A plastic pallet leveling device and use method thereof
By designing a plastic pallet leveling device including a cleaning mechanism, the burrs on the pallet are cleaned using a motor-driven bidirectional threaded rod and sliding column, and the burrs are processed by the collection mechanism, the problem of burrs generated during the processing process is solved, and the appearance quality and service life of the product are improved.
Patent Information
- Application Number
- CN202410725680.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-06-05
AI Technical Summary
When existing plastic trays are processed and shaped by molds, due to factors such as material fluidity and mold accuracy, burrs may occur at the edges of the tray, affecting the appearance quality and service life of the product.
A plastic pallet leveling device including a cleaning mechanism is designed, which drives the sliding column and the cleaning block movement by a motor to drive the bidirectional threaded rod, the cleaning block comes into contact with the pallet surface, cleans the burrs, and collects and discharges the burrs through the collection mechanism.
The device can quickly and effectively remove burrs on the pallet, improve the appearance quality of the product, reduce impurities and residues on the surface of the pallet, reduce wear and extend service life.
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Figure CN118700406B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic pallet manufacturing, and in particular to a plastic pallet leveling device and a use method thereof. Background Art
[0002] Plastic pallets, also known as plastic pallets, are made of thermoplastic plastics such as PE and PP, plus some additives to improve performance, through injection molding, blow molding and other processes. During the injection molding process, the plastic raw materials are heated and melted in the plastic machine, and then sprayed into the mold cavity of the mold through the nozzle. After cooling, the shape of the plastic pallet is formed.
[0003] Commonly used plastic pallets include wooden plastic pallets and plastic pallets, which are used for cargo platforms. Plastic pallets are shaped through mold processing. Existing leveling devices usually level the shape of the pallet to ensure that the pallet will not be uneven, thereby ensuring the quality and performance of the pallet. However, when the pallet is shaped through mold processing, burrs may appear on the edge of the pallet due to factors such as material fluidity and mold precision, which will affect the appearance quality and service life of the product. Summary of the invention
[0004] The object of the present invention is to provide a plastic pallet leveling device and a method of using the same to solve the problems mentioned in the above background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention relates to a plastic pallet leveling device and a method for using the same, comprising a main body, wherein four corners of the bottom outer wall of the main body are respectively fixedly connected to support legs, and further comprising: a cleaning mechanism, wherein the cleaning mechanism comprises a support plate fixedly connected to the outer wall of the back side of the main body, the top outer wall of the support plate is fixedly connected to a motor, an output end of the motor is fixedly connected to a bidirectional threaded rod, the bottom inner wall of the main body is fixedly connected to two vertical plates, the two vertical plates are symmetrically distributed with the middle part of the main body as the center, the right outer walls of the two vertical plates are both provided with support openings, the two vertical plates are provided with arc-shaped sliding grooves on opposite sides, the sliding grooves are connected to the straight grooves, a sliding column is slidably connected inside the straight grooves, a rectangular block is fixedly connected to the left outer wall of the sliding column, a threaded groove is provided on the front side of the rectangular block, the bidirectional threaded rod passes through the threaded groove provided on the front side of the rectangular block and is threadedly connected to the threaded groove, and the outer wall of the sliding column is rotatably connected to the two rotating plates.
[0007] Furthermore, a circular shaft is fixedly connected to the opposite sides of the two rotating plates, and the circular shaft is slidably connected to the inside of the slide groove. A cleaning block is fixedly connected between the two rotating plates, and a cavity is opened inside the cleaning block. A plurality of suction ports are opened on the side of the cleaning block away from the sliding column, and the plurality of suction ports are equidistantly distributed, and the plurality of suction ports are connected to the cavity inside the cleaning block. A support block is fixedly connected to the front outer wall of the vertical plate on the left side of the bottom inner wall of the main body, and one end of the bidirectional threaded rod away from the motor is rotatably connected to the back outer wall of the vertical plate, and a collecting mechanism is provided on the bottom inner wall of the main body.
[0008] Furthermore, the collecting mechanism includes a collecting box fixedly connected to the bottom inner wall of the main body, a pull plate is slidably connected inside the collecting box, a U-shaped fixing plate is fixedly connected to the front outer wall of the pull plate, the U-shaped fixing plate passes through the front outer wall of the collecting box, a side of the U-shaped fixing plate away from the pull plate is fixedly connected to a side of the rectangular block away from the sliding column, an extraction tube is fixedly connected to the back outer wall of the collecting box, one end of the extraction tube away from the collecting box is fixedly connected to the back outer wall of the cleaning block, a discharge pipe is fixedly connected to the left outer wall of the collecting box, the discharge pipe passes through the left outer wall of the main body, a rectangular groove is opened on the bottom inner wall of the main body, and a fixing mechanism is arranged inside the rectangular groove.
[0009] Furthermore, the fixing mechanism includes a base slidably connected to the inside of the rectangular groove, a conical fixing column is fixedly connected to the bottom of the rectangular groove, a circular ring is fixedly connected to the top inner wall of the base, four circular holes are opened on the outer wall of the circular ring, sliding rods are slidably connected to the inside of the four circular holes, the four sliding rods are distributed in a circular array, four springs are fixedly connected to the inner wall of the circular ring, four ends away from the inner wall of the circular ring are fixedly connected to arc blocks, the side of the arc blocks close to the springs is fixedly connected to the side wall of the sliding rod, the sides of the four arc blocks away from the sliding rods are in contact with the outer wall of the conical fixing column, and the side of the sliding rod away from the arc blocks is fixedly connected to a fixing plate.
[0010] Furthermore, a side of the fixed plate away from the conical fixed column is rotatably connected to a rotating rod through a rotating seat, and sliding grooves are provided on the inner walls around the base, and a sliding block is slidably connected inside the sliding groove. The sliding block and the rotating rod are rotatably connected to the bottom outer wall of the sliding block through a rotating seat at one end thereof, and a push plate is rotatably connected to the opposite side of the four sliding blocks through a rotating seat, and an end of the push plate away from the sliding block is rotatably connected to a trapezoidal block through a rotating seat, and a clamping plate is fixedly connected to the side of the trapezoidal block away from the push plate, and a buffer mechanism is provided on the opposite side of the four clamping plates.
[0011] Furthermore, the buffer mechanism includes a top block fixedly connected to the opposite side of the four clamping plates, a movable plate is fixedly connected to the side of the top block away from the clamping plate, four grooves are provided on the opposite sides of the four clamping plates, the four grooves are symmetrically distributed in groups of two, a moving block is slidably connected inside the grooves, four fixed blocks are fixedly connected to the opposite side of the four clamping plates, the four fixed blocks are symmetrically distributed in groups of two, a spring is fixedly connected between the fixed block and the moving block, a connecting rod is rotatably connected to the opposite side of the two moving blocks through a rotating seat, and the ends of the two connecting rods away from the moving blocks are rotatably connected to hollow blocks through a rotating seat.
[0012] Furthermore, a square groove is provided on one side of the hollow block close to the clamping plate, the movable plate is slidably connected to the inside of the fixed block, the top block is slidably connected to the inside of the square groove, a spring is fixedly connected to the side of the movable plate away from the top block, one end of the spring away from the movable plate is fixedly connected to the outer wall of the hollow block away from the clamping plate, a connecting tube is fixedly connected to the outer wall of the hollow block away from the clamping plate, an airbag is fixedly connected to the outer wall of the hollow block away from the clamping plate, and one end of the connecting tube away from the hollow block is fixedly connected to the side of the airbag close to the hollow block.
[0013] Furthermore, a method for using a plastic pallet leveling device comprises the following steps:
[0014] S1: When in use, the injection-molded plastic pallet is placed on the base through the robotic arm. When the plastic pallet falls on the base, the base moves downward due to its own weight, and finally drives the clamping plate to fix the pallet;
[0015] S2: Start the motor. When the motor is working, it will drive the bidirectional threaded rod to rotate, and drive the sliding column to move through the rectangular block. The sliding column drives the rotating plate to push the cleaning block to clean the tray;
[0016] S3: When the bidirectional threaded rod drives the rectangular block to move, it also drives the U-shaped fixed plate to move, thereby pulling the pull plate to generate suction and collect the burrs during the cleaning process;
[0017] S4: When the cleaning is completed, the bidirectional threaded rod drives the rectangular block back to its original position, thereby pushing the pull plate to discharge the burrs inside the collection box through the discharge pipe.
[0018] The present invention has the following beneficial effects:
[0019] (1) In the present invention, the motor is started. When the motor is working, it drives the bidirectional threaded rod to rotate. When the bidirectional threaded rod rotates, it drives the rectangular block to move horizontally and drives the sliding column to move together. When the sliding column moves, it pushes the rotating plate to make the circular shaft of the side wall of the moving block move along the slide groove. Since the slide groove is arranged in an arc shape, the sliding column will drive the rotating plate to rotate a short distance after starting, thereby driving the circular shaft to move along the slide groove. When the sliding column approaches the base, the rotating plate drives the circular shaft to move horizontally, and the cleaning block between the rotating plates will contact the outer surface of the plastic pallet. Along with the movement of the sliding column, the cleaning block is pushed to clean the surface of the plastic pallet. When the pallet is shaped by the mold processing, burrs may be generated. By setting a cleaning mechanism, the burrs on the pallet can be quickly and effectively removed, thereby improving the appearance quality of the product, reducing impurities and residues on the surface of the pallet, reducing the wear of the pallet, and thus extending the service life of the pallet.
[0020] (2) In the present invention, the bidirectional threaded rod drives the rectangular block to move together with the U-shaped fixed plate, and then drives the pull plate to move outward. When the pull plate moves outward, suction is generated, and the suction enters the cavity of the cleaning block along the extraction tube, and collects the burrs that fall after cleaning through the extraction port, and finally enters the interior of the collection box along the extraction tube. After cleaning, the rectangular block moves inward and drives the U-shaped fixed plate to move together, thereby pushing the pull plate to move inward, squeezing the burrs inside the collection box and discharging them through the discharge pipe. By collecting the burrs, the smoothness of the pallet surface can be ensured, quality problems caused by burrs can be reduced, and the burrs that fall after cleaning can be prevented from adhering to the pallet again in the subsequent production process.
[0021] (3) According to the present invention, when the plastic tray falls on the base, the base will move downward due to its own weight. When the base moves downward, it will drive the circular ring to move downward and drive the sliding rod to move downward together. When the sliding rod moves downward, it will drive the arc block to move downward. Since the arc block is in contact with the conical fixed column, the arc block will move along the surface of the conical fixed column and move outward along with the downward movement of the circular ring. When the arc block moves, it will push the sliding rod to move outward and drive the fixed plate to move together. When the fixed plate moves outward, it will push the rotating rod to rotate, thereby pushing the sliding block to move upward along the slide groove and pushing the push plate to rotate. The trapezoidal block pushes the clamping plate to move inward together to fix the plastic tray, thereby preventing the plastic tray from being affected by the impact force generated by the cleaning block when cleaning the plastic tray during the leveling and cleaning process, thereby causing the plastic tray to be displaced or tilted, thereby affecting the cleaning and leveling of the plastic tray.
[0022] (4) In the present invention, when the clamping plate clamps the plastic pallet, the hollow block will contact the plastic pallet. When the hollow block and the plastic pallet are in contact, along with the movement of the clamping plate, the movable plate will be pushed by the top block to move inward inside the airbag. When the top block pushes the movable plate to move, it will squeeze the gas inside the hollow block. The squeezed gas will enter the airbag along the connecting pipe to expand the airbag and contact the plastic pallet. When the cleaning mechanism cleans the plastic pallet, the cleaning block will generate an impact force during the cleaning process, thereby causing the plastic pallet to shake during the cleaning process. When the plastic pallet shakes, it will squeeze the airbag and the hollow block, and cause the hollow block to move slightly outward. When the hollow block moves, it will push the connecting rod to move to both sides, thereby pushing the movable block, and buffering through the spring to reduce the impact of the shaking of the plastic pallet. By reducing the shaking, the buffer mechanism can reduce the impact and wear of the pallet during the cleaning process, thereby extending the service life of the pallet.
[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0025] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the overall structure of the cleaning mechanism of the present invention;
[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0029] Figure 5 It is a schematic diagram of the overall structure of the collecting mechanism of the present invention;
[0030] Figure 6 It is a schematic diagram of the overall structure of the fixing mechanism of the present invention;
[0031] Figure 7 for Figure 6 Enlarged view of point B in the middle;
[0032] Figure 8 It is a schematic diagram of the overall structure of the buffer mechanism of the present invention;
[0033] Fig. 9 for Figure 8 Enlarged view of point C in the middle;
[0034] Fig.10 The figure is a flow chart of the method for using the present invention.
[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0036] In the figure: 1. Main body; 101. Support leg; 2. Cleaning mechanism; 201. Motor; 202. Bidirectional threaded rod; 203. Vertical plate; 204. Sliding column; 205. Rectangular block; 206. Rotating plate; 207. Cleaning block; 208. Support block; 3. Collecting mechanism; 301. Collecting box; 302. Pulling plate; 303. U-shaped fixing plate; 304. Extraction tube; 305. Discharge tube; 4. Fixing mechanism ; 401, base; 402, ring; 403, conical fixed column; 404, sliding rod; 405, arc block; 406, fixed plate; 407, rotating rod; 408, sliding block; 409, push plate; 410, clamping plate; 5, buffer mechanism; 501, top block; 502, movable plate; 503, moving block; 504, fixed block; 505, connecting rod; 506, hollow block; 507, airbag. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-Figure 10 As shown, the present invention is a plastic pallet leveling device and a method of using the same, comprising a main body 1, wherein four corners of the bottom outer wall of the main body 1 are fixedly connected with support legs 101, and further comprising: a cleaning mechanism 2, wherein the cleaning mechanism 2 comprises a support plate fixedly connected to the back outer wall of the main body 1, a motor 201 is fixedly connected to the top outer wall of the support plate, a bidirectional threaded rod 202 is fixedly connected to the output end of the motor 201, two vertical plates 203 are fixedly connected to the bottom inner wall of the main body 1, the two vertical plates 203 are symmetrically distributed with the middle of the main body 1 as the center, support openings are provided on the right outer walls of the two vertical plates 203, arc-shaped slide grooves are provided on opposite sides of the two vertical plates 203, the slide grooves are connected to the straight grooves, and the interior of the straight grooves A sliding column 204 is slidably connected, and a rectangular block 205 is fixedly connected to the left outer wall of the sliding column 204. A threaded groove is provided on the front side of the rectangular block 205, and the bidirectional threaded rod 202 passes through the threaded groove provided on the front side of the rectangular block 205 and is threadedly connected to the threaded groove. The outer wall of the sliding column 204 is rotatably connected to two rotating plates 206. When the motor 201 is started, the motor 201 will drive the bidirectional threaded rod 202 to rotate when working. When the bidirectional threaded rod 202 rotates, it will drive the rectangular block 205 to move horizontally and drive the sliding column 204 to move together. When the sliding column 204 moves, it will push the rotating plate 206 to make the circular axis of the side wall of the rotating plate 206 move along the sliding groove.
[0039] A round shaft is fixedly connected to the opposite side of the two rotating plates 206, and the round shaft is slidably connected to the inside of the slide groove. A cleaning block 207 is fixedly connected between the two rotating plates 206. A cavity is opened inside the cleaning block 207. A plurality of suction ports are opened on the side of the cleaning block 207 away from the sliding column 204. The plurality of suction ports are equidistantly distributed, and the plurality of suction ports are connected to the cavity inside the cleaning block 207. A support block 208 is fixedly connected to the front outer wall of the vertical plate 203 on the left side of the bottom inner wall of the main body 1. One end of the bidirectional threaded rod 202 away from the motor 201 is connected to the vertical plate 203. The back outer wall is rotatably connected, and a collecting mechanism 3 is provided on the bottom inner wall of the main body 1. Since the slide groove is arranged in an arc shape, the sliding column 204 will drive the rotating plate 206 to rotate for a short distance after starting, thereby driving the round shaft to move along the slide groove. When the sliding column 204 is close to the base 401, the rotating plate 206 drives the round shaft to move horizontally, and the cleaning block 207 between the rotating plates 206 will contact the outer surface of the plastic tray, and the cleaning block 207 will be pushed to clean the surface of the plastic tray along with the movement of the sliding column 204.
[0040] The collecting mechanism 3 includes a collecting box 301 fixedly connected to the inner wall of the bottom of the main body 1, a pulling plate 302 is slidably connected inside the collecting box 301, a U-shaped fixing plate 303 is fixedly connected to the front outer wall of the pulling plate 302, the U-shaped fixing plate 303 penetrates to the front outer wall of the collecting box 301, the side of the U-shaped fixing plate 303 away from the pulling plate 302 is fixedly connected to the side of the rectangular block 205 away from the sliding column 204, an extraction tube 304 is fixedly connected to the back outer wall of the collecting box 301, one end of the extraction tube 304 away from the collecting box 301 is fixedly connected to the back outer wall of the cleaning block 207, a discharge tube 305 is fixedly connected to the left outer wall of the collecting box 301, the discharge tube 305 penetrates to the left outer wall of the main body 1, a rectangular groove is provided on the bottom inner wall of the main body 1, and the A fixing mechanism 4 is provided inside. The bidirectional threaded rod 202 will drive the U-shaped fixing plate 303 to move together when driving the rectangular block 205 to move, and will drive the pull plate 302 to move outward. When the pull plate 302 moves outward, suction will be generated, and the suction will enter the cavity of the cleaning block 207 along the extraction tube 304, and collect the burrs dropped after cleaning through the extraction port, and finally enter the collection box 301 along the extraction tube 304. After cleaning, the rectangular block 205 will move inward and drive the U-shaped fixing plate 303 to move together, thereby pushing the pull plate 302 to move inward, squeezing the burrs inside the collection box 301 and discharging them through the discharge pipe 305.
[0041] The fixing mechanism 4 includes a base 401 slidably connected to the inside of the rectangular groove, a conical fixing column 403 is fixedly connected to the bottom of the rectangular groove, a circular ring 402 is fixedly connected to the inner wall of the top of the base 401, four circular holes are opened on the outer wall of the circular ring 402, and sliding rods 404 are slidably connected to the inside of the four circular holes. The four sliding rods 404 are distributed in a circular array, and four springs are fixedly connected to the inner wall of the circular ring 402, and four ends away from the inner wall of the circular ring 402 are fixedly connected to arc blocks 405, and the side of the arc blocks 405 close to the spring is fixedly connected to the side wall of the sliding rod 404, and the side of the four arc blocks 405 away from the sliding rod 404 is in contact with the outer wall of the conical fixing column 403, and the sliding rod 404 is away from the inner wall of the circular ring 402. One side of the arc block 405 is fixedly connected with a fixing plate 406. When in use, the injection-molded plastic tray is placed on the base 401 by a robotic arm. When the plastic tray falls on the base 401, the base 401 will move downward due to its own weight. When the base 401 moves downward, it will drive the ring 402 to move downward, and drive the sliding rod 404 to move downward together. When the sliding rod 404 moves downward, it will drive the arc block 405 to move downward. Since the arc block 405 is in contact with the conical fixing column 403, the arc block 405 will move along the surface of the conical fixing column 403 and move outward as the ring 402 moves downward.
[0042] The side of the fixed plate 406 away from the conical fixed column 403 is rotatably connected to a rotating rod 407 through a rotating seat, and the inner walls of the base 401 are all provided with sliding grooves, and the inner sliding grooves are slidably connected to sliding blocks 408. The sliding blocks 408, the end of the rotating rod 407 away from the fixed plate 406 is rotatably connected to the bottom outer wall of the sliding block 408 through a rotating seat, and the side opposite to the four sliding blocks 408 is rotatably connected to a push plate 409 through a rotating seat, and the end of the push plate 409 away from the sliding block 408 is rotatably connected to a trapezoidal block through a rotating seat, and the trapezoidal block is away from the push plate 409. One side is fixedly connected with a clamping plate 410, and the side opposite to the four clamping plates 410 is provided with a buffer mechanism 5. When the arc block 405 moves, it will push the sliding rod 404 to move outward and drive the fixed plate 406 to move together. When the fixed plate 406 moves outward, it will push the rotating rod 407 to rotate, thereby pushing the sliding block 408 to move upward along the slide groove, and pushing the push plate 409 to rotate, thereby pushing the clamping plates 410 to move inward together through the trapezoidal blocks to fix the plastic pallet.
[0043] The buffer mechanism 5 includes a top block 501 fixedly connected to the opposite side of the four clamping plates 410, a movable plate 502 is fixedly connected to the side of the top block 501 away from the clamping plate 410, four grooves are provided on the opposite side of the four clamping plates 410, and the four grooves are symmetrically distributed in groups of two, and a moving block 503 is slidably connected inside the groove, four fixed blocks 504 are fixedly connected to the opposite side of the four clamping plates 410, and the four fixed blocks 504 are symmetrically distributed in groups of two, and a spring is fixedly connected between the fixed block 504 and the moving block 503, and the opposite side of the two moving blocks 503 is rotatably connected to a connecting rod 505 through a rotating seat, and the two connecting rods 505 are far away One end of the movable block 503 is rotatably connected to a hollow block 506 through a rotating seat. When the clamping plate 410 clamps the plastic pallet, the hollow block 506 will contact the plastic pallet. When the hollow block 506 and the plastic pallet are in contact, along with the movement of the clamping plate 410, the movable plate 502 will be pushed through the top block 501 to move it inward inside the air bag 507. When the top block 501 pushes the movable plate 502 to move it, the gas inside the hollow block 506 will be squeezed. The squeezed gas will enter the air bag 507 along the connecting pipe to expand the air bag 507 and contact the plastic pallet.
[0044] A square groove is provided on one side of the hollow block 506 close to the clamping plate 410, the movable plate 502 is slidably connected to the inside of the fixed block 504, the top block 501 is slidably connected to the inside of the square groove, the side of the movable plate 502 away from the top block 501 is fixedly connected to a spring, one end of the spring away from the movable plate 502 is fixedly connected to the outer wall of the side of the hollow block 506 away from the clamping plate 410, the outer wall of the side of the hollow block 506 away from the clamping plate 410 is fixedly connected to a connecting pipe, the outer wall of the side of the hollow block 506 away from the clamping plate 410 is fixedly connected to an air bag 507, and the connecting pipe is away from the hollow block 5 One end of 06 is fixedly connected to one side of the airbag 507 close to the hollow block 506. When the cleaning mechanism 2 cleans the plastic pallet, the cleaning block 207 will generate impact force in the process of cleaning the plastic pallet, causing the plastic pallet to shake in the process of cleaning. When the plastic pallet shakes, the airbag 507 and the hollow block 506 will be squeezed, and the hollow block 506 will move slightly outward. When the hollow block 506 moves, it will push the connecting rod 505 to move it to both sides, thereby pushing the moving block 503 and buffering it through the spring.
[0045] A method for using a plastic pallet leveling device comprises the following steps:
[0046] S1: When in use, the injection-molded plastic pallet is placed on the base 401 by the robotic arm. When the plastic pallet falls on the base 401, the base 401 moves downward due to its own weight, and finally drives the clamping plate to fix the pallet;
[0047] S2: Start the motor 201. When working, the motor 201 drives the bidirectional threaded rod 202 to rotate, and drives the sliding column 204 to move through the rectangular block 205. The sliding column 204 drives the rotating plate 206 to push the cleaning block 207 to clean the tray;
[0048] S3: When the bidirectional threaded rod 202 drives the rectangular block 205 to move, it also drives the U-shaped fixing plate 303 to move, thereby pulling the pulling plate 302 to generate suction, and the burrs are collected during the cleaning process;
[0049] S4: When the cleaning is completed, the bidirectional threaded rod 202 drives the rectangular block 205 back to its original position, thereby pushing the pull plate 302 to discharge the burrs inside the collection box 301 through the discharge pipe 305.
[0050] When in use, the molded plastic tray is placed on the base 401 through the robotic arm. When the plastic tray falls on the base 401, the base 401 moves downward due to its own weight. When the base 401 moves downward, it will drive the ring 402 to move downward, and drive the sliding rod 404 to move downward together. When the sliding rod 404 moves downward, it will drive the arc block 405 to move downward. Since the arc block 405 is in contact with the conical fixing column 403, the arc block 405 moves along the surface of the conical fixing column 403 and moves outward along with the downward movement of the ring 402. When the arc block 405 moves, it will push the sliding rod 404 to move outward and drive the fixing plate 40 6 moves together, when the fixed plate 406 moves outward, it will push the rotating rod 407 to rotate, thereby pushing the sliding block 408 to move upward along the slide groove, and push the push plate 409 to rotate, so as to push the clamping plate 410 to move inward through the trapezoidal block to fix the plastic tray, start the motor 201, when the motor 201 is working, it will drive the two-way threaded rod 202 to rotate, when the two-way threaded rod 202 rotates, it will drive the rectangular block 205 to move horizontally, and drive the sliding column 204 to move together, and when the sliding column 204 moves, it will push the rotating plate 206 to make the circular axis of the side wall of the rotating plate 206 move along the slide groove. The sliding column 204 is arranged in a certain position, so the sliding column 204 will drive the rotating plate 206 to rotate after a short distance of starting, thereby driving the round shaft to move along the slide groove. When the sliding column 204 is close to the base 401, the rotating plate 206 drives the round shaft to move horizontally, and the cleaning block 207 between the rotating plates 206 will contact the outer surface of the plastic tray. With the movement of the sliding column 204, the cleaning block 207 is pushed to clean the surface of the plastic tray. The bidirectional threaded rod 202 drives the rectangular block 205 to move, and the U-shaped fixed plate 303 is driven to move together, and the pull plate 302 is driven to move outward together. When the pull plate 302 moves outward, suction is generated, and the suction is drawn along the extraction The tube 304 enters the cavity of the cleaning block 207, and collects the burrs that fall after cleaning through the extraction port, and finally enters the interior of the collection box 301 along the extraction tube 304. When cleaning is completed, the rectangular block 205 will move inward and drive the U-shaped fixed plate 303 to move together, thereby pushing the pull plate 302 to move inward, squeezing the burrs inside the collection box 301, and discharging them through the discharge tube 305. When the clamping plate 410 clamps the plastic pallet, the hollow block 506 will contact the plastic pallet. When the hollow block 506 contacts the plastic pallet, along with the movement of the clamping plate 410, the movable plate 502 will be pushed through the top block 501 to move inward inside the airbag 507.When the top block 501 pushes the movable plate 502 to move, it squeezes the gas inside the hollow block 506. The squeezed gas will enter the airbag 507 along the connecting pipe to expand the airbag 507 and contact the plastic tray. When the cleaning mechanism 2 cleans the plastic tray, the cleaning block 207 will generate impact force in the process of cleaning the plastic tray, causing the plastic tray to shake during the cleaning process. When the plastic tray shakes, it squeezes the airbag 507 and the hollow block 506, and causes the hollow block 506 to move slightly outward. When the hollow block 506 moves, it pushes the connecting rod 505 to move to both sides, thereby pushing the moving block 503 and buffering it through the spring.
[0051] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A plastic pallet leveling device, comprising a main body (1), wherein four corners of the bottom outer wall of the main body (1) are respectively fixedly connected with support legs (101), characterized in that , also includes: A cleaning mechanism (2), the cleaning mechanism (2) comprising a support plate fixedly connected to the outer wall of the back side of the main body (1), the top outer wall of the support plate being fixedly connected to a motor (201), the output end of the motor (201) being fixedly connected to a bidirectional threaded rod (202), the bottom inner wall of the main body (1) being fixedly connected to two vertical plates (203), the two vertical plates (203) being symmetrically distributed with the middle of the main body (1) as the center, the right outer walls of the two vertical plates (203) being provided with support openings, and the two vertical plates (203) being fixedly connected to the inner wall of the bottom inner wall of the main body (1 ... An arc-shaped slide groove is provided on one side opposite to the straight groove (203), the slide groove is communicated with the straight groove, a slide column (204) is slidably connected inside the straight groove, a rectangular block (205) is fixedly connected to the left outer wall of the slide column (204), a thread groove is provided on the front of the rectangular block (205), the bidirectional threaded rod (202) passes through the thread groove provided on the front of the rectangular block (205) and is threadedly connected to the thread groove, and the outer wall of the slide column (204) is rotatably connected to two rotating plates (206); A circular shaft is fixedly connected to the opposite sides of the two rotating plates (206), and the circular shaft is slidably connected to the inside of the slide groove. A cleaning block (207) is fixedly connected between the two rotating plates (206), and a cavity is opened inside the cleaning block (207). A plurality of suction ports are opened on the side of the cleaning block (207) away from the sliding column (204), and the plurality of suction ports are equidistantly distributed, and the plurality of suction ports are interconnected with the cavity inside the cleaning block (207). A support block (208) is fixedly connected to the front outer wall of the vertical plate (203) on the left side of the bottom inner wall of the main body (1). One end of the bidirectional threaded rod (202) away from the motor (201) is rotatably connected to the back outer wall of the vertical plate (203), and a collecting mechanism (3) is arranged on the bottom inner wall of the main body (1); The collecting mechanism (3) comprises a collecting box (301) fixedly connected to the inner wall of the bottom of the main body (1); a pull plate (302) is slidably connected to the inside of the collecting box (301); a U-shaped fixing plate (303) is fixedly connected to the front outer wall of the pulling plate (302); the U-shaped fixing plate (303) penetrates the front outer wall of the collecting box (301); a side of the U-shaped fixing plate (303) away from the pulling plate (302) and a side of the rectangular block (205) away from the sliding column (204) are in contact with each other. The collecting box (301) is fixedly connected to an extraction tube (304) on the back outer wall thereof, and one end of the extraction tube (304) away from the collecting box (301) is fixedly connected to the back outer wall of the cleaning block (207). The left outer wall of the collecting box (301) is fixedly connected to a discharge tube (305), and the discharge tube (305) penetrates the left outer wall of the main body (1). A rectangular groove is provided on the bottom inner wall of the main body (1), and a fixing mechanism (4) is provided inside the rectangular groove. The fixing mechanism (4) comprises a base (401) slidably connected to the inside of the rectangular groove. Since the slide groove is arranged in an arc shape, the sliding column (204) will drive the rotating plate (206) to rotate at a short distance at the beginning, thereby driving the round shaft to move along the slide groove. When the sliding column (204) approaches the base (401), the rotating plate (206) drives the round shaft to move horizontally, and the cleaning block (207) between the rotating plates (206) will contact the outer surface of the plastic tray. As the sliding column (204) moves, the cleaning block (207) is pushed to clean the surface of the plastic tray.
2. A plastic pallet leveling device according to claim 1, characterized in that: A conical fixing column (403) is fixedly connected to the bottom of the rectangular groove, a circular ring (402) is fixedly connected to the top inner wall of the base (401), four circular holes are opened on the outer wall of the circular ring (402), sliding rods (404) are slidably connected to the inside of the four circular holes, and the four sliding rods (404) are distributed in a circular array, four springs are fixedly connected to the inner wall of the circular ring (402), and four ends away from the inner wall of the circular ring (402) are fixedly connected to arc blocks (405), a side of the arc blocks (405) close to the spring is fixedly connected to the side wall of the sliding rod (404), a side of the four arc blocks (405) away from the sliding rod (404) is in contact with the outer wall of the conical fixing column (403), and a side of the sliding rod (404) away from the arc blocks (405) is fixedly connected to a fixing plate (406).
3. The plastic pallet leveling device according to claim 2, characterized in that: The fixed plate (406) is rotatably connected to a rotating rod (407) via a rotating seat at one side away from the conical fixed column (403); the base (401) is provided with sliding grooves on all inner walls thereof; a sliding block (408) is slidably connected to the inside of the sliding groove; the sliding block (408) and the rotating rod (407) are rotatably connected to the bottom outer wall of the sliding block (408) via a rotating seat at one end away from the fixed plate (406); the four sliding blocks (408) are rotatably connected to a push plate (409) at one side away from the sliding block (408); the push plate (409) is rotatably connected to a trapezoidal block at one end away from the sliding block (408) via a rotating seat; the trapezoidal block is fixedly connected to a clamping plate (410) at one side away from the push plate (409); and a buffer mechanism (5) is provided at one side opposite to the four clamping plates (410).
4. The plastic pallet leveling device according to claim 3, characterized in that: The buffer mechanism (5) comprises a top block (501) fixedly connected to the opposite side of the four clamping plates (410); the side of the top block (501) away from the clamping plate (410) is fixedly connected to a movable plate (502); the opposite side of the four clamping plates (410) is provided with four grooves, the four grooves are symmetrically distributed in groups of two, and the inside of the grooves is slidably connected to a moving block (503); the opposite side of the four clamping plates (410) is fixedly connected to four fixed blocks (504), the four fixed blocks (504) are symmetrically distributed in groups of two, and a spring is fixedly connected between the fixed block (504) and the moving block (503); the opposite side of the two moving blocks (503) is rotatably connected to a connecting rod (505) through a rotating seat, and the ends of the two connecting rods (505) away from the moving block (503) are rotatably connected to a hollow block (506) through a rotating seat.
5. The plastic pallet leveling device according to claim 4, characterized in that: A square groove is provided on a side of the hollow block (506) close to the clamping plate (410); the movable plate (502) is slidably connected to the inside of the fixed block (504); the top block (501) is slidably connected to the inside of the square groove; a spring is fixedly connected to a side of the movable plate (502) away from the top block (501); an end of the spring away from the movable plate (502) is fixedly connected to an outer wall of a side of the hollow block (506) away from the clamping plate (410); a connecting tube is fixedly connected to an outer wall of a side of the hollow block (506) away from the clamping plate (410); an airbag (507) is fixedly connected to an outer wall of a side of the hollow block (506) away from the clamping plate (410); and an end of the connecting tube away from the hollow block (506) is fixedly connected to a side of the airbag (507) close to the hollow block (506).
6. A method for using a plastic pallet leveling device, using the plastic pallet leveling device according to claim 5, characterized in that: The following steps are involved: S1: When in use, the injection-molded plastic pallet is placed on the base (401) by the robotic arm. When the plastic pallet falls on the base (401), the base (401) moves downward due to its own weight, and finally drives the clamping plate to fix the pallet; S2: starting the motor (201). When the motor (201) is working, it drives the bidirectional threaded rod (202) to rotate, and drives the sliding column (204) to move through the rectangular block (205). The sliding column (204) drives the rotating plate (206) to push the cleaning block (207) to clean the tray; S3: When the bidirectional threaded rod (202) drives the rectangular block (205) to move, it also drives the U-shaped fixing plate (303) to move, thereby pulling the pulling plate (302) to generate suction force, and collecting the burrs during the cleaning process; S4: When the cleaning is completed, the bidirectional threaded rod (202) drives the rectangular block (205) back to its original position, thereby pushing the pull plate (302) to discharge the burrs inside the collection box (301) through the discharge pipe (305).
Citation Information
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