greater than the power signal; When the second voltage is greater than the electrical quantity signal, determining that the second relay is in an internal disconnected state; When the second voltage is less than the electrical quantity signal, obtaining a third voltage at an inverting input terminal of a third comparator; determining whether the third voltage is greater than the power signal; When the third voltage is greater than the power signal, it is determined that the third relay is in an internal disconnection state.
16. The method according to claim 15, characterized in that The determining of the power supply strategy according to the switch state includes: When the switch state is that the first relay is in an off state, determining a first power supply strategy; When the switch state is that the first relay is in an on state and the second relay is in an off state, determining a second power supply strategy; When the switch state is that the first relay and the second relay both maintain an on state, and the third relay is in an off state, a third power supply strategy is determined.
17. The method according to claim 16, characterized in that The performing power supply control on the second handpiece based on the power supply strategy includes: When the power supply strategy is the first power supply strategy, the first switch inside the first relay is controlled to be in a closed state, the second switch inside is controlled to be in an open state, and the second head is powered by the single-energy power supply module; When the power supply strategy is the second power supply strategy, the first switch inside the second relay is controlled to be in a closed state, and the second switch inside is controlled to be in an open state, and the second head is powered by the dual-energy power supply module; When the power supply strategy is the third power supply strategy, the first switch inside the third relay is controlled to be in a closed state, and the second head is powered by the multi-energy power supply module.
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