A bottom web horizontal reinforcement binding device

By designing the bottom web horizontal rib binding equipment, the mechanical structure is used to automatically complete the binding of horizontal ribs and horseshoe ribs, which solves the problem of low manual binding efficiency in the existing technology and realizes an efficient and automated binding process.

CN118682042BActive Publication Date: 2025-08-15CHINA FIRST HIGHWAY ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202410929832.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-08-15
Estimated Expiration
2044-07-11

AI Technical Summary

Technical Problem

In the prior art, the binding of the bottom web horizontal tendon and horseshoe tendon mainly relies on manual operations, resulting in high labor intensity and low efficiency.

Method used

A bottom web horizontal rib binding equipment is designed, including a frame, feeding device, bundling device, transportation device and binding device. The horizontal rib penis is automatically completed through the mechanical structure, and the transport device is used to walk on the track to achieve the integration of feeding and discharge.

Benefits of technology

Automatic binding of bottom web horizontal tendons and horseshoe tendons is achieved, which improves work efficiency, reduces manual labor intensity, and improves the degree of automation of the binding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a bottom web horizontal reinforcement tying device, comprising a frame, a material receiving device, a bundle threading device, a transport device, and a tying device. The frame is horizontally arranged horizontally; the material receiving device is located on the top surface of the frame; the bundle threading device includes a bundle threading mechanism and a translation mechanism; the translation mechanism is located at the bottom of the frame; the bundle threading mechanism is located on the top surface of the translation mechanism; the transport device is horizontally arranged on the right side of the frame; the tying device includes a receiving mechanism and a tying mechanism; the receiving mechanism is located on the front and rear sides of the transport device; and the tying mechanism is located on the front and rear sides of the receiving mechanism. The present invention can realize automatic bundle threading and blanking of bottom web horizontal reinforcement, and automatic tying of bottom web horizontal reinforcement and bottom web horseshoe reinforcement, with a high degree of automation and high work efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of steel bar processing, and in particular relates to a bottom web horizontal reinforcement binding device. Background Art

[0002] In the construction industry, bottom web reinforcement is a common construction material, particularly in large structures such as bridges and high-rise buildings. This is particularly true in bridges and other structures that require cast-in-place concrete. The primary function of rebar in bridge bottom webs is to enhance the load-bearing capacity of the web, enabling it to withstand greater deck loads. The addition of rebar also effectively prevents cracking and damage in the web, safeguarding the integrity and stability of the bridge structure. Its role is particularly critical in heavy-load structures such as bridges, effectively enhancing the strength and toughness of the structure and preventing damage.

[0003] The bottom web reinforcement is formed by tying the bottom web horseshoe reinforcement and the bottom web horizontal reinforcement. Before tying, the horizontal reinforcement needs to be fed into the tying equipment. In the existing technology, the tying of the horizontal reinforcement and the horseshoe reinforcement is usually done manually, which is time-consuming and labor-intensive, with high labor intensity and low work efficiency. Summary of the Invention

[0004] The object of the present invention is to provide a bottom web horizontal reinforcement binding device to solve the technical problems raised in the above background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A bottom web horizontal reinforcement binding equipment, including a frame, a material receiving device, a bundle passing device, a transportation device, and a binding device, the frame is arranged horizontally on the left and right; the material receiving device is arranged on the top surface of the frame; the bundle passing device includes a bundle passing mechanism and a translation mechanism; the translation mechanism is arranged at the bottom of the frame; the bundle passing mechanism is arranged on the top surface of the translation mechanism; the transportation device is arranged horizontally on the right side of the frame on the left and right; the binding device includes a receiving mechanism and a binding mechanism; the receiving mechanism is arranged on the front and rear sides of the transportation device; the binding mechanism is arranged on the front and rear sides of the receiving mechanism; the bundle passing mechanism is moved to the material receiving position below the material receiving device through the translation mechanism, so that the bottom web horizontal reinforcement enters the bundle passing mechanism from the material receiving device, and then the bundle passing mechanism is moved to the unloading position through the translation mechanism, the bundle passing mechanism unloads the bottom web horizontal reinforcement onto the receiving mechanism, and the bottom web horizontal reinforcement and the bottom web horseshoe reinforcement located on the transportation device are bound by the binding mechanism.

[0007] Furthermore, the transport device includes a track and a transport vehicle; the track is horizontal left and right, and is arranged on the ground with front and rear intervals; the transport vehicle is arranged on the track for horizontal movement left and right, and its top surface is provided with a placement component for preventing the horseshoe tendon of the bottom web.

[0008] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0009] Furthermore, the supporting assembly includes a connecting rod, a supporting rod, a limit block, a roller, a stopper, and a spring. The connecting rod is horizontally arranged left and right, and the outer side of its middle part is fixedly connected to the front and rear moving cylinder; the supporting rod is horizontally arranged front and back, and its outer end face is fixedly connected to the inner side face of the connecting rod, and multiple ones are arranged at intervals on the left and right; the limit block is fixedly arranged on the inner end face of the support rod; the roller is movably mounted on the supporting rod; the stopper is fixedly mounted on the supporting rod and is located on the front and rear sides of the roller, and the upper end of the stopper extends upward and tilts toward the roller; the spring is mounted on the supporting rod and is respectively located between the stopper and the limit block and between the stopper and the connecting rod.

[0010] Furthermore, it also includes a positioning component; the positioning component includes a top cover, a positioning cylinder, and a positioning plate; the top cover is horizontally arranged on the left and right, and the front and rear sides of its top are respectively fixedly connected to the top surfaces of multiple connecting frames; the positioning cylinder is vertically arranged in the middle of the top surface of the top cover, and multiple positioning cylinders are spaced apart along the left and right horizontal directions, and the positioning cylinder piston rod passes downward through the top surface of the top cover; the positioning plate is horizontally arranged on the left and right, and its top surface is fixedly connected to the bottom surface of the positioning cylinder piston rod, and the bottom surface of the positioning plate is provided with multiple positioning teeth.

[0011] Furthermore, the binding device includes a mounting platform, a manipulator, and a binding gun; the mounting platform is horizontally arranged on the left and right sides, and is respectively arranged on the front and rear sides of the receiving mechanism; the manipulator is movably arranged on the mounting platform, and multiple manipulators are arranged at intervals on the left and right sides; the binding gun is arranged on the manipulator.

[0012] Furthermore, the beam-threading mechanism is horizontally arranged on the left and right sides of the top surface of the translation mechanism, and two beam-threading mechanisms are arranged at intervals in the front and back. The beam-threading mechanism located on the front side of the top surface of the translation mechanism is fixedly connected to the translation mechanism, and the beam-threading mechanism located on the rear side of the top surface of the translation mechanism is movably connected to the translation mechanism. The beam-threading mechanism located on the rear side can move back and forth in front of the top surface of the translation mechanism, thereby moving the rear beam-threading mechanism to its beam-threading and unloading position.

[0013] Furthermore, the beam-threading mechanism includes a mounting plate, a beam-threading drive assembly, a loading assembly, a beam-threading moving assembly, and a blocking assembly; the mounting plate is horizontally arranged on the left and right sides of the top front and rear sides of the translation mechanism, and the bottom surface of the mounting plate located on the front side of the top of the translation mechanism is fixedly connected to the translation mechanism, and the bottom surface of the mounting plate located on the rear side of the translation mechanism is movably connected to the translation mechanism; the beam-threading driving assembly includes a beam-threading driving motor, a driving pulley, a driven pulley, a pulley fixing seat, and a synchronous belt; the beam-threading driving motor is fixedly arranged on the top surface of the left end support assembly, and its output end faces the front side; the driving pulley fixing sleeve is arranged on the output shaft of the beam-threading driving motor; the pulley fixing seat is fixedly arranged on the right side of the top surface of the mounting plate; the driven pulley is rotatably arranged on the front side of the pulley fixing seat and is connected to the driving pulley through the synchronous belt; the loading assembly is movably connected to the top surface of the mounting plate; one end of the beam-threading moving assembly is fixedly connected to the beam-threading driving assembly, and the other end is fixedly connected to the loading assembly.

[0014] Furthermore, the loading assembly includes a loading plate; the loading plate is an angle steel structure, with its opening facing upward, and its bottom surface is movably connected to the top surface of the mounting plate through a V-shaped pulley; the bottom surface of the V-shaped pulley is fixedly connected to the top surface of the mounting plate; the bundle-threading moving assembly includes a connecting block and a pushing block; the connecting block is arranged horizontally front and back, and its front side is fixedly connected to the synchronous belt; the pushing block is fixedly arranged on the bottom surface of the rear side of the connecting block, and its bottom is fixedly connected to the opening of the loading plate; the blocking assembly includes a mounting table, a blocking cylinder, and a blocking block; the mounting table is mounted on the top surface of the right end of the mounting plate, and openings for the loading plate to pass through are opened on its left and right sides; the blocking cylinder is arranged vertically, and its cylinder body is fixedly connected to the right end of the mounting table, with the piston rod facing downward; the blocking block is arranged vertically, and its top surface is fixedly connected to the piston rod of the blocking cylinder.

[0015] The camming mechanism is a pair of camming mechanisms, each of which is connected to the camming mechanism by way of a pin, and the pin is connected to the camming mechanism by way of a pin.

[0016] The beneficial effects of the present invention compared to the prior art are:

[0017] 1. The present invention is provided with a material receiving device, a bundle threading device, a transportation device and a binding device, the bottom web horseshoe reinforcement is moved into the binding device by the transportation device, and then the bundle threading mechanism is driven by the translation mechanism in the bundle threading device to move to the material receiving position below the material receiving device, the bottom web horizontal reinforcement is discharged into the bundle threading mechanism through the material receiving device, the translation mechanism moves the bundle threading mechanism to the bundle threading unloading position, and the bundle threading mechanism discharges the bottom web horizontal reinforcement into the receiving mechanism of the binding device, and the supporting assembly of the receiving mechanism moves the bottom web horizontal reinforcement to the binding position with the bottom web horseshoe reinforcement, and finally the binding of the bottom web horizontal reinforcement and the bottom web horseshoe reinforcement is completed by the binding mechanism. The whole process is completed by a mechanical structure, with a high degree of automation, saving time and labor, and high work efficiency.

[0018] 2. The transport device of the present invention uses a transport vehicle running on a track to deliver the bottom web tendons into or out of the binding device, thereby realizing the integration of feeding and discharging, eliminating the need for manual transportation, saving time and effort, and having a high degree of automation.

[0019] 3. In the receiving mechanism of the present invention, the supporting assembly receives the carrier plate of the bundle threading mechanism by setting a roller. After the carrier plate is reset, the horizontal ribs of the bottom web fall onto the roller. At the same time, by setting a blocking piece and cooperating with the carrier plate of the angle plate structure, the carrier plate is prevented from tipping over during the bundle threading process, thereby ensuring the smooth working process. By setting an up and down moving assembly and a front and back moving assembly, the supporting assembly can be driven to move the horizontal ribs of the bottom web to the binding position.

[0020] 4. In the bundle threading mechanism of the present invention, by arranging a bundle threading drive assembly, a loading assembly, a bundle threading moving assembly and a blocking assembly, the horizontal reinforcement of the bottom web enters the loading plate of the loading assembly, and is driven by the motor and the synchronous belt of the bundle threading drive assembly, and the push block drives the loading plate to move to the position of the blocking assembly, and enters the loading plate through the blocking assembly to block the steel bars and reset the loading plate, so that the horizontal reinforcement of the bottom web falls from the loading plate and enters the binding equipment of the next process, thereby realizing the horizontal bundle threading and unloading of the steel bars, which is convenient for the binding equipment to bind the horizontal reinforcement of the bottom web.

[0021] 5. In the translation mechanism of the present invention, the translation motor drives the movable frame to move on the fixed frame, thereby driving the support frame to move, and the support frame drives the bundle threading mechanism to move, so that the bundle threading mechanism can move the material receiving position and the bundle threading and unloading position respectively, thereby realizing the unloading and bundle threading of the bottom web horizontal ribs from the material receiving device to the support assembly.

[0022] 6. The present invention is capable of bundling two bottom web horizontal reinforcements at a time by setting up two bundling mechanisms, thereby improving work efficiency, and the bundling mechanism located on the front side is fixedly connected to the support frame, and the transmission mechanism located on the rear side is movably connected to the support frame through a connecting cylinder, so that the two bottom web horizontal reinforcements are bundled and cut to the two receiving mechanisms respectively, thereby realizing the synchronous bundling and cutting of the two bottom web horizontal reinforcements, thereby realizing the synchronous binding of the two sides of the bottom web horseshoe reinforcement and the bottom web horizontal reinforcement, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the connection structure of the frame, the material receiving device and the bundle threading device of the present invention;

[0024] Figure 2 It is a schematic diagram of the connection structure of the transport device and the lashing device of the present invention;

[0025] Figure 3 It is a schematic structural diagram of the transport device of the present invention;

[0026] Figure 4 It is a structural schematic diagram of the transport vehicle of the present invention;

[0027] Figure 5 It is a structural diagram of the undertaking mechanism of the present invention;

[0028] Figure 6 It is a schematic diagram of the connection structure of the connecting frame of the present invention;

[0029] Figure 7 It is an enlarged view of point A of the present invention;

[0030] Figure 8 It is a structural schematic diagram of the support assembly of the present invention;

[0031] Figure 9It is a schematic diagram of the connection structure of the roller of the present invention;

[0032] Figure 10 It is a structural schematic diagram of the positioning assembly of the present invention;

[0033] Figure 11 It is a structural schematic diagram of the lashing mechanism of the present invention;

[0034] Figure 12 It is a structural schematic diagram of the bundle threading device of the present invention;

[0035] Figure 13 It is a schematic diagram of the connection structure between the support frame and the mounting plate of the present invention;

[0036] Figure 14 It is a schematic diagram of the connection mechanism between the beam threading mechanism and the translation mechanism of the present invention;

[0037] Figure 15 Schematic diagram of the bundle threading mechanism of the present invention;

[0038] Figure 16 It is a structural schematic diagram of the material carrying assembly of the present invention;

[0039] Figure 17 It is a structural schematic diagram of the barrier assembly of the present invention;

[0040] Figure 18 It is a structural schematic diagram of the translation mechanism of the present invention;

[0041] Figure 19 It is a schematic diagram of the connection structure of the fixed frame and the movable frame of the present invention;

[0042] Figure 20 It is a schematic diagram of the bottom structure of the mobile frame of the present invention;

[0043] Figure 21 1 is a schematic diagram of the top structure of the fixing frame of the present invention;

[0044] In the accompanying drawings, 1-frame; 2-material receiving device;

[0045] 3-Beaming device;

[0046] 31-beam threading mechanism; 311-mounting plate;

[0047] 312-beam drive assembly; 3121-beam drive motor; 3122-driving pulley; 3123-driven pulley; 3124-pulley fixing seat; 3125-synchronous belt;

[0048] 313-carrying assembly; 3131-carrying plate; 3132-V-type pulley;

[0049] 314-beam moving assembly; 3141-connecting block; 3142-push block;

[0050] 315-blocking assembly; 3151-mounting platform; 3152-blocking cylinder; 3153-blocking block;

[0051] 32-Translation mechanism; 321-Fixed frame; 322-Moving frame; 323-Translation slide rail; 324-Translation motor; 325-Translation gear; 326-Translation rack; 327-Base frame; 328-Support frame; 329-Connecting cylinder;

[0052] 4-transport device; 41-track; 42-transport vehicle; 43-card seat; 44-first card board; 45-second card board;

[0053] 5- Lashing device;

[0054] 51- receiving mechanism; 511- mounting frame; 512- connecting frame;

[0055] 513-up and down moving assembly; 5131-up and down sliding rails; 5132-up and down moving rack; 5133-connecting plate; 5134-up and down moving motor; 5135-up and down moving gear;

[0056] 514-forward and backward moving assembly; 5141-forward and backward moving cylinder;

[0057] 515-support assembly; 5151-connecting rod; 5152-support rod; 5153-limiting block; 5154-roller; 5155-stopper; 5156-spring;

[0058] 516-positioning assembly; 5161-top cover; 5162-positioning cylinder; 5163-positioning plate; 5164-positioning tooth; 52-binding mechanism; 521-base; 522-manipulator; 523-binding gun. DETAILED DESCRIPTION

[0059] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and by way of preferred embodiments. However, it should be noted that many of the details listed in this specification are merely provided to help the reader gain a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be practiced even without these specific details.

[0060] like Figure 1-2As shown, a bottom web horizontal reinforcement binding device includes a frame 1, a material receiving device 2, a bundle passing device 3, a transport device 4, and a binding device 5. The frame 1 is horizontally arranged left and right; the material receiving device 2 is arranged on the top surface of the frame 1; the bundle passing device 3 includes a bundle passing mechanism 31 and a translation mechanism 32; the translation mechanism 32 is arranged at the bottom of the frame 1; the bundle passing mechanism 31 is arranged on the top surface of the translation mechanism 32; the transport device 4 is horizontally arranged on the right side of the bundle passing device 3; the binding device 5 includes a receiving mechanism 51 and a binding mechanism 52; The receiving mechanism 51 is arranged on the front and rear sides of the transport device 4; the tying mechanism 52 is arranged on the front and rear sides of the receiving mechanism 51; the bundle-threading mechanism 31 is moved to the material receiving position below the material receiving device 2 through the translation mechanism 32, so that the bottom web horizontal reinforcement enters the bundle-threading mechanism 31 from the material receiving device 2, and then the bundle-threading mechanism 31 is moved to the unloading position through the translation mechanism 32, and the bundle-threading mechanism 31 bundles the bottom web horizontal reinforcement and unloads it onto the receiving mechanism 51, and ties the bottom web horizontal reinforcement and the bottom web horseshoe reinforcement located on the transport device 4 through the tying mechanism 52.

[0061] like Figure 3-4 As shown, the transport device 4 includes a track 41 and a transport vehicle 42; the track 41 is horizontal and is arranged on the ground at intervals in front and back; the transport vehicle 42 is arranged horizontally, and its bottom surface is provided with a driving wheel and a driven wheel that match the track 41. The driving wheel is driven by a motor and a reducer to make the transport vehicle 42 move on the track 41; it also includes a holder 43 for placing the horseshoe tendon of the bottom web, a first card plate 44, and a second card plate 45; the holder 43 is arranged horizontally in the middle of the top surface of the transport vehicle 42, and a plurality of left and right intervals are opened on the holder 43. The first clamping plate 44 is horizontally disposed on both sides of the top of the transport vehicle 42. The first clamping plate 44 is an L-shaped structure, with one end fixedly connected to the top of the transport vehicle 42 and the other end facing the axis of the transport vehicle 42. The top surface of the end facing the axial direction of the transport vehicle 42 is provided with multiple horizontal and vertical slots. The second clamping plate 45 is horizontally disposed on both sides of the top of the transport vehicle 42 and is located between the clamping seat 43 and the first clamping plate 45. The second clamping plate 45 is provided with multiple horizontal and vertical slots. The bottom web horseshoe tendon is vertically fixed to the transport vehicle 42 through the clamping seat 43 and the clamping plate.

[0062] like Figure 5-7As shown, the receiving mechanism 51 includes a mounting frame 511, a connecting frame 512, an up and down moving assembly 513, a front and back moving assembly 514, and a supporting assembly 515. The mounting frame 511 is arranged horizontally on the left and right sides, and there are two mounting frames 511, respectively located on the front and rear sides of the transport device 4; the connecting frame 512 is vertically arranged on the top surface of the mounting frame 511, and multiple are arranged at intervals on the left and right sides; the up and down moving assembly 513 includes an upper and lower sliding rail 5131, an up and down moving rack 5132, a connecting plate 5133, an up and down moving motor 5134, and an up and down moving gear 5135; the upper and lower sliding rails 5131 are vertically arranged on the front and rear sides of the right side of the connecting frame 512; the up and down moving rack 5132 is vertically arranged in the middle of the right side of the connecting frame 512; the left side of the connecting plate 5133 is connected to the upper and lower sliding rails 5131 through a slide ; The up and down moving motor 5134 is arranged on the right side of the mounting bracket 511, and its output shaft passes through the left side of the connecting plate 5133; the up and down moving gear 5135 is sleeved on the output shaft of the up and down moving motor 5134 and meshes with the up and down moving rack 5132; the up and down moving motor 5134 drives the up and down moving gear 5135 to rotate, driving the connecting plate 5133 to move up and down on the rack and the slide rail; the front and back moving assembly 514 includes a front and back moving cylinder 5141; the front and back moving cylinder 5141 is fixedly arranged horizontally on the right side of the connecting plate 5133, and its piston rod faces the direction of the opposite side of the two mounting brackets 511; the supporting assembly 515 is fixedly connected to the piston rod of the front and back moving cylinder 5141; the supporting assembly 515 is driven to move back and forth by the extension and contraction of the piston rod of the front and back moving cylinder 5141. The bottom web horizontal reinforcement is bundled and cut from the bundle-threading mechanism 31 to the support assembly 515, and then moved to the binding position by the up-and-down moving assembly 513 and the front-and-back moving assembly 514.

[0063] like Figure 8-9As shown, the support assembly 515 includes a connecting rod 5151, a supporting rod 5152, a roller 5154, a blocking member 5155, a spring 5156, and a limit block 5153. The connecting rod 5151 is horizontally arranged left and right, and the outer side of the middle part is fixedly connected to the front and rear moving cylinder 5141; the supporting rod 5152 is horizontally arranged front and back, and its outer end surface is fixedly connected to the inner side surface of the connecting rod 5151, and multiple limit blocks 5153 are arranged at intervals on the left and right; the limit block 5153 is fixedly arranged on the inner end surface of the supporting rod 5152; The roller 5154 is movably mounted on the supporting rod 5152, and two limit plates with a diameter larger than that of the roller 5154 are provided at both ends of the roller 5154; the blocking member 5155 is fixedly mounted on the supporting rod 5152 and is located on the front and rear sides of the roller 5154, and the upper end of the blocking member 5155 extends upward and is inclined toward the roller 5154; the spring 5156 is mounted on the supporting rod 5152 and is respectively located between the rear blocking member 5155 and the limit block 5153 and the front blocking member 5155 and the connecting rod 5151. The bundling mechanism 31 carries the loading plate 3131 with the bottom web horizontal ribs and bundles it onto the roller 5154, and moves along the roller 5154 of multiple support components, then retracts the loading plate 3131 and unloads the bottom web horizontal ribs onto the roller 5154; the blocking member 5155 is used to clamp and limit the front and rear sides of the loading plate 3131 to prevent the loading plate 3131 from tipping over during movement.

[0064] like Figure 10 As shown, it also includes a positioning component 516; the positioning component 516 includes a top cover 5161, a positioning cylinder 5162, and a positioning plate 5163; the top cover 5161 is horizontally arranged left and right, and the front and rear sides of its top are respectively fixedly connected to the top surfaces of multiple connecting frames 512; the positioning cylinder 5162 is vertically arranged in the middle of the top surface of the top cover 5161, and multiple positioning cylinders 5162 are spaced apart in the horizontal direction left and right, and the piston rod of the positioning cylinder 5162 passes downward through the top surface of the top cover 5161; the positioning plate 5163 is horizontally arranged left and right, and its top surface is fixedly connected to the bottom surface of the piston rod of the positioning cylinder 5162, and the bottom surface of the positioning plate 5163 is provided with multiple positioning teeth 5164 corresponding to the intervals between adjacent bottom web horseshoe tendons; the piston rod of the positioning cylinder 5162 is extended, driving the positioning teeth 5164 to descend, thereby positioning and fixing the horseshoe tendons.

[0065] like Figure 11As shown, the binding device 5 includes a pedestal 521, a manipulator 522, and a binding gun 523; the pedestal 521 is horizontally arranged on the left and right sides, and is respectively arranged on the front and rear sides of the receiving mechanism 51; the manipulator 522 is movably arranged on the pedestal 521 through a guide rail, and the manipulator 522 can move left and right on the pedestal 521, and multiple manipulators 522 are arranged at intervals on the left and right sides. The manipulator 522 is a six-axis manipulator 522; the binding gun 523 is arranged on the manipulator 522; the bottom web horizontal reinforcement and bottom web horseshoe reinforcement at the binding position are bound by the manipulator 522 in cooperation with the binding gun 523.

[0066] like Figure 12-13 As shown, the beam-threading mechanism 31 is horizontally arranged on the top surface of the translation mechanism 32, and two beam-threading mechanisms are arranged at intervals in the front and back. The beam-threading mechanism 31 located on the front side of the top surface of the translation mechanism 32 is fixedly connected to the translation mechanism 32, and the beam-threading mechanism 31 located on the rear side of the top surface of the translation mechanism 32 is movably connected to the translation mechanism 32. The beam-threading mechanism 31 located on the rear side can move back and forth in front of the top surface of the translation mechanism 32, so that the rear beam-threading mechanism 31 moves to its beam-threading and unloading position.

[0067] like Figure 14-15 As shown, the beam-threading mechanism 31 includes a beam-threading drive component 312, a mounting plate 311, a beam-threading moving component 314, a loading component 313, and a blocking component 315; the mounting plate 311 is horizontally arranged on the front and rear sides of the top of the translation mechanism 32, and the bottom surface of the mounting plate 311 located on the front side of the top of the translation mechanism 32 is fixedly connected to the translation mechanism 32, and the bottom surface of the mounting plate 311 located on the rear side of the translation mechanism 32 is movably connected to the translation mechanism 32; the beam-threading drive component 312 includes a beam-threading drive motor 3121, a driving pulley 3122, a driven pulley 3123, a pulley fixing seat 3124, and a synchronous belt 3125; the The beam-threading drive motor 3121 is fixedly mounted on the left end of the mounting plate 311, with its output end facing the front. The driving pulley 3122 is fixedly mounted on the output shaft of the beam-threading drive motor 3121. The pulley fixing seat 3124 is fixedly mounted on the right side of the top surface of the mounting plate 311. The driven pulley 3123 is rotatably mounted in front of the pulley fixing seat 3124 and is connected to the driving pulley 3122 via the synchronous belt 3125. The material carrier assembly 313 is movably connected to the top surface of the mounting plate 311. One end of the beam-threading moving assembly 314 is fixedly connected to the beam-threading drive assembly 312, and the other end is fixedly connected to the material carrier assembly 313. The beam-threading drive motor 3121 drives the driving pulley 3122 to rotate, causing the synchronous belt 3125 to transmit power between the driving pulley 3122 and the driven pulley 3123, driving the beam-threading moving assembly 314 to move left and right, thereby moving the material carrier assembly 313 left and right.

[0068] like Figure 16-17As shown, the loading assembly 313 includes a loading plate 3131; the loading plate 3131 is an angle steel structure, with its opening facing upward, and its bottom surface is movably connected to the mounting plate 311 through a V-shaped pulley 3132; the lower part of the V-shaped pulley 3132 is fixedly connected to the top surface of the mounting plate 311; the beam moving assembly 314 includes a connecting block 3141 and a push block 3142; the connecting block 3141 is horizontally arranged front and back, and its front side is fixedly connected to the synchronous belt 3125; the push block 3142 is fixedly arranged on the connecting block The bottom surface of the rear side of 3141 is fixedly connected to the opening of the carrier plate 3131; the horizontal ribs of the bottom web enter the carrier plate 3131, and the beam driving motor 3121 drives the synchronous belt 3125 to move, thereby moving the connecting block 3141 of the beam moving assembly 314, so that the push block 3142 drives the carrier plate 3131 carrying the horizontal ribs of the bottom web to move on the mounting plate 311 via the V-shaped pulley 3132; the blocking assembly 315 includes a mounting platform 3151, a blocking cylinder 3152, and a blocking block 3153; The mounting platform 3151 is mounted on the top surface of the right end of the mounting plate 311, and openings are provided on the left and right sides thereof for the material carrier 3131 to pass through; the blocking cylinder 3152 is vertically arranged, and its cylinder body is fixedly connected to the right end of the mounting platform 3151, with the piston rod facing downward; the blocking block 3153 is vertically arranged, and its top surface is fixedly connected to the piston rod of the blocking cylinder 3152; the beam moving assembly 314 drives the material carrier 3131 to move, so that the right side of the material carrier 3131 is sent out through the openings on both sides of the mounting plate 311, and the blocking cylinder is activated. 3152 drives the blocking member to move downward into the loading plate 3131 and is located between the left end of the horizontal rib of the bottom web and the left end of the loading plate 3131, thereby blocking the left end of the horizontal rib of the bottom web. At the same time, the beam driving motor 3121 drives the synchronous belt 3125 to reset, so that the push block 3142 drives the loading plate 3131 to reset, and the horizontal rib of the bottom web is blocked by the blocking block 3153 and cannot move. After the loading plate 3131 is reset, the horizontal rib of the bottom web falls out of the loading plate 3131 and is unloaded onto the roller 5154 of the support assembly 515.

[0069] like Figure 12 、 18As shown in FIG-20, the translation mechanism 32 is provided with multiple ones, which are arranged at intervals on the left and right sides of the bottom surface of the frame 1. The translation mechanism 32 includes a fixed frame 321, a movable frame 322, a translation slide 323, a translation motor 324, a translation gear 325, a translation rack 326, a base frame 327, a support frame 328, and a connecting cylinder 329; the fixed frame 321 is fixed horizontally on the top surface of the bottom of the frame 1; the translation slide 323 is arranged horizontally on the left and right sides of the fixed frame 321; the translation rack 326 is fixed horizontally on the front and back sides of the fixed frame 321; The movable frame 322 is arranged horizontally in the middle of the fixed frame 321; the movable frame 322 is arranged horizontally in front and back, and the left and right sides of its bottom are movably connected to the translation rail 323 through sliders; the translation motor 324 is fixedly arranged vertically inside the movable frame 322, and its output shaft faces downward; the translation gear 325 is sleeved on the output shaft of the translation motor 324 and meshes with the translation rack 326; the bottom surface of the base frame 327 is fixedly arranged on the top surface of the movable frame 322; the support frame 328 is fixedly arranged vertically on the base frame 327, and its top front side is connected to the bottom surface of the movable frame 322. The bottom surface of the mounting plate 311 on the front side is fixedly connected; the translation motor 324 drives the translation gear 325 to rotate, and the translation gear 325 and the translation rack 326 are meshed to make the movable frame 322 move forward and backward on the fixed frame 321, driving the support frame 328 to move forward and backward, thereby driving the bundle-threading mechanism 31 to move forward and backward, so that the material loading plate 3131 can move forward and backward, and move the material loading plate 3131 to the material receiving position below the material receiving device 2 and the corresponding bundle-threading position of the receiving mechanism 51; the connecting cylinder 329 moves forward and backward. It is horizontally arranged on the rear side of the top surface of the support frame 328, and the connecting cylinder 329 is a slider cylinder, and its slider is fixedly connected to the mounting plate 311 on the rear side. The connecting cylinder 329 drives the mounting plate 311 on the rear side to move forward and backward, so that the rear side threading mechanism 31 can be moved to the position of the receiving mechanism 51 on the rear side of the transport device 4, so that the two threading mechanisms 31 correspond to the two receiving mechanisms 51 respectively, realizing synchronous threading and unloading on both sides, thereby realizing synchronous binding of the front and rear sides of the bottom web horseshoe tendon on the transport device 4.

[0070] It also includes a straightening machine; the straightening machine corresponds to the material receiving device 2 and is arranged on the left side of the top surface of the frame 1.

[0071] The working mode of the present invention is:

[0072] The transport vehicle 42 carrying the bottom web horseshoe tendons passes through the track 41 and enters between the two receiving mechanisms 51, starts the positioning cylinder 5162, drives the positioning plate 5163 to descend, and inserts the positioning teeth 5164 between adjacent bottom web horseshoe tendons, thereby fixing multiple bottom web horseshoe tendons.

[0073] After being straightened in the straightening machine, the steel bars enter the material receiving device 2 and fall from the material receiving device 2 to the loading plate 3131 of the bundle threading mechanism 31 below. The translation motor 324 is activated to drive the movable frame 322 to move forward on the fixed frame 321, thereby driving the support frame 328 to move forward. The support frame 328 drives the bundle threading mechanism 31 forward to the bundle threading position. At the same time, the connecting cylinder 329 is activated to move the bundle threading mechanism 31 located on the rear side of the support frame 328 backward, so that the two bundle threading mechanisms 31 correspond to the two receiving mechanisms 51. The bundle threading drive motor 3121 is started to drive the synchronous belt 3125 to move. The synchronous belt 3125 drives the connecting block 3141 and the pushing block 3142 of the bundle threading moving assembly 314 to move. The connecting block 3141 and the pushing block 3142 drive the loading plate 3131 to move to the right. The right side of the loading plate 3131 passes through the openings on both sides of the mounting platform 3151 of the blocking assembly 315 and enters the roller 5154 of the supporting assembly 515 and continues to move to the right until it reaches the bundle threading stroke. The blocking cylinder 3152 is started, and the piston rod of the blocking cylinder 3152 drives the blocking block 3153 to descend, blocking the left end of the horizontal rib of the bottom web. The bundle threading drive motor 3121 is started again, driving the loading plate 3131 to move to the left and reset. The horizontal rib of the bottom web cannot be reset due to being blocked by the blocking block 3153, and finally falls from the loading plate 3131 to the roller 5154 of the receiving assembly. After the loading plate 3131 is reset, the translation motor 324 is started to drive the support frame 328 to reset, so that the threading mechanism 31 is reset to the material receiving position below the material receiving assembly, completing the threading and cutting of the bottom web horizontal ribs.

[0074] After the bottom web horizontal reinforcement is threaded and cut onto the support assembly 515, the vertical movement assembly 513 and the forward and backward movement assembly 514 move the support assembly 515, carrying the bottom web horizontal reinforcement, to the tying position. The manipulator 522 equipped with a tying gun 523 in the tying device 5 then ties the tying position, completing the tying of the bottom web horizontal reinforcement and the bottom web horseshoe reinforcement. After tying is complete, the vertical movement assembly 513 and the forward and backward movement assembly 514 drive the support assembly 515 back to its original position, and the transport vehicle 42 transports the tied reinforcement away via the track 41.

[0075] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A bottom web horizontal reinforcement tying device, comprising a frame, a material receiving device, a bundle threading device, a transport device, and a tying device, characterized in that: The frame is arranged horizontally on the left and right sides; the material receiving device is arranged on the top surface of the frame; the bundle passing device includes a bundle passing mechanism and a translation mechanism; the translation mechanism is arranged at the bottom of the frame; the bundle passing mechanism is arranged on the top surface of the translation mechanism; the transport device is arranged horizontally on the right side of the frame on the left and right sides; the binding device includes a receiving mechanism and a binding mechanism; the receiving mechanism is arranged on the front and rear sides of the transport device; the binding mechanism is arranged on the front and rear sides of the receiving mechanism; the bundle passing mechanism is moved to the receiving position below the material receiving device through the translation mechanism, so that the bottom web horizontal reinforcement enters the bundle passing mechanism from the material receiving device, and then the bundle passing mechanism is moved to the unloading position through the translation mechanism, and the bundle passing mechanism unloads the bottom web horizontal reinforcement onto the receiving mechanism, and binds the bottom web horizontal reinforcement and the bottom web horseshoe reinforcement located on the transport device through the binding mechanism; Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

2. The bottom web horizontal reinforcement binding device according to claim 1, characterized in that: The transport device includes a track and a transport vehicle; the track is horizontal and is arranged on the ground with front and rear intervals; the transport vehicle is arranged on the track and can move horizontally left and right, and its top surface is provided with a placement component for placing the bottom web horseshoe tendon.

3. The bottom web horizontal reinforcement binding device according to claim 1, characterized in that: The supporting assembly includes a connecting rod, a supporting rod, a limit block, a roller, a stopper, and a spring. The connecting rod is horizontally arranged left and right, and the outer side of its middle part is fixedly connected to the front and rear moving cylinder; the supporting rod is horizontally arranged front and back, and its outer end face is fixedly connected to the inner side face of the connecting rod, and multiple ones are arranged at intervals on the left and right; the limit block is fixedly arranged on the inner end face of the supporting rod; the roller is movably sleeved on the supporting rod; the stopper is fixedly sleeved on the supporting rod and is located on the front and rear sides of the roller, and the upper end of the stopper extends upward and tilts toward the roller; the spring is sleeved on the supporting rod and is respectively located between the rear stopper and the limit block and between the front stopper and the connecting rod.

4. The bottom web horizontal reinforcement binding device according to claim 1, characterized in that: It also includes a positioning component; the positioning component includes a top cover, a positioning cylinder, and a positioning plate; the top cover is horizontally arranged on the left and right, and the front and rear sides of the top cover are respectively fixedly connected to the top surfaces of multiple connecting frames; the positioning cylinder is vertically arranged in the middle of the top surface of the top cover, and multiple positioning cylinders are spaced apart along the left and right horizontal directions, and the positioning cylinder piston rod passes downward through the top surface of the top cover; the positioning plate is horizontally arranged on the left and right, and its top surface is fixedly connected to the bottom surface of the positioning cylinder piston rod, and the bottom surface of the positioning plate is provided with multiple positioning teeth.

5. The bottom web horizontal reinforcement binding device according to claim 1, characterized in that: The binding device includes a mounting platform, a manipulator, and a binding gun; the mounting platform is horizontally arranged on the left and right sides, and is respectively arranged on the front and back sides of the receiving mechanism; the manipulator is movably arranged on the mounting platform, and multiple manipulators are arranged at intervals on the left and right sides; the binding gun is arranged on the manipulator.

6. The bottom web horizontal reinforcement binding device according to claim 1, characterized in that: The beam-threading mechanism is horizontally arranged on the left and right sides of the top surface of the translation mechanism, and two are arranged at intervals in the front and back. The beam-threading mechanism located on the front side of the top surface of the translation mechanism is fixedly connected to the translation mechanism, and the beam-threading mechanism located on the rear side of the top surface of the translation mechanism is movably connected to the translation mechanism. The beam-threading mechanism located on the rear side can move back and forth in front of the top surface of the translation mechanism, so that the rear beam-threading mechanism moves to its beam-threading and unloading position.

7. The bottom web horizontal reinforcement binding device according to claim 6, characterized in that: The transmission mechanism comprises a mounting plate, a transmission drive assembly, a loading assembly, a transmission moving assembly, and a blocking assembly; the mounting plate is horizontally arranged on the left and right sides of the top front and rear sides of the translation mechanism, and the bottom surface of the mounting plate located on the front side of the top front of the translation mechanism is fixedly connected to the translation mechanism, and the bottom surface of the mounting plate located on the rear side of the translation mechanism is movably connected to the translation mechanism; the transmission driving assembly comprises a transmission driving motor, a driving pulley, a driven pulley, a pulley fixing seat, and a synchronous belt; the transmission driving motor is fixedly arranged on the top surface of the left end supporting assembly, and its output end faces the front; the driving pulley fixing sleeve is arranged on the output shaft of the transmission driving motor; the pulley fixing seat is fixedly arranged on the right side of the top surface of the mounting plate; the driven pulley is rotatably arranged on the front side of the pulley fixing seat and is connected to the driving pulley through the synchronous belt; the loading assembly is movably connected to the top surface of the mounting plate; one end of the transmission moving assembly is fixedly connected to the transmission driving assembly, and the other end is fixedly connected to the loading assembly.

8. The bottom web horizontal reinforcement binding device according to claim 7, characterized in that: The loading assembly includes a loading plate; the loading plate is an angle steel structure, with its opening facing upward, and its bottom surface is movably connected to the top surface of the mounting plate through a V-shaped pulley; the bottom surface of the V-shaped pulley is fixedly connected to the top surface of the mounting plate; the bundle-threading moving assembly includes a connecting block and a pushing block; the connecting block is arranged horizontally front and back, and its front side is fixedly connected to the synchronous belt; the pushing block is fixedly arranged on the bottom surface of the rear side of the connecting block, and its bottom is fixedly connected to the opening of the loading plate; the blocking assembly includes a mounting table, a blocking cylinder, and a blocking block; the mounting table is mounted on the top surface of the right end of the mounting plate, and openings for the loading plate to pass through are opened on its left and right sides; the blocking cylinder is arranged vertically, and its cylinder body is fixedly connected to the right end of the mounting table, with the piston rod facing downward; the blocking block is arranged vertically, and its top surface is fixedly connected to the piston rod of the blocking cylinder.

9. The bottom web horizontal reinforcement binding device according to claim 6, characterized in that: The cam is fixedly mounted on the support frame, and the cam is mounted on a support frame, and the cam is mounted on a support frame. The cam is mounted on a support frame, and the cam is mounted on a support frame.

Citation Information

Patent Citations

  • Automatic production line for reinforcement cage

    CN220805344U

  • Bundle penetrating device for main reinforcing steel bars in binding of reinforcement cage

    CN221209717U