Steel ball dispensing machine
By designing a steel ball dispensing machine that includes feeding, steel ball making, cleaning and dispensing curing devices, the problem of difficulty in automating and precise steel ball making in existing equipment is solved, and an efficient and safe battery sealing process is achieved.
Patent Information
- Application Number
- CN202410724843.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-06-05
AI Technical Summary
Existing steel ball making equipment is difficult to achieve automated operations, and the accuracy of the steel ball making position is difficult to ensure, resulting in safety hazards that may lead to short circuits and explosions inside the battery.
A steel ball dispensing machine is designed, including a feeding device, a steel ball dispensing device, a cleaning device, a feed transfer device and a dispensing and curing device. Through the coordination of the alignment mechanism and the pick-and-place steel ball mechanism, the precise alignment and insertion of the steel balls is achieved, and the cleaning device and the dispensing and curing device ensure the seal of the liquid injection hole.
The battery is automatically beaten and cleaned, which improves the efficiency of beaten steel balls, ensures the accuracy and safety of beaten steel balls, and avoids the risk of short circuits and explosions inside the battery.
Smart Images

Figure CN118693482B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of battery manufacturing, and in particular relates to a steel ball dispensing machine. Background Art
[0002] See also Figure 1 During the battery manufacturing process, after the secondary liquid injection is completed, a sealing nail or a steel ball 20 needs to be immediately driven into the liquid injection hole 13 of the aluminum top cover 10 to seal the liquid injection hole 13. For driving the steel ball 20, it is required that the steel ball 20 and the liquid injection hole 13 have an interference fit, and the steel ball 20 is embedded in a preset position on the wall of the liquid injection hole 13, and the distance from the steel ball 20 to the bottom surface A of the liquid injection port 11 reaches a preset value. Figure 1 The specific requirements for hitting the steel ball 20 in the injection hole 13 of a square aluminum shell battery are as follows: the diameter 2r of the steel ball 20 is 3.05±0.02mm, the steel ball 20 is embedded in the upper and lower center position of the injection hole 13 wall, and the height H of the steel ball 20 protruding from the bottom surface A of the injection port 11 is 0.52±0.05mm, and it must not be biased upward or downward. Because the steel ball 20 biased upward will lift up the sealing nail cover plate to be welded later, and in serious cases, it may cause the steel ball 20 to loosen or even fall into the battery and fall on the battery cell. The steel ball 20 falling on the battery cell will overlap the cathode and anode sheets to cause an internal short circuit in the battery, which will inevitably cause the battery to explode. The steel ball 20 biased downward is a safety hazard for the battery, so the quality of hitting the steel ball 20 is very important.
[0003] Existing steel ball hitting equipment rarely realizes automated steel ball hitting operations, and the accuracy of the steel ball hitting position is difficult to guarantee. Summary of the invention
[0004] The object of the present invention is to provide a steel ball punching and glue dispensing machine, which is used for automatically, efficiently and accurately punching steel balls and dispensing glue after battery liquid is filled.
[0005] The present invention is implemented in this way: a steel ball dispensing machine, comprising:
[0006] A feeding device for feeding the filled batteries;
[0007] A steel ball hitting device is connected to the feeding device, and the steel ball hitting device is provided with a steel ball hitting station for hitting the steel ball into the liquid injection hole of the battery;
[0008] A cleaning device, connected to the steel ball striking device, for cleaning the surface of the injection hole after the steel ball striking;
[0009] A feeding and transporting device, disposed between the feeding device, the steel ball beating device and the cleaning device, for transporting batteries;
[0010] A glue dispensing and curing device, connected to the cleaning device, for dispensing and curing glue on the liquid injection hole of the battery to make the liquid injection hole sealed;
[0011] Wherein, the steel ball hitting device comprises:
[0012] An operation transport mechanism, connected to the feeding device through the feeding transfer device, is used to transport the battery to the steel ball hitting station of the steel ball hitting device;
[0013] A positioning mechanism, docked with the operation transport mechanism, the positioning mechanism and the steel ball punching station are both located directly above the transport direction of the operation transport mechanism, and are used to obtain the position of the battery injection hole in the steel ball punching station;
[0014] The steel ball picking and placing mechanism is used to obtain the steel ball and adjust the moving distance of the steel ball according to the position obtained by the alignment mechanism so that the steel ball is aligned with the battery filling hole;
[0015] The steel ball auxiliary pressing mechanism is arranged above the steel ball hitting station and is used for pressing the steel ball taking and placing mechanism to hit the steel ball on the battery liquid filling hole into the battery liquid filling hole.
[0016] Optionally, the steel ball dispensing machine includes at least two steel ball devices, and the feed transfer device includes:
[0017] A steel ball punching transfer robot, movable between the feeding device and any one of the steel ball punching devices, for transporting the battery to one of the vacant steel ball punching devices;
[0018] A cleaning feeding robot, movable between any one of the steel ball hitting devices and the cleaning device, for outputting the battery on one of the steel ball hitting devices carrying the battery to the cleaning device;
[0019] Among them, when the steel ball hitting transfer robot moves, the steel ball hitting device carrying batteries is in the steel ball hitting operation or the battery is grabbed by the cleaning feeding robot for discharging operation. When the cleaning feeding robot moves, the steel ball hitting device carrying batteries is in the steel ball hitting operation or the battery is grabbed by the steel ball hitting transfer robot for feeding operation.
[0020] Optionally, the operation transport mechanism includes:
[0021] An operation handling drive component, wherein the handling direction of the operation handling drive component intersects with the transport direction of the feed transfer device, and the end of the operation handling drive component close to the feed transfer device is provided with a steel ball feeding position, and the end of the operation handling drive component away from the feed transfer device is provided with the steel ball hitting station, which is used to transport batteries from the steel ball feeding position to the steel ball hitting station for steel ball hitting operation, or to transport batteries from the steel ball hitting station to the steel ball feeding position for loading and unloading batteries;
[0022] An operation handling fixture, provided on the output end of the operation handling drive assembly, for clamping the battery;
[0023] The work handling fixture comprises:
[0024] An operation handling base, connected to the output end of the operation handling drive assembly;
[0025] An operation transporting and placing platform, fixed to the operation transporting base, used for carrying the battery from the bottom surface of the battery;
[0026] An operation handling fixing clamp is fixed to the operation handling base and is located on one side of the operation handling placing platform;
[0027] An operation handling clamp opening and closing driving member is fixed to the operation handling base;
[0028] The operating and handling movable clamp is connected to the output end of the operating and handling clamp opening and closing driving member and is located on the other side of the operating and handling placing platform. The operating and handling movable clamp and the operating and handling fixed clamp are surrounded to form a space for clamping the battery.
[0029] Optionally, the alignment mechanism includes an alignment adjustment base and a CCD alignment device;
[0030] The alignment adjustment base is arranged on one side of the operation transport mechanism and is used to adjust the longitudinal, lateral and height positions of the CCD alignment device;
[0031] The CDD aligner is fixed to the output end of the alignment adjustment base and is used to obtain the position of the liquid injection hole of the battery in the steel ball punching station.
[0032] Optionally, the steel ball picking and placing mechanism includes a steel ball picking and placing translation component, a steel ball picking and placing lifting component, a downward pressure adjustment component, and a steel ball picking and placing fixture;
[0033] The steel ball picking and placing translation assembly is used to horizontally move the steel ball picking and placing fixture to the steel ball hitting station;
[0034] The steel ball picking and placing lifting assembly is fixed to the output end of the steel ball picking and placing translation assembly and is used to raise or lower the steel ball picking and placing fixture;
[0035] The downward pressure adjustment component is fixed on the output end of the steel ball lifting component and is used to assist the steel ball clamp to press the steel ball into the battery filling hole;
[0036] The steel ball picking and placing fixture is fixed on the output end of the downward pressure regulating component and is used to pick up the steel ball;
[0037] Among them, the translation direction of the steel ball picking and placing translation assembly is perpendicular to the battery conveying direction of the operation conveying mechanism, and the steel ball picking and placing clamp is located above the steel ball hitting station and below the output end of the steel ball auxiliary pressure mechanism.
[0038] Optionally, the downward pressure adjustment component includes:
[0039] A downward pressure regulating substrate is fixed on the output end of the steel ball lifting assembly;
[0040] A downward pressure regulating sliding group is fixed to the downward pressure regulating substrate;
[0041] An adjustment bracket, fixed to the downward pressure adjustment substrate;
[0042] A pressure sensor fixing base, fixed to the downward pressure regulating substrate;
[0043] A pressure sensor, whose upper and lower ends are respectively fixed to the pressure sensor fixing base and the adjustment bracket, and is used to sense the pressure generated when the steel ball clamp is in operation;
[0044] A downward adjustment elastic member is fixed to the adjustment bracket and is used to buffer the impact force generated when the steel ball clamp is operated;
[0045] Wherein, the steel ball picking and placing fixture vertically passes through the adjustment bracket and is fixed to the elastic end of the downward adjustment elastic member.
[0046] Optionally, the steel ball auxiliary pressure mechanism comprises: a steel ball auxiliary pressure lifting and lowering driving member and a steel ball auxiliary pressure pressing member;
[0047] The steel ball auxiliary pressure piece is fixed to the steel ball auxiliary pressure lifting driving piece and is arranged on the downward pressure adjusting elastic piece, and is used to press the downward pressure adjusting elastic piece to drive the steel ball in the steel ball taking and placing fixture into the battery filling hole;
[0048] The steel ball auxiliary pressure lifting and lowering driving member is arranged on one side of the steel ball picking and placing fixture, and is used to provide a lifting and lowering force to the steel ball auxiliary pressure member;
[0049] Wherein, when the steel ball hitting operation is in progress, the steel ball auxiliary pressing piece, the steel ball taking and placing fixture and the battery injection hole are on the same vertical line.
[0050] Optionally, the steel ball hitting device further comprises: a steel ball feeding mechanism; the steel ball feeding mechanism and the steel ball auxiliary pressure mechanism are respectively arranged on both sides of the steel ball taking and placing mechanism;
[0051] The steel ball feeding mechanism comprises:
[0052] Steel ball loading tray, used to hold steel balls;
[0053] A steel ball loading lifting component has an output end connected to the steel ball loading tray and is used to raise the steel ball loading tray to the bottom of the steel ball picking and placing fixture for the steel ball picking and placing fixture to clamp the steel balls or to lower the steel ball loading tray for steel ball loading.
[0054] Optionally, the cleaning device comprises:
[0055] A cleaning operation carrier, used for carrying the batteries sent into the operation transport mechanism or the cleaned batteries to be discharged from the dispensing and curing device;
[0056] A cleaning operation belt, used to transport the cleaning operation carrier to the cleaning loading station, the soaking station, the cleaning station and the cleaning unloading station in a cyclical manner;
[0057] An infiltration mechanism, disposed in the infiltration station, for infiltrating the cleaning liquid into the surface of the battery injection hole to assist in cleaning the excess injection liquid on the battery injection hole;
[0058] The rotary cleaning mechanism is arranged in the cleaning station and is used to wipe off the infiltrating cleaning liquid and the excess injection liquid on the surface of the battery injection hole.
[0059] Optionally, the steel ball dispensing machine further comprises:
[0060] A steel ball detection device, which is disposed between the cleaning device and the dispensing and curing device and is used to detect whether a steel ball is driven into the battery injection hole;
[0061] The glue dispensing detection device is arranged after the glue dispensing curing device and is used to detect the glue dispensing curing state of the battery filling hole.
[0062] The beneficial effects of the present invention are:
[0063] The steel ball punching and dispensing machine of this scheme inputs the liquid-filled batteries into the steel ball punching device through the feeding device. After the steel ball punching device punches the steel balls, the cleaning device cleans the battery's steel ball-punched position, and then the dispensing and curing device dispenses and solidifies the batteries for output; the feeding and transporting device continuously conveys the batteries fed by the feeding device to the steel ball punching device and the cleaning device in sequence, so as to realize automatic steel ball punching and cleaning operations of the batteries, with a high degree of automation, which is conducive to improving the efficiency of steel ball punching. The steel ball punching device of this scheme cooperates with the steel ball picking and placing mechanism through the alignment mechanism, and can accurately align the position of the liquid injection hole, so that the steel balls placed by the steel ball picking and placing mechanism can be aligned with the battery liquid injection hole, and the alignment mechanism cooperates with the steel ball auxiliary pressure mechanism, so that the steel ball auxiliary pressure mechanism can accurately drive the steel balls. The steel ball punching device of this scheme can realize automatic and precise steel ball punching operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Figure 1 It is a partial structural cross-sectional view of the battery filling hole after the steel ball is driven into it;
[0065] Figure 2 This is a schematic diagram of the structure of the steel ball dispensing machine;
[0066] Figure 3 It is a structural schematic diagram of the feed transfer device;
[0067] Figure 4 It is a structural schematic diagram of the steel ball hitting device;
[0068] Figure 5 It is a structural diagram of the operation and handling mechanism;
[0069] Figure 6 It is a structural schematic diagram of the alignment mechanism;
[0070] Figure 7 It is a partial structural diagram of the steel ball placement mechanism and the steel ball auxiliary pressure mechanism;
[0071] Figure 8 It is a structural diagram of the steel ball feeding mechanism;
[0072] Fig. 9 is a schematic diagram of the structure of the cleaning device;
[0073] Fig.10 It is a structural schematic diagram of the dispensing and curing device.
[0074] Description of reference numerals:
[0075] 10. Top cover; 11. Liquid injection port; A. Liquid injection port bottom surface; 13. Liquid injection hole; 20. Steel ball;
[0076] 100. Feeding device;
[0077] 200, steel ball punching device; 201, steel ball punching station; 210, operation handling mechanism; 211, operation handling drive assembly; 212, operation handling fixture; 2121, operation handling base; 2122, operation handling placing platform; 2123, operation handling fixed clamp; 2124, operation handling clamp opening and closing drive member; 2125, operation handling movable clamp; 220, alignment mechanism; 221, alignment longitudinal adjustment base; 222, alignment lateral adjustment base; 223, alignment lifting adjustment base; 224, CCD alignment device; 230, steel ball pick-up and placement machine Structure; 231, steel ball translation assembly for taking and placing; 232, steel ball lifting assembly for taking and placing; 233, downward pressure adjustment assembly; 2331, downward pressure adjustment substrate; 2332, downward pressure adjustment slide group; 2333, adjustment bracket; 2334, pressure sensor fixing base; 2335, pressure sensor; 2336, downward pressure adjustment elastic member; 234, steel ball clamp for taking and placing; 240, steel ball auxiliary pressure mechanism; 241, steel ball auxiliary pressure lifting drive member; 242, steel ball auxiliary pressure member; 250, steel ball feeding mechanism; 251, steel ball feeding tray; 252, steel ball feeding lifting assembly;
[0078] 300, cleaning device; 310, cleaning operation carrier; 320, cleaning operation belt; 330, infiltration mechanism; 340, rotary cleaning mechanism;
[0079] 400, feeding transfer device; 410, transfer bracket; 420, steel ball transfer manipulator; 430, cleaning feeding manipulator;
[0080] 500, glue dispensing and curing device; 510, glue dispensing mechanism; 520, curing mechanism; 530, glue dispensing and curing operation belt;
[0081] 600. Glue dispensing detection device;
[0082] 700. Discharging device. DETAILED DESCRIPTION
[0083] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0084] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two components. For ordinary technicians in this field, the specific meanings of the terms in the present invention can be understood according to specific circumstances.
[0085] See also Figure 2 and Figure 4 The present embodiment discloses a steel ball hitting glue dispensing machine, comprising a feeding device 100, a steel ball hitting device 200, a cleaning device 300, a feeding and transporting device 400, a glue dispensing and curing device 500 and a discharging device 700. The feeding device 100 is used to input the battery that has been filled with liquid; the steel ball hitting device 200 is docked with the feeding device 100, and the steel ball hitting device 200 is provided with a steel ball hitting station 201, which is used to hit the steel ball into the liquid injection hole 13 of the battery; the cleaning device 300 is docked with the steel ball hitting device 200, and is used to clean the surface of the liquid injection hole 13 after the steel ball is hit; the feeding and transporting device 400 is arranged between the feeding device 100, the steel ball hitting device 200 and the cleaning device 300, and is used to transport the battery; the glue dispensing and curing device 500 is docked with the cleaning device 300, and is used to dispense glue and cure on the liquid injection hole 13 of the battery to make the liquid injection hole 13 sealed; the discharging device 700 is docked with the glue dispensing and curing device 500, and is used to output the cured battery.
[0086] Among them, the steel ball hitting device 200 includes an operating and transporting mechanism 210, a positioning mechanism 220, a steel ball picking and placing mechanism 230 and a steel ball auxiliary pressure mechanism 240. The operating and transporting mechanism 210 is docked with the feeding device 100 through the feeding transfer device 400, and is used to transport the battery to the steel ball hitting station 201 of the steel ball hitting device 200; the positioning mechanism 220 is docked with the operating and transporting mechanism 210, and the positioning mechanism 220 and the steel ball hitting station 201 are both located directly above the transporting direction of the operating and transporting mechanism 210, and are used to obtain the position of the battery's injection hole 13 in the steel ball hitting station 201; the steel ball picking and placing mechanism 230 is used to obtain the steel ball and adjust the moving distance of the steel ball according to the position obtained by the positioning mechanism 220 so that the steel ball is aligned with the battery injection hole 13; the steel ball auxiliary pressure mechanism 240 is arranged above the steel ball hitting station 201, and is used to press and push the steel ball picking and placing mechanism 230 to punch the steel ball on the battery injection hole 13 into the battery injection hole 13.
[0087] The steel ball punching glue dispensing machine of this scheme inputs the liquid-filled battery to the steel ball punching device 200 through the feeding device 100. After the steel ball punching device 200 punches the steel ball, the cleaning device 300 cleans the position of the battery where the steel ball has been punched, and then the glue dispensing and curing device 500 dispenses and cures, and finally outputs it through the discharging device 700; the feeding and transporting device 400 continuously transports the battery fed by the feeding device 100 to the steel ball punching device 200 and the cleaning device 300 in turn, so as to realize automatic steel ball punching and cleaning operations of the battery, with a high degree of automation, which is conducive to improving the efficiency of steel ball punching. The steel ball punching device 200 of this scheme cooperates with the steel ball picking and placing mechanism 230 through the alignment mechanism 220, and can accurately align with the position of the liquid injection hole 13, so that the steel ball put in by the steel ball picking and placing mechanism 230 can be aligned with the battery liquid injection hole 13, and through the cooperation between the alignment mechanism 220 and the steel ball auxiliary pressure mechanism 240, the steel ball auxiliary pressure mechanism 240 can accurately punch the steel ball. The steel ball hitting device 200 of this solution can realize automatic and accurate steel ball hitting operation.
[0088] In this embodiment, the steel ball dispensing machine includes at least two steel ball devices 200, see Figure 3 The feeding and transporting device 400 includes a transporting support 410, a steel ball beating transporting robot 420 and a cleaning feeding robot 430. The steel ball beating transporting robot 420 and the cleaning feeding robot 430 are respectively movably connected to the transporting support 410; the steel ball beating transporting robot 420 can be moved between the feeding device 100 and any one of the steel ball beating devices 200 to transport the battery to one of the vacant steel ball beating devices 200; the cleaning feeding robot 430 can be moved between any one of the steel ball beating devices 200 and the cleaning device 300 to output the battery on one of the steel ball beating devices 200 carrying the battery to the cleaning device 300;
[0089] Among them, when the steel ball hitting transfer robot 420 moves, the steel ball hitting device 200 carrying batteries is in the steel ball hitting operation or the battery is grabbed by the cleaning feeding robot 430 for discharging operation. When the cleaning feeding robot 430 moves, the steel ball hitting device 200 carrying batteries is in the steel ball hitting operation or the battery is grabbed by the steel ball hitting transfer robot 420 for feeding operation.
[0090] The operation process of the feed transfer device 400 is as follows:
[0091] Initial state: the steel ball punching transfer robot 420 is stopped at the feeding belt of the feeding device 100, and the cleaning feeding robot 430 is stopped at the second steel ball punching device 200;
[0092] Step 1: The steel ball punching transfer robot 420 grabs the liquid-filled battery from the feeding belt of the feeding device 100 and moves it to the first steel ball punching device 200, and at the same time, the cleaning feeding robot 430 moves to the side of the first steel ball punching device 200 facing the second steel ball punching device 200;
[0093] Step 2: The steel ball punching transfer robot 420 is reset to the feeding belt of the feeding device 100 to continue to grab the liquid-filled batteries. After the first steel ball punching device 200 has been operated and is ready to be discharged, and the second steel ball punching device 200 is ready to be loaded, the cleaning feeding robot 430 moves to the first steel ball punching device 200 to grab the steel ball punched batteries and moves toward the cleaning device 300;
[0094] Step 3: The steel ball punching transfer robot 420 grabs the liquid-filled battery and moves toward the second steel ball punching device 200, and the cleaning feeding robot 430 moves into the cleaning device 300 to unload the steel ball punched battery;
[0095] Step 4: The steel ball punching transfer robot 420 grabs the liquid-filled battery and moves it to the second steel ball punching device 200, and the cleaning feeding robot 430 moves to the side of the second steel ball punching device 200 that is away from the first steel ball punching device 200;
[0096] Step 5: The steel ball punching transfer robot 420 moves back to the feeding belt of the feeding device 100, and when the second steel ball punching device 200 has finished working and is ready to discharge, the cleaning feeding robot 430 moves into the second steel ball punching device 200 to grab the steel ball punched battery, and then moves to the cleaning device 300;
[0097] Step 6: The steel ball punching transfer robot 420 is reset to the feeding belt of the feeding device 100 to continue to grab the liquid-filled batteries, and the cleaning feeding robot 430 moves toward the first steel ball punching device 200;
[0098] Repeat steps 1 to 6.
[0099] In other embodiments, when the steel ball punching transfer robot 420 first loads the batteries of the two steel ball punching devices 200 and then drives the cleaning feeding robot 430 to grab the unloaded materials, the initial position of the cleaning feeding robot 430 is modified accordingly (if it is set on the same transfer bracket 410);
[0100] Step 1: When the second steel ball punching device 200 has just finished loading the battery, the steel ball punching transfer robot 420 returns to the feeding belt of the feeding device 100 to continue grabbing the liquid-filled battery and then feeds it to the first steel ball punching device 200. At the same time, the cleaning feeding robot 430 moves to the first steel ball punching device 200 to grab the steel ball punched battery and move it to the cleaning device 300.
[0101] Step 2: The cleaning feeding robot 430 then returns to the second steel ball punching device 200 to grab the steel ball punched battery and move it to the cleaning device 300. At the same time, the steel ball punching transfer robot 420 returns to grab the liquid-filled battery.
[0102] Then repeat the first step to the second step.
[0103] Through the mutual cooperation between the feeding and transferring device 400 and the multiple steel ball hitting devices 200, it is possible to achieve that when one steel ball hitting device 200 is hitting steel balls, another steel ball hitting device 200 is loading and unloading materials, so that the cleaning device 300 and the glue dispensing and curing device 500 can operate uninterruptedly, thereby improving work efficiency.
[0104] Specifically, when there are two steel ball hitting devices 200, the steel ball hitting transfer robot 420 and the cleaning feeding robot 430 can be set on the same transfer bracket 410 (to reduce manufacturing costs), or they can be respectively set on two transfer brackets 410 to reduce interference between the steel ball hitting transfer robot 420 and the cleaning feeding robot 430 and improve work efficiency; when there are more than two steel ball hitting devices 200, the steel ball hitting transfer robot 420 and the cleaning feeding robot 430 can be respectively set on two transfer brackets 410 to reduce interference between the steel ball hitting transfer robot 420 and the cleaning feeding robot 430 and improve work efficiency.
[0105] See also Figure 5The operation transport mechanism 210 includes an operation transport drive component 211 and an operation transport fixture 212. The transport direction of the operation transport drive component 211 intersects with the transport direction of the feed transfer device 400. The end of the operation transport drive component 211 close to the feed transfer device 400 is provided with a steel ball feeding position, and the end of the operation transport drive component 211 away from the feed transfer device 400 is provided with a steel ball punching station 201, which is used to transport the battery from the steel ball feeding position to the steel ball punching station 201 for steel ball punching operation, and transport the battery from the steel ball punching station 201 to the steel ball feeding position for loading and unloading batteries; the operation transport fixture 212 is provided on the output end of the operation transport drive component 211, and is used to clamp the battery;
[0106] The work handling fixture 212 includes a work handling base 2121, a work handling placing platform 2122, a work handling fixed clamp 2123, a work handling clamp opening and closing driving member 2124, and a work handling movable clamp 2125. The work handling base 2121 is connected to the output end of the work handling driving assembly 211; the work handling placing platform 2122 is fixed to the work handling base 2121 and is used to support the battery from the bottom surface of the battery; the work handling fixed clamp 2123 is fixed to the work handling base 2121 and is used to support the battery from the bottom surface of the battery; The work handling base 2121 is located on one side of the work handling platform 2122; the work handling clamp opening and closing driving component 2124 is fixed to the work handling base 2121 and is located on the other side of the work handling platform 2122; the work handling movable clamp 2125 is connected to the output end of the work handling clamp opening and closing driving component 2124 and is located on the other side of the work handling platform 2122, and the work handling movable clamp 2125 and the work handling fixed clamp 2123 are surrounded to form a space for clamping the battery.
[0107] The steel ball punching transfer robot 420 and the cleaning feed robot 430 of the feed transfer device 400 both place the battery from top to bottom and take the battery from bottom to top. A battery clamping space is formed between the work handling fixed clamp 2123 and the work handling movable clamp 2125 of the work handling fixture 212 to facilitate the taking and placing of the battery. The transport direction of the work handling drive component 211 is intersected with (preferably perpendicular to) the transport direction of the feed transfer device 400, so that the movement of the work handling drive component 211 and the movement of the feed transfer device 400 do not interfere with each other, and the two can move at the same time, realizing the cooperation of multiple work handling fixtures 212 and the feed transfer device 400, and improving the efficiency of steel ball punching.
[0108] See also Figure 6The alignment mechanism 220 includes an alignment longitudinal adjustment base 221, an alignment lateral adjustment base 222, an alignment lifting adjustment base 223 and a CCD alignment device 224; the alignment longitudinal adjustment base 221, the alignment lateral adjustment base 222 and the alignment lifting adjustment base 223 are respectively arranged on one side of the operation and transportation mechanism 210, and are used to adjust the longitudinal, lateral and height positions of the CCD alignment device 224 respectively; the alignment lateral adjustment base 222 is connected to the alignment longitudinal adjustment base 221, the alignment lifting adjustment base 223 is connected to the alignment lateral adjustment base 222, and the CCD alignment device 224 is connected to the alignment lifting adjustment base 223. Under the joint action of the alignment longitudinal adjustment base 221, the alignment lateral adjustment base 222 and the CCD alignment device 224, precise movement is performed to obtain the position of the battery's injection hole 13 in the steel ball punching station 201.
[0109] See also Figure 7 The steel ball picking and placing mechanism 230 includes a steel ball picking and placing translation component 231, a steel ball picking and placing lifting component 232, a downward pressure regulating component 233 and a steel ball picking and placing clamp 234; the output direction of the steel ball picking and placing translation component 231 intersects with (preferably perpendicular to) the conveying direction of the operation conveying mechanism 210 and is used to horizontally move the steel ball picking and placing clamp 234 to the steel ball punching station 201; the steel ball picking and placing lifting component 232 is fixed to the output end of the steel ball picking and placing translation component 231 and is used to raise or lower the steel ball picking and placing clamp 234; the downward pressure regulating component 233 is fixed to the output end of the steel ball picking and placing lifting component 232 and is used to assist the steel ball picking and placing clamp 234 in pressing the steel balls into the battery filling hole 13; the steel ball picking and placing clamp 234 is fixed to the output end of the downward pressure regulating component 233 and is used to clamp the steel balls;
[0110] The translation direction of the steel ball picking and placing translation assembly 231 is perpendicular to the battery transporting direction of the operation transport mechanism 210 , and the steel ball picking and placing fixture 234 is located above the steel ball hitting station 201 and below the steel ball auxiliary pressing member 242 .
[0111] Specifically, the downward pressure adjustment component 233 includes a downward pressure adjustment substrate 2331, a downward pressure adjustment slide group 2332, an adjustment bracket 2333, a pressure sensor fixed base 2334, a pressure sensor 2335 and a downward pressure adjustment elastic member 2336; the downward pressure adjustment substrate 2331 is fixed on the output end of the steel ball picking and placing lifting component 232; the downward pressure adjustment slide group 2332 is fixed on the downward pressure adjustment substrate 2331; the adjustment bracket 2333 is fixed on the downward pressure adjustment substrate 2331; the pressure sensor fixed base 2334 is fixed on the downward pressure adjustment substrate 2331; the upper and lower ends of the pressure sensor 2335 are respectively fixed on the pressure sensor fixed base 2334 and the adjustment bracket 2333, and are used to sense the pressure generated when the steel ball picking and placing fixture 234 is in operation; the pressure sensor 2335 is similar to an elastic member, and will be stretched during detection to measure the operating pressure. The downward pressure adjustment elastic member 2336 is fixed to the adjustment bracket 2333, and is used to buffer the impact force generated when the steel ball clamp 234 is in operation; wherein the steel ball clamp 234 vertically passes through the adjustment bracket 2333 and is fixed to the elastic end of the downward pressure adjustment elastic member 2336. The setting of the downward pressure adjustment component 233 can monitor the downward pressure in real time, and when the pressure is too large, the downward pressure adjustment elastic member 2336 can be used for elastic buffering to avoid damage to the battery.
[0112] Specifically, the steel ball auxiliary pressure mechanism 240 includes a steel ball auxiliary pressure lifting and lowering driving component 241 and a steel ball auxiliary pressure pressing component 242; the steel ball auxiliary pressure pressing component 242 is fixed to the steel ball auxiliary pressure lifting and lowering driving component 241 and is arranged on the downward pressure adjusting elastic component 2336, and is used to push the downward pressure adjusting elastic component 2336 to drive the steel ball in the steel ball picking and placing clamp 234 into the battery filling hole 13; the steel ball auxiliary pressure lifting and lowering driving component 241 is arranged on one side of the steel ball picking and placing clamp 234, and is used to provide a lifting force to the steel ball auxiliary pressure pressing component 242; wherein, when in the steel ball hitting operation, the steel ball auxiliary pressure pressing component 242, the steel ball picking and placing clamp 234 and the battery filling hole 13 are on the same vertical straight line, so that the steel ball can be accurately driven into the filling hole 13.
[0113] See also Figure 8 The steel ball hitting device 200 also includes a steel ball loading mechanism 250; the steel ball loading mechanism 250 and the steel ball auxiliary pressure mechanism 240 are respectively arranged on both sides of the steel ball picking and placing mechanism 230; the steel ball loading mechanism 250 includes a steel ball loading tray 251 and a steel ball loading lifting component 252, and the steel ball loading tray 251 is used to hold steel balls; the output end of the steel ball loading lifting component 252 is connected to the steel ball loading tray 251, and is used to raise the steel ball loading tray 251 to the bottom of the steel ball picking and placing fixture 234 for the steel ball picking and placing fixture 234 to clamp the steel balls or lower the steel ball loading tray 251 for steel balls to be loaded, at this time the steel ball picking and placing fixture 234 has moved to the top of the steel ball loading tray 251.
[0114] See also Fig. 9The cleaning device 300 includes a cleaning operation carrier 310, a cleaning operation belt 320, an infiltration mechanism 330 and a rotating cleaning mechanism 340; the cleaning operation carrier 310 is used to carry the battery sent into or cleaned by the operation transport mechanism 210 to be discharged from the dispensing and curing device 500; the cleaning operation belt 320 is used to cyclically transport the cleaning operation carrier 310 to the cleaning loading station, the infiltration station, the cleaning station and the cleaning unloading station in sequence; the infiltration mechanism 330 is arranged in the infiltration station, and is used to infiltrate the cleaning liquid into the surface of the battery filling hole 13 to assist in cleaning the excess injection liquid on the battery filling hole 13; the rotating cleaning mechanism 340 is arranged in the cleaning station, and is used to wipe off the infiltration cleaning liquid and excess injection liquid on the surface of the battery filling hole 13.
[0115] See also Fig.10 The glue dispensing and curing device 500 includes a glue dispensing mechanism 510, a curing mechanism 520 and a glue dispensing and curing operation belt 530. The glue dispensing and curing operation belt 530 is connected to the output end of the cleaning device 300. The glue dispensing mechanism 510 and the curing mechanism 520 are sequentially arranged above the glue dispensing and curing operation belt 530.
[0116] In this embodiment, the steel ball dispensing machine further includes a steel ball detection device and a dispensing detection device 600. The steel ball detection device is disposed between the cleaning device 300 and the dispensing curing device 500, and is used to detect whether a steel ball is punched into the battery injection hole 13; the dispensing detection device 600 is disposed between the dispensing curing device 500 and the discharging device 700, and is used to detect the dispensing curing state of the battery injection hole 13. The steel ball detection device and the dispensing detection device 600 can respectively detect the battery after the steel ball is punched and after the dispensing, so as to timely remove unqualified products.
[0117] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel ball dispensing machine, characterized in that: include: A feeding device for feeding the filled batteries; A steel ball hitting device is connected to the feeding device, and the steel ball hitting device is provided with a steel ball hitting station for hitting the steel ball into the liquid injection hole of the battery; A cleaning device, connected to the steel ball striking device, for cleaning the surface of the injection hole after the steel ball striking; A feeding and transporting device, disposed between the feeding device, the steel ball beating device and the cleaning device, for transporting batteries; A glue dispensing and curing device, connected to the cleaning device, for dispensing and curing glue on the liquid injection hole of the battery to make the liquid injection hole sealed; Wherein, the steel ball hitting device comprises: An operation transport mechanism, connected to the feeding device through the feeding transfer device, is used to transport the battery to the steel ball hitting station of the steel ball hitting device; A positioning mechanism, docked with the operation transport mechanism, the positioning mechanism and the steel ball punching station are both located directly above the transport direction of the operation transport mechanism, and are used to obtain the position of the battery injection hole in the steel ball punching station; A steel ball picking and placing mechanism, used to obtain the steel ball and adjust the moving distance of the steel ball according to the position obtained by the alignment mechanism so that the steel ball is aligned with the battery filling hole; A steel ball auxiliary pressing mechanism is provided above the steel ball punching station and is used to press the steel ball taking and placing mechanism to punch the steel ball on the battery liquid injection hole into the battery liquid injection hole; The steel ball dispensing machine comprises at least two steel ball devices, and the feeding and transporting device comprises: A steel ball punching transfer robot, movable between the feeding device and any one of the steel ball punching devices, for transporting the battery to one of the vacant steel ball punching devices; A cleaning feeding robot, movable between any one of the steel ball hitting devices and the cleaning device, for outputting the battery on one of the steel ball hitting devices carrying the battery to the cleaning device; Among them, when the steel ball hitting transfer robot moves, the steel ball hitting device carrying batteries is in the steel ball hitting operation or the battery is grabbed by the cleaning feeding robot for discharging operation. When the cleaning feeding robot moves, the steel ball hitting device carrying batteries is in the steel ball hitting operation or the battery is grabbed by the steel ball hitting transfer robot for feeding operation.
2. The steel ball dispensing machine according to claim 1, characterized in that: The operation transport mechanism comprises: An operation handling drive component, wherein the handling direction of the operation handling drive component intersects with the transport direction of the feed transfer device, and the end of the operation handling drive component close to the feed transfer device is provided with a steel ball feeding position, and the end of the operation handling drive component away from the feed transfer device is provided with the steel ball hitting station, which is used to transport batteries from the steel ball feeding position to the steel ball hitting station for steel ball hitting operation, or to transport batteries from the steel ball hitting station to the steel ball feeding position for loading and unloading batteries; An operation handling fixture, provided on the output end of the operation handling drive assembly, for clamping the battery; The work handling fixture comprises: An operation handling base, connected to the output end of the operation handling drive assembly; An operation transporting and placing platform, fixed to the operation transporting base, used for carrying the battery from the bottom surface of the battery; An operation handling fixing clamp is fixed to the operation handling base and is located on one side of the operation handling placing platform; An operation handling clamp opening and closing driving member is fixed to the operation handling base; The operating and handling movable clamp is connected to the output end of the operating and handling clamp opening and closing driving member and is located on the other side of the operating and handling placing platform. The operating and handling movable clamp and the operating and handling fixed clamp are surrounded to form a space for clamping the battery.
3. The steel ball dispensing machine according to claim 1, characterized in that: The alignment mechanism includes an alignment adjustment base and a CCD alignment device; The alignment adjustment base is arranged on one side of the operation transport mechanism and is used to adjust the longitudinal, lateral and height positions of the CCD alignment device; The CDD aligner is fixed to the output end of the alignment adjustment base and is used to obtain the position of the liquid injection hole of the battery in the steel ball punching station.
4. The steel ball dispensing machine according to claim 1, characterized in that: The steel ball picking and placing mechanism comprises a steel ball picking and placing translation assembly, a steel ball picking and placing lifting assembly, a downward pressure adjustment assembly and a steel ball picking and placing fixture; The steel ball picking and placing translation assembly is used to horizontally move the steel ball picking and placing fixture to the steel ball hitting station; The steel ball picking and placing lifting assembly is fixed to the output end of the steel ball picking and placing translation assembly and is used to raise or lower the steel ball picking and placing fixture; The downward pressure adjustment component is fixed on the output end of the steel ball lifting component and is used to assist the steel ball clamp to press the steel ball into the battery filling hole; The steel ball picking and placing fixture is fixed on the output end of the downward pressure regulating component and is used to pick up the steel ball; Among them, the translation direction of the steel ball picking and placing translation assembly is perpendicular to the battery conveying direction of the operation conveying mechanism, and the steel ball picking and placing clamp is located above the steel ball hitting station and below the output end of the steel ball auxiliary pressure mechanism.
5. The steel ball dispensing machine according to claim 4, characterized in that: The downward pressure adjustment component comprises: A downward pressure regulating substrate is fixed on the output end of the steel ball lifting assembly; A downward pressure regulating sliding group is fixed to the downward pressure regulating substrate; An adjustment bracket, fixed to the downward pressure adjustment substrate; A pressure sensor fixing base, fixed to the downward pressure regulating substrate; A pressure sensor, whose upper and lower ends are respectively fixed to the pressure sensor fixing base and the adjustment bracket, and is used to sense the pressure generated when the steel ball clamp is in operation; A downward adjustment elastic member is fixed to the adjustment bracket and is used to buffer the impact force generated when the steel ball clamp is operated; Wherein, the steel ball picking and placing fixture vertically passes through the adjustment bracket and is fixed to the elastic end of the downward adjustment elastic member.
6. The steel ball dispensing machine according to claim 5, characterized in that: The steel ball auxiliary pressure mechanism comprises: a steel ball auxiliary pressure lifting and lowering driving member and a steel ball auxiliary pressure pressing member; The steel ball auxiliary pressure piece is fixed to the steel ball auxiliary pressure lifting driving piece and is arranged on the downward pressure adjusting elastic piece, and is used to press the downward pressure adjusting elastic piece to drive the steel ball in the steel ball taking and placing fixture into the battery filling hole; The steel ball auxiliary pressure lifting and lowering driving member is arranged on one side of the steel ball picking and placing fixture, and is used to provide a lifting and lowering force to the steel ball auxiliary pressure member; Wherein, when the steel ball hitting operation is in progress, the steel ball auxiliary pressing piece, the steel ball taking and placing fixture and the battery injection hole are on the same vertical line.
7. The steel ball dispensing machine according to claim 4, characterized in that: The steel ball hitting device further comprises: a steel ball feeding mechanism; the steel ball feeding mechanism and the steel ball auxiliary pressure mechanism are respectively arranged on both sides of the steel ball taking and placing mechanism; The steel ball feeding mechanism comprises: Steel ball loading tray, used to hold steel balls; A steel ball loading lifting component has an output end connected to the steel ball loading tray and is used to raise the steel ball loading tray to the bottom of the steel ball picking and placing fixture for the steel ball picking and placing fixture to clamp the steel balls or to lower the steel ball loading tray for steel ball loading.
8. The steel ball dispensing machine according to claim 1, characterized in that: The cleaning device comprises: A cleaning operation carrier, used for carrying the batteries sent into the operation transport mechanism or the cleaned batteries to be discharged from the dispensing and curing device; A cleaning operation belt, used to transport the cleaning operation carrier to the cleaning loading station, the soaking station, the cleaning station and the cleaning unloading station in a cyclical manner; An infiltration mechanism, disposed in the infiltration station, for infiltrating the cleaning liquid into the surface of the battery injection hole to assist in cleaning the excess injection liquid on the battery injection hole; The rotary cleaning mechanism is arranged in the cleaning station and is used to wipe off the infiltrating cleaning liquid and the excess injection liquid on the surface of the battery injection hole.
9. The steel ball dispensing machine according to claim 1, characterized in that: The steel ball dispensing machine also includes: A steel ball detection device, which is disposed between the cleaning device and the dispensing and curing device and is used to detect whether a steel ball is driven into the battery injection hole; The glue dispensing detection device is arranged after the glue dispensing curing device and is used to detect the glue dispensing curing state of the battery filling hole.
Citation Information
Patent Citations
Automatic steel ball pumping device for battery
CN103123957A
Cylindrical battery rotating disc type steel ball sealing device
CN213905556U