A positioning device for welding wire harness temperature sensor
By designing a positioning device for welding the wire harness temperature sensor, and utilizing an elastic stretching and moving mechanism to realize automatic compression and welding of the temperature sensor wire harness and connecting wires, the problem of low welding efficiency in the prior art is solved and welding efficiency is improved.
Patent Information
- Application Number
- CN202410810949.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2044-06-21
AI Technical Summary
In the prior art, the welding efficiency of the temperature sensor harness and the connecting harness is low, and manually placing them in a precise position takes a lot of time.
A positioning device for welding a wire harness temperature sensor is designed, which includes a vertical plate, a fixing plate, and multiple line pressing and positioning mechanisms. The temperature sensor wire harness and connecting wires are automatically pressed together through an elastic stretching mechanism, a front-to-back moving mechanism, and an up-and-down moving mechanism, and welding is performed through the welding port.
The efficient pressing and welding of the temperature sensor harness and the connecting wires is achieved, thereby improving the welding efficiency.
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Figure CN118659186B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of positioning devices, in particular to a positioning device for welding a wire harness temperature sensor. Background Art
[0002] A temperature transducer is a sensor that senses temperature and converts it into a usable output signal. Temperature sensors are the core component of temperature measuring instruments and come in a wide variety. They can be categorized by measurement method: contact and non-contact. They can also be divided into RTDs and thermocouples based on the sensor material and electronic component characteristics.
[0003] The temperature sensor wiring harness consists of a signal output line, a positive line, a negative line, and a ground line. When welding the temperature sensor wiring harness, the temperature sensor wiring harness and connecting wires must be positioned in a predetermined position for welding. This requires considerable time to manually position the wiring harness in precise locations for welding large quantities of temperature sensor wiring harnesses and connecting wires. To facilitate efficient welding of large quantities of temperature sensor wiring harnesses and connecting wires, a wiring harness positioning device for temperature sensor welding has been designed. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the defects of the prior art. The present invention proposes a positioning device for welding a wire harness temperature sensor, so as to more efficiently weld the temperature sensor wire harness and connect the wire harness.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a positioning device for welding a wire harness temperature sensor, comprising:
[0006] A vertical plate, one side of which is fixedly connected to a fixed plate, and a plurality of line pressing and positioning mechanisms are evenly distributed on the fixed plate;
[0007] The line pressing and positioning mechanism includes a first slide plate, the fixed plate is slidably connected to the first slide plate in an upper and lower limit position, the tops of the plurality of first slide plates are connected to an elastic stretching mechanism, the bottom of the fixed plate is slidably connected to the first pressing plate in a front-back limit position, the first pressing plate is connected to a front-back moving mechanism, the rear side of the first pressing plate is pressed against the second pressing plate, the top of the second pressing plate is squeezed against the bottom of the first slide plate, the bottom of the second pressing plate is slidably connected to the third slide plate in a front-back limit position, and the third slide plate is connected to an upper and lower moving mechanism; the first slide plate, the second pressing plate, the first pressing plate, and the fixed plate form a compressible opening shape for pressing the temperature sensor harness and the wires together;
[0008] The vertical plate is provided with a wire through-hole, which is connected to the compressible opening and is used to insert the temperature sensor harness and the wire on both sides so that the two wires can be stably pressed together;
[0009] The fixing plate is provided with a welding port, which is in communication with the compressible port and is used to leave a through hole for welding after the temperature sensor harness and the wire are compressed.
[0010] Furthermore, the elastic stretching mechanism includes an L-shaped plate, which is fixedly mounted on the vertical plate and placed on top of the fixed plate. The first slide plate is slidably connected to the first limiting slide groove of the L-shaped plate in an upper and lower limit manner. An elastic member is fixedly connected between the L-shaped plate and the first slide plate.
[0011] Furthermore, the forward and backward movement mechanism includes a second slide plate and a motor. The vertical plate is connected to the second slide plate in a forward and backward limited sliding manner through a second limiting sliding groove thereon. The bottom of the second slide plate is provided with a third tooth. The vertical plate is rotatably connected to a second rotating column. The second rotating column is fixedly connected to a third gear. The third gear is engaged with the third tooth. The power output end of the motor is connected to the second rotating column.
[0012] The second slide plate is connected to a plurality of first connecting plates, and the plurality of first connecting plates are respectively connected to a plurality of first pressing plates, so as to drive the plurality of first pressing plates to move synchronously to one side.
[0013] Furthermore, the up-and-down movement mechanism includes a fixed slide plate, the vertical plate is fixedly connected to the fixed slide plate, the fixed slide plate is slidably connected to the third slide plate in an upper and lower limit manner, and a first tooth is provided on one side of the third slide plate;
[0014] The vertical plate is rotatably connected to a first rotating column, the first rotating column is fixedly connected to a first gear and a second gear, the first gear is engaged with a first tooth, the top of the second slide is provided with a second tooth, the second tooth is engaged with the second gear.
[0015] Furthermore, four line pressing and positioning mechanisms are provided.
[0016] Furthermore, the bottom of the second pressing plate is connected to a third sliding plate in a front-rear limiting sliding groove through the third limiting sliding groove.
[0017] Furthermore, it also includes a bottom plate, and the vertical plate is fixedly installed on the top of the bottom plate.
[0018] Furthermore, a temperature sensor harness placement plate is fixedly connected to one side of the vertical plate, and a connecting wire placement plate is fixedly connected to the bottom plate through a support plate. The temperature sensor harness placement plate and the connecting wire placement plate are respectively placed on both sides of the vertical plate.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The device allows the temperature sensor harness and the connecting wire to be placed on both sides of the vertical plate so that the two wires can be pressed together.
[0021] The set motor automatically compresses the temperature sensor harness and connecting wires;
[0022] The provided welding port facilitates welding of the compressed temperature sensor harness and the connecting wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The disclosure of the present invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:
[0024] Figure 1 Schematically shows a schematic structural diagram of a first device according to the device of the present invention;
[0025] Figure 2 Schematically shows a schematic structural diagram of a second device according to the device of the present invention;
[0026] Figure 3 Schematically showing the structure of a third device according to the device of the present invention;
[0027] Figure 4 Schematically shows a schematic structural diagram of a fourth device according to the device of the present invention;
[0028] Figure 5 Schematically shows a structural diagram of a fifth device according to the device of the present invention;
[0029] Figure 6 Schematically shows an enlarged structural diagram of the device at A according to the present invention;
[0030] Figure 7 Schematically shows an enlarged structural diagram of the device at B according to the present invention;
[0031] Figure 8 The enlarged structural diagram of the device according to the present invention is schematically shown in FIG.
[0032] Numbers in the figure: 1. Base plate; 2. Temperature sensor harness placement plate; 3. Vertical plate; 4. Connecting wire placement plate; 5. Support plate; 6. L-shaped plate; 7. First limiting slide; 8. Elastic member; 9. First slide plate; 10. First pressure plate; 11. First connecting plate; 12. Fixed plate; 13. Welding port; 14. Motor; 15. Wire through-hole; 16. Second limiting slide; 17. Second slide plate; 18. First gear; 19. Second gear; 20. First rotating column; 21. Third slide plate; 22. First tooth; 23. Second tooth; 24. Third tooth; 25. Second rotating column; 26. Third gear; 27. Fixed slide plate; 28. Second pressure plate; 29. Third limiting slide. DETAILED DESCRIPTION
[0033] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention and should not be regarded as the entire invention or as a limitation or restriction of the technical solution of the present invention.
[0034] Example 1:
[0035] Key References Figure 1-5 A fixed plate 12 is fixedly connected to the left side of the riser 3. Four first slides 9 are slidably connected to the fixed plate 12 in a sequentially upward and downward position-limiting manner from front to back. The four first slides 9 are equidistantly placed on the fixed plate 12. Four L-shaped plates 6 are fixedly connected to the riser 3 in a sequentially upward and downward position-limiting manner from front to back. The four L-shaped plates 6 are placed on top of the four fixed plates 12. The four first slides 9 are slidably connected to the first position-limiting grooves 7 on the L-shaped plates 6 in a sequentially upward and downward position-limiting manner. Elastic members 8 are connected between the tops of the four first slides 9 and the four L-shaped plates 6.
[0036] The bottom of the fixed plate 12 is slidably connected to four first pressing plates 10 in a front-to-rear limited manner. The four first pressing plates 10 are moved backward at the same time so that the four first pressing plates 10 press the front side of the wire.
[0037] Four second pressure plates 28 are pressed against the rear sides of the four first pressure plates 10. The bottoms of the four first slide plates 9 are pressed against the tops of the four second pressure plates 28. The four second pressure plates 28 are connected to four third slide plates 21 through third limiting grooves 29 at their bottoms. Four fixed rails 27 are fixedly connected to the vertical plate 3. The four third slide plates 21 are connected to the fixed rails 27 for vertical limiting sliding. Simultaneously moving the third slide plates 21 upward causes the second pressure plates 28 to press against the bottom of the wires, the first slide plates 9 to press against the rear sides of the wires, and the fixed plate 12 to press against the tops of the wires. This completely compresses the temperature sensor harness and connecting wires together, making welding easier. That is, four groups of first pressing plates 10, fixed plates 12, second pressing plates 28, and first slide plates 9 constitute four compactable openings. Moving the first pressing plates 10 and the third slide plates 21 allows multiple groups of temperature sensor harnesses and connecting wires placed in the four compactable openings to be compacted together.
[0038] Four wire through-holes 15 are provided on the riser 3. These four wire through-holes 15 are connected to the four compressible openings. That is, the temperature sensor harness is placed forward from one side of the compressible opening, so that the temperature sensor harness rests on the riser 3. The connecting wires are then inserted through the wire through-holes 15. The temperature sensor harness and connecting wires are then inserted from both sides to ensure they are more completely compressed together.
[0039] Four welding ports 13 are formed on the top of the fixing plate 12. These ports 13 are connected to four compressible openings. The compressed temperature sensor wiring harness and connecting wires are welded by the welding head through the welding ports 13, making it easier to weld and position the compressed temperature sensor wiring harness and connecting wires.
[0040] Embodiment 2: Based on embodiment 1, a technical means for automatically pressing the temperature sensor harness and the connecting wires is added.
[0041] Key References Figure 6-8 The left side of the vertical plate 3 is connected to a second slide plate 17 for forward and backward limited sliding movement via a second limiting slot 16. The bottom and top of the second slide plate 17 are respectively provided with third teeth 24 and second teeth 23. Four first connecting plates 11 are fixedly connected to the second slide plate 17, and the four first connecting plates 11 are respectively fixedly connected to the four first pressure plates 10.
[0042] A second rotating column 25 is rotatably connected to the vertical plate 3. A third gear 26 is fixedly connected to the outer wall of the second rotating column 25. The third gear 26 meshes with the third teeth 24. A motor 14 is fixedly mounted on the vertical plate 3. The power output end of the motor 14 is connected to the second rotating column 25.
[0043] The vertical plate 3 is rotatably connected to a first rotating column 20 . The outer wall of the first rotating column 20 is fixedly connected to a second gear 19 and a first gear 18 . The second gear 19 is meshed with the second teeth 23 .
[0044] Multiple fixed rails 27 are fixedly connected to the vertical plate 3. Four third slides 21 are slidably connected to the multiple fixed rails 27 in upper and lower limit positions. First teeth 22 are provided on one side of each of the four third slides 21, and the first teeth 22 mesh with the first gear 18. Starting the motor 14 automatically compresses the temperature sensor harnesses and connecting wires.
[0045] The rest of the structure of this embodiment is the same as that of the first embodiment.
[0046] Embodiment 3: Based on embodiment 2, a technical means for facilitating the placement of the temperature sensor harness and connecting wires is added.
[0047] Key References Figure 1 The bottom of the riser 3 is fixedly connected to the bottom plate 1, and the right side of the riser 3 is fixedly connected to the temperature sensor harness placement plate 2. The top left side of the bottom plate 1 is fixedly connected to the support plate 5, and the top of the support plate 5 is fixedly connected to the connection wire placement plate 4. That is, the connection wire placement plate 4 and the temperature sensor harness placement plate 2 are respectively placed on both sides of the riser 3.
[0048] In specific implementation, the temperature sensor wiring harness is first placed on the connecting wire placement plate 4. The multiple wires on the temperature sensor wiring harness are placed within the multiple, compactable, square-shaped structures formed by multiple sets of first pressure plates 10, fixed plates 12, second pressure plates 28, and first slide plates 9, and pressed against the vertical plate 3. Connecting wires are placed on the temperature sensor wiring harness placement plate 2 and inserted through the wire insertion opening 15. At this point, the power to the starting motor 14 engages the third gear 26 with the third teeth 24, causing the second slide plate 17 to move rearward. The second slide plate 17 then drives the first pressure plate 10 rearward via the first connecting plate 11. The second teeth 23 of the second slide 17 move backward and engage with the second gear 19, thereby rotating the first rotating column 20 and the first gear 18. At this time, the first gear 18 engages with the first teeth 22, causing the four third slides 21 to move upward. The third slides 21 press the second pressing plate 28 upward. That is, the first pressing plate 10 presses the front side of the temperature sensor harness and connecting wires, the second pressing plate 28 presses the bottom of the temperature sensor harness and connecting wires, the first slide 9 presses the rear side of the temperature sensor harness and connecting wires, and the fixing plate 12 presses the top of the temperature sensor harness and connecting wires. At this time, the temperature sensor harness and connecting wires are compressed, and then the welding head welds the compressed temperature sensor harness and connecting wires from the welding port 13.
[0049] The technical scope of the present invention is not limited to the contents of the above description. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.
Claims
1. A positioning device for welding a wire harness temperature sensor, characterized in that: include: A vertical plate (3), one side of the vertical plate (3) is fixedly connected to a fixed plate (12), and a plurality of line pressing and positioning mechanisms are evenly distributed on the fixed plate (12); The line pressing and positioning mechanism includes a first slide plate (9), the fixed plate (12) is connected to a plurality of first slide plates (9) in an upper and lower limit sliding manner, the tops of the plurality of first slide plates (9) are all connected to an elastic stretching mechanism, the bottom of the fixed plate (12) is connected to a first pressing plate (10) in a front-back limit sliding manner, the first pressing plate (10) is connected to a front-back moving mechanism, the rear side of the first pressing plate (10) is pressed against a second pressing plate (28), the top of the second pressing plate (28) is squeezed against the bottom of the first slide plate (9), the bottom of the second pressing plate (28) is connected to a third slide plate (21) in a front-back limit sliding manner, the third slide plate (21) is connected to an upper and lower moving mechanism; the first slide plate (9), the second pressing plate (28), the first pressing plate (10), and the fixed plate (12) form a compressible opening type for pressing the temperature sensor harness and the wires together; The vertical plate (3) is provided with a wire through-hole (15), and the wire through-hole (15) is connected to the compressible opening and is used for inserting the temperature sensor harness and the wire on both sides respectively so that the two wires are stably pressed together; The fixing plate (12) is provided with a welding opening (13), the welding opening (13) being in communication with the compressible opening and being used to leave a through hole for welding after the temperature sensor harness and the wire are compressed; The elastic stretching mechanism comprises an L-shaped plate (6), the L-shaped plate (6) being fixedly mounted on the vertical plate (3) and placed on top of the fixed plate (12), the first slide plate (9) being slidably connected to the first limiting slide groove (7) of the L-shaped plate (6) in an upper and lower limiting manner, and an elastic member (8) being fixedly connected between the L-shaped plate (6) and the first slide plate (9); The forward and backward moving mechanism includes a second slide plate (17) and a motor (14); the vertical plate (3) is connected to the second slide plate (17) in a forward and backward limited sliding manner through a second limiting sliding groove (16) thereon; a third tooth (24) is provided at the bottom of the second slide plate (17); a second rotating column (25) is rotatably connected to the vertical plate (3); a third gear (26) is fixedly connected to the second rotating column (25); the third gear (26) is meshed with the third tooth (24); and a power output end of the motor (14) is connected to the second rotating column (25); The second slide plate (17) is connected to a plurality of first connecting plates (11), and the plurality of first connecting plates (11) are respectively connected to a plurality of first pressing plates (10) for driving the plurality of first pressing plates (10) to move synchronously to one side; The up-and-down moving mechanism comprises a fixed slide plate (27), the vertical plate (3) is fixedly connected to the fixed slide plate (27), the fixed slide plate (27) is slidably connected to the third slide plate (21) in an up-and-down limited manner, and a first tooth (22) is provided on one side of the third slide plate (21); A first rotating column (20) is rotatably connected to the vertical plate (3), a first gear (18) and a second gear (19) are fixedly connected to the first rotating column (20), the first gear (18) is meshed with the first tooth (22), and a second tooth (23) is provided on the top of the second slide plate (17), and the second tooth (23) is meshed with the second gear (19).
2. A wiring harness temperature sensor welding positioning device according to claim 1, characterized in that: The circuit pressing and positioning mechanisms are provided in four numbers.
3. A wiring harness temperature sensor welding positioning device according to claim 2, characterized in that: The bottom of the second pressing plate (28) is connected to a third slide plate (21) in a front-rear limiting sliding connection via a third limiting sliding groove (29) thereon.
4. A positioning device for welding a wire harness temperature sensor according to claim 1, characterized in that: It also includes a bottom plate (1), and the vertical plate (3) is fixedly installed on the top of the bottom plate (1).
5. A positioning device for welding a wire harness temperature sensor according to claim 4, characterized in that: A temperature sensor harness placement plate (2) is fixedly connected to one side of the vertical plate (3), and a connection line placement plate (4) is fixedly connected to the bottom plate (1) via a support plate (5). The temperature sensor harness placement plate (2) and the connection line placement plate (4) are respectively placed on both sides of the vertical plate (3).
Citation Information
Patent Citations
NTC temperature sensor rubber-insulated wire chip feeding welding machine
CN111673225A
Automatic positioning type welding device
CN113894403A