A kind of production equipment and production process of plastic pallet
By designing a plastic pallet production equipment containing alignment cleaning components, the problem of pallet surface and internal burrs is solved, and efficient installation of steel pipes and improved load-bearing capacity of pallets is achieved.
Patent Information
- Application Number
- CN202411036174.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-07-31
AI Technical Summary
There are burrs on the surface of the plastic pallet after thermoplastic molding, and the burrs inside the steel pipe holes are difficult to clean, resulting in difficulty in inserting the steel pipe and affecting the load-bearing capacity and production efficiency of the pallet.
A production equipment is designed including a base plate, a conveyor belt, an internal threaded rod and a alignment cleaning assembly. The alignment cleaning component automatically cleans the internal burrs of the pallet through the connecting rod, rotating rod and support plate, and aligns the steel pipe with the pallet.
Automatic cleaning of internal burrs of the pallet and efficient alignment and installation of steel pipes are realized, and the load-bearing capacity and production efficiency of the pallet are improved.
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Figure CN118721550B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastic pallets, and in particular to a production device and a production process of a plastic pallet. Background Art
[0002] Plastic pallets are a type of logistics unit used in conjunction with logistics equipment such as forklifts and shelves. They can be used to store, load and carry goods. They are one of the indispensable logistics equipment in modern logistics warehousing. The emergence of plastic pallets is to meet environmental protection needs. Using plastic pallets instead of wooden pallets is the best product to reduce damage to forests.
[0003] To ensure stability during production, plastic pallets are all made using integrated thermoplastic molding. To further increase the load-bearing capacity of plastic pallets, some plastic pallets require the addition of several steel pipes to the bottom of the pallet after thermoplastic molding to increase the support capacity of the pallet. However, due to thermoplastic molding, there will be many burrs on the surface of the plastic pallet after processing, which need to be manually cleaned. Similarly, there may be burrs inside the holes reserved for the steel pipes. If there are large burrs inside the holes, it will be difficult to insert the steel pipe into the bottom of the pallet, and the burrs inside the pallet are also difficult to clean. Summary of the invention
[0004] The object of the present invention is to provide a production device and a production process of a plastic pallet to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a kind of production equipment of plastic pallets, comprising a base plate, a plurality of conveyor belts are rotatably connected inside the base plate, a fixed plate is fixedly connected to the rear end of the base plate, a plurality of internal threaded rods corresponding to the conveyor belts are rotatably connected to the fixed plate, a steel pipe is sleeved on the internal threaded rod, an alignment cleaning assembly is provided on the internal threaded rod, the alignment cleaning assembly is used to connect the steel pipe with the plastic pallet and insert it into the interior thereof, and clean the burrs inside the plastic pallet before connecting.
[0006] As a further scheme of the present invention, the alignment cleaning assembly includes a connecting rod, the connecting rod is rotatably sleeved on the outside of the internal threaded rod, one end of the connecting rod is fixedly connected to the fixing plate, the connecting rod is fixedly connected to the first fixing ring, the front end of the first fixing ring is rotatably connected to a plurality of second rotating rods distributed at equal intervals, the front end of the second rotating rod is rotatably connected to the first support plate, the front end of the first support plate is rotatably connected to the first rotating rod, the front end of the first rotating rod is rotatably connected to the first connecting ring, the first connecting ring is spirally sleeved on the outside of the internal threaded rod, the first connecting ring is rotatably connected to the connecting rod, the connecting rod is fixedly connected to a fixing sleeve, the connecting rod is slidably sleeved with a sliding sleeve, the connecting rod is sleeved with a reset spring for resetting the sliding sleeve, the rear end of the first connecting ring is fixedly connected to an alignment piece, the fixing sleeve is provided with a slot for docking with the alignment piece, and the alignment piece can pass through the slot and contact the sliding sleeve.
[0007] As a further solution of the present invention, a second fixing ring is fixedly connected to the connecting rod on the rear side of the first fixing ring, a front end of the second fixing ring is rotatably connected to a plurality of equidistantly distributed fourth rotating rods, a front end of the fourth rotating rod is rotatably connected to a second support plate, a front end of the second support plate is rotatably connected to a third rotating rod, a front end of the third rotating rod is rotatably connected to a second connecting ring, the second connecting ring is spirally sleeved on the outside of the internal threaded rod, the second connecting ring is rotatably connected to the connecting rod, and a blade is fixedly connected to the second support plate.
[0008] As a further solution of the present invention, the rear end of the connecting rod is fixedly connected to a third fixing ring, the front end of the third fixing ring is rotatably connected to a plurality of sixth rotating rods distributed at equal intervals, the front end of the sixth rotating rod is rotatably connected to a third support plate, the front end of the third support plate is rotatably connected to a fifth rotating rod, the front end of the fifth rotating rod is rotatably connected to a third connecting ring, the third connecting ring is spirally sleeved on the outside of the internal threaded rod, the third connecting ring is rotatably connected to the connecting rod, and a stopper is fixedly connected to the third support plate.
[0009] As a further solution of the present invention, a second motor is fixedly connected to the side wall of the bottom plate, and an output shaft of the second motor passes through the bottom plate and is fixedly connected to the conveyor belt.
[0010] As a further solution of the present invention, a plurality of first motors are fixedly connected to the rear end of the fixing plate, and the output shafts of the first motors respectively pass through the fixing plate and are fixedly connected to the corresponding internal threaded rods.
[0011] As a further solution of the present invention, an anti-skid pad with a large friction coefficient is sleeved on the stopper.
[0012] A production process for a plastic pallet, the process comprising the following steps:
[0013] Step 1: Sleeve the steel pipe to be used onto the outside of the internal threaded rod and place one end close to the fixed plate;
[0014] Step 2: Align the bottom of the steel pipe after the integral thermoplastic molding and cooling with the conveyor belt and place it on the bottom plate;
[0015] Step 3: Start the conveyor belt to drive the plastic pallet to slide on the bottom plate, and start the alignment cleaning component when one end of the internal thread rod enters the interior of the plastic pallet;
[0016] Step 4: The alignment cleaning component automatically cleans the burrs inside the plastic pallet, controls the direction of the plastic pallet to align it with the steel pipe, and inserts the steel pipe into the plastic pallet.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention adopts an alignment and cleaning component, so that multiple steel pipes can be installed inside the pallet at one time, and the parts inside the pallet that are inconvenient to clean can be deburred before installation. The alignment is automatically performed during the process, so that the pallet can be aligned with the steel pipe and installed, so that the alignment of the pallet and the steel pipe, cleaning of impurities and installation are completed in one step, which effectively improves the efficiency of steel pipe installation inside the pallet. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the overall structure (with the plastic pallet hidden);
[0021] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;
[0022] Figure 4 for Figure 2 The enlarged structural diagram at B in the middle;
[0023] Figure 5 for Figure 2 The enlarged structural diagram at C in the middle;
[0024] Figure 6 It is a process flow chart of the present invention.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Bottom plate; 2. Steel pipe; 3. First motor; 4. Fixed plate; 5. Conveyor belt; 6. Connecting rod; 7. Second motor; 8. First connecting ring; 9. Internal threaded rod; 10. Alignment plate; 12. First rotating rod; 13. First supporting plate; 14. Second rotating rod; 15. Slot; 16. Sliding sleeve; 17. First fixed ring; 18. Reset spring; 19. Fixed sleeve; 20. Second connecting ring; 21. Third rotating rod; 22. Blade; 23. Second supporting plate; 24. Fourth rotating rod; 25. Second fixed ring; 26. Third connecting ring; 27. Fifth rotating rod; 28. Third supporting plate; 29. Stopper; 30. Sixth rotating rod; 31. Third fixed ring. DETAILED DESCRIPTION
[0027] See also Figure 1-6 The present invention provides a technical solution: a production device for a plastic pallet, comprising a bottom plate 1, wherein a plurality of conveyor belts 5 are rotatably connected inside the bottom plate 1, a fixed plate 4 is fixedly connected to the rear end of the bottom plate 1, and a plurality of internal threaded rods 9 corresponding to the conveyor belts 5 are rotatably connected to the fixed plate 4, a steel pipe 2 is sleeved on the internal threaded rod 9, and an alignment cleaning component is arranged on the internal threaded rod 9, wherein the alignment cleaning component is used to insert the steel pipe 2 into the plastic pallet by docking, and clean the burrs inside the plastic pallet before docking, a second motor 7 is fixedly connected to the side wall of the bottom plate 1, and the output shaft of the second motor 7 passes through the bottom plate 1 and is fixedly connected to the conveyor belt 5;
[0028] When the above scheme is put into actual use, the steel pipe 2 to be used is sleeved on the outside of the internal threaded rod 9 and one end is placed close to the fixed plate 4, the bottom of the steel pipe 2 that has been cooled by thermoplastic molding is aligned with the conveyor belt 5 and placed above the bottom plate 1, the second motor 7 is started to drive the conveyor belt 5 to make the plastic pallet slide on the bottom plate 1, and when one end of the internal threaded rod 9 enters the interior of the plastic pallet, the alignment and cleaning component is started, and the alignment and cleaning component automatically cleans the burrs inside the plastic pallet, and controls the direction of the plastic pallet to align it with the steel pipe 2 and insert the steel pipe 2 into the plastic pallet. The advantage of this is that multiple steel pipes 2 can be installed into the interior of the pallet at the same time through the alignment and cleaning component, and the parts of the interior of the pallet that are inconvenient to clean can be deburred before installation, and the alignment is automatically performed during the process, so that the pallet can be aligned with the steel pipe 2 and installed, effectively improving the efficiency of the installation of the steel pipe 2 inside the pallet.
[0029] As a further solution of the present invention, the alignment cleaning assembly includes a connecting rod 6, which is rotatably sleeved on the outside of the internal threaded rod 9, one end of the connecting rod 6 is fixedly connected to the fixing plate 4, a first fixing ring 17 is fixedly connected to the connecting rod 6, a front end of the first fixing ring 17 is rotatably connected to a plurality of second rotating rods 14 distributed equidistantly, a front end of the second rotating rod 14 is rotatably connected to a first supporting plate 13, a front end of the first supporting plate 13 is rotatably connected to a first rotating rod 12, a front end of the first rotating rod 12 is rotatably connected to a first connecting ring 8, the first connecting ring 8 is spirally sleeved on the outside of the internal threaded rod 9, The first connecting ring 8 is rotatably connected to the connecting rod 6, a fixing sleeve 19 is fixedly connected to the connecting rod 6, a sliding sleeve 16 is slidably sleeved on the connecting rod 6, a reset spring 18 for resetting the sliding sleeve 16 is sleeved on the connecting rod 6, an alignment piece 10 is fixedly connected to the rear end of the first connecting ring 8, a slot 15 for docking with the alignment piece 10 is provided on the fixing sleeve 19, and the alignment piece 10 can pass through the slot 15 and contact the sliding sleeve 16, a plurality of first motors 3 are fixedly connected to the rear end of the fixing plate 4, and the output shafts of the first motors 3 respectively pass through the fixing plate 4 and are fixedly connected to the corresponding internal threaded rods 9;
[0030] When the above scheme is put into actual use, when the pallet slides along the conveyor belt 5 to the first support plate 13 and enters the reserved hole of the pallet, the first motor 3 is started to drive the internal threaded rod 9 to rotate, and the internal threaded rod 9 drives the first connecting ring 8 to slide backward, so that the first rotating rod 12 and the second rotating rod 14 are folded, and the first support plate 13 is extended outward until the first support plate 13 slides to a position in contact with the inner wall of the hole of the pallet. In this way, the pallet can be aligned through the contact between the first support plate 13 and the inner wall of the hole, so that the pallet maintains the position docking with the steel pipe 2. When the first support plate 13 docks with the inner wall of the pallet, the rotation of the first motor 3 is stopped. There are rollers on the first support plate 13 to reduce friction, so that after the first support plate 13 contacts the inner wall of the pallet, the first support plate 13 and the pallet can still slide relative to each other through the rollers.
[0031] As a further solution of the present invention, a second fixing ring 25 is fixedly connected to the connecting rod 6 at the rear side of the first fixing ring 17, a front end of the second fixing ring 25 is rotatably connected to a plurality of fourth rotating rods 24 that are equidistantly distributed, a front end of the fourth rotating rod 24 is rotatably connected to a second supporting plate 23, a front end of the second supporting plate 23 is rotatably connected to a third rotating rod 21, a front end of the third rotating rod 21 is rotatably connected to a second connecting ring 20, the second connecting ring 20 is spirally sleeved on the outside of the internal threaded rod 9, the second connecting ring 20 is rotatably connected to the connecting rod 6, and a blade 22 is fixedly connected to the second supporting plate 23;
[0032] When the above scheme is put into actual use, the rotation of the internal threaded rod 9 also drives the second connecting ring 20 to slide backward, and the second connecting ring 20 drives the third rotating rod 21 and the fourth rotating rod 24 to rotate, so that the second support plate 23 extends outward like the first support plate 13, except that the length of the third rotating rod 21 is not as long as the first rotating rod 12. After the first support plate 13 contacts the inner wall of the hole, the blade 22 on the second support plate 23 will contact the inner wall of the hole. As the tray slides, the blade 22 enters the inside of the hole of the tray and scrapes off the burrs on the hole, thereby achieving the effect of removing burrs from the inside of the tray.
[0033] As a further solution of the present invention, the rear end of the connecting rod 6 is fixedly connected to a third fixing ring 31, the front end of the third fixing ring 31 is rotatably connected to a plurality of sixth rotating rods 30 that are equidistantly distributed, the front end of the sixth rotating rod 30 is rotatably connected to a third supporting plate 28, the front end of the third supporting plate 28 is rotatably connected to a fifth rotating rod 27, the front end of the fifth rotating rod 27 is rotatably connected to a third connecting ring 26, the third connecting ring 26 is spirally sleeved on the outside of the internal threaded rod 9, the third connecting ring 26 is rotatably connected to the connecting rod 6, and a stopper 29 is fixedly connected to the third supporting plate 28;
[0034] When the above scheme is put into actual use, when installing the steel pipe 2, the steel pipe 2 is slid to the position where the rear end contacts the front end of the stopper 29, and the internal threaded rod 9 rotates to drive the third connecting ring 26 to slide backward, and the third connecting ring 26 drives the fifth rotating rod 27 and the sixth rotating rod 30 to flip so that the third support plate 28 extends outward, and the steel pipe 2 is aligned through the third support plate 28 so that it is consistent with the position direction of the hole inside the pallet. When the pallet slides along the conveyor belt 5 to the position where it docks with the steel pipe 2, due to the restriction of the stopper 29 on the steel pipe 2, the steel pipe 2 will gradually enter the interior of the pallet, and the pallet will stop after sliding to the position where one end contacts the stopper 29. At this time, the docking of the steel pipe 2 and the pallet is completed, and the conveyor belt 5 can be rotated in the opposite direction to remove the pallet after the steel pipe 2 is installed from the bottom plate 1, and a new pallet and steel pipe 2 can be replaced and continued processing.
[0035] As a further solution of the present invention, the stopper 29 is sleeved with an anti-skid pad with a large friction coefficient;
[0036] When the above solution is put into actual use, the anti-skid pad plays a buffering role on the tray, so that the impact force when one end of the tray contacts the stopper 29 is partially weakened.
[0037] A production process for a plastic pallet, the process comprising the following steps:
[0038] Step 1: Sleeve the steel pipe 2 to be used on the outside of the internal threaded rod 9 and place one end close to the fixed plate 4;
[0039] Step 2: Align the bottom of the integrally thermoplastic-formed and cooled steel pipe 2 with the conveyor belt 5 and place it on the bottom plate 1;
[0040] Step 3: Start the conveyor belt 5 to drive the plastic pallet to slide on the bottom plate 1, and start the alignment cleaning component when one end of the internal threaded rod 9 enters the interior of the plastic pallet;
[0041] Step 4: The alignment cleaning component automatically cleans the burrs inside the plastic pallet, controls the direction of the plastic pallet so that it is aligned with the steel pipe 2, and inserts the steel pipe 2 into the plastic pallet.
[0042] Working principle: The steel pipe 2 to be used is sleeved on the outside of the internal threaded rod 9. When installing the steel pipe 2, the steel pipe 2 is slid to the position where the rear end contacts the front end of the stopper 29. The bottom of the steel pipe 2 after the integral thermoplastic molding and cooling is aligned with the conveyor belt 5 and placed above the bottom plate 1. The second motor 7 is started to drive the conveyor belt 5 to make the plastic pallet slide on the bottom plate 1.
[0043] When the pallet slides along the conveyor belt 5 to the first support plate 13 and enters the reserved hole of the pallet, the first motor 3 is started to drive the internal threaded rod 9 to rotate, and the internal threaded rod 9 drives the first connecting ring 8 to slide backward, so that the first rotating rod 12 and the second rotating rod 14 are folded, and the first supporting plate 13 is extended outward until the first supporting plate 13 slides to a position in contact with the inner wall of the hole of the pallet. In this way, the first supporting plate 13 is in contact with the inner wall of the hole, and the pallet can be aligned so that the pallet remains in the position of docking with the steel pipe 2. The rotation of the internal threaded rod 9 also drives the second connecting ring 20 to slide backward, and the second connecting ring 20 drives the third rotating rod 21 and the fourth rotating rod 24 to rotate, so that the second supporting plate 23 is extended outward like the first supporting plate 13, but the length of the third rotating rod 21 is not as long as the first rotating rod 12. After the first supporting plate 13 contacts the inner wall of the hole, the second The blade 22 on the support plate 23 will contact the inner wall of the hole. As the pallet slides, the blade 22 enters the inside of the pallet hole and scrapes off the burrs on the hole. The internal threaded rod 9 rotates to drive the third connecting ring 26 to slide backward. The third connecting ring 26 drives the fifth rotating rod 27 and the sixth rotating rod 30 to flip so that the third support plate 28 extends outward. The steel pipe 2 is positioned correctly through the third support plate 28 so that it is consistent with the position and direction of the hole inside the pallet. When the pallet slides along the conveyor belt 5 to the position where it docks with the steel pipe 2, due to the restriction of the stopper 29 on the steel pipe 2, the steel pipe 2 will gradually enter the inside of the pallet, and the pallet will stop after sliding to the position where one end contacts the stopper 29. At this time, the docking of the steel pipe 2 and the pallet is completed. The conveyor belt 5 can be rotated in the opposite direction to remove the pallet with the steel pipe 2 installed from the bottom plate 1, and a new pallet and steel pipe 2 can be replaced and the processing can continue.
Claims
1. A production device for plastic pallets, comprising a bottom plate (1), wherein a plurality of conveyor belts (5) are rotatably connected inside the bottom plate (1), characterized in that: The rear end of the bottom plate (1) is fixedly connected to a fixing plate (4), and a plurality of internal threaded rods (9) corresponding to the conveyor belt (5) are rotatably connected to the fixing plate (4), and a steel pipe (2) is sleeved on the internal threaded rod (9). An alignment cleaning assembly is provided on the internal threaded rod (9), and the alignment cleaning assembly is used to connect the steel pipe (2) with the plastic pallet and insert it into the inside thereof, and to clean the burrs inside the plastic pallet before connecting; The alignment cleaning assembly comprises a connecting rod (6), wherein the connecting rod (6) is rotatably sleeved on the outside of the internal threaded rod (9), one end of the connecting rod (6) is fixedly connected to the fixing plate (4), a first fixing ring (17) is fixedly connected to the connecting rod (6), a front end of the first fixing ring (17) is rotatably connected to a plurality of second rotating rods (14) distributed at equal intervals, a front end of the second rotating rod (14) is rotatably connected to a first supporting plate (13), a front end of the first supporting plate (13) is rotatably connected to a first rotating rod (12), a front end of the first rotating rod (12) is rotatably connected to a first connecting ring (8), and the first A connecting ring (8) is spirally sleeved on the outside of the internal threaded rod (9); the first connecting ring (8) is rotatably connected to the connecting rod (6); a fixing sleeve (19) is fixedly connected to the connecting rod (6); a sliding sleeve (16) is slidably sleeved on the connecting rod (6); a reset spring (18) for resetting the sliding sleeve (16) is sleeved on the connecting rod (6); a positioning piece (10) is fixedly connected to the rear end of the first connecting ring (8); a slot (15) for docking with the positioning piece (10) is provided on the fixing sleeve (19); and the positioning piece (10) can pass through the slot (15) and contact the sliding sleeve (16); A second fixing ring (25) is fixedly connected to the connecting rod (6) at the rear side of the first fixing ring (17); a front end of the second fixing ring (25) is rotatably connected to a plurality of fourth rotating rods (24) distributed at equal intervals; a front end of the fourth rotating rod (24) is rotatably connected to a second supporting plate (23); a front end of the second supporting plate (23) is rotatably connected to a third rotating rod (21); a front end of the third rotating rod (21) is rotatably connected to a second connecting ring (20); the second connecting ring (20) is spirally sleeved on the outside of the internally threaded rod (9); the second connecting ring (20) is rotatably connected to the connecting rod (6); and a blade (22) is fixedly connected to the second supporting plate (23); The rear end of the connecting rod (6) is fixedly connected to a third fixing ring (31); the front end of the third fixing ring (31) is rotatably connected to a plurality of sixth rotating rods (30) distributed at equal intervals; the front end of the sixth rotating rod (30) is rotatably connected to a third supporting plate (28); the front end of the third supporting plate (28) is rotatably connected to a fifth rotating rod (27); the front end of the fifth rotating rod (27) is rotatably connected to a third connecting ring (26); the third connecting ring (26) is spirally sleeved on the outside of the internal threaded rod (9); the third connecting ring (26) is rotatably connected to the connecting rod (6); and a stopper (29) is fixedly connected to the third supporting plate (28).
2. The production equipment of a plastic pallet according to claim 1, characterized in that: A second motor (7) is fixedly connected to the side wall of the bottom plate (1); an output shaft of the second motor (7) passes through the bottom plate (1) and is fixedly connected to the conveyor belt (5).
3. The production equipment of a plastic pallet according to claim 1, characterized in that: A plurality of first motors (3) are fixedly connected to the rear end of the fixing plate (4), and the output shafts of the first motors (3) respectively pass through the fixing plate (4) and are fixedly connected to corresponding internally threaded rods (9).
4. The production equipment of a plastic pallet according to claim 1, characterized in that: The stopper (29) is sleeved with an anti-skid pad with a large friction coefficient.
5. A production process for plastic pallets, applicable to any of the production equipment for plastic pallets described in claims 1-4, characterized in that: The process includes the following steps: Step 1: Sleeve the steel pipe (2) to be used onto the outside of the internal threaded rod (9) and place one end close to the fixing plate (4); Step 2: aligning the bottom of the steel pipe (2) after being cooled by thermoplastic molding and the conveyor belt (5) on the bottom plate (1); Step 3: Start the conveyor belt (5) to drive the plastic pallet to slide on the bottom plate (1), and start the alignment cleaning component when one end of the internal threaded rod (9) enters the interior of the plastic pallet; Step 4: The alignment cleaning component automatically cleans the burrs inside the plastic pallet, controls the direction of the plastic pallet so that it is aligned with the steel pipe (2), and inserts the steel pipe (2) into the plastic pallet.
Citation Information
Patent Citations
Automatic steel pipe mounting device for tray
CN114620442A