A production data analysis system and method for anti-deformation environmentally friendly composite corona-resistant paint

Abstract

The present invention discloses a deformation-resistant and environment-friendly composite corona-resistant paint production data analysis system and method, which specifically relates to the field of corona-resistant paint production technology, including a production data division module, an environmental weathering performance data collection module, an environmental weathering performance data analysis module, a corona-resistant protection performance data collection module, a corona-resistant protection performance data analysis module, a comprehensive analysis module, and an early warning module. The present invention can accurately evaluate the environmental durability and anti-pollution performance of the composite corona-resistant paint by finely dividing the production data, combining the comprehensive collection and analysis of environmental weathering performance and corona-resistant protection performance data, and provides strong support for the improvement of product quality. The present invention also has an early warning function, which can timely discover potential production problems, reduce production losses, and ensure the environmental protection and reliability of the product.

Description

Technical Field

[0001] The present invention relates to the technical field of corona-resistant paint production, and more specifically, to a system and method for analyzing production data of a deformation-resistant and environment-friendly composite corona-resistant paint. Background Art

[0002] In the field of modern industrial coatings, corona-resistant paint, as a special functional coating, is widely used in the protection of various electrical equipment and electronic products. This type of coating not only needs to have excellent electrical insulation and corona resistance, but also must meet environmental protection and weather resistance requirements to adapt to the complex and changing use environment and increasingly stringent environmental regulations.

[0003] First of all, corona-resistant paint is prone to deformation when used for a long time or subjected to external stress, which will cause cracking and peeling of the coating, seriously affecting its protective performance, especially in harsh environments such as high temperature, high humidity, and high pressure. The deformation problem of the coating is more prominent. Therefore, improving the deformation resistance of corona-resistant paint has become an urgent problem to be solved. Secondly, increasingly stringent environmental protection regulations require that coatings must meet environmental protection requirements during production and use. Traditional corona-resistant paints may produce harmful substances during the production process, such as volatile organic compounds, which will pollute the environment. At the same time, during the use of the coating, due to aging, peeling, etc., harmful substances may also be released, posing a potential threat to the environment and human health. Therefore, the development of environmentally friendly corona-resistant paints has become an important direction for the development of the industry.

[0004] In response to the above problems, researchers are constantly exploring new corona-resistant paint formulas and production processes. However, the existing corona-resistant paint production data analysis systems and methods are still insufficient in data collection, analysis and processing. Specifically, the existing systems can often only collect limited production data and cannot fully reflect the performance and environmental characteristics of the coating. At the same time, the data analysis methods are relatively simple and cannot accurately evaluate the coating's anti-deformation and environmental performance. This makes it difficult to promptly discover problems and optimize them during the production process, affecting the quality and performance of the coating. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a system and method for analyzing production data of a deformation-resistant and environment-friendly composite corona-resistant paint, and solve the problems raised in the above-mentioned background technology through the following scheme.

[0006] To achieve the above object, the present invention provides the following technical solution: a system and method for analyzing production data of an anti-deformation and environmentally friendly composite corona-resistant paint, comprising:

[0007] Production data division module: used to determine the production data of the target composite corona-resistant paint sample as the target data area, divide the target data area into various sub-data areas by production batch division, and mark them as 1, 2...n in sequence;

[0008] Environmental protection and weather resistance performance data collection module: used to collect weathering and aging data, anti-pollution data and environmental protection emission data of each sub-data area, and transmit the collected data to the environmental protection and weather resistance performance data analysis module;

[0009] Environmental protection and weather resistance performance data analysis module: including weathering and aging data analysis unit, anti-pollution data analysis unit and environmental protection emission data analysis unit, used to analyze the data transmitted by the environmental protection and weather resistance performance data acquisition module, and transmit the analysis results to the comprehensive analysis module;

[0010] Corona protection performance data collection module: used to collect the corona surface insulation data, applied electric field shielding data and corona aging data of each sub-data area, and transmit the collected data to the corona protection performance data analysis module;

[0011] Corona resistance protection performance data analysis module: including corona surface insulation data analysis unit, applied electric field shielding data analysis unit and corona resistance aging data analysis unit, used for analyzing the data transmitted by the corona resistance protection performance data acquisition module, and transmitting the analysis results to the comprehensive analysis module;

[0012] Comprehensive analysis module: used to establish a comprehensive analysis model, import the data transmitted by the environmental protection and weather resistance performance data analysis module and the corona protection performance data analysis module into the comprehensive analysis model, calculate the comprehensive optimization index of each sub-data area, and transmit it to the early warning module;

[0013] Early warning module: used to establish a preset value of the comprehensive optimization index, and judge the comprehensive optimization index of each sub-data area according to the preset value of the comprehensive optimization index, and issue an early warning signal according to the judgment result.

[0014] Preferably, the weathering data include ultraviolet irradiation dose, thermal weight residual rate, degradation heat release rate, and recyclable regeneration rate, which are marked as Wu, Wg, Wd, and Wr, respectively; the anti-pollution data include oxidation potential scanning rate, acid rain corrosion depth, heavy metal ion adsorption amount, and organic pollutant capture rate, which are marked as Ao, Ar, Ac, and Ap, respectively; and the environmental emission data include volatile organic compound emission concentration, non-methane total hydrocarbon emissions, particulate matter PM2.5 emissions, and greenhouse gas equivalent emissions, which are marked as Ev, Eh, Ep, and Eg, respectively.

[0015] Preferably, the weathering data analysis unit is used to establish a weathering data analysis model, import the weathering data transmitted by the environmental weathering performance data acquisition module into the weathering data analysis model, and calculate the environmental durability evaluation value of each sub-data area, which is specifically expressed as: , R.W. i represents the environmental durability evaluation value of the ith sub-data area, Wu i represents the ultraviolet radiation dose of the ith sub-data area, Wg i represents the thermal weight residual rate of the ith sub-data area, Wd i represents the degradation heat release rate of the ith sub-data region, Wr i Indicates the recyclable regeneration ratio of the i-th sub-data area.

[0016] Preferably, the anti-pollution data analysis unit is used to establish an anti-pollution data analysis model, import the anti-pollution data transmitted by the environmental protection and weather resistance performance data acquisition module into the anti-pollution data analysis model, and calculate the anti-pollution efficiency value of each sub-data area, which is specifically expressed as: , R.A. i represents the anti-pollution efficiency value of the ith sub-data area, Ao i represents the oxidation potential scanning rate of the ith sub-data region, Ar i Indicates the acid rain corrosion depth of the ith sub-data area, Ac i represents the heavy metal ion adsorption amount in the ith sub-data area, Ap i represents the capture rate of organic pollutants in the ith sub-data area, Ac max Indicates the maximum heavy metal ion adsorption in the target data area, Ac min Indicates the minimum heavy metal ion adsorption amount in the target data area.

[0017] Preferably, the environmental emission data analysis unit is used to establish an environmental emission data analysis model, import the environmental emission data transmitted by the environmental weather resistance performance data acquisition module into the environmental emission data analysis model, and calculate the environmental load assessment value of each sub-data area, which is specifically expressed as: , R.E. i represents the environmental load assessment value of the ith sub-data area, Ev i Indicates the volatile organic compound emission concentration of the ith sub-data area, Eh i Ep represents the total non-methane hydrocarbon emissions of the ith sub-data area, i Indicates the PM2.5 emissions of the ith sub-data area, Eg i represents the greenhouse gas equivalent emissions of the ith sub-data area, Eg max Indicates the maximum greenhouse gas equivalent emissions for the target data area.

[0018] Preferably, the environmental protection and weather resistance performance data analysis module calculates the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area through the environmental durability evaluation value of the ith sub-data area, the anti-pollution efficiency value of the ith sub-data area, and the environmental load evaluation value of the ith sub-data area, which is specifically expressed as: , σ i represents the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area, and µ1 represents other influencing factors of the comprehensive environmental protection and weather resistance performance evaluation value.

[0019] Preferably, the corona surface insulation data include the insulator corona tracking voltage, the corona radiation spectrum peak frequency, the charge diffusion migration coefficient, and the insulator corona erosion spot area, which are marked as Sf, Sh, Sd, and Sm, respectively; the applied electric field shielding data include the electric field disturbance attenuation constant, the ion flow ion rate, the electric field concentration, and the shielding layer dielectric loss factor, which are marked as Fd, Fl, Fe, and Fs, respectively; the corona aging resistance data include the vertical expansion rate of the electric track, the corona discharge ionization current, the maximum depth of the corona erosion pit, and the corona corrosion volume loss rate, which are marked as Vg, Vc, Vd, and Vl, respectively.

[0020] Preferably, the corona surface insulation data analysis unit is used to establish a corona surface insulation data analysis model, import the corona surface insulation data transmitted by the corona protection performance data acquisition module into the corona surface insulation data analysis model, and calculate the corona insulation evaluation value of each sub-data area, which is specifically expressed as: , C.S. i represents the corona insulation evaluation value of the ith sub-data area, Sf i Represents the insulator corona tracking voltage of the ith sub-data region, Sh i represents the peak frequency of the corona emission spectrum of the ith sub-data area, Sd i represents the charge diffusion migration coefficient of the ith sub-data region, Sm i Sh represents the insulator corona erosion area of ​​the ith sub-data region, max Indicates the maximum corona emission spectrum peak frequency of the target data area.

[0021] Preferably, the applied electric field shielding data analysis unit is used to establish an applied electric field shielding data analysis model, import the applied electric field shielding data transmitted by the corona protection performance data acquisition module into the applied electric field shielding data analysis model, and calculate the electric field shielding effectiveness value of each sub-data area, which is specifically expressed as: , C.F. i represents the electric field shielding effectiveness value of the ith sub-data area, Fd i represents the electric field disturbance attenuation constant of the ith sub-data region, Fl iIndicates the ion flow rate of the ith sub-data area, Fe i Fs represents the electric field concentration of the ith sub-data region. i represents the dielectric loss factor of the shielding layer of the ith sub-data region, Fl max Indicates the maximum ion flow rate of the target data area, Fl min Indicates the minimum ion mobility ion rate of the target data area.

[0022] Preferably, the corona aging resistance data analysis unit is used to establish a corona aging resistance data analysis model, import the corona aging resistance data transmitted by the corona protection performance data acquisition module into the corona aging resistance data analysis model, and calculate the corona degradation evaluation value of each sub-data area, which is specifically expressed as: , CV i represents the corona degradation evaluation value of the ith sub-data region, Vg i Vc represents the vertical expansion rate of the electric trace in the ith sub-data area. i Represents the corona discharge ionization current of the ith sub-data region, Vd i represents the maximum depth of the corona pit in the ith sub-data area, Vl i Represents the corona corrosion volume loss rate of the ith sub-data area, Vd max Indicates the maximum depth of the corona pits in the target data area.

[0023] Preferably, the corona protection performance data analysis module calculates the corona protection performance evaluation value of the ith sub-data area through the corona insulation evaluation value of the ith sub-data area, the electric field shielding effectiveness value of the ith sub-data area, and the corona degradation evaluation value of the ith sub-data area, which is specifically expressed as: , τ i represents the corona protection performance evaluation value of the ith sub-data area, and µ2 represents other influencing factors of the corona protection performance evaluation value.

[0024] Preferably, the comprehensive analysis model is specifically expressed as: , η i represents the comprehensive optimization index of the ith sub-data area, σ i represents the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area, τ i represents the corona protection performance evaluation value of the ith sub-data area, β1 represents the weight of the comprehensive environmental protection and weathering performance evaluation value, β2 represents the weight of the corona protection performance evaluation value, and λ represents other influencing factors of the comprehensive optimization index.

[0025] Preferably, the preset value of the comprehensive optimization index is marked as η Def , when η Def <ηi When η is greater than the preset value of the comprehensive optimization index of the ith sub-data area, it means that the production quality of the composite corona-resistant paint in the ith sub-data area is good. Def >η i When , it means that the comprehensive optimization index of the ith sub-data area is less than the preset value of the comprehensive optimization index, indicating that the production quality of the composite corona-resistant paint in the ith sub-data area is poor, and an early warning signal is sent to the management terminal.

[0026] Preferably, a method for analyzing production data of a deformation-resistant and environment-friendly composite corona-resistant paint comprises the following specific steps:

[0027] Step 1: Production data division model: used to determine the production data of the target composite corona-resistant paint sample as the target data area, divide the target data area into various sub-data areas by production batch division, and number them;

[0028] Step 2: Environmental protection and weather resistance performance data collection: used to collect weathering aging data, anti-pollution data and environmental protection emission data of each sub-data area, and transmit the collected data to the environmental protection and weather resistance performance data analysis step;

[0029] Step 3: Environmental protection and weather resistance performance data analysis: including weathering and aging data analysis method, anti-pollution data analysis method and environmental emission data analysis method, which are used to analyze the data transmitted in the environmental protection and weather resistance performance data collection step, and transmit the analysis results to the comprehensive analysis step;

[0030] Step 4: Corona protection performance data collection: used to collect the corona surface insulation data, applied electric field shielding data and corona aging data of each sub-data area, and transmit the collected data to the corona protection performance data analysis step;

[0031] Step 5: Corona protection performance data analysis: including corona surface insulation data analysis method, applied electric field shielding data analysis method and corona aging resistance data analysis method, which are used to analyze the data transmitted in the corona protection performance data collection step, and transmit the analysis results to the comprehensive analysis step;

[0032] Step 6: Comprehensive analysis: used to establish a comprehensive analysis model, import the data transmitted in the environmental protection and weather resistance performance data analysis step and the corona protection performance data analysis step into the comprehensive analysis model, calculate the comprehensive optimization index of each sub-data area, and transmit it to the early warning step;

[0033] Step 7: Early warning: It is used to establish a preset value of the comprehensive optimization index, and judge the comprehensive optimization index of each sub-data area according to the preset value of the comprehensive optimization index, and issue an early warning signal according to the judgment result.

[0034] Technical effects and advantages of the present invention:

[0035] The present invention uses a production data division module to accurately divide the production data of the target composite corona-resistant paint sample into various sub-data areas and mark them in sequence, thereby providing a clear data basis for subsequent data collection and analysis, improving the accuracy and efficiency of data analysis, and enabling the entire system to more accurately identify key data points in the production process, thereby optimizing the production process and improving product quality; the environmental protection and weather resistance data collection module collects multiple data related to environmental protection and weather resistance, and the accurate collection of these data is crucial for evaluating the environmental protection and weather resistance of the product. Through efficient collection technology, the accuracy and completeness of the data are ensured, providing strong data support for subsequent data analysis; a professional data analysis model is established through the environmental protection and weather resistance data analysis module, and the collected environmental protection and weather resistance data are deeply analyzed, which can accurately evaluate the environmental durability and anti-pollution efficiency of the product, and provide a scientific basis for product optimization design and quality control. In addition, through the data The comparison and trend analysis can also provide powerful guidance for the direction of product improvement; through the corona resistance protection performance data acquisition module and the key data related to the corona resistance protection performance, through accurate data collection, the corona resistance performance of the product can be comprehensively evaluated, and a strong guarantee for the safety performance of the product is provided, which improves the accuracy and reliability of product evaluation and helps to enhance the market competitiveness of the product; through the corona resistance protection performance data analysis module, a professional data analysis model is established to conduct in-depth analysis of the collected corona resistance protection performance data. Through data comparison and trend analysis, the corona resistance performance of the product can be accurately evaluated, and a scientific basis for product optimization design and quality control can be provided; through the comprehensive analysis module, the analysis results of each module are summarized and integrated to form a comprehensive and systematic analysis report, which can comprehensively evaluate the various performances of the product and provide a scientific basis for the overall optimization of the product; through the early warning module, potential production problems can be prevented, quality accidents can be avoided, and production costs and losses can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0037] Figure 2 It is a schematic diagram of the structure of the method of the present invention. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] refer to Figure 1 The anti-deformation environmentally friendly composite corona-resistant paint production data analysis system shown includes a production data division module, an environmentally friendly weathering performance data acquisition module, an environmentally friendly weathering performance data analysis module, a corona-resistant protection performance data acquisition module, a corona-resistant protection performance data analysis module, a comprehensive analysis module, and an early warning module.

[0040] The production data division module is used to determine the production data of the target composite corona-resistant paint sample as a target data area, divide the target data area into various sub-data areas by production batch division, and mark them as 1, 2...n in sequence.

[0041] The environmental protection and weather resistance performance data collection module is used to collect weather resistance and aging data, anti-pollution data and environmental protection emission data of each sub-data area, and transmit the collected data to the environmental protection and weather resistance performance data analysis module.

[0042] The weathering aging data include ultraviolet radiation dose, thermal weight residual rate, degradation heat release rate, and recyclable regeneration rate, which are marked as Wu, Wg, Wd, and Wr, respectively. The anti-pollution data include oxidation potential scanning rate, acid rain corrosion depth, heavy metal ion adsorption amount, and organic pollutant capture rate, which are marked as Ao, Ar, Ac, and Ap, respectively. The environmental emission data include volatile organic compound emission concentration, non-methane total hydrocarbon emissions, particulate matter PM2.5 emissions, and greenhouse gas equivalent emissions, which are marked as Ev, Eh, Ep, and Eg, respectively.

[0043] The environmental protection and weather resistance performance data analysis module includes a weathering and aging data analysis unit, an anti-pollution data analysis unit and an environmental emission data analysis unit, which are used to analyze the data transmitted by the environmental protection and weather resistance performance data acquisition module and transmit the analysis results to the comprehensive analysis module.

[0044] The weathering data analysis unit is used to establish a weathering data analysis model, import the weathering data transmitted by the environmental protection and weathering performance data acquisition module into the weathering data analysis model, and calculate the environmental durability evaluation value of each sub-data area, which is specifically expressed as: , R.W. i represents the environmental durability evaluation value of the ith sub-data area, Wu i represents the ultraviolet radiation dose of the ith sub-data area, Wg i represents the thermal weight residual rate of the ith sub-data area, Wd i represents the degradation heat release rate of the ith sub-data region, Wr i Indicates the recyclable regeneration ratio of the i-th sub-data area.

[0045] The anti-pollution data analysis unit is used to establish an anti-pollution data analysis model, import the anti-pollution data transmitted by the environmental protection and weather resistance performance data acquisition module into the anti-pollution data analysis model, and calculate the anti-pollution efficiency value of each sub-data area, which is specifically expressed as: , R.A. i represents the anti-pollution efficiency value of the ith sub-data area, Ao i represents the oxidation potential scanning rate of the ith sub-data region, Ar i Indicates the acid rain corrosion depth of the ith sub-data area, Ac i represents the heavy metal ion adsorption amount in the ith sub-data area, Ap i represents the capture rate of organic pollutants in the ith sub-data area, Ac max Indicates the maximum heavy metal ion adsorption in the target data area, Ac min Indicates the minimum heavy metal ion adsorption amount in the target data area.

[0046] The environmental emission data analysis unit is used to establish an environmental emission data analysis model, import the environmental emission data transmitted by the environmental weather resistance performance data acquisition module into the environmental emission data analysis model, and calculate the environmental load assessment value of each sub-data area, which is specifically expressed as: , R.E. i represents the environmental load assessment value of the ith sub-data area, Ev i Indicates the volatile organic compound emission concentration of the ith sub-data area, Eh i Ep represents the total non-methane hydrocarbon emissions of the ith sub-data area, i Indicates the PM2.5 emissions of the ith sub-data area, Eg i represents the greenhouse gas equivalent emissions of the ith sub-data area, Eg max Indicates the maximum greenhouse gas equivalent emissions for the target data area.

[0047] The environmental protection and weather resistance performance data analysis module calculates the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area through the environmental durability evaluation value of the ith sub-data area, the anti-pollution efficiency value of the ith sub-data area, and the environmental load evaluation value of the ith sub-data area, which is specifically expressed as: , σ i represents the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area, and µ1 represents other influencing factors of the comprehensive environmental protection and weather resistance performance evaluation value.

[0048] The corona protection performance data acquisition module is used to collect the corona surface insulation data, applied electric field shielding data and corona resistance aging data of each sub-data area, and transmit the collected data to the corona protection performance data analysis module.

[0049] The corona surface insulation data include the insulator corona tracking voltage, the corona radiation spectrum peak frequency, the charge diffusion migration coefficient, and the insulator corona erosion spot area, which are marked as Sf, Sh, Sd, and Sm respectively. The external electric field shielding data include the electric field disturbance attenuation constant, the ion flow ion rate, the electric field concentration, and the shielding layer dielectric loss factor, which are marked as Fd, Fl, Fe, and Fs respectively. The corona aging resistance data include the vertical expansion rate of the electric track, the corona discharge ionization current, the maximum depth of the corona erosion pit, and the corona corrosion volume loss rate, which are marked as Vg, Vc, Vd, and Vl respectively.

[0050] The corona protection performance data analysis module includes a corona surface insulation data analysis unit, an applied electric field shielding data analysis unit and a corona aging resistance data analysis unit, which are used to analyze the data transmitted by the corona protection performance data acquisition module and transmit the analysis results to the comprehensive analysis module.

[0051] The corona surface insulation data analysis unit is used to establish a corona surface insulation data analysis model, import the corona surface insulation data transmitted by the corona protection performance data acquisition module into the corona surface insulation data analysis model, and calculate the corona insulation evaluation value of each sub-data area, which is specifically expressed as: , C.S. i represents the corona insulation evaluation value of the ith sub-data area, Sf i Represents the insulator corona tracking voltage of the ith sub-data region, Sh i represents the peak frequency of the corona emission spectrum of the ith sub-data area, Sd i represents the charge diffusion migration coefficient of the ith sub-data region, Sm i Sh represents the insulator corona erosion area of ​​the ith sub-data region, max Indicates the maximum corona emission spectrum peak frequency of the target data area.

[0052] The applied electric field shielding data analysis unit is used to establish an applied electric field shielding data analysis model, import the applied electric field shielding data transmitted by the corona protection performance data acquisition module into the applied electric field shielding data analysis model, and calculate the electric field shielding effectiveness value of each sub-data area, which is specifically expressed as: , C.F. i represents the electric field shielding effectiveness value of the ith sub-data area, Fd i represents the electric field disturbance attenuation constant of the ith sub-data region, Fl i Indicates the ion flow rate of the ith sub-data area, Fe i Fs represents the electric field concentration of the ith sub-data region. i represents the dielectric loss factor of the shielding layer of the ith sub-data region, Fl maxIndicates the maximum ion flow rate of the target data area, Fl min Indicates the minimum ion mobility ion rate of the target data area.

[0053] The corona aging resistance data analysis unit is used to establish a corona aging resistance data analysis model, import the corona aging resistance data transmitted by the corona protection performance data acquisition module into the corona aging resistance data analysis model, and calculate the corona degradation evaluation value of each sub-data area, which is specifically expressed as: , CV i represents the corona degradation evaluation value of the ith sub-data region, Vg i Vc represents the vertical expansion rate of the electric trace in the ith sub-data area. i Represents the corona discharge ionization current of the ith sub-data region, Vd i represents the maximum depth of the corona pit in the ith sub-data area, Vl i Represents the corona corrosion volume loss rate of the ith sub-data area, Vd max Indicates the maximum depth of the corona pits in the target data area.

[0054] The corona protection performance data analysis module calculates the corona protection performance evaluation value of the ith sub-data area through the corona insulation evaluation value of the ith sub-data area, the electric field shielding effectiveness value of the ith sub-data area, and the corona degradation evaluation value of the ith sub-data area, which is specifically expressed as: , τ i represents the corona protection performance evaluation value of the ith sub-data area, and µ2 represents other influencing factors of the corona protection performance evaluation value.

[0055] The comprehensive analysis module is used to establish a comprehensive analysis model, import the data transmitted by the environmental protection and weather resistance performance data analysis module and the corona protection performance data analysis module into the comprehensive analysis model, calculate the comprehensive optimization index of each sub-data area, and transmit it to the early warning module.

[0056] The comprehensive analysis model is specifically expressed as: , η i represents the comprehensive optimization index of the ith sub-data area, σ i represents the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area, τ i represents the corona protection performance evaluation value of the ith sub-data area, β1 represents the weight of the comprehensive environmental protection and weathering performance evaluation value, β2 represents the weight of the corona protection performance evaluation value, and λ represents other influencing factors of the comprehensive optimization index.

[0057] The early warning module is used to establish a preset value of the comprehensive optimization index, and judge the comprehensive optimization index of each sub-data area according to the preset value of the comprehensive optimization index, and issue an early warning signal according to the judgment result.

[0058] The preset value of the comprehensive optimization index is marked as η Def , when η Def <η i When η is greater than the preset value of the comprehensive optimization index of the ith sub-data area, it means that the production quality of the composite corona-resistant paint in the ith sub-data area is good. Def >η i When , it means that the comprehensive optimization index of the ith sub-data area is less than the preset value of the comprehensive optimization index, indicating that the production quality of the composite corona-resistant paint in the ith sub-data area is poor, and an early warning signal is sent to the management terminal.

[0059] refer to Figure 2 , a method for analyzing production data of a deformation-resistant and environment-friendly composite corona-resistant paint, the specific steps comprising:

[0060] Step 1: Production data division model: used to determine the production data of the target composite corona-resistant paint sample as the target data area, divide the target data area into various sub-data areas by production batch division, and number them;

[0061] Step 2: Environmental protection and weather resistance performance data collection: used to collect weathering aging data, anti-pollution data and environmental protection emission data of each sub-data area, and transmit the collected data to the environmental protection and weather resistance performance data analysis step;

[0062] Step 3: Environmental protection and weather resistance performance data analysis: including weathering and aging data analysis method, anti-pollution data analysis method and environmental emission data analysis method, which are used to analyze the data transmitted in the environmental protection and weather resistance performance data collection step, and transmit the analysis results to the comprehensive analysis step;

[0063] Step 4: Corona protection performance data collection: used to collect the corona surface insulation data, applied electric field shielding data and corona aging data of each sub-data area, and transmit the collected data to the corona protection performance data analysis step;

[0064] Step 5: Corona protection performance data analysis: including corona surface insulation data analysis method, applied electric field shielding data analysis method and corona aging resistance data analysis method, which are used to analyze the data transmitted in the corona protection performance data collection step, and transmit the analysis results to the comprehensive analysis step;

[0065] Step 6: Comprehensive analysis: used to establish a comprehensive analysis model, import the data transmitted in the environmental protection and weather resistance performance data analysis step and the corona protection performance data analysis step into the comprehensive analysis model, calculate the comprehensive optimization index of each sub-data area, and transmit it to the early warning step;

[0066] Step 7: Early warning: It is used to establish a preset value of the comprehensive optimization index, and judge the comprehensive optimization index of each sub-data area according to the preset value of the comprehensive optimization index, and issue an early warning signal according to the judgment result.

[0067] The present invention uses a production data division module to accurately divide the production data of the target composite corona-resistant paint sample into various sub-data areas and mark them in sequence, thereby providing a clear data basis for subsequent data collection and analysis, improving the accuracy and efficiency of data analysis, and enabling the entire system to more accurately identify key data points in the production process, thereby optimizing the production process and improving product quality; the environmental protection and weather resistance data collection module collects multiple data related to environmental protection and weather resistance, and the accurate collection of these data is crucial for evaluating the environmental protection and weather resistance of the product. Through efficient collection technology, the accuracy and completeness of the data are ensured, providing strong data support for subsequent data analysis; a professional data analysis model is established through the environmental protection and weather resistance data analysis module, and the collected environmental protection and weather resistance data are deeply analyzed, which can accurately evaluate the environmental durability and anti-pollution efficiency of the product, and provide a scientific basis for product optimization design and quality control. In addition, through the data The comparison and trend analysis can also provide powerful guidance for the direction of product improvement; through the corona resistance protection performance data acquisition module and the key data related to the corona resistance protection performance, through accurate data collection, the corona resistance performance of the product can be comprehensively evaluated, and a strong guarantee for the safety performance of the product is provided, which improves the accuracy and reliability of product evaluation and helps to enhance the market competitiveness of the product; through the corona resistance protection performance data analysis module, a professional data analysis model is established to conduct in-depth analysis of the collected corona resistance protection performance data. Through data comparison and trend analysis, the corona resistance performance of the product can be accurately evaluated, and a scientific basis for product optimization design and quality control can be provided; through the comprehensive analysis module, the analysis results of each module are summarized and integrated to form a comprehensive and systematic analysis report, which can comprehensively evaluate the various performances of the product and provide a scientific basis for the overall optimization of the product; through the early warning module, potential production problems can be prevented, quality accidents can be avoided, and production costs and losses can be reduced.

[0068] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0069] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A deformation-resistant and environment-friendly composite corona-resistant paint production data analysis system, characterized in that: include: Production data division module: used to determine the production data of the target composite corona-resistant paint sample as the target data area, divide the target data area into various sub-data areas by production batch division, and mark them as 1, 2...n in sequence; Environmental protection and weather resistance performance data collection module: used to collect weathering and aging data, anti-pollution data and environmental protection emission data of each sub-data area, and transmit the collected data to the environmental protection and weather resistance performance data analysis module; The weathering data include ultraviolet radiation dose, thermal weight residual rate, degradation heat release rate, and recyclable regeneration rate, which are marked as Wu, Wg, Wd, and Wr, respectively; the anti-pollution data include oxidation potential scanning rate, acid rain corrosion depth, heavy metal ion adsorption, and organic pollutant capture rate, which are marked as Ao, Ar, Ac, and Ap, respectively; the environmental emission data include volatile organic compound emission concentration, non-methane total hydrocarbon emission, particulate matter PM2.5 emission, and greenhouse gas equivalent emission, which are marked as Ev, Eh, Ep, and Eg, respectively; Environmental protection and weather resistance performance data analysis module: including weathering and aging data analysis unit, anti-pollution data analysis unit and environmental protection emission data analysis unit, used to analyze the data transmitted by the environmental protection and weather resistance performance data acquisition module, and transmit the analysis results to the comprehensive analysis module; The weathering data analysis unit is used to establish a weathering data analysis model, import the weathering data transmitted by the environmental protection and weathering performance data acquisition module into the weathering data analysis model, and calculate the environmental durability evaluation value of each sub-data area, which is specifically expressed as: , R.W. i represents the environmental durability evaluation value of the ith sub-data area, Wu i represents the ultraviolet radiation dose of the ith sub-data area, Wg i represents the thermal weight residual rate of the ith sub-data area, Wd i represents the degradation heat release rate of the ith sub-data region, Wr i represents the recyclable regeneration ratio of the ith sub-data area; The anti-pollution data analysis unit is used to establish an anti-pollution data analysis model, import the anti-pollution data transmitted by the environmental protection and weather resistance performance data acquisition module into the anti-pollution data analysis model, and calculate the anti-pollution efficiency value of each sub-data area, which is specifically expressed as: , R.A. i represents the anti-pollution efficiency value of the ith sub-data area, Ao i represents the oxidation potential scanning rate of the ith sub-data region, Ar i Indicates the acid rain corrosion depth of the ith sub-data area, Ac i represents the heavy metal ion adsorption amount in the ith sub-data area, Ap i represents the capture rate of organic pollutants in the ith sub-data area, Ac max Indicates the maximum heavy metal ion adsorption in the target data area, Ac min Indicates the minimum heavy metal ion adsorption amount in the target data area; The environmental emission data analysis unit is used to establish an environmental emission data analysis model, import the environmental emission data transmitted by the environmental weather resistance performance data acquisition module into the environmental emission data analysis model, and calculate the environmental load assessment value of each sub-data area, which is specifically expressed as: , R.E. i represents the environmental load assessment value of the ith sub-data area, Ev i Indicates the volatile organic compound emission concentration of the i-th sub-data area, Eh i Ep represents the total non-methane hydrocarbon emissions of the ith sub-data area, i Indicates the PM2.5 emissions of the ith sub-data area, Eg i represents the greenhouse gas equivalent emissions of the ith sub-data area, Eg max Indicates the maximum greenhouse gas equivalent emissions in the target data area; The environmental protection and weather resistance performance data analysis module calculates the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area through the environmental durability evaluation value of the ith sub-data area, the anti-pollution efficiency value of the ith sub-data area, and the environmental load evaluation value of the ith sub-data area, which is specifically expressed as: , σ i represents the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area, and µ1 represents other influencing factors of the comprehensive environmental protection and weather resistance performance evaluation value; Corona protection performance data collection module: used to collect the corona surface insulation data, applied electric field shielding data and corona aging data of each sub-data area, and transmit the collected data to the corona protection performance data analysis module; The corona surface insulation data include the insulator corona tracking voltage, the corona emission spectrum peak frequency, the charge diffusion migration coefficient, and the insulator corona pit area, which are marked as Sf, Sh, Sd, and Sm, respectively; the applied electric field shielding data include the electric field disturbance attenuation constant, the ion flow ion rate, the electric field concentration, and the shielding layer dielectric loss factor, which are marked as Fd, Fl, Fe, and Fs, respectively; the corona aging resistance data include the vertical extension rate of the electric track, the corona discharge ionization current, the maximum depth of the corona pit, and the corona corrosion volume loss rate, which are marked as Vg, Vc, Vd, and Vl, respectively; Corona resistance protection performance data analysis module: including corona surface insulation data analysis unit, applied electric field shielding data analysis unit and corona resistance aging data analysis unit, used for analyzing the data transmitted by the corona resistance protection performance data acquisition module, and transmitting the analysis results to the comprehensive analysis module; The corona surface insulation data analysis unit is used to establish a corona surface insulation data analysis model, import the corona surface insulation data transmitted by the corona protection performance data acquisition module into the corona surface insulation data analysis model, and calculate the corona insulation evaluation value of each sub-data area, which is specifically expressed as: , C.S. i represents the corona insulation evaluation value of the ith sub-data area, Sf i Represents the insulator corona tracking voltage of the ith sub-data region, Sh i represents the peak frequency of the corona emission spectrum of the ith sub-data area, Sd i represents the charge diffusion migration coefficient of the ith sub-data region, Sm i Sh represents the insulator corona erosion area of ​​the ith sub-data region, max Indicates the maximum corona emission spectrum peak frequency of the target data area; The applied electric field shielding data analysis unit is used to establish an applied electric field shielding data analysis model, import the applied electric field shielding data transmitted by the corona protection performance data acquisition module into the applied electric field shielding data analysis model, and calculate the electric field shielding effectiveness value of each sub-data area, which is specifically expressed as: , C.F. i represents the electric field shielding effectiveness value of the ith sub-data area, Fd i represents the electric field disturbance attenuation constant of the ith sub-data region, Fl i Indicates the ion flow rate of the ith sub-data area, Fe i Fs represents the electric field concentration of the ith sub-data region. i represents the dielectric loss factor of the shielding layer of the ith sub-data region, Fl max Indicates the maximum ion flow rate of the target data area, Fl min Indicates the minimum ion flow rate of the target data area; The corona aging resistance data analysis unit is used to establish a corona aging resistance data analysis model, import the corona aging resistance data transmitted by the corona protection performance data acquisition module into the corona aging resistance data analysis model, and calculate the corona degradation evaluation value of each sub-data area, which is specifically expressed as: , CV i represents the corona degradation evaluation value of the ith sub-data region, Vg i Vc represents the vertical expansion rate of the electric trace in the ith sub-data area. i Represents the corona discharge ionization current of the ith sub-data region, Vd i represents the maximum depth of the corona pit in the ith sub-data area, Vl i Represents the corona corrosion volume loss rate of the ith sub-data area, Vd max Indicates the maximum depth of the corona pit in the target data area; The corona protection performance data analysis module calculates the corona protection performance evaluation value of the ith sub-data area through the corona insulation evaluation value of the ith sub-data area, the electric field shielding effectiveness value of the ith sub-data area, and the corona degradation evaluation value of the ith sub-data area, which is specifically expressed as: , τ i represents the corona protection performance evaluation value of the ith sub-data area, and µ2 represents other influencing factors of the corona protection performance evaluation value; Comprehensive analysis module: used to establish a comprehensive analysis model, import the data transmitted by the environmental protection and weather resistance performance data analysis module and the corona protection performance data analysis module into the comprehensive analysis model, calculate the comprehensive optimization index of each sub-data area, and transmit it to the early warning module; Early warning module: used to establish a preset value of the comprehensive optimization index, and judge the comprehensive optimization index of each sub-data area according to the preset value of the comprehensive optimization index, and issue an early warning signal according to the judgment result.

2. The production data analysis system of the anti-deformation environmentally friendly composite corona-resistant paint according to claim 1 is characterized by: The comprehensive analysis model is specifically expressed as: , η i represents the comprehensive optimization index of the ith sub-data area, σ i represents the comprehensive environmental protection and weather resistance performance evaluation value of the ith sub-data area, τ i represents the corona protection performance evaluation value of the ith sub-data area, β1 represents the weight of the comprehensive environmental protection and weathering performance evaluation value, β2 represents the weight of the corona protection performance evaluation value, and λ represents other influencing factors of the comprehensive optimization index.

3. A method for analyzing production data of an anti-deformation and environment-friendly composite corona-resistant paint, which is used to analyze production data of an anti-deformation and environment-friendly composite corona-resistant paint according to any one of claims 1 to 2, characterized in that: The following steps are involved: Step 1: Production data division: used to determine the production data of the target composite corona-resistant paint sample as the target data area, divide the target data area into various sub-data areas by production batch division, and number them; Step 2: Environmental protection and weather resistance performance data collection: used to collect weathering aging data, anti-pollution data and environmental protection emission data of each sub-data area, and transmit the collected data to the environmental protection and weather resistance performance data analysis step; Step 3: Environmental protection and weather resistance performance data analysis: including weathering and aging data analysis method, anti-pollution data analysis method and environmental emission data analysis method, which are used to analyze the data transmitted in the environmental protection and weather resistance performance data collection step, and transmit the analysis results to the comprehensive analysis step; Step 4: Corona protection performance data collection: used to collect the corona surface insulation data, applied electric field shielding data and corona aging data of each sub-data area, and transmit the collected data to the corona protection performance data analysis step; Step 5: Corona protection performance data analysis: including corona surface insulation data analysis method, applied electric field shielding data analysis method and corona aging resistance data analysis method, which are used to analyze the data transmitted in the corona protection performance data collection step, and transmit the analysis results to the comprehensive analysis step; Step 6: Comprehensive analysis: used to establish a comprehensive analysis model, import the data transmitted in the environmental protection and weather resistance performance data analysis step and the corona protection performance data analysis step into the comprehensive analysis model, calculate the comprehensive optimization index of each sub-data area, and transmit it to the early warning step; Step 7: Early warning: It is used to establish a preset value of the comprehensive optimization index, and judge the comprehensive optimization index of each sub-data area according to the preset value of the comprehensive optimization index, and issue an early warning signal according to the judgment result.

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