A cleaning coating device for metal wire rope manufacturing
By designing a cleaning coating device for wire ropes, the detection error and waste of oil resources after use of wire ropes are solved, and the accurate detection of wire ropes and environmentally friendly oil coating effect is achieved.
Patent Information
- Application Number
- CN202411195347.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-08-29
AI Technical Summary
In the prior art, handheld instruments are usually required for wire rope detection after use, which leads to labor consumption and is prone to errors, and the oil coating process has problems such as environmental pollution and waste of oil resources.
A cleaning coating device including a plurality of cleaning components, detection mechanisms and coating mechanisms is designed, and the steel wire rope is retracted by unrolling rollers, using conveying components, fixing components, cleaning components, spraying components, scrubbing components, detection mechanisms and coatings. The cover mechanism limits, decontamination, tests and coats the wire rope to ensure inspection accuracy and oil resource conservation.
Effective treatment of oil stains on the surface of the wire rope is achieved, avoiding inaccurate detection results, ensuring detection stability, and saving oil resources through blind spot spraying and circulation spraying technologies, improving the sustainability of the oiling environment.
Smart Images

Figure CN118698962B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel wire ropes, and in particular relates to a cleaning coating device used for manufacturing metal wire ropes. Background Art
[0002] Wire rope is a spiral steel wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope consists of steel wire, rope core and grease. Wire rope is first twisted into strands by multiple layers of steel wires, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. In material handling machinery, it is used for lifting, traction, tensioning and bearing. Wire rope has high strength, light weight, stable operation, not easy to break suddenly, and reliable operation. Wire rope needs to be oiled during use. After multiple uses, the surface needs to be tested to check whether the wire rope can be used later. The detectors on the market are usually handheld, which consumes manpower and may cause errors in the test results. Summary of the invention
[0003] The object of the present invention is to provide a cleaning coating device for manufacturing metal wire ropes to solve the problem of detecting used steel wire ropes.
[0004] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0005] The cleaning and coating device for manufacturing a metal wire rope according to the present invention comprises a base, a support plate is fixedly provided on the top of the base, the support plates are provided in two numbers, a reeling roller is rotatably provided between the two support plates through a bearing, an extension bottom plate is fixedly provided on one side wall of the base, and a conveying component for limiting the position of the steel wire rope, a first fixing component for clamping and positioning the steel wire rope, a first cleaning component for flushing impurities from the steel wire rope, a spraying component for spraying a degreasing agent on the steel wire rope, a washing component for repeatedly brushing the surface of the steel wire rope, a second cleaning component for flushing the degreasing foam of the steel wire rope, a second fixing component for clamping and positioning the steel wire rope, a detection mechanism for detecting the steel wire rope and a coating mechanism for oiling the steel wire rope are provided in sequence from right to left along the length direction thereof, the detection mechanism comprising a detector, a detection component for measuring the plane angle of the steel wire rope and a detection component for measuring the plane angle of the steel wire rope An adjusting component for adjusting the conveying angle, the detector is fixedly arranged on the extension base plate and the wire rope passes through the inside of the detector, the detecting component is fixedly arranged on the wire rope inlet at one end of the detector, the detecting component comprises a combining plate, a rotating rod, a pointing head and a collar, the combining plate is fixedly arranged on the extension base plate, the rotating rod is rotatably arranged on the combining plate through a bearing and a spring is arranged between the rotating rod and the combining plate, the pointing head is fixedly arranged on the rotating rod, the collar is fixedly arranged on the rotating rod, and the wire rope passes through the collar and is arranged concentrically with the collar, the adjusting component is provided with two groups and is symmetrically arranged on both sides of the detector, the adjusting component comprises a first electric push rod, a second electric push rod, a first conveying roller and a second conveying roller, the first electric push rod and the second electric push rod are both fixedly arranged on the extension base plate, the first conveying roller and the second conveying roller are respectively fixedly arranged on the output ends of the first electric push rod and the second electric push rod, and the first conveying roller and the second conveying roller are respectively located at the upper and lower ends of the wire rope.
[0006] Preferably, the conveying assembly is provided with two groups, and the conveying assembly includes two fixed plates, and a fixed roller is rotatably provided between the two fixed plates through a bearing, and the two fixed rollers are respectively abutted against the upper and lower ends of the wire rope.
[0007] Preferably, the first fixed component includes a first circular frame, a first vertical plate, a third electric push rod, a first C-shaped rod and a first positioning roller, the first vertical plate is fixed to the extension base plate, the first circular frame is fixed to the first vertical plate, the third electric push rods are provided in plurality and are evenly arranged along the circumferential direction of the first circular frame, the first C-shaped rod and the output end of the third electric push rod are fixed, and the first positioning roller and the first C-shaped rod are rotatably arranged through bearings.
[0008] Preferably, the first cleaning component includes a first water tank, a first water suction pump, a first water pipe, a first frame, a first circular tube and a first nozzle. The first water tank is fixedly arranged on the extended bottom plate, the water inlet of the first water suction pump is fixedly arranged on the water tank, the water outlet of the first water suction pump is fixedly arranged on the first water pipe, the first circular tube is fixedly arranged on the first frame, the first water pipe penetrates the first frame and is fixedly arranged on the first circular tube, and there are multiple nozzles, which are evenly arranged along the circumferential direction of the first circular tube.
[0009] Preferably, the spray assembly includes a second water tank, a second water suction pump, a second water pipe, a second frame, a second circular tube and a second nozzle. The second water tank is fixedly arranged on the extended bottom plate, the water inlet of the second water suction pump is fixedly arranged on the water tank, the water outlet of the second water suction pump is fixedly arranged on the second water pipe, the second circular tube is fixedly arranged on the second frame, the second water pipe penetrates the second frame and is fixedly arranged on the second circular tube, and there are multiple nozzles, which are evenly arranged along the circumferential direction of the second circular tube.
[0010] Preferably, the brushing assembly comprises a fixed rod, a fixed plate, a first motor, a clamp, a brush, a positioning plate, a second motor, a first rod body and a second rod body, the extended bottom plate is provided with a sliding groove for the fixed rod to slide, the fixed plate and the fixed rod are fixedly arranged, the first motor and the fixed plate are fixedly arranged, a screw rod is rotatably arranged inside the fixed plate through a bearing, the screw rod is fixedly arranged to an output end of the first motor, the clamps are provided in two numbers and are symmetrically arranged about the screw rod, the fixed plate is provided with a sliding groove for the clamp rod to slide, the brush and the clamp are fixedly arranged, and the two clamps are buckled by an elastic member, the positioning plate is fixedly arranged to the extended bottom plate, the positioning plate is fixedly arranged to the second motor, the output end of the second motor is fixedly arranged to one end of the first rod body, the other end of the first rod body is fixedly provided with a pin shaft, the pin shaft is rotatably arranged with one end of the second rod body through a bearing, and a pin shaft is rotatably arranged between the other end of the second rod body and the fixed rod through a bearing.
[0011] Preferably, the second cleaning component includes a third water tank, a third water suction pump, a third water pipe, a third frame, a third circular tube and a third nozzle. The third water tank is fixedly arranged on the extended bottom plate, the water inlet of the third water suction pump is fixedly arranged on the water tank, the water outlet of the third water suction pump is fixedly arranged on the third water pipe, the third circular tube is fixedly arranged on the third frame, the third water pipe penetrates the third frame and is fixedly arranged on the third circular tube, and there are a plurality of nozzles, which are evenly arranged along the circumferential direction of the third circular tube.
[0012] Preferably, the second fixed component includes a second circular frame, a second vertical plate, a fourth electric push rod, a second C-shaped rod and a second positioning roller, the second vertical plate is fixed to the extension base plate, the second circular frame is fixed to the second vertical plate, the fourth electric push rod is provided in plurality and is evenly arranged along the circumferential direction of the circular frame, the second C-shaped rod is fixed to the output end of the fourth electric push rod, and the second positioning roller and the second C-shaped rod are rotatably arranged via bearings.
[0013] Preferably, the coating mechanism includes a box body, a pump body, a first oil pipe, a second oil pipe, a circular oil pipe and an oil spray head. The box body is fixedly arranged on the extended bottom plate. Both sides of the box body are provided with openings for the wire rope to pass through. One side of the inner wall of the box body is fixedly arranged on the pump body. The first oil pipe is fixedly arranged on the inlet end of the pump body, the second oil pipe is fixedly arranged on the outlet of the pump body, the circular oil pipe is fixedly arranged on the second oil pipe, and there are multiple oil spray heads, which are fixedly arranged on the circular oil pipe.
[0014] The present invention is beneficial in that:
[0015] The present invention arranges a plurality of cleaning components, spraying components and washing components. The used wire rope is reeled up by an unwinding roller. Before the wire rope is tested, the dirt and oil on its surface need to be processed to avoid inaccurate test results.
[0016] The present invention sets a detection mechanism, which monitors the surface of the wire rope to detect whether the wire rope can be used subsequently. The detectors on the market are usually handheld, which consumes manpower and may cause errors in the detection results. The detector is fixed to the base to ensure the stability of the detection, and the angle of the wire rope entering the detector is monitored to avoid the wire rope entering the detector at an inclined angle, which may cause errors in the detection results.
[0017] The present invention provides a coating mechanism, and the oil spray head sprays the steel wire rope without dead angles, and the sprayed oil and the oil dripping on the steel wire rope are sprayed into the box body, and the pump body performs cyclic spraying again, thereby ensuring the oiling environment and saving oil resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, so that other features, purposes and advantages of the present invention become more obvious. The accompanying drawings of the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 The overall structure of a cleaning coating device for manufacturing metal wire ropes according to the present invention is shown in FIG. Figure 1 ;
[0020] Figure 2 The overall structure of a cleaning coating device for manufacturing metal wire ropes according to the present invention is shown in FIG. Figure 2 ;
[0021] Figure 3 is an enlarged structural schematic diagram of the first fixing component of the present invention;
[0022] Figure 4 is an enlarged structural schematic diagram of the first cleaning component of the present invention;
[0023] Figure 5 is an enlarged structural schematic diagram of the spray assembly of the present invention;
[0024] Figure 6 is an enlarged structural schematic diagram of the washing assembly of the present invention;
[0025] Figure 7 is an enlarged structural schematic diagram of the second cleaning component of the present invention;
[0026] Figure 8 is an enlarged structural schematic diagram of the second fixing assembly of the present invention;
[0027] Fig. 9 This is a schematic diagram of the enlarged structure of the detection mechanism of the present invention. Figure 1 ;
[0028] Fig.10 This is a schematic diagram of the enlarged structure of the detection mechanism of the present invention. Figure 2 ;
[0029] Fig.11 It is an enlarged structural schematic diagram of the coating mechanism of the present invention.
[0030] Description of reference numerals:
[0031] 1. Base; 2. Support plate; 3. Unwinding roller; 4. Extended bottom plate; 5. Conveying assembly; 51. Fixing plate; 52. Fixed roller; 6. First fixing assembly; 61. First round frame; 62. First vertical plate; 63. Third electric push rod; 64. First C-shaped rod; 65. First positioning roller; 7. First cleaning assembly; 71. First water tank; 72. First water suction pump; 73. First water pipe; 74. First frame; 75. First round frame pipe; 76, first nozzle; 8, spray assembly; 81, second water tank; 82, second water suction pump; 83, second water pipe; 84, second frame; 85, second round pipe; 86, second nozzle; 9, scrubbing assembly; 91, fixing rod; 92, fixing plate; 93, first motor; 94, clamp; 95, brush; 96, positioning plate; 97, second motor; 98, first rod; 99, second rod; 10, second cleaning assembly washing assembly; 101, third water tank; 102, third water suction pump; 103, third water pipe; 104, third frame; 105, third round pipe; 106, third nozzle; 11, second fixing assembly; 111, second round frame; 112, second vertical plate; 113, fourth electric push rod; 114, second C-shaped rod; 115, second positioning roller; 12, detection mechanism; 121, detector; 122, detection assembly; 1 221. Combination plate; 1222. Rotating rod; 1223. Pointing head; 1224. Ring; 123. Adjustment assembly; 1231. First electric push rod; 1232. Second electric push rod; 1233. First conveying roller; 1234. Second conveying roller; 13. Coating mechanism; 131. Box body; 132. Pump body; 133. First oil pipe; 134. Second oil pipe; 135. Round oil pipe; 136. Oil spray head. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0033] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0034] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0035] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0036] like Figure 1 - Fig.11As shown, a cleaning and coating device for manufacturing a metal wire rope according to the present invention comprises a base 1, a support plate 2 is fixedly arranged on the top of the base 1, two support plates 2 are arranged, a reel 3 is rotatably arranged between the two support plates 2 through a bearing, an extension bottom plate 4 is fixedly arranged on one side wall of the base 1, and a conveying component 5 for limiting the position of the steel wire rope, a first fixing component 6 for clamping and positioning the steel wire rope, a first cleaning component 7 for flushing impurities from the steel wire rope, and a spraying component 8 for spraying a degreasing agent on the steel wire rope are arranged in sequence from right to left along the length direction thereof. Component 8, a brushing component 9 for repeatedly brushing the surface of the steel wire rope, a second cleaning component 10 for flushing the steel wire rope degreasing foam, a second fixing component 11 for clamping and positioning the steel wire rope, a detection mechanism 12 for detecting the steel wire rope and a coating mechanism 13 for oiling the steel wire rope. First, the used steel wire rope is wound up by the unwinding roller 3. Before detecting it, it is necessary to deal with the stains and oil on its surface to avoid inaccurate detection results. The steel wire rope is unwound by the unwinding roller 3 and clamped and limited by the conveying component 5, and passed through the first A fixed component 6 is used to position the wire rope. After positioning, the first cleaning component 7 is used to perform the first flushing, and the impurities such as dirt and particles adhering to the surface are flushed with high pressure. After the flushing is completed, the spraying component 8 is used to spray the oil on the surface with a degreasing agent, and then the steel wire rope covered with the degreasing agent is repeatedly rubbed and washed by the washing component 9. After the washing is completed, the second cleaning component 10 is used to flush the oil, and then the second fixed component 11 is used for stable transmission. The two fixed components are respectively located beside the two cleaning components, so that the position of the steel wire rope can be adjusted during high-pressure flushing. Keep it stable. After washing, monitor the surface of the wire rope through the detection mechanism 12 to detect whether the wire rope can be used subsequently. The detector 121 on the market is usually handheld, which consumes manpower and may cause errors in the detection results. By fixing the detector 121 and the base 1 to ensure the stability of the detection, the angle of the wire rope entering the detector 121 is monitored to avoid entering the detector 121 at an inclined angle, which will cause errors in the detection results. After the detection is completed, it is coated with oil through the coating mechanism 13 to ensure the next use.
[0037] Among them, the conveying assembly 5 is provided with two groups, and the conveying assembly 5 includes two fixed plates 51, and a fixed roller 52 is rotatably provided between the two fixed plates 51 through a bearing, and the two fixed rollers 52 are respectively abutted against the upper and lower ends of the wire rope. Preferably, the first fixed assembly 6 includes a first circular frame 61, a first vertical plate 62, a third electric push rod 63, a first C-shaped rod 64 and a first positioning roller 65, the first vertical plate 62 is fixedly arranged with the extension bottom plate 4, the first circular frame 61 and the first vertical plate 62 are fixedly arranged, the third electric push rod 63 is provided with a plurality of numbers and is evenly arranged along the circumferential direction of the first circular frame 61, the first C-shaped rod 64 and the output end of the third electric push rod 63 are fixedly arranged, and the first positioning roller 65 and the first C-shaped rod 64 are rotatably arranged with a bearing. Preferably, the second fixed assembly 11 includes a second circular frame 111, a second vertical plate 1 12. The fourth electric push rod 113, the second C-shaped rod 114 and the second positioning roller 115, the second vertical plate 112 and the extension bottom plate 4 are fixedly arranged, the second circular frame 111 and the second vertical plate 112 are fixedly arranged, the fourth electric push rod 113 is provided in plurality and is evenly arranged along the circumferential direction of the circular frame, the second C-shaped rod 114 and the output end of the fourth electric push rod 113 are fixedly arranged, the second positioning roller 115 and the second C-shaped rod 114 are rotatably arranged through bearings, and the first fixing component 6 and the second fixing component 11, in the process of fixing the wire rope, respectively start the third electric push rod 63 and the fourth electric push rod 113 to drive the first positioning roller 65 and the second positioning roller 115 to clamp the wire rope at four angles of up, down, left and right, and while clamping, the rotating positioning rollers do not hinder the transportation of the wire rope.
[0038] Secondly, the first cleaning component 7 includes a first water tank 71, a first water suction pump 72, a first water pipe 73, a first frame 74, a first circular tube 75 and a first nozzle 76. The first water tank 71 is fixedly arranged with the extended bottom plate 4, the water inlet of the first water suction pump 72 is fixedly arranged with the water tank, the water outlet of the first water suction pump 72 is fixedly arranged with the first water pipe 73, the first circular tube 75 is fixedly arranged with the first frame 74, the first water pipe 73 runs through the first frame 74 and is fixedly arranged with the first circular tube 75, a plurality of nozzles are provided and are evenly arranged along the circumferential direction of the first circular tube 75, preferably, the second cleaning component 10 includes a third water tank 101, a third water suction pump 102, a third water pipe 103, a third frame 104, a third circular tube 105 and a third nozzle 106, the third water tank 101 is fixedly arranged with the extended bottom plate 4, the water inlet of the first water suction pump 72 is fixedly arranged with the water tank, the water outlet of the first water suction pump 72 is fixedly arranged with the first water pipe 73, the first circular tube 75 is fixedly arranged with the first frame 74, the first water pipe 73 runs through the first frame 74 and is fixedly arranged with the first circular tube 75, a plurality of nozzles are provided and are evenly arranged along the circumferential direction of the first circular tube 75, The bottom plate 4 is fixedly arranged, the water inlet of the third water suction pump 102 is fixedly arranged with the water tank, the water outlet of the third water suction pump 102 is fixedly arranged with the third water pipe 103, the third circular tube 105 is fixedly arranged with the third frame 104, the third water pipe 103 penetrates the third frame 104 and is fixedly arranged with the third circular tube 105, a plurality of nozzles are provided and are evenly arranged along the circumferential direction of the third circular tube 105, the first cleaning component 7 and the second cleaning component 10 both suck the water pressure inside the first water tank 71 and the third water tank 101 through the first water suction pump 72 and the third water suction pump 102, and then the water source enters the first circular tube 75 and the third circular tube 105 in turn through the first water pipe 73 and the third water pipe 103, and then is sprayed out through the first nozzle 76 and the third nozzle 106.
[0039] The spray assembly 8 includes a second water tank 81, a second water suction pump 82, a second water pipe 83, a second frame 84, a second circular tube 85 and a second nozzle 86. The second water tank 81 is fixedly arranged with the extended bottom plate 4, the water inlet of the second water suction pump 82 is fixedly arranged with the water tank, the water outlet of the second water suction pump 82 is fixedly arranged with the second water pipe 83, the second circular tube 85 is fixedly arranged with the second frame 84, the second water pipe 83 penetrates the second frame 84 and is fixedly arranged with the second circular tube 85, there are multiple nozzles and they are evenly arranged along the circumferential direction of the second circular tube 85, the spray assembly 8 sucks in the water pressure of the second water tank 81 through the second water suction pump 82, and then the water source enters the second circular tube 85 in turn through the second water pipe 83, and then is sprayed out through the second nozzle 86.
[0040] Subsequently, the brushing assembly 9 includes a fixed rod 91, a fixed plate 92, a first motor 93, a clamp 94, a brush 95, a positioning plate 96, a second motor 97, a first rod body 98 and a second rod body 99. A sliding groove for sliding the fixed rod 91 is provided on the extended bottom plate 4. The fixed plate 92 is fixed to the fixed rod 91. The first motor 93 is fixed to the fixed plate 92. A screw is provided inside the fixed plate 92 for rotation through a bearing. The screw is fixed to the output end of the first motor 93. There are two clamps 94 and they are symmetrically arranged about the screw. A sliding groove for sliding the clamp 94 is provided on the fixed plate 92. The brush 95 is fixed to the clamp 94, and the two clamps 94 are buckled by an elastic member. The positioning plate 96 is fixed to the extended bottom plate 4. The positioning plate 96 is fixed to the second motor 97 The output end of the second motor 97 is fixedly arranged with one end of the first rod body 98, and the other end of the first rod body 98 is fixedly provided with a pin shaft, which is rotatably arranged with one end of the second rod body 99 through a bearing, and a pin shaft is rotatably arranged between the other end of the second rod body 99 and the fixed rod 91 through a bearing, and the washing assembly 9 drives the screw rod to rotate by starting the first motor 93, and then drives the two clamps 94 to move in the opposite direction to clamp the wire rope, so that the two brushes 95 are closely fitted to the surface of the wire rope, and the connection between the two clamps 94 is fixed by an elastic member, and the second motor 97 is started, and the second motor 97 drives the first rod body 98 to rotate, so that the first rod body 98 pushes the fixed rod 91 connected to the second rod body 99 to move on the base 1, thereby driving the brush 95 to repeatedly wash the wire rope covered with the degreasing agent;
[0041] Finally, the detection mechanism 12 includes a detector 121, a detection component 122 for measuring the plane angle of the wire rope, and an adjustment component 123 for adjusting the plane conveying angle of the wire rope. The detector 121 is fixedly arranged with the extension base plate 4 and the wire rope runs through the inside of the detector 121. The detection component 122 is fixedly arranged with the wire rope inlet at one end of the detector 121. The detection component 122 includes a combination plate 1221, a rotating rod 1222, a pointing head 1223 and a ring 1224. The combination plate 1221 and the extension base plate 4 are fixedly arranged with the wire rope passing through the inside of the detector 121. The bottom plate 4 is fixedly arranged, the rotating rod 1222 is rotatably arranged with the coupling plate 1221 through the bearing, and a spring is arranged between the rotating rod 1222 and the coupling plate 1221, the pointing head 1223 is fixedly arranged with the rotating rod 1222, the collar 1224 is fixedly arranged with the rotating rod 1222, and the steel wire rope runs through the collar 1224 and is arranged concentrically with the collar 1224, the adjusting assembly 123 is provided with two groups and symmetrically arranged on both sides of the detector 121, and the adjusting assembly 123 includes a first electric push rod 1231, a second electric push rod 1234, and a second electric push rod 1235. 32. The first conveying roller 1233 and the second conveying roller 1234, the first electric push rod 1231 and the second electric push rod 1232 are fixedly arranged on the extension bottom plate 4, and the first conveying roller 1233 and the second conveying roller 1234 are fixedly arranged on the output ends of the first electric push rod 1231 and the second electric push rod 1232, respectively, and the first conveying roller 1233 and the second conveying roller 1234 are respectively located at the upper and lower ends of the wire rope; when the wire rope passes through the inside of the ring 1224, if the pointing head 1223 maintains the initial angle unchanged, it means that this The wire rope is in a horizontal state, and the rotation angle of the pointing head 1223 is , which means that the wire rope is tilted, so that it abuts against the ring 1224 to drive the ring 1224 to rotate, so that the angle of the wire rope needs to be adjusted to avoid that the detector 121 cannot monitor the surface of the wire rope, and the first electric push rod 1231 and the second electric push rod 1232 are started to drive the first conveying roller 1233 and the second conveying roller 1234 to move up and down to adjust the position of the wire rope, and the horizontal angle of the wire rope is judged by the pointing head 1223.
[0042] The coating mechanism 13 includes a box body 131, a pump body 132, a first oil pipe 133, a second oil pipe 134, a circular oil pipe 135 and an oil spray head 136. The box body 131 is fixedly arranged with the extension bottom plate 4. Both sides of the box body 131 are provided with openings for the wire rope to pass through. One side of the inner wall of the box body 131 is fixedly arranged with the pump body 132. The first oil pipe 133 is fixedly arranged with the inlet end of the pump body 132. The second oil pipe 134 is fixedly arranged with the outlet of the pump body 132. The circular oil pipe 135 is fixedly arranged with the second oil pipe 134. There are multiple oil spray heads 136 fixed to the circular oil pipe 135. The steel wire rope passes through the opening to enter the interior of the box 131, so that the pump body 132 absorbs the oil at the bottom of the box 131 and sucks it into the circular oil pipe 135 through the second oil pipe 134. Then, the oil spray head 136 sprays the steel wire rope without dead angles to coat the steel wire rope. The sprayed oil and the oil dripping on the steel wire rope are sprayed into the interior of the box 131, and the pump body 132 circulates and sprays again to ensure the oiling environment and save oil resources.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc. made should be included in the protection scope of the present invention.
Claims
1. A cleaning coating device for metal wire rope manufacturing, comprising a base (1), characterized in that: A support plate (2) is fixedly provided on the top of the base (1), the support plates (2) are provided in two numbers, an unwinding roller (3) is rotatably provided between the two support plates (2) via a bearing, an extension bottom plate (4) is fixedly provided on one side wall of the base (1), and the extension bottom plate (4) is provided with a conveying assembly (5) for limiting the position of the steel wire rope, a first fixing assembly (6) for clamping and positioning the steel wire rope, a first cleaning assembly (7) for flushing impurities from the steel wire rope, a spraying assembly (8) for spraying a degreasing agent on the steel wire rope, a brushing assembly (9) for repeatedly brushing the surface of the steel wire rope, and a first cleaning assembly (9) for removing impurities from the steel wire rope in sequence from right to left along its length direction. A second cleaning component (10) for flushing with oil foam, a second fixing component (11) for clamping and positioning the steel wire rope, a detection mechanism (12) for detecting the steel wire rope, and a coating mechanism (13) for oiling the steel wire rope, the detection mechanism (12) comprising a detector (121), a detection component (122) for measuring the plane angle of the steel wire rope, and an adjustment component (123) for adjusting the plane conveying angle of the steel wire rope, the detector (121) being fixedly arranged on the extension bottom plate (4) and the steel wire rope passing through the detector (121), the detection component (122) being fixedly arranged on the steel wire rope inlet at one end of the detector (121) The detection component (122) comprises a combining plate (1221), a rotating rod (1222), a pointing head (1223) and a collar (1224); the combining plate (1221) is fixedly arranged with the extension bottom plate (4); the rotating rod (1222) is rotatably arranged with the combining plate (1221) via a bearing; a spring is provided between the rotating rod (1222) and the combining plate (1221); the pointing head (1223) is fixedly arranged with the rotating rod (1222); the collar (1224) is fixedly arranged with the rotating rod (1222); a steel wire rope passes through the collar (1224) and is arranged coaxially with the collar (1224); the adjustment component (1221) is fixedly arranged with the rotating rod (1222); 23) are provided in two groups and are symmetrically arranged on both sides of the detector (121), the adjustment component (123) comprises a first electric push rod (1231), a second electric push rod (1232), a first conveying roller (1233) and a second conveying roller (1234), the first electric push rod (1231) and the second electric push rod (1232) are both fixedly arranged on the extension bottom plate (4), the first conveying roller (1233) and the second conveying roller (1234) are respectively fixedly arranged on the output ends of the first electric push rod (1231) and the second electric push rod (1232), and the first conveying roller (1233) and the second conveying roller (1234) are respectively located at the upper and lower ends of the wire rope.
2. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The conveying assembly (5) is provided with two groups, and the conveying assembly (5) comprises two fixed plates (51), and a fixed roller (52) is rotatably provided between the two fixed plates (51) via a bearing, and the two fixed rollers (52) are respectively abutted against the upper and lower ends of the steel wire rope.
3. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The first fixing assembly (6) comprises a first circular frame (61), a first vertical plate (62), a third electric push rod (63), a first C-shaped rod (64) and a first positioning roller (65); the first vertical plate (62) is fixedly arranged on the extension bottom plate (4); the first circular frame (61) is fixedly arranged on the first vertical plate (62); a plurality of third electric push rods (63) are provided and are evenly arranged along the circumferential direction of the first circular frame (61); the first C-shaped rod (64) and the output end of the third electric push rod (63) are fixedly arranged; and the first positioning roller (65) and the first C-shaped rod (64) are rotatably arranged via a bearing.
4. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The first cleaning component (7) comprises a first water tank (71), a first water suction pump (72), a first water pipe (73), a first frame (74), a first circular tube (75) and a first nozzle (76); the first water tank (71) is fixedly arranged on the extension bottom plate (4); the water inlet of the first water suction pump (72) is fixedly arranged on the water tank; the water outlet of the first water suction pump (72) is fixedly arranged on the first water pipe (73); the first circular tube (75) is fixedly arranged on the first frame (74); the first water pipe (73) penetrates the first frame (74) and is fixedly arranged on the first circular tube (75); and a plurality of nozzles are provided and are evenly arranged along the circumferential direction of the first circular tube (75).
5. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The spray assembly (8) comprises a second water tank (81), a second water suction pump (82), a second water pipe (83), a second frame (84), a second circular pipe (85) and a second nozzle (86); the second water tank (81) is fixedly arranged on the extension bottom plate (4); the water inlet of the second water suction pump (82) is fixedly arranged on the water tank; the water outlet of the second water suction pump (82) is fixedly arranged on the second water pipe (83); the second circular pipe (85) is fixedly arranged on the second frame (84); the second water pipe (83) penetrates the second frame (84) and the second circular pipe (85) and is fixedly arranged; and a plurality of nozzles are provided and are evenly arranged along the circumferential direction of the second circular pipe (85).
6. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The scrubbing assembly (9) comprises a fixed rod (91), a fixed plate (92), a first motor (93), a clamp (94), a brush (95), a positioning plate (96), a second motor (97), a first rod body (98) and a second rod body (99); a slide groove for sliding the fixed rod (91) is provided on the extension base plate (4); the fixed plate (92) is fixedly arranged with the fixed rod (91); the first motor (93) is fixedly arranged with the fixed plate (92); a screw rod is rotatably arranged inside the fixed plate (92) via a bearing; the screw rod is fixedly arranged with the output end of the first motor (93); two clamps (94) are provided and are symmetrical with respect to the screw rod. The fixing plate (92) is provided with a slide groove for the clamp (94) to slide, the brush (95) is fixedly arranged with the clamp (94), and the two clamps (94) are buckled by an elastic member, the positioning plate (96) is fixedly arranged with the extension bottom plate (4), the positioning plate (96) is fixedly arranged with the second motor (97), the output end of the second motor (97) is fixedly arranged with one end of the first rod body (98), the other end of the first rod body (98) is fixedly provided with a pin shaft, the pin shaft is rotatably arranged with one end of the second rod body (99) through a bearing, and a pin shaft is rotatably arranged between the other end of the second rod body (99) and the fixing rod (91) through a bearing.
7. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The second cleaning component (10) comprises a third water tank (101), a third water suction pump (102), a third water pipe (103), a third frame (104), a third circular tube (105) and a third nozzle (106); the third water tank (101) is fixedly arranged with the extension bottom plate (4); the water inlet of the third water suction pump (102) is fixedly arranged with the water tank; the water outlet of the third water suction pump (102) is fixedly arranged with the third water pipe (103); the third circular tube (105) is fixedly arranged with the third frame (104); the third water pipe (103) penetrates the third frame (104) and is fixedly arranged with the third circular tube (105); and a plurality of nozzles are provided and are evenly arranged along the circumferential direction of the third circular tube (105).
8. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The second fixing assembly (11) comprises a second circular frame (111), a second vertical plate (112), a fourth electric push rod (113), a second C-shaped rod (114) and a second positioning roller (115); the second vertical plate (112) and the extension bottom plate (4) are fixedly arranged; the second circular frame (111) and the second vertical plate (112) are fixedly arranged; a plurality of fourth electric push rods (113) are provided and are evenly arranged along the circumferential direction of the circular frame; the second C-shaped rod (114) and the output ends of the fourth electric push rod (113) are fixedly arranged; and the second positioning roller (115) and the second C-shaped rod (114) are rotatably arranged via bearings.
9. A cleaning coating device for metal wire rope manufacturing according to claim 1, characterized in that: The coating mechanism (13) comprises a box body (131), a pump body (132), a first oil pipe (133), a second oil pipe (134), a circular oil pipe (135) and an oil spray head (136); the box body (131) is fixedly arranged on the extension bottom plate (4); both sides of the box body (131) are provided with openings for the steel wire rope to pass through; one side of the inner wall of the box body (131) is fixedly arranged on the pump body (132); the first oil pipe (133) is fixedly arranged on the inlet end of the pump body (132); the second oil pipe (134) is fixedly arranged on the outlet of the pump body (132); the circular oil pipe (135) is fixedly arranged on the second oil pipe (134); and a plurality of oil spray heads (136) are provided and are fixedly arranged on the circular oil pipe (135).
