An organic fertilizer fermentation filler machine

By designing an organic fertilizer fermentation filler including drying, screening and gas collection mechanisms, the problems of raw material bonding, long production line adjustment time and serious waste gas emissions in traditional equipment are solved, and more efficient raw material processing, more accurate formula control and stricter environmental protection standards are achieved.

CN118724628BActive Publication Date: 2025-05-30江苏农邦禽业有限公司
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Patent Information

Application Number
CN202410924141.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-30
Estimated Expiration
2044-07-11

AI Technical Summary

Technical Problem

Traditional organic fertilizer fermentation filler has bonding problems when processing chemical fertilizer raw materials, resulting in a shortened service life and a reduced stirring efficiency, and a long adjustment time for the production line, resulting in low production efficiency and serious exhaust gas emissions, affecting the environment and workers' health.

Method used

An organic fertilizer fermentation filler is designed including a drying mechanism, a screening mechanism and a gas collection mechanism. The drying mechanism achieves uniform drying of raw materials through a low-temperature drying box and a turn comb, reducing the condensation of viscous substances. The screening mechanism realizes fine screening of raw materials through the screening box and the material separation plate to ensure the accuracy of raw material ratio. The gas collecting mechanism treats harmful gases through adsorption towers and sprinklers to reduce the loss of nitrogen elements.

Benefits of technology

Through drying and sieving treatment, the crushing efficiency of raw materials is improved, the corrosion of equipment and bacterial residues are reduced, and the hygiene standards and safety of fertilizers are improved. The screening mechanism ensures the uniformity of raw materials and formula accuracy, reducing artificial errors. The gas collecting mechanism effectively reduces the emission of harmful gases, reduces environmental pollution and production costs.

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Abstract

The present invention discloses an organic fertilizer fermentation filler machine, which relates to the technical field of fertilizer processing. It includes a base, and a drying mechanism is further arranged on the upper surface of the base. The drying mechanism is composed of a processing component and a feeding component. The processing component includes: a low-temperature drying box, which is fixedly installed on the upper surface of the base; the feeding component includes: a lifting table, which is fixedly installed on the upper surface of the base; the screening mechanism includes: a storage box, which is fixedly installed on the upper surface of the base; the gas collection mechanism includes: an adsorption tower, which is fixedly installed on the upper surface of the base; the watering mechanism includes: a water tank, which is fixedly installed on the upper surface of the base. In this solution, by setting up a drying mechanism, a screening mechanism and a watering mechanism, the problems of a large amount of waste gas generation and excessive loss of nitrogen element during the raw material processing are avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of fertilizer processing, and particularly to an organic fertilizer fermentation filler machine. Background Art

[0002] In the context of the increasing emphasis on agricultural sustainable development and environmental protection, the organic fertilizer fermentation filler machine and the fertilizer processing technology have become an important part of modern agricultural technology. In the field of chemical fertilizer production, the pretreatment and processing of raw materials are the key links to ensure the quality and efficiency of the final product. The organic fertilizer fermentation filler machine and its supporting process achieve the resource utilization of agricultural waste through scientific technical means. As the core equipment, the organic fertilizer fermentation filler machine integrates multiple functions such as automatic feeding, crushing, stirring, and fermentation, effectively improving the efficiency and quality of organic fertilizer production.

[0003] In the traditional method of processing chemical fertilizer raw materials, during the process of crushing and stirring the raw materials, since the raw materials contain raw materials with viscous substances (such as relatively moist animal feces), during the crushing process, the raw materials often adhere to the surface of the equipment in contact with them, causing condensation, which affects the service life of the equipment and the stirring efficiency, and is also prone to residual bacteria, and is inconvenient to clean. In addition, due to the different ratios of different types of fertilizer raw materials, different amounts of various raw materials need to be fed during production. However, in the same production line, it is inconvenient to quickly adjust the new raw material ratio to produce different fertilizers in one production line, resulting in a long adjustment time when producing fertilizers with different ratios, making the production effect have certain limitations, and the exhaust gas emission is relatively serious during the processing process, which will pollute the surrounding environment and also affect the physical health of the workers near the production line. There is also a problem that nitrogen elements are lost when chlorine gas in the exhaust gas is discharged. These problems not only affect the quality and safety of fertilizers, but also increase the production cost and environmental protection pressure. Summary of the Invention

[0004] The purpose of the present invention is to provide an organic fertilizer fermentation filler machine to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: An organic fertilizer fermentation filler machine, comprising:

[0006] A base, on the upper surface of which a crushing and mixing machine is fixedly installed, on the upper surface of the crushing and mixing machine, an air extraction platform is fixedly installed, on the upper surface of the base, a feeding conveyor belt is also arranged, and a drying mechanism is also arranged on the upper surface of the base;

[0007] The drying mechanism is composed of a processing component and a material conveying component. The processing component includes: a low-temperature drying box, which is fixedly installed on the upper surface of the base, and a feeding port is opened on the upper surface of the low-temperature drying box;

[0008] The material conveying component, which includes: a lifting platform, which is fixedly installed on the upper surface of the base, and a liftable conveying box is arranged on one side surface of the lifting platform;

[0009] The screening mechanism, which includes: a storage box, which is fixedly installed on the upper surface of the base, a screening box is arranged above the storage box, a blanking plate, which is located inside the screening box, a telescopic motor is arranged on one side surface of the blanking plate, a sieve mesh is arranged at the center of the blanking plate, an inner box is arranged below the blanking plate, and a rotatable turning material box is arranged on one side surface of the upper surface of the inner box;

[0010] The gas collecting mechanism, which includes: an adsorption tower, which is fixedly installed on the upper surface of the base, and an exhaust pipe is fixedly installed on the upper surface of the adsorption tower;

[0011] The watering mechanism, which includes: a water tank, which is fixedly installed on the upper surface of the base, and a water delivery pipe is connected to one side surface of the water tank;

[0012] The bottom surface of the screening box is fixedly installed with a material distributing plate. Second blanking ports, third blanking ports and a first blanking port matching with the turning material box are respectively opened at the center of the material distributing plate. The first blanking port is located directly below the turning material box, and a movable limiting plate is arranged at the center of the second blanking port;

[0013] A rotatable turning plate is also arranged on one side surface of the material distributing plate. A small motor for driving its rotation is arranged on one side of the turning plate. The bottom surface of the material distributing plate is fixedly connected to the upper surface of the storage box. Three material storage grooves are opened on the upper surface of the storage box, and lifting motors are arranged inside the three material storage grooves. A weighing platform is arranged on the output end of the lifting motor.

[0014] Furthermore, the material conveying component further includes: a blanking slope, which is fixedly installed on the upper surface of the lifting platform. A braking motor is arranged on the bottom surface of the lifting platform, and the braking motor is located inside the base. A threaded rod is arranged on the output end of the upper surface of the braking motor, and the threaded rod is located inside the lifting platform. A limiting baffle is also fixedly installed on one side surface of the lifting platform. A slot matching with the limiting baffle is opened on the bottom surface of the conveying box.

[0015] Furthermore, the processing component also includes: a material storage box, which is located inside the low-temperature drying box, a discharge pipe is provided on one side surface of the material storage box, a rotatable flipping comb is provided at the inner center of the material storage box, a material box driving motor is provided at one end of the flipping comb, a heat pump body is provided on one side of the low-temperature drying box, the upper surface of the heat pump body is connected to the upper surface of the low-temperature drying box through a return air duct, the side surface of the heat pump body is connected to the side surface of the low-temperature drying box through an air supply pipe, an air supply port matched with the air supply pipe is opened inside the low-temperature drying box, and two groups of ultraviolet lamps are also provided on the inner upper surface of the low-temperature drying box.

[0016] Furthermore, the gas collecting mechanism also includes: a support frame, a gas pipeline is fixedly installed on the upper surface of the support frame, one end of the gas pipeline is fixedly connected to a gas branch pipe, the other end of the gas branch pipe is fixedly connected to the side surface of the adsorption tower, one end of the gas pipeline is provided with a supply fan for controlling the internal gas flow, the side surface of the gas pipeline is respectively connected to the second gas transfer pipe and the first gas transfer pipe, the first gas transfer pipe is fixedly connected to the side surface of the low-temperature drying box, the second gas transfer pipe is fixedly installed on the upper surface of the exhaust table, and one side surface of the adsorption tower is also connected to the one side surface of the sprinkler table through an air injection pipe.

[0017] Furthermore, the watering mechanism also includes: a watering platform, which is fixedly mounted on the upper surface of the base and is located directly above the feed conveyor belt, the upper surface of the watering platform is fixedly connected to one end of a water pipe, a fixing frame matching the water pipe is fixedly mounted on the upper surface of the base, a water trough is provided on the bottom surface of the watering platform, an inner bottom plate is provided inside the watering platform, a water outlet is provided at the center of the inner bottom plate, a rotatable water outlet is provided at the center of the water outlet, a rotatable driving turntable is provided on the bottom surface of the inner bottom plate, and the driving turntable is connected to the bottom surfaces of the two water outlets through a transmission belt.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. In this solution, by setting up a drying mechanism, the low-temperature drying oven realizes the uniform turning of chemical fertilizer raw materials through the rotation of the turning comb, ensuring that the raw materials are evenly heated during low-temperature drying, thus accelerating the evaporation of moisture, making the raw materials become relatively brittle, and preventing sticky substances from adhering and condensing on the components in contact with them during subsequent crushing and mixing, thereby avoiding affecting the crushing and mixing efficiency and preventing corrosion and bacterial residue inside the equipment. At the same time, the built-in ultraviolet lamp continuously irradiates the raw materials with ultraviolet light during the drying and turning process of the raw materials, efficiently killing bacteria and viruses in the raw materials, improving the hygiene standard and safety of fertilizers from the source. By drying before crushing, the efficiency of crushing and mixing can be improved, and by rehydrating after mixing, the raw materials can be crushed more effectively without affecting the overall effect, and the emission of harmful gases can be reduced;

[0020] 2. In this solution, by setting up a screening mechanism, the refined screening of the dried raw materials is realized, and raw materials with different particle sizes and lengths are accurately separated into different storage tanks, such as the separate treatment of animal manure, small green plants, and large plant straws, ensuring the uniformity and formula accuracy of the subsequent processing raw materials. In addition, the lifting motor in the storage tank drives the weighing platform to lift, and the raw materials can be accurately metered by controlling the discharge weight of the raw materials, achieving the control of the ratio of various raw materials for each batch of fertilizers produced, effectively reducing manual errors, ensuring the accuracy of the raw material ratio during the processing, and enabling the production line to quickly produce fertilizers with different ratios in a short time;

[0021] 3. In this solution, by setting up a watering mechanism, the gases generated during drying and crushing are collected through the first gas transmission pipe and the second gas transmission pipe and transported to the adsorption tower for treatment, effectively reducing the emission of harmful gases. The chlorine gas generated during raw material production is injected into the watering table and mixed with water to form ammonia water after treatment, and the ammonia water is added to the raw materials during rehydration. By recycling the gas, not only is the excessive loss of nitrogen elements in the raw materials during processing due to the formation with chlorine gas prevented, but also the decomposition and utilization of the raw materials by microorganisms are promoted by the addition of ammonia water, further improving the fertilizer efficiency of the fertilizer. This not only reduces environmental pollution but also reduces the consumption of other additives for supplementing the lost nitrogen elements, achieving the effect of saving the economy. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is the overall structural schematic diagram of the present invention;

[0023] Figure 2 is the rear structural schematic diagram of the present invention;

[0024] Figure 3Schematic diagram of the internal structure of the present invention;

[0025] Figure 4 Schematic diagram of the processing component structure of the present invention;

[0026] Figure 5 Schematic diagram of the material distribution plate structure of the present invention;

[0027] Figure 6 Schematic diagram of the screening box structure of the present invention;

[0028] Figure 7 Schematic diagram of the inner box structure of the present invention;

[0029] Figure 8 Schematic diagram of the material conveying component structure of the present invention;

[0030] Figure 9 Schematic diagram of the sprinkling table structure of the present invention;

[0031] Figure 10 Schematic diagram of the storage box structure of the present invention.

[0032] In the figure: 1, base; 2, low-temperature drying oven; 3, support frame; 4, gas transmission pipeline; 5, air supply fan; 6, screening box; 7, conveying box; 8, material conveying belt; 9, water tank; 10, sprinkling table; 11, fixing frame; 12, water pipe; 13, crushing mixer; 14, adsorption tower; 15, exhaust pipe; 16, gas transmission branch pipe; 17, feeding port; 18, heat pump body; 19, air supply duct; 20, return air duct; 21, first gas transmission pipe; 22, discharge pipe; 23, lifting platform; 24, storage box; 25, material distribution plate; 26, air extraction platform; 27, second gas transmission pipe; 28, injection pipe; 29, storage bin; 30, turning comb; 31, blanking plate; 32, ultraviolet lamp; 33, air supply opening; 34, material box driving motor; 35, limiting movable plate; 36, turning plate; 37, first blanking port; 38, second blanking port; 39, third blanking port; 40, telescopic motor; 41, screen; 42, inner box; 43, flipping material box; 44, limiting baffle; 45, braking motor; 46, blanking slope; 47, water trough; 48, water outlet; 49, driving turntable; 50, inner bottom plate; 51, transmission belt; 52, storage tank; 53, weighing platform; 54, lifting motor. Detailed implementation manners

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0034] Please refer to Figures 1 to 10 , an organic fertilizer fermentation filler machine, comprising:

[0035] A base 1, on the upper surface of which a crushing mixer 13 is fixedly installed, on the upper surface of the crushing mixer 13 a air extraction platform 26 is fixedly installed, on the upper surface of the base 1 a feeding conveyor belt 8 is also arranged, and on the upper surface of the base 1 a drying mechanism is also arranged.

[0036] The drying mechanism is used to clean the chemical fertilizer raw materials input into the production line, and the drying mechanism is composed of a processing component and a feeding component. The processing component includes: a low-temperature drying oven 2, which is fixedly installed on the upper surface of the base 1, and on the upper surface of the low-temperature drying oven 2 a feeding port 17 is opened.

[0037] The feeding component is used to transport the raw materials processed by the drying component to the subsequent processing area. The feeding component includes: a lifting platform 23, which is fixedly installed on the upper surface of the base 1, and on one side surface of the lifting platform 23 a liftable conveying box 7 is arranged.

[0038] The screening mechanism is used to screen raw materials of different types. The screening mechanism includes: a storage box 24, which is fixedly installed on the upper surface of the base 1, and above the storage box 24 a screening box 6 is arranged.

[0039] The gas collection mechanism is used to collect the gases generated during production. The gas collection mechanism includes: an adsorption tower 14, which is fixedly installed on the upper surface of the base 1, and on the upper surface of the adsorption tower 14 an exhaust pipe 15 is fixedly installed.

[0040] The sprinkling mechanism is used to rehydrate the raw materials after crushing. The sprinkling mechanism includes: a water tank 9, which is fixedly installed on the upper surface of the base 1, and on one side surface of the water tank 9 a water delivery pipe 12 is connected.

[0041] The processing component further includes: a storage bin 29, which is located inside the low-temperature drying oven 2. On one side surface of the storage bin 29 a discharge pipe 22 is arranged. At the center of the inside of the discharge pipe 22 a movable shutter that can be controlled by a signal is arranged. At the center of the inside of the storage bin 29 a rotatable turning comb 30 is arranged. One end of the turning comb 30 is provided with a bin driving motor 34. On one side of the low-temperature drying oven 2 a heat pump body 18 is arranged. The upper surface of the heat pump body 18 is connected to the upper surface of the low-temperature drying oven 2 through a return air duct 20. The side surface of the heat pump body 18 is connected to the side surface of the low-temperature drying oven 2 through a supply air duct 19. Inside the low-temperature drying oven 2 an air supply port 33 matching the supply air duct 19 is opened. On the upper surface of the inside of the low-temperature drying oven 2 two groups of ultraviolet lamps 32 are also arranged;

[0042] The chemical fertilizer raw materials are put into the storage bin 29 inside the low-temperature drying box 2 through the feeding port 17. The bin driving motor 34 drives the turning comb 30 to rotate, and the turning comb 30 turns the raw materials in the storage bin 29 to ensure that the raw materials are evenly heated. The heat pump body 18 sends hot air into the low-temperature drying box 2 through the air supply pipe 19. The hot air enters the drying box through the air supply port 33 and exchanges heat with the raw materials, making the moisture in the raw materials evaporate more simply, which is convenient for preventing adhesion problems during subsequent crushing and stirring. Moreover, as the moisture evaporates, it also has a certain inhibitory effect on the emission of harmful gases. The ultraviolet lamp 32 on the upper surface inside the low-temperature drying box 2 irradiates the raw materials during the drying and turning process to kill bacteria and viruses in the raw materials and improve the safety of the fertilizer. After the treatment is completed, the movable plate door in the discharge pipe 22 on one side of the storage bin 29 is opened through signal control, and the raw materials are discharged through the discharge pipe 22 to the subsequent processing area.

[0043] The material conveying assembly further includes: a feeding slope 46, which is fixedly installed on the upper surface of the lifting platform 23. A braking motor 45 is arranged on the bottom surface of the lifting platform 23, and the braking motor 45 is located inside the base 1. A threaded rod is arranged on the upper surface output end of the braking motor 45, and the threaded rod is located inside the lifting platform 23. A threaded groove matching the threaded rod is opened at the connection between the conveying box 7 and the lifting platform 23. The conveying box 7 can be driven to move up and down by the rotation of the threaded rod. A limiting baffle 44 is also fixedly installed on one side surface of the lifting platform 23, and a slot matching the limiting baffle 44 is opened on the bottom surface of the conveying box 7.

[0044] The dried raw materials are discharged from the discharge pipe 22 and fall into the inside of the conveying box 7. The braking motor 45 drives the threaded rod to rotate. Through the cooperation of the threaded groove and the conveying box 7, the conveying box 7 moves up and down on the lifting platform 23. A slot matching the limiting baffle 44 is opened on the bottom surface of the conveying box 7 to ensure that the conveying box 7 will not shift during the lifting process. Before the conveying box 7 reaches the highest position, the raw materials inside will not leak out because the side surface of the conveying box 7 is blocked by the limiting baffle 44. After reaching the highest position, the upper surface of the limiting baffle 44 is at the same height as the upper surface inside the conveying box 7. At this time, since the side surface of the conveying box 7 loses the blocking effect, the raw materials inside then flow out and enter the subsequent steps through the feeding slope 46.

[0045] The screening mechanism further includes: a blanking plate 31, which is located inside the screening box 6. A telescopic motor 40 is provided on one side surface of the blanking plate 31. The telescopic motor 40 can drive the blanking plate 31 to perform small-amplitude reciprocating lateral movement. A sieve mesh 41 is provided at the center of the blanking plate 31. An inner box 42 is provided below the blanking plate 31. A rotatable turning material box 43 is provided on one side surface of the upper surface of the inner box 42. A rotatable load-bearing frame is provided on the bottom surface of the turning material box 43. A torsion spring is provided at the connection between the load-bearing frame and the inner box 42. A material distribution plate 25 is fixedly installed on the bottom surface of the screening box 6. Second blanking ports 38, third blanking ports 39, and a first blanking port 37 that cooperates with the turning material box 43 are respectively opened at the center of the material distribution plate 25. An ultraviolet lamp 32 is located directly below the turning material box 43. A movable limiting plate 35 is provided at the center of the second blanking port 38. Small electric push rods for driving its movement are provided at both ends of the limiting plate 35. A rotatable turning plate 36 is also provided on one side surface of the material distribution plate 25. A small motor for driving its rotation is provided on one side of the turning plate 36. The bottom surface of the material distribution plate 25 is fixedly connected to the upper surface of the storage box 24. Three material storage grooves 52 are opened on the upper surface of the storage box 24. Lifting motors 54 are provided inside the three material storage grooves 52. A weighing platform 53 is provided on the output end of the lifting motor 54;

[0046] After the dried raw materials enter the feeding plate 31 in the screening box 6 through the feeding component, the telescopic motor 40 drives the feeding plate 31 to perform small-amplitude reciprocating lateral movement, and the raw materials are screened on the screen 41. Raw materials of different particle sizes (such as animal feces) fall into the lower inner box 42 through the screen 41. The flipping material box 43 on the inner box 42 is flipped under the action of the torsion spring, and the animal feces are conveyed downward through the first discharge port 37 to a storage tank 52. The remaining longer raw materials (such as plant straws and green plants) are flipped on one side of the feeding plate 31 after reaching a certain weight for discharging. Subsequently, the flipped side is reset with the torsion spring at the connection. The plant straws and green plants fall downward above the flipping plate 36. At this time, along the slope of the flipping plate 36, the plant straws and green plants slide to one side. At this time, one of the shorter raw materials (exemplified by small green plants in this article) falls into the second discharge port 38 when sliding. The longer raw material (exemplified by large plant straws in this article) cannot fall due to length limitations. The movable plate 35 can be controlled to move by signals according to the length of the green plants to achieve a better limiting effect. After the green plants fall, the flipping plate 36 rotates to make the plant straws slide to another place and enter the third discharge port 39 for discharging. After the plant straws and green plants respectively fall into different storage tanks 52 of the storage box 24 through the second discharge port 38 and the third discharge port 39, the lifting motor 54 in the storage tank 52 drives the weighing platform 53 to lift and lower to accurately measure the raw materials to ensure the accuracy of subsequent processing. When discharging, the proportions of the three main raw materials can be adjusted according to different formulas, and accurate discharging is carried out in cooperation with the lifting motor 54.

[0047] The sprinkling mechanism further includes: a sprinkling table 10, which is fixedly installed on the upper surface of the base 1 and is located directly above the feeding conveyor belt 8. The upper surface of the sprinkling table 10 is fixedly connected to one end of the water delivery pipe 12. A fixing frame 11 matching the water delivery pipe 12 is fixedly installed on the upper surface of the base 1. A water discharge groove 47 is opened on the bottom surface of the sprinkling table 10. An inner bottom plate 50 is provided inside the sprinkling table 10. A water outlet hole is opened at the center of the inner bottom plate 50. A rotatable water outlet 48 is provided at the center of the water outlet hole. A rotatable driving turntable 49 is provided on the bottom surface of the inner bottom plate 50. A micro motor for driving its rotation is provided on the upper surface of the driving turntable 49. The driving turntable 49 is connected to the bottom surfaces of the two water outlets 48 through a transmission belt 51;

[0048] The water tank 9 serves as a water source and supplies water to the sprinkling table 10 through the water delivery pipe 12. The sprinkling table 10 is located directly above the material conveying belt 8. When sprinkling is required, the water outlet 48 at the center of the inner bottom plate 50 in the sprinkling table 10 rotates driven by the driving turntable 49 and the transmission belt 51, exposing the leakage port, so that water is evenly sprinkled on the raw materials on the conveying belt. The micro-motor drives the driving turntable 49 to rotate, thereby controlling the rotation speed and direction of the water outlet 48. The raw materials after sprinkling continue to be conveyed on the conveying belt for subsequent processing. The rehydrated raw materials are more easily decomposed and utilized by microorganisms, improving the fertilizer efficiency of the fertilizer.

[0049] The gas collection mechanism further includes: a support frame 3. The upper surface of the support frame 3 is fixedly installed with a gas transmission pipe 4. One end of the gas transmission pipe 4 is fixedly connected with a gas transmission branch pipe 16. The other end of the gas transmission branch pipe 16 is fixedly connected with the side surface of the adsorption tower 14. A blower fan 5 for controlling the internal gas flow is arranged at one end of the gas transmission pipe 4. The side surface of the gas transmission pipe 4 is respectively connected with a second gas transmission pipe 27 and a first gas transmission pipe 21. The first gas transmission pipe 21 is fixedly connected to the side surface of the low-temperature drying oven 2. The second gas transmission pipe 27 is fixedly installed on the upper surface of the air extraction table 26. One side surface of the adsorption tower 14 is also connected with one side surface of the sprinkling table 10 through an injection pipe 28;

[0050] The first gas transmission pipe 21 and the second gas transmission pipe 27 are respectively connected to the low-temperature drying oven 2 and the air extraction table 26, sucking the gases generated during the drying and crushing processes into the gas transmission pipe 4. The blower fan 5 controls the flow speed and direction of the gas in the pipe. After the gas enters the adsorption tower 14, chemical reagents in the adsorption tower 14 react with methane and hydrogen sulfide in the gas to generate substances that are easy to handle or harmless, removing harmful substances and odors in the gas. The treated chlorine gas is then injected into the sprinkling table 10 through the injection pipe 28 and mixes with the internal water in the sprinkling table 10 to form ammonia water. Ammonia water, as an aqueous solution containing ammonia, the ammonia in it is an important nitrogen source in the manufacture of fertilizers. During the processing of organic fertilizers, adding an appropriate amount of ammonia water can supplement nitrogen elements. By adding chlorine water into the raw materials when rehydrating through the sprinkling table 10, the effect of reducing excessive loss of nitrogen elements in the raw materials during processing can be achieved.

[0051] The working principle of the present invention is:

[0052] During use, the chemical fertilizer raw materials are put into the storage bin 29 in the low-temperature drying box 2 through the feeding port 17. The bin driving motor 34 drives the turning comb 30 to rotate, and the turning comb 30 turns the raw materials in the storage bin 29 to ensure that the raw materials are evenly heated, making the moisture in the raw materials evaporate and become brittle for subsequent crushing and stirring. The ultraviolet lamp 32 on the upper surface inside the low-temperature drying box 2 irradiates the raw materials during the drying and turning process with ultraviolet rays to kill bacteria and viruses in the raw materials and improve the safety of the fertilizer. After the treatment is completed, the movable shutter in the discharge pipe 22 on one side of the storage bin 29 is opened by signal control, and the raw materials are discharged through the discharge pipe 22 to the subsequent processing area;

[0053] The dried raw materials are discharged from the discharge pipe 22 and fall inside the conveying box 7. The braking motor 45 drives the threaded rod to rotate. Through the cooperation of the threaded groove and the conveying box 7, the conveying box 7 moves up and down on the lifting platform 23. After reaching the highest point, the upper surface of the limiting baffle 44 is at the same height as the upper surface inside the conveying box 7. At this time, since the side surface of the conveying box 7 loses the shielding effect, the raw materials inside flow out immediately and enter the subsequent steps through the feeding slope 46;

[0054] After the dried raw materials enter the feeding plate 31 in the screening box 6 through the feeding component, the telescopic motor 40 drives the feeding plate 31 to perform small-amplitude reciprocating lateral movement. The raw materials are screened on the sieve mesh 41. Raw materials with different particle sizes (such as animal feces) fall into the inner box 42 below through the sieve mesh 41 and are conveyed to a storage tank 52 through the first discharge port 37. The remaining longer raw materials (such as plant straws and green plants) are unloaded by flipping to one side of the feeding plate 31 after reaching a certain weight. The plant straws and green plants fall above the flipping plate 36. At this time, along with the slope of the flipping plate 36, the plant straws and green plants slide to one side. At this time, a shorter raw material (exemplified by small green plants in this article) falls into the second discharge port 38 when sliding, and a longer raw material (exemplified by large plant straws in this article) cannot fall due to the length limitation. By rotating the flipping plate 36, the plant straws slide to another place and enter the third discharge port 39 for unloading. The lifting motor 54 in the storage tank 52 drives the weighing platform 53 to lift and lower to accurately measure the raw materials and ensure the accuracy of subsequent processing. When discharging, the proportions of the three main raw materials can be adjusted according to different formulas, and accurate feeding is carried out in cooperation with the lifting motor 54;

[0055] The water tank 9 serves as a water source and supplies water to the sprinkling table 10 through the water delivery pipe 12. The sprinkling table 10 is located directly above the feeding conveyor belt 8. When sprinkling is required, the water outlet 48 at the center of the inner bottom plate 50 in the sprinkling table 10 rotates driven by the driving turntable 49 and the transmission belt 51, so that water is evenly sprinkled on the raw materials on the conveyor belt. The raw materials after sprinkling continue to be transported on the conveyor belt for subsequent processing. The rehydrated raw materials are more easily decomposed and utilized by microorganisms, improving the fertilizer efficiency of the fertilizer;

[0056] The first gas transmission pipe 21 and the second gas transmission pipe 27 are respectively connected to the low-temperature drying oven 2 and the air extraction table 26, sucking the gases generated during the drying and crushing processes into the gas transmission pipeline 4. After the gas enters the adsorption tower 14, the treated chlorine gas is injected into the sprinkling table 10 along with the injection pipe 28, and is mixed with the internal water in the sprinkling table 10 to form ammonia water. When rehydrating, the chlorinated water is added into the raw materials through the sprinkling table 10, achieving the effect of reducing excessive loss of nitrogen elements in the raw materials during processing.

[0057] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. An organic fertilizer fermentation filling machine, characterized in that: include A base (1), a crushing mixer (13) being fixedly mounted on the upper surface of the base (1), a suction table (26) being fixedly mounted on the upper surface of the crushing mixer (13), a material conveying belt (8) being further arranged on the upper surface of the base (1), and a drying mechanism being further arranged on the upper surface of the base (1); The drying mechanism is composed of a processing component and a feeding component, wherein the processing component comprises: a low-temperature drying box (2), wherein the low-temperature drying box (2) is fixedly mounted on the upper surface of the base (1), and a feeding port (17) is provided on the upper surface of the low-temperature drying box (2); The material conveying assembly comprises: a lifting platform (23), the lifting platform (23) is fixedly mounted on the upper surface of the base (1), and a liftable conveying box (7) is provided on one side surface of the lifting platform (23); A screening mechanism, the screening mechanism comprising: a storage box (24), the storage box (24) being fixedly mounted on the upper surface of a base (1), a screening box (6) being arranged above the storage box (24), a material discharge plate (31), the material discharge plate (31) being located inside the screening box (6), a telescopic motor (40) being arranged on one side surface of the material discharge plate (31), a screen (41) being arranged at the center of the material discharge plate (31), an inner box (42) being arranged below the material discharge plate (31), and a rotatable flipping material box (43) being arranged on one side surface of the upper surface of the inner box (42); An air collecting mechanism, the air collecting mechanism comprising: an adsorption tower (14), the adsorption tower (14) being fixedly mounted on the upper surface of the base (1), an exhaust pipe (15) being fixedly mounted on the upper surface of the adsorption tower (14); A watering mechanism, the watering mechanism comprising: a water tank (9), the water tank (9) being fixedly mounted on the upper surface of the base (1), and a water pipe (12) being connected to one side surface of the water tank (9); A material dividing plate (25) is fixedly mounted on the bottom surface of the screening box (6); a second material discharge opening (38), a third material discharge opening (39) and a first material discharge opening (37) cooperating with the flip material box (43) are respectively provided at the center of the material dividing plate (25); the first material discharge opening (37) is located directly below the flip material box (43); and a movable limiting movable plate (35) is provided at the center of the second material discharge opening (38); A rotatable flip plate (36) is also provided on one side surface of the material distribution plate (25), and a small motor for driving the flip plate (36) to rotate is provided on one side of the material distribution plate (25). The bottom surface of the material distribution plate (25) is fixedly connected to the upper surface of the storage box (24), and the upper surface of the storage box (24) is provided with three material storage slots (52). A lifting motor (54) is provided inside each of the three material storage slots (52), and a weighing platform (53) is provided on the output end of the lifting motor (54).

2. An organic fertilizer fermentation filling machine according to claim 1, characterized in that: The feeding assembly further comprises: a material discharge slope (46), the material discharge slope (46) being fixedly mounted on the upper surface of the lifting platform (23), a brake motor (45) being arranged on the bottom surface of the lifting platform (23), the brake motor (45) being located inside the base (1), a threaded rod being arranged on the output end of the upper surface of the brake motor (45), the threaded rod being located inside the lifting platform (23), a limiting baffle (44) being fixedly mounted on one side surface of the lifting platform (23), and a groove matching the limiting baffle (44) being arranged on the bottom surface of the conveying box (7).

3. An organic fertilizer fermentation filling machine according to claim 1, characterized in that: The processing assembly further comprises: a material storage box (29), the material storage box (29) being located inside the low-temperature drying box (2), a material discharge pipe (22) being arranged on one side surface of the material storage box (29), a rotatable flipping comb (30) being arranged at the center of the interior of the material storage box (29), a material box driving motor (34) being arranged at one end of the flipping comb (30), a heat pump body (18) being arranged on one side of the low-temperature drying box (2), an upper surface of the heat pump body (18) being connected to the upper surface of the low-temperature drying box (2) via a return air duct (20), a side surface of the heat pump body (18) being connected to the side surface of the low-temperature drying box (2) via an air supply pipe (19), an air supply port (33) cooperating with the air supply pipe (19) being arranged inside the low-temperature drying box (2), and two groups of ultraviolet lamps (32) being arranged on the internal upper surface of the low-temperature drying box (2).

4. An organic fertilizer fermentation filling machine according to claim 1, characterized in that: The gas collecting mechanism further comprises: a support frame (3), a gas pipeline (4) being fixedly mounted on the upper surface of the support frame (3), one end of the gas pipeline (4) being fixedly connected to a gas branch pipe (16), the other end of the gas branch pipe (16) being fixedly connected to the side surface of the adsorption tower (14), one end of the gas pipeline (4) being provided with a blower fan (5) for controlling the flow of internal gas, the side surfaces of the gas pipeline (4) being respectively connected to a second gas transmission pipe (27) and a first gas transmission pipe (21), the first gas transmission pipe (21) being fixedly connected to the side surface of the low-temperature drying box (2), the second gas transmission pipe (27) being fixedly mounted on the upper surface of the exhaust platform (26), and one side surface of the adsorption tower (14) being connected to one side surface of the watering platform (10) via a gas injection pipe (28).

5. An organic fertilizer fermentation filling machine according to claim 1, characterized in that: The watering mechanism further comprises: a watering platform (10), the watering platform (10) being fixedly mounted on the upper surface of the base (1) and being located directly above the material conveyor belt (8), the upper surface of the watering platform (10) being fixedly connected to one end of a water delivery pipe (12), the upper surface of the base (1) being fixedly mounted with a fixing frame (11) matching with the water delivery pipe (12), the bottom surface of the watering platform (10) being provided with a lower water trough (47), the interior of the watering platform (10) being provided with an inner bottom plate (50), a water outlet being provided at the center of the inner bottom plate (50), a rotatable lower water outlet (48) being provided at the center of the water outlet, the bottom surface of the inner bottom plate (50) being provided with a rotatable driving turntable (49), the driving turntable (49) being connected to the bottom surfaces of the two lower water outlets (48) via a driving belt (51).

Citation Information

Patent Citations

  • Raw material drying equipment for organic fertilizer production and processing

    CN109780848A

  • Automatic processing process for circulation of organic fertilizer

    CN110272303A