Energy-saving device for float glass melting furnace and use method thereof

Abstract

The present invention relates to the technical field of glass production, and discloses an energy-saving device for a float glass melting furnace and a using method thereof, including a melting furnace device. A melting furnace cavity is provided in the melting furnace device. A conversion mechanism is arranged at the top of the melting furnace device. The conversion mechanism includes a conversion box fixedly installed at the top of the melting furnace device. A conversion rod is slidably installed in the conversion box. The end of the conversion rod extends outside the conversion box. Further included are: a conversion push plate fixedly installed at the front end of the conversion rod. The conversion push plate is adapted to the conversion box. A receiving box is fixedly installed at the top of the conversion box. When the baffle plate of the present invention moves, it will drive the C-shaped rod to move. The C-shaped rod drives two rectangular plates into two rectangular grooves and blocks the two rectangular grooves, so that the conversion box is in a closed state, and the closing plate stays stably at a position close to the hydraulic cylinder, converting heat energy into kinetic energy and reducing energy waste.

Description

Technical Field

[0001] The present invention relates to the technical field of glass production equipment, and particularly to an energy-saving device for a float glass melting furnace and a using method thereof. Background Art

[0002] The glass manufacturing process is a process that consumes a huge amount of energy, and the heat loss of energy consumption during the glass manufacturing process is also particularly high. It is a recognized energy-consuming large household in the world. Therefore, all glass manufacturers and glass science and technology workers have always regarded reducing energy consumption as a mission, and improving the thermal energy utilization rate and reducing energy consumption as the research goal.

[0003] A large amount of heat will be generated during the process of the glass melting furnace, especially a large amount of heat will overflow and consume a large amount of thermal energy during the discharging process. The consumption of heat will reduce the rate of the melting furnace, and heat will also be consumed during the process of cooling the glass, which will waste a large amount of heat in production. Summary of the Invention

[0004] The purpose of the present invention is to provide an energy-saving device for a float glass melting furnace and a using method thereof, so as to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:

[0006] The present invention is an energy-saving device for a float glass melting furnace, including a melting furnace device. A melting furnace cavity is provided in the melting furnace device. A conversion mechanism is arranged at the top of the melting furnace device. The conversion mechanism includes a conversion box fixedly installed at the top of the melting furnace device. A conversion rod is slidably installed in the conversion box. The end of the conversion rod extends outside the conversion box. It further includes:

[0007] A conversion push plate is fixedly installed at the front end of the conversion rod. The conversion push plate is adapted to the conversion box. A receiving box is fixedly installed at the top of the conversion box. An input groove is provided on the bottom inner wall of the receiving box. The input groove penetrates through the conversion box. A baffle is slidably installed in the receiving box. The front surface of the baffle extends outside the receiving box. A hydraulic cylinder is fixedly installed at the top of the receiving box. The output shaft of the hydraulic cylinder is fixedly connected to the baffle. Two U-shaped rods are fixedly installed on the front surface of the baffle. Two rectangular grooves are provided on the front surface of the conversion box. The two U-shaped rods respectively penetrate through the two rectangular grooves and are respectively slidably connected to the two rectangular grooves. Rectangular plates are respectively fixedly installed at the ends of the two rectangular grooves. The two rectangular plates are respectively adapted to the two rectangular grooves.

[0008] Furthermore, the melting furnace device is provided with a closing mechanism, and the closing mechanism includes a feed trough opened on the top of the melting furnace device, a rectangular mounting groove is opened on the front inner wall of the feed trough, a plurality of closing springs are fixedly installed on the front inner wall of the rectangular mounting groove, and a closing plate is fixedly installed at the ends of the plurality of closing springs, the closing plate is slidably connected to the melting furnace device, and the conversion rod is fixedly connected to the closing plate.

[0009] Furthermore, an energy storage mechanism is provided on the melting furnace device, and the energy storage mechanism includes two fixed plates respectively fixedly installed on the left and right sides of the melting furnace device, an energy storage box is fixedly installed on the side close to each other of several fixed plates, a heating plate is fixedly installed in the energy storage box, several heat-resistant gas pipes are fixedly installed on the back of the energy storage box, gas hoods are fixedly installed on the bottom ends of several heat-resistant gas pipes, several heat-conducting rods are fixedly installed on the top of the gas hood, and the top ends of several heat-conducting rods extend into the energy storage box and are fixedly connected to the heating plate.

[0010] Furthermore, an air delivery mechanism is provided in the energy storage box, and the air delivery mechanism includes two telescopic rods fixedly mounted on the inner wall of the top of the energy storage box, and an air delivery plate is fixedly mounted on the bottom ends of the two telescopic rods. Air delivery springs are respectively sleeved on the two telescopic rods, and the top ends of the two air delivery springs are fixedly connected to the energy storage box, and the bottom ends of the two air delivery springs are fixedly connected to the air delivery plate. An L-shaped air delivery hood is fixedly mounted on the front of the energy storage box, and an air delivery pipe is fixedly mounted on the bottom of the energy storage box, and the bottom end of the air delivery pipe is fixedly connected to the receiving box.

[0011] Furthermore, a cooling mechanism is provided in the melting furnace device, and the cooling mechanism includes a cooling groove opened in the melting furnace device, a heat-conducting long plate is fixedly installed in the cooling groove, a plurality of heat-conducting short plates are fixedly installed on the bottom of the heat-conducting long plate, the bottoms of the plurality of heat-conducting short plates are fixedly connected to the melting furnace device, steam pipes are fixedly installed on the left and right sides of the melting furnace device, L-shaped fixing plates are fixedly installed on the left and right sides of the melting furnace device, circular boxes are rotatably installed on the sides of the plurality of L-shaped fixing plates close to each other, the top ends of the two steam pipes are rotatably connected to the two circular boxes, the tops of the two circular boxes are rotatably installed with exhaust pipes, and the ends of the two exhaust pipes are fixedly connected to the energy storage box.

[0012] Furthermore, a separation mechanism is respectively provided in the two circular boxes, and the separation mechanism includes a circular ring fixedly installed in the circular box, a plurality of separation blades are fixedly installed on the top of the circular ring, a rotating rod is fixedly installed on the top of the plurality of separation blades, and an activated carbon circular plate is fixedly installed on the top of the rotating rod.

[0013] Further, two air-blowing mechanisms are provided on the melting furnace device. Each air-blowing mechanism includes a support plate fixedly installed on the left side of the melting furnace device. A wind box is fixedly installed on the top of the support plate. A rotating shaft is rotatably installed in the wind box. The bottom end of the rotating shaft extends outside the wind box and is rotatably connected to the support plate. Heat-resistant transmission wheels are fixedly sleeved on the circular box and the rotating shaft respectively. A transmission belt is sleeved on the two heat-resistant transmission wheels. A plurality of fan blades are fixedly installed on the rotating shaft. A blowing air pipe is fixedly installed on the top of the wind box. The end of the blowing air pipe is fixedly installed with a blowing hood. The left side of the blowing hood is fixedly connected to the melting furnace device.

[0014] Further, a method for using the energy-saving device for a float glass melting furnace is as follows:

[0015] S1: First, start the hydraulic cylinder. The hydraulic cylinder drives the baffle to move towards the direction close to the hydraulic cylinder. At this time, the steam in the energy storage tank will be released into the receiving tank and enter the conversion tank through the input groove. The steam entering the conversion tank pushes the conversion push plate to move towards the direction close to the hydraulic cylinder. The conversion push plate drives the conversion rod to move, and the conversion rod drives the closing plate to move towards the direction close to the hydraulic cylinder, facilitating the feeding of materials into the melting furnace cavity. When the baffle moves, it drives the C-shaped rod to move. The C-shaped rod drives the two rectangular plates into the two rectangular grooves and blocks the two rectangular grooves, making the conversion tank in a closed state, allowing the closing plate to stay stably at a position close to the hydraulic cylinder, converting heat energy into kinetic energy to reduce energy waste. When the materials are filled, start the hydraulic cylinder again. The hydraulic cylinder makes the baffle push into the receiving tank. At this time, the C-shaped rod drives the rectangular plate to move out of the rectangular groove. The gas in the conversion tank will be released from the rectangular groove. Under the elastic force of several closing springs, the closing plate will be pushed out of the rectangular installation groove and the feeding groove will be closed, effectively avoiding heat loss;

[0016] S2: When the molten liquid glass is poured onto the heat-conducting long plate in the cooling tank, the heat-conducting long plate will conduct the heat to several heat-conducting short plates. The heat-conducting short plates will transfer the heat to the cooling water in the cooling tank. The temperature rise of the cooling water will generate a large amount of water vapor. The water vapor enters the circular box through the steam pipe. When the steam enters the circular box and contacts several separation fan blades, it will drive several separation fan blades to rotate. The separation fan blades drive the rotating rod to rotate, and the rotating rod drives the activated carbon circular plate to rotate. Rotation will generate centrifugal force. The rotation of the rotating rod and the activated carbon circular plate will separate the water droplets attached to them, avoiding the formation of corrosion and corrosive substances caused by water vapor with a large amount of moisture during the driving process, thereby reducing the efficiency, reliability and lifespan of the system. The separated water droplets will flow back into the cooling tank again. The water vapor after liquid-gas separation will be transmitted to the energy storage tank;

[0017] S3: The steam entering the energy storage tank will be stored therein. As more and more gas accumulates in the energy storage tank, the pressure inside the tank will increase, and the gas will drive the air delivery plate to rise. When the height of the air delivery plate is higher than that of the L-shaped air delivery cover, the gas will be discharged from the L-shaped air delivery cover and used for other purposes in other storage devices. When the feeding trough is opened, the hot air in the melting furnace cavity will rise and enter the energy storage tank through the air delivery cover and the heat-resistant air delivery pipe, and heat the heating plate. The heat on the air delivery cover will also be conducted to the heating plate through the heat conduction rod, keeping the heating plate at a high temperature. The heating plate will reheat the steam in the energy storage tank to prevent the temperature of the steam in the energy storage tank from decreasing and the power from being insufficient.

[0018] S4: When the separation fan blade rotates, it will drive the circular ring to rotate, and the circular ring will drive the circular box to rotate. Under the action of the heat-resistant transmission wheel and the transmission belt, the rotating shaft will be driven to rotate, and the rotating shaft will drive several fan blades to rotate. The fan blades generate wind, which will blow through the air blowing pipe and the air blowing cover towards the liquid glass on the top of the heat conduction long plate, thereby accelerating the rate of glass solidification.

[0019] The present invention has the following beneficial effects:

[0020] (1) For the energy-saving device of the float glass melting furnace of the present invention, start the hydraulic cylinder. The hydraulic cylinder drives the baffle to move towards the direction close to the hydraulic cylinder. At this time, the steam in the energy storage tank will be released into the receiving tank and enter the conversion tank through the input slot. The steam entering the conversion tank pushes the conversion push plate to move towards the direction close to the hydraulic cylinder. The conversion push plate drives the conversion rod to move, and the conversion rod drives the closing plate to move towards the direction close to the hydraulic cylinder, facilitating the feeding of materials into the melting furnace cavity. When the baffle moves, it will drive the C-shaped rod to move. The C-shaped rod drives the two rectangular plates into the two rectangular slots and blocks the two rectangular slots, making the conversion tank in a closed state and allowing the closing plate to stay stably at the position close to the hydraulic cylinder, converting heat energy into kinetic energy and reducing energy waste. When the materials are filled up, start the hydraulic cylinder again. The hydraulic cylinder makes the baffle push into the receiving tank. At this time, the C-shaped rod drives the rectangular plate to move out of the rectangular slot. The gas in the conversion tank will be released from the rectangular slot. Under the elastic force of several closing springs, the closing plate will be pushed out of the rectangular installation slot and the feeding trough will be closed, effectively preventing heat loss.

[0021] (2) The present invention provides an energy-saving device for a float glass melting furnace. When liquid glass is melted, it is poured onto a long heat-conducting plate in a cooling tank. The long heat-conducting plate transfers heat to a plurality of short heat-conducting plates. The short heat-conducting plates transfer heat to cooling water in the cooling tank. The increase in the temperature of the cooling water generates a large amount of water vapor. The water vapor enters the circular box through a steam pipe. After the steam enters the circular box and contacts a plurality of separation blades, it drives the plurality of separation blades to rotate. The separation blades drive the rotating rod to rotate. The rotating rod drives the activated carbon circular plate to rotate. The rotation generates centrifugal force. The rotation of the rotating rod and the activated carbon circular plate separates the water droplets attached thereto, thereby preventing the water vapor with a large amount of water from causing corrosion and the formation of corrosive substances during the driving process, thereby reducing the efficiency, reliability and life of the system. The separated water droplets flow into the cooling tank again. The water vapor that has undergone liquid-gas separation is transmitted to the energy storage box.

[0022] (3) The present invention provides an energy-saving device for a float glass melting furnace. The steam entering the energy storage box will be stored in the energy storage box. When the gas in the energy storage box gathers more and more, the pressure in the energy storage box will increase, and the gas will drive the gas delivery plate to rise. When the height of the gas delivery plate is higher than the L-shaped gas delivery hood, the gas will be discharged from the L-shaped gas delivery hood to other storage devices for other uses. When the feed trough is opened, the hot air in the melting furnace cavity will rise through the gas delivery hood and the heat-resistant gas delivery pipe into the energy storage box and heat the heating plate. The heat on the gas delivery hood will also enter the heating plate through the heat conduction rod and conduct heat to the heating plate, so that the heating plate is in a high temperature state. The heating plate will perform secondary heating on the steam in the energy storage box to avoid the steam temperature in the energy storage box from decreasing and insufficient power.

[0023] (4) The present invention provides an energy-saving device for a float glass melting furnace. When the separation blades rotate, the circular ring is driven to rotate, and the circular ring drives the circular box to rotate. Under the action of the heat-resistant transmission wheel and the transmission belt, the rotating shaft is driven to rotate. The rotating shaft drives a plurality of blades to rotate. The blades generate wind force, which is blown to the liquid glass on the top of the heat-conducting long plate through the blowing pipe and the blowing hood, thereby accelerating the solidification rate of the glass and effectively improving the production efficiency.

[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 is a schematic diagram of the back cross-sectional structure of the present invention;

[0028] Figure 3 For the present invention Figure 2 is an enlarged schematic diagram of A in the present invention;

[0029] Figure 4 is a schematic diagram of the structure of the conversion mechanism of the present invention;

[0030] Figure 5 For the present invention Figure 2 is an enlarged schematic diagram of B in the present invention;

[0031] Figure 6 is a schematic diagram of the structures of the separation mechanism and the blowing mechanism of the present invention;

[0032] Figure 7 is a partial cross-sectional schematic diagram of the present invention;

[0033] Figure 8 is a schematic diagram of the method steps of the present invention.

[0034] In the drawings, the list of components represented by each reference numeral is as follows:

[0035] In the figure: 1, melting furnace device; 2, melting furnace cavity; 01, conversion mechanism; 3, conversion box; 4, conversion rod; 5, conversion push plate; 6, receiving box; 7, input slot; 8, baffle; 9, hydraulic cylinder; 10, C-shaped rod; 11, rectangular slot; 12, rectangular plate; 02, closing mechanism; 13, feeding slot; 14, rectangular installation slot; 15, closing spring; 16, closing plate; 03, energy storage mechanism; 17, fixing plate; 18, energy storage box; 19, heating plate; 20, heat-resistant gas transmission pipe; 21, gas transmission hood; 22, heat conduction rod; 04, gas transmission mechanism; 23, telescopic rod; 24, gas transmission plate; 25, gas transmission spring; 26, L-shaped gas transmission hood; 27, gas transmission pipe; 05, cooling mechanism; 28, cooling slot; 29, heat conduction long plate; 30, heat conduction short plate; 31, steam pipe; 32, L-shaped fixing plate; 33, circular box; 34, exhaust pipe; 06, separation mechanism; 35, circular ring; 36, separation fan blade; 37, rotating rod; 38, activated carbon circular plate; 07, blowing mechanism; 39, support plate; 40, air box; 41, rotating shaft; 42, heat-resistant transmission wheel; 43, transmission belt; 44, fan blade; 45, blowing pipe; 46, blowing hood. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figure 1-Figure 8 As shown, the present invention is an energy-saving device for a float glass melting furnace, including a melting furnace device 1. A melting furnace cavity 2 is provided in the melting furnace device 1. A conversion mechanism 01 is arranged at the top of the melting furnace device 1. The conversion mechanism 01 includes a conversion box 3 fixedly installed at the top of the melting furnace device 1. A conversion rod 4 is slidably installed in the conversion box 3. The end of the conversion rod 4 extends outside the conversion box 3. It is characterized in that it further includes:

[0038] A conversion push plate 5 is fixedly installed at the front end of the conversion rod 4. The conversion push plate 5 is adapted to the conversion box 3. A receiving box 6 is fixedly installed at the top of the conversion box 3. An input slot 7 is provided on the bottom inner wall of the receiving box 6. The input slot 7 penetrates the conversion box 3. A baffle 8 is slidably installed in the receiving box 6. The front surface of the baffle 8 extends outside the receiving box 6. A hydraulic cylinder 9 is fixedly installed at the top of the receiving box 6. The output shaft of the hydraulic cylinder 9 is fixedly connected to the baffle 8. Two U-shaped rods 10 are fixedly installed on the front surface of the baffle 8. Two rectangular slots 11 are provided on the front surface of the conversion box 3. The two U-shaped rods 10 respectively penetrate the two rectangular slots 11 and are respectively slidably connected to the two rectangular slots 11. Rectangular plates 12 are fixedly installed at the ends of the two rectangular slots 11. The two rectangular plates 12 are respectively adapted to the two rectangular slots 11.

[0039] As Figure 3 shown, a closing mechanism 02 is provided on the melting furnace device 1. The closing mechanism 02 includes a feeding slot 13 opened at the top of the melting furnace device 1. A rectangular installation slot 14 is provided on the front inner wall of the feeding slot 13. A plurality of closing springs 15 are fixedly installed on the front inner wall of the rectangular installation slot 14. The ends of the plurality of closing springs 15 are fixedly installed with a closing plate 16. The closing plate 16 is slidably connected to the melting furnace device 1. The conversion rod 4 is fixedly connected to the closing plate 16.

[0040] When the material is full and the hydraulic cylinder 9 is started again, the hydraulic cylinder 9 causes the baffle 8 to be pushed into the receiving box 6. At this time, the U-shaped rod 10 drives the rectangular plate 12 to move out of the rectangular slot 11. The gas in the conversion box 3 will be released from the rectangular slot 11. Under the elastic force of the plurality of closing springs 15, the closing plate 16 will be pushed out of the rectangular installation slot 14 to close the feeding slot 13, effectively avoiding heat loss.

[0041] As Figure 1 and Figure 3As shown, the melting furnace device 1 is provided with an energy storage mechanism 03, and the energy storage mechanism 03 includes two fixed plates 17 respectively fixedly installed on the left and right sides of the melting furnace device 1, and an energy storage box 18 is fixedly installed on the side close to each other of the plurality of fixed plates 17, and a heating plate 19 is fixedly installed in the energy storage box 18, and a plurality of heat-resistant gas pipes 20 are fixedly installed on the back of the energy storage box 18, and a gas hood 21 is fixedly installed at the bottom end of the plurality of heat-resistant gas pipes 20, and a plurality of heat-conducting rods 22 are fixedly installed on the top of the gas hood 21, and the top ends of the plurality of heat-conducting rods 22 all extend into the energy storage box 18 and are fixedly connected to the heating plate 19.

[0042] When the feed chute 13 is opened, the hot air in the melting furnace chamber 2 will rise through the gas hood 21 and the heat-resistant gas pipe 20 into the energy storage box 18, and heat the heating plate 19. The heat on the gas hood 21 will also enter the heating plate 19 through the heat-conducting rod 22 for heat conduction, so that the heating plate 19 is in a high temperature state. The heating plate 19 will perform secondary heating on the steam in the energy storage box 18 to avoid the steam temperature in the energy storage box 18 from decreasing and insufficient power.

[0043] like Figure 3 and Figure 5 As shown, the energy storage box 18 is provided with a gas delivery mechanism 04, which includes two telescopic rods 23 fixedly mounted on the top inner wall of the energy storage box 18, and a gas delivery plate 24 is fixedly mounted on the bottom ends of the two telescopic rods 23. Gas delivery springs 25 are respectively sleeved on the two telescopic rods 23, and the top ends of the two gas delivery springs 25 are fixedly connected to the energy storage box 18, and the bottom ends of the two gas delivery springs 25 are fixedly connected to the gas delivery plate 24. An L-shaped gas delivery hood 26 is fixedly mounted on the front of the energy storage box 18, and a gas delivery pipe 27 is fixedly mounted on the bottom of the energy storage box 18, and the bottom end of the gas delivery pipe 27 is fixedly connected to the receiving box 6.

[0044] When the gas in the energy storage box 18 accumulates more and more, the pressure in the energy storage box 18 will increase, and the gas will drive the gas delivery plate 24 to rise. When the height of the gas delivery plate 24 is higher than the L-shaped gas delivery cover 26, the gas will be discharged from the L-shaped gas delivery cover 26 to other storage devices for other uses.

[0045] like Figure 2 and Figure 7As shown, a cooling mechanism 05 is provided in the melting furnace device 1, and the cooling mechanism 05 includes a cooling groove 28 opened in the melting furnace device 1, a heat-conducting long plate 29 is fixedly installed in the cooling groove 28, a plurality of heat-conducting short plates 30 are fixedly installed at the bottom of the heat-conducting long plate 29, and the bottoms of the plurality of heat-conducting short plates 30 are fixedly connected to the melting furnace device 1, a steam pipe 31 is fixedly installed on the left and right sides of the melting furnace device 1, an L-shaped fixing plate 32 is fixedly installed on the left and right sides of the melting furnace device 1, and circular boxes 33 are rotatably installed on the sides of the plurality of L-shaped fixing plates 32 close to each other, the top ends of the two steam pipes 31 are rotatably connected to the two circular boxes 33, and the tops of the two circular boxes 33 are rotatably installed with exhaust pipes 34, and the ends of the two exhaust pipes 34 are fixedly connected to the energy storage box 18.

[0046] When the liquid glass is melted, it is poured onto the long heat-conducting plate 29 in the cooling tank 28. The long heat-conducting plate 29 will transfer the heat to several short heat-conducting plates 30. The short heat-conducting plates 30 will transfer the heat to the cooling water in the cooling tank 28. The increase in the temperature of the cooling water will generate a large amount of water vapor, which will enter the circular box 33 through the steam pipe 31.

[0047] like Figure 6 As shown, separation mechanisms 06 are respectively provided in the two circular boxes 33, and the separation mechanism 06 includes a circular ring 35 fixedly installed in the circular box 33, a plurality of separation blades 36 are fixedly installed on the top of the circular ring 35, a rotating rod 37 is fixedly installed on the top of the plurality of separation blades 36, and an activated carbon circular plate 38 is fixedly installed on the top of the rotating rod 37.

[0048] After the steam enters the circular box 33 and contacts a plurality of separation blades 36, it will drive the plurality of separation blades 36 to rotate, and the separation blades 36 will drive the rotating rod 37 to rotate, and the rotating rod 37 will drive the activated carbon disc 38 to rotate. The rotation will generate centrifugal force, and the rotation of the rotating rod 37 and the activated carbon disc 38 will separate the water droplets attached thereto, so as to prevent the water vapor with a large amount of water from causing corrosion and the formation of corrosive substances during the driving process, thereby reducing the efficiency, reliability and life of the system. The separated water droplets will flow into the cooling tank 28 again, and the water vapor after liquid-gas separation will be transmitted to the energy storage box 18.

[0049] like Figure 6 and Figure 7As shown in the figure, there are two blowing mechanisms 07 arranged on the melting furnace device 1. The blowing mechanism 07 includes a support plate 39 fixedly installed on the left side of the melting furnace device 1. A wind box 40 is fixedly installed on the top of the support plate 39. A rotating shaft 41 is rotatably installed in the wind box 40. The bottom end of the rotating shaft 41 extends outside the wind box 40 and is rotatably connected to the support plate 39. Heat-resistant transmission wheels 42 are respectively fixedly sleeved on the circular box 33 and the rotating shaft 41. A transmission belt 43 is sleeved on the two heat-resistant transmission wheels 42. A plurality of fan blades 44 are fixedly installed on the rotating shaft 41. A blowing pipe 45 is fixedly installed on the top of the wind box 40. The end of the blowing pipe 45 is fixedly installed with a blowing hood 46. The left side of the blowing hood 46 is fixedly connected to the melting furnace device 1.

[0050] When the separation fan blades 36 rotate, they will drive the circular ring 35 to rotate, and the circular ring 35 drives the circular box 33 to rotate. Under the action of the heat-resistant transmission wheels 42 and the transmission belt 43, the rotating shaft 41 will be driven to rotate. The rotating shaft 41 drives a plurality of fan blades 44 to rotate. The fan blades 44 generate wind power, which will blow towards the liquid glass on the top of the heat-conducting long plate 29 through the blowing pipe 45 and the blowing hood 46, thereby accelerating the rate of glass solidification.

[0051] As Figure 1-8 shown, a usage method of a float glass melting furnace energy-saving device is as follows:

[0052] S1: First, start the hydraulic cylinder 9. The hydraulic cylinder 9 drives the baffle 8 to move towards the direction close to the hydraulic cylinder 9. At this time, the steam in the energy storage tank 18 will be released into the receiving tank 6 and enter the conversion tank 3 through the input slot 7. The steam entering the conversion tank 3 pushes the conversion push plate 5 to move towards the direction close to the hydraulic cylinder 9. The conversion push plate 5 drives the conversion rod 4 to move, and the conversion rod 4 drives the closing plate 16 to move towards the direction close to the hydraulic cylinder 9, facilitating the feeding of materials into the melting furnace cavity 2. When the baffle 8 moves, it will drive the U-shaped rod 10 to move. The U-shaped rod 10 drives the two rectangular plates 12 into the two rectangular slots 11 and blocks the two rectangular slots 11, making the conversion tank 3 in a closed state and allowing the closing plate 16 to stay stably at a position close to the hydraulic cylinder 9, converting heat energy into kinetic energy and reducing energy waste. When the materials are filled, start the hydraulic cylinder 9 again. The hydraulic cylinder 9 makes the baffle 8 push into the receiving tank 6. At this time, the U-shaped rod 10 drives the rectangular plate 12 to move out of the rectangular slot 11. The gas in the conversion tank 3 will be released from the rectangular slot 11. Under the elastic force of a plurality of closing springs 15, the closing plate 16 will be pushed out of the rectangular installation slot 14 and the feeding slot 13 will be closed, effectively avoiding heat loss;

[0053] S2: After the liquid glass is melted, it is poured onto the heat-conducting long plate 29 in the cooling tank 28. The heat-conducting long plate 29 will transfer the heat to several heat-conducting short plates 30. The heat-conducting short plates 30 will transfer the heat to the cooling water in the cooling tank 28. The temperature increase of the cooling water will generate a large amount of water vapor. The water vapor enters the circular box 33 through the steam pipe 31. After the steam enters the circular box 33 and contacts several separation blades 36, it will drive several separation blades 36 to rotate. The separation blades 36 drive the rotating rod 37 to rotate, and the rotating rod 37 drives the activated carbon circular plate 38 to rotate. The rotation will generate centrifugal force. The rotation of the rotating rod 37 and the activated carbon circular plate 38 will separate the water droplets attached thereto, so as to avoid corrosion and the formation of corrosive substances caused by water vapor with a large amount of water during the driving process, thereby reducing the efficiency, reliability and life of the system. The separated water droplets will flow into the cooling tank 28 again, and the water vapor separated by liquid and gas will be transmitted to the energy storage box 18;

[0054] S3: The steam entering the energy storage box 18 will be stored in the energy storage box 18. When the gas in the energy storage box 18 gathers more and more, the pressure in the energy storage box 18 will increase, and the gas will drive the gas delivery plate 24 to rise. When the height of the gas delivery plate 24 is higher than the L-shaped gas delivery hood 26, the gas will be discharged from the L-shaped gas delivery hood 26 to other storage devices for other uses. When the feed chute 13 is opened, the hot gas in the melting furnace chamber 2 will rise through the gas delivery hood 21 and the heat-resistant gas delivery pipe 20 to enter the energy storage box 18 and heat the heating plate 19. The heat on the gas delivery hood 21 will also enter the heating plate 19 through the heat conducting rod 22 for heat conduction, so that the heating plate 19 is in a high temperature state. The heating plate 19 will perform secondary heating on the steam in the energy storage box 18 to avoid the steam temperature in the energy storage box 18 from decreasing and insufficient power.

[0055] S4: When the separation blades 36 rotate, the circular ring 35 is driven to rotate, and the circular ring 35 drives the circular box 33 to rotate. Under the action of the heat-resistant transmission wheel 42 and the transmission belt 43, the rotating shaft 41 is driven to rotate, and the rotating shaft 41 drives a plurality of blades 44 to rotate. The blades 44 generate wind force, which is blown to the liquid glass on the top of the heat-conducting long plate 29 through the blowing pipe 45 and the blowing hood 46, thereby accelerating the rate of solidification of the glass.

[0056] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A float glass melting furnace energy-saving device, comprising a melting furnace device (1), wherein a melting furnace chamber (2) is provided in the melting furnace device (1), a conversion mechanism (01) is arranged on the top of the melting furnace device (1), the conversion mechanism (01) comprises a conversion box (3) fixedly mounted on the top of the melting furnace device (1), a conversion rod (4) is slidably mounted in the conversion box (3), a distal end of the conversion rod (4) extends to the outside of the conversion box (3), and the characteristics are as follows: Further included are: A conversion push plate (5) is fixedly installed at the front end of the conversion rod (4). The conversion push plate (5) is adapted to the conversion box (3). A receiving box (6) is fixedly installed at the top of the conversion box (3). An input slot (7) is formed in the bottom inner wall of the receiving box (6). The input slot (7) penetrates through the conversion box (3). A baffle (8) is slidably installed in the receiving box (6). The front surface of the baffle (8) extends outside the receiving box (6). A hydraulic cylinder (9) is fixedly installed at the top of the receiving box (6). The output shaft of the hydraulic cylinder (9) is fixedly connected to the baffle (8). Two U-shaped rods (10) are fixedly installed on the front surface of the baffle (8). Two rectangular slots (11) are formed in the front surface of the conversion box (3). The two U-shaped rods (10) respectively penetrate through the two rectangular slots (11) and are respectively slidably connected to the two rectangular slots (11). Rectangular plates (12) are fixedly installed at the ends of the two rectangular slots (11). The two rectangular plates (12) are respectively adapted to the two rectangular slots (11). A closing mechanism (02) is provided on the melting furnace device (1). The closing mechanism (02) includes a feeding slot (13) formed in the top of the melting furnace device (1). A rectangular installation slot (14) is formed in the front inner wall of the feeding slot (13). A number of closing springs (15) are fixedly installed on the front inner wall of the rectangular installation slot (14). The ends of the number of closing springs (15) are fixedly installed with a closing plate (16). The closing plate (16) is slidably connected to the melting furnace device (1). The conversion rod (4) is fixedly connected to the closing plate (16). An energy storage mechanism (03) is provided on the melting furnace device (1). The energy storage mechanism (03) includes two fixing plates (17) respectively fixedly installed on the left side and the right side of the melting furnace device (1). A number of the fixing plates (17) are fixedly installed with an energy storage box (18) on the side close to each other. A heating plate (19) is fixedly installed in the energy storage box (18). A number of heat-resistant gas transmission pipes (20) are fixedly installed on the back of the energy storage box (18). The bottom ends of the number of heat-resistant gas transmission pipes (20) are fixedly installed with a gas transmission hood (21). A number of heat conduction rods (22) are fixedly installed on the top of the gas transmission hood (21). The top ends of the number of heat conduction rods (22) all extend into the energy storage box (18) and are all fixedly connected to the heating plate (19). A gas transmission pipe (27) is fixedly installed at the bottom of the energy storage box (18). The bottom end of the gas transmission pipe (27) is fixedly connected to the receiving box (6).

2. The float glass melting furnace energy saving device according to claim 1, characterized in that: The energy storage box (18) is provided with a gas transmission mechanism (04), the gas transmission mechanism (04) comprising two telescopic rods (23) fixedly mounted on the inner wall of the top of the energy storage box (18), a gas transmission plate (24) fixedly mounted on the bottom ends of the two telescopic rods (23), a gas transmission spring (25) respectively sleeved on the two telescopic rods (23), the top ends of the two gas transmission springs (25) are fixedly connected to the energy storage box (18), the bottom ends of the two gas transmission springs (25) are fixedly connected to the gas transmission plate (24), and an L-shaped gas transmission cover (26) is fixedly mounted on the front of the energy storage box (18).

3. The float glass melting furnace energy saving device according to claim 2, characterized in that: The melting furnace device (1) is provided with a cooling mechanism (05), the cooling mechanism (05) comprising a cooling groove (28) opened in the melting furnace device (1), a heat-conducting long plate (29) being fixedly installed in the cooling groove (28), a plurality of heat-conducting short plates (30) being fixedly installed at the bottom of the heat-conducting long plate (29), the bottoms of the plurality of heat-conducting short plates (30) being fixedly connected to the melting furnace device (1), a steam pipe (31) being fixedly installed on the left and right sides of the melting furnace device (1), an L-shaped fixing plate (32) being fixedly installed on the left and right sides of the melting furnace device (1), circular boxes (33) being rotatably installed on the sides of the plurality of L-shaped fixing plates (32) close to each other, the top ends of the two steam pipes (31) being rotatably connected to the two circular boxes (33), the top ends of the two circular boxes (33) being rotatably installed with exhaust pipes (34), the ends of the two exhaust pipes (34) being fixedly connected to the energy storage box (18).

4. The float glass melting furnace energy saving device according to claim 3, characterized in that: A separation mechanism (06) is respectively arranged in the two circular boxes (33), and the separation mechanism (06) comprises a circular ring (35) fixedly mounted in the circular box (33), a plurality of separation blades (36) fixedly mounted on the top of the circular ring (35), a rotating rod (37) fixedly mounted on the top of the plurality of separation blades (36), and an activated carbon circular plate (38) fixedly mounted on the top of the rotating rod (37).

5. The float glass melting furnace energy saving device according to claim 4, characterized in that: The melting furnace device (1) is provided with two blower mechanisms (07), the blower mechanism (07) comprising a support plate (39) fixedly mounted on the left side of the melting furnace device (1), a bellows (40) fixedly mounted on the top of the support plate (39), a rotating shaft (41) rotatably mounted in the bellows (40), the bottom end of the rotating shaft (41) extending outside the bellows (40) and rotatably connected to the support plate (39), heat-resistant transmission wheels (42) fixedly sleeved on the circular box (33) and the rotating shaft (41), transmission belts (43) sleeved on the two heat-resistant transmission wheels (42), a plurality of fan blades (44) fixedly mounted on the rotating shaft (41), a blow pipe (45) fixedly mounted on the top of the bellows (40), a blow hood (46) fixedly mounted on the end of the blow pipe (45), and the left side of the blow hood (46) fixedly connected to the melting furnace device (1).

6. The method for using the float glass melting furnace energy saving device according to any one of claims 1 to 5, characterized in that: The steps are as follows: S1: First, start the hydraulic cylinder (9). The hydraulic cylinder (9) drives the baffle (8) to move towards the direction close to the hydraulic cylinder (9). At this time, the steam in the energy storage tank (18) will be released into the receiving tank (6) and enter the conversion tank (3) through the input slot (7). The steam entering the conversion tank (3) pushes the conversion push plate (5) to move towards the direction close to the hydraulic cylinder (9). The conversion push plate (5) drives the conversion rod (4) to move, and the conversion rod (4) drives the closing plate (16) to move towards the direction close to the hydraulic cylinder (9), facilitating the feeding of materials into the melting furnace cavity (2). When the baffle (8) moves, it will drive the U-shaped rod (10) to move. The U-shaped rod (10) drives the two rectangular plates (12) into the two rectangular slots (11) and blocks the two rectangular slots (11), making the conversion tank (3) in a closed state, allowing the closing plate (16) to stay stably at the position close to the hydraulic cylinder (9), converting heat energy into kinetic energy and reducing energy waste. When the materials are filled up, start the hydraulic cylinder (9) again. The hydraulic cylinder (9) causes the baffle (8) to be pushed into the receiving tank (6). At this time, the U-shaped rod (10) drives the rectangular plate (12) to move out of the rectangular slot (11). The gas in the conversion tank (3) will be released from the rectangular slot (11). Under the elastic force of several closing springs (15), the closing plate (16) will be pushed out of the rectangular installation slot (14) and close the feeding slot (13), effectively avoiding heat loss; S2: When the molten liquid glass is melted, it is poured onto the heat-conducting long plate (29) in the cooling tank (28). The heat-conducting long plate (29) will conduct the heat to several heat-conducting short plates (30). The heat-conducting short plates (30) will transfer the heat to the cooling water in the cooling tank (28). The increase in the temperature of the cooling water will generate a large amount of water vapor. The water vapor enters the circular tank (33) through the steam pipe (31). After the steam enters the circular tank (33) and contacts several separation fan blades (36), it will drive the several separation fan blades (36) to rotate. The separation fan blades (36) drive the rotating rod (37) to rotate, and the rotating rod (37) drives the activated carbon circular plate (38) to rotate. Rotation will generate centrifugal force. The rotation of the rotating rod (37) and the activated carbon circular plate (38) will separate the water droplets attached to them. The separated water droplets will flow back into the cooling tank (28) again. The water vapor after liquid-gas separation will be transmitted to the energy storage tank (18); S3: The steam entering the energy storage box (18) will be stored in the energy storage box (18). When the gas in the energy storage box (18) accumulates more and more, the pressure in the energy storage box (18) will increase, and the gas will drive the gas delivery plate (24) to rise. When the height of the gas delivery plate (24) is higher than the L-shaped gas delivery cover (26), the gas will be discharged from the L-shaped gas delivery cover (26) to other storage devices for other uses. When the feed chute (13) is opened, the furnace chamber (2) will be filled with steam. The hot gas will rise and pass through the gas hood (21) and the heat-resistant gas pipe (20) into the energy storage box (18), and heat the heating plate (19). The heat on the gas hood (21) will also enter the heating plate (19) through the heat conducting rod (22), so that the heating plate (19) is in a high temperature state. The heating plate (19) will perform secondary heating on the steam in the energy storage box (18), thereby preventing the steam temperature in the energy storage box (18) from decreasing and thus preventing insufficient power. S4: When the separation blades (36) rotate, the circular ring (35) is driven to rotate, and the circular ring (35) drives the circular box (33) to rotate. Under the action of the heat-resistant transmission wheel (42) and the transmission belt (43), the rotating shaft (41) is driven to rotate. The rotating shaft (41) drives a plurality of blades (44) to rotate. The blades (44) generate wind force, which is blown toward the liquid glass on the top of the heat-conducting long plate (29) through the blowing pipe (45) and the blowing cover (46), thereby accelerating the solidification rate of the glass.

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