A cooling system for a steelmaking continuous casting machine
The cooling system for continuous casting machines addresses uneven cooling and resource wastage by implementing a dual cooling and circulation mechanism, ensuring uniform steel solidification and efficient resource recycling.
Patent Information
- Application Number
- CN202411034608.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2044-07-31
AI Technical Summary
The existing steel-making continuous casting machine cooling system has poor cooling effect and cannot cool evenly, resulting in poor molding effect and serious waste of water resources.
The secondary cooling and circulation mechanism is adopted, and the water is evenly transported into the horizontal pipe of the casting mold base through the cooperation of the water pump, pumping pipe, tee pipe and splicing pipe, and the sealing ball is pushed to unseal the sealing, so that the water flows evenly through the heat exchanger box through the heat exchanger pipe, and combined with the fan cooling and spraying system to realize the recycling of water; at the same time, a sealing and mold release conveying mechanism is set up to achieve convenient mold release using electric telescopic rods and hydraulic rods.
It improves heat exchange efficiency and molding effect, realizes the recycling of water resources, reduces waste, and improves production efficiency and safety.
Smart Images

Figure CN118751872B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steelmaking continuous casting, and specifically relates to a cooling system for a steelmaking continuous casting machine. Background Technique
[0002] The production process of continuously casting high-temperature molten steel into billets with a certain cross-sectional shape and certain dimensional specifications is called continuous steel casting, and the equipment required to complete this process is called a continuous casting complete set of equipment. Among them, during the steel casting process, a cooling system is required to quickly exchange heat with the molten steel to cool it into a formed shape;
[0003] However, when the existing continuous casting machine cooling system is in use, the cooling effect is poor, the molten steel cannot be cooled evenly, which affects the cooling and forming effect. At the same time, during cooling, a large amount of water is required. If it is not recycled and is directly discharged, it will cause waste of resources. Therefore, in view of these situations, in order to avoid the above technical problems, it is indeed necessary to provide a cooling system for a steelmaking continuous casting machine to overcome the defects in the prior art. Summary of the Invention
[0004] The present invention provides a cooling system for a steelmaking continuous casting machine, which can effectively solve the problems of poor cooling effect, inability to evenly cool the molten steel, affecting the cooling and forming effect, and at the same time, during cooling, a large amount of water is required, not recycled, and direct discharge will cause waste of resources as mentioned in the above background technique.
[0005] To achieve the above object, the present invention provides the following technical solution: A cooling system for a steelmaking continuous casting machine, including a support base. At the middle position of the top end of the support base, there are symmetrically connected casting mold bases through bolts. At the top end of the casting mold bases, there are symmetrically snap-connected steel pouring channels. At the position on the other side of the casting mold bases corresponding to the top end of the support base, there is a conveying frame connected through bolts. At the positions on both sides of the casting mold bases corresponding to the top end of the support base, there is a secondary cooling and recycling mechanism. Start the first water pump, pump the water inside the cold water tank through the water extraction pipe, and use the cooperation of the three-way pipe and the splicing pipe to evenly transport it into the two horizontal pipes on one side of the casting mold base, so that the water accumulates inside the horizontal pipes, pushing the sealing ball to move, so that the sealing ball releases the seal on the inner cylinder, facilitating the water to evenly flow through the heat exchange boxes above and below the casting mold base through the heat exchange pipes, carrying the heat inside the heat exchange boxes, facilitating the rapid transfer of the heat inside the subsequent casting mold base to the inside of the heat exchange boxes, and improving the heat exchange efficiency;
[0006] One end of the casting embryo mold base is provided with a sealing and demolding conveying mechanism. When the electric telescopic rod is started, the sealing plate and the anti-deviation rod are pulled to slide obliquely upward along the limiting carriage, and the skateboard is driven to slide upward inside the vertical frame along the limiting rod, forcing both the skateboard and the sealing plate to move above the vertical frame and the limiting carriage, releasing the seal of the casting embryo mold base, facilitating the hydraulic rod to pull the traction plate, the push rod and the push plate to move, and ejecting the steel embryo from the casting embryo mold base, improving the convenience of demolding.
[0007] Compared with the prior art, the beneficial effects of the present invention are as follows: The structure of the present invention is scientific and reasonable, and it is safe and convenient to use:
[0008] 1. A secondary cooling and circulation mechanism is provided. Through the cooperation of the first water pump, the water suction pipe, the three-way pipe and the splicing pipe, water is evenly conveyed into the two horizontal pipes on one side of the casting embryo mold base, causing water to accumulate inside the horizontal pipes, pushing the sealing ball to move, releasing the seal of the inner cylinder, facilitating water to evenly flow through the heat exchange boxes above and below the casting embryo mold base through the heat exchange pipes, taking away the heat inside the heat exchange boxes, improving the heat exchange efficiency, enabling the molten steel inside the casting embryo mold base to be quickly cooled, and at the same time making the heat dissipation on the upper and lower surfaces of the molten steel inside the casting embryo mold base more uniform;
[0009] The heat-exchanged water is sent into the two horizontal pipes on the other side of the casting embryo mold base through the heat exchange pipes, and then through the cooperation of the four-way pipe, the splicing pipe and the connecting pipe, the water is sent into the heat dissipation pipeline inside the air inlet channel. At the same time, the fan is started to generate suction, enabling the outside air to enter the air inlet channel and cool the water inside the heat dissipation pipeline. After the temperature of the water is reduced, the cooled water is sent back to the cold water tank through the return pipe, facilitating cyclic heat exchange and ensuring the production efficiency of steel casting;
[0010] Through the cooperation of the second water pump, the water outlet pipe and the shunt pipe, water is then evenly sent into the spray pipe and sprayed out through the high-pressure nozzles to perform secondary spray cooling on the conveyed steel embryo, further improving the forming effect of the steel embryo. The water sprayed down passes through the drainage groove and is centrally collected by the water storage tank, and then through the cooperation of the second water pump, the drain pipe and the four-way pipe, the water inside the water storage tank is sent into the connecting pipe, facilitating subsequent entry into the heat dissipation pipeline, reducing cooling recovery and facilitating cyclic use;
[0011] The steam is gathered through the spray channel, and due to the rising of the steam, the exhaust fan inside the exhaust cylinder is driven to rotate, generating suction, forcing the steam to gather inside the exhaust cylinder, and then the steam is sent into the water storage tank through the exhaust pipe, facilitating the liquefaction of the steam inside the water storage tank, improving the recycling and cyclic effect of water resources, reducing waste, and at the same time preventing the steam from spreading and scalding the surrounding staff.
[0012] 2. A sealing and demolding conveying mechanism is provided. The electric telescopic rod is used to pull the sealing plate to move, and with the cooperation of the anti-deviation rod, the sealing plate is limited in position, so that the sealing plate and the anti-deviation rod slide obliquely upward along the limiting slide frame, and drive the sliding plate to slide upward along the limiting rod inside the vertical frame, forcing the sliding plate and the sealing plate to move above the vertical frame and the limiting slide frame, releasing the seal of the casting embryo mold base. Then, the hydraulic rod is used to pull the traction plate, the push rod and the push plate to move, and the steel embryo is ejected from the casting embryo mold base, improving the convenience of demolding.
[0013] Due to the telescopic property of the support spring, the concave plate and the pressure roller are pushed down, so that the pressure roller cooperates with the conveying roller to clamp the ejected steel embryo. Then, the rotating motor is started, and the power is transmitted through the transmission gear, so that the two rotating rods rotate synchronously. Then, with the cooperation of the bevel gears, the transmission rod and the conveying roller are pushed to rotate, further conveying the steel embryo, so that the steel embryo is completely separated from the inside of the casting embryo mold base, facilitating subsequent processing.
[0014] In summary, through the cooperation of the secondary cooling and circulation mechanism and the sealing and demolding conveying mechanism, the heat exchange efficiency is improved, so that the molten steel can be quickly cooled and formed during the production process. Then, the formed steel embryo is demolded and conveyed, and during the conveying process, the steel embryo is secondarily sprayed and cooled, further improving the forming effect. At the same time, during the cooling process, the water resources can be recycled, improving the utilization rate of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the drawings:
[0017] Figure 1 is a schematic structural diagram of the present invention;
[0018] Figure 2 is a schematic installation structural diagram of the first water pump of the present invention;
[0019] Figure 3 is a schematic structural diagram of the secondary cooling and circulation mechanism of the present invention;
[0020] Figure 4 is a schematic installation structural diagram of the fan of the present invention;
[0021] Figure 5 is a schematic installation structural diagram of the inner cylinder of the present invention;
[0022] Figure 6 is a schematic installation structural diagram of the shunt pipe of the present invention;
[0023] Figure 7It is a schematic diagram of the installation structure of the high-pressure nozzle of the present invention;
[0024] Figure 8 It is a schematic diagram of the installation structure of the traction plate of the present invention;
[0025] Figure 9 It is a schematic diagram of the structure of the sealing and demolding conveying mechanism of the present invention;
[0026] Figure 10 It is the present invention Figure 9 Schematic diagram of the structure of area A in.
[0027] Reference numerals in the figure: 1, support seat; 2, casting embryo mold seat; 3, steel pouring channel; 4, conveying frame;
[0028] 5, secondary cooling and circulation mechanism; 501, placement rack; 502, cold water tank; 503, water extraction pipe; 504, first water pump; 505, frame; 506, air inlet channel; 507, heat dissipation pipeline; 508, fan; 509, return pipe; 510, connecting pipe; 511, four-way pipe; 512, heat exchange box; 513, heat exchange pipe; 514, horizontal pipe; 515, inner cylinder; 516, cross plate; 517, elastic cord; 518, sealing ball; 519, splicing pipe; 520, spray channel; 521, pipe sleeve; 522, shunt pipe; 523, spray pipe; 524, high-pressure nozzle; 525, water outlet pipe; 526, second water pump; 527, exhaust cylinder; 528, horizontal plate; 529, exhaust fan; 530, exhaust pipe; 531, drainage trough; 532, water storage trough; 533, drain pipe; 534, three-way pipe;
[0029] 6, sealing and demolding conveying mechanism; 601, push rod; 602, push plate; 603, traction plate; 604, hydraulic rod; 605, limit sliding frame; 606, vertical frame; 607, limit rod; 608, sliding plate; 609, electric telescopic rod; 610, sealing plate; 611, anti-deviation rod; 612, gantry; 613, movable rod; 614, concave plate; 615, pressure roller; 616, support spring; 617, transmission gear; 618, transmission rod; 619, conveying roller; 620, fixing plate; 621, rotating rod; 622, bevel gear; 623, rotating motor. Detailed implementation manners
[0030] The following is a description of the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not used to limit the present invention.
[0031] Embodiment: As Figures 1 - 10As shown in the figure, the present invention provides a technical solution, a cooling system for a steelmaking continuous casting machine, including a support base 1. In the middle position at the top of the support base 1, a billet mold base 2 is symmetrically connected by bolts. At the top of the billet mold base 2, a steel pouring channel 3 is symmetrically clamped. At the position on the other side of the support base 1 corresponding to the billet mold base 2, a conveying frame 4 is connected by bolts. At the positions on both sides of the support base 1 corresponding to the billet mold base 2, a secondary cooling and circulation mechanism 5 is provided. Start the first water pump 504, pump the water inside the cold water tank 502 through the water suction pipe 503, and use the cooperation of the three-way pipe 534 and the splicing pipe 519 to evenly transport it into the two horizontal pipes 514 on one side of the billet mold base 2, so that the water accumulates inside the horizontal pipes 514, pushing the sealing ball 518 to move, so that the sealing ball 518 releases the seal of the inner cylinder 515, facilitating the water to evenly flow through the heat exchange boxes 512 above and below the billet mold base 2 through the heat exchange pipes 513, carrying the heat inside the heat exchange boxes 512, facilitating the rapid transfer of the heat exchange inside the subsequent billet mold base 2 to the inside of the heat exchange boxes 512, and improving the heat exchange efficiency;
[0032] At one end of the billet mold base 2, a sealing and demoulding conveying mechanism 6 is provided. Start the electric telescopic rod 609, pull the sealing plate 610 and the anti-deviation rod 611 to slide obliquely upward along the limit sliding frame 605, and drive the sliding plate 608 to slide upward along the limit rod 607 inside the vertical frame 606, forcing both the sliding plate 608 and the sealing plate 610 to move above the vertical frame 606 and the limit sliding frame 605, releasing the seal of the billet mold base 2, facilitating the hydraulic rod 604 to pull the traction plate 603, the push rod 601 and the push plate 602 to move, and ejecting the steel billet out of the billet mold base 2, improving the convenience of demoulding;
[0033] The secondary cooling and circulation mechanism 5 includes a placement rack 501, a cold water tank 502, a water suction pipe 503, a first water pump 504, a frame 505, an air inlet channel 506, a heat dissipation pipe 507, a fan 508, a return pipe 509, a connecting pipe 510, a four-way pipe 511, a heat exchange box 512, a heat exchange pipe 513, a horizontal pipe 514, an inner cylinder 515, a cross plate 516, an elastic cord 517, a sealing ball 518, a splicing pipe 519, a spray channel 520, a pipe sleeve 521, a shunt pipe 522, a spray pipe 523, a high-pressure nozzle 524, an outlet pipe 525, a second water pump 526, an exhaust cylinder 527, a horizontal plate 528, an exhaust fan 529, an exhaust pipe 530, a drainage groove 531, a water storage tank 532, a drainage pipe 533 and a three-way pipe 534;
[0034] At the top of the support base 1, a placement rack 501 is clamped at a position corresponding to one side of the casting embryo mold base 2. At a position on one side of the top of the placement rack 501, a cold water tank 502 is connected by bolts. At the bottom of the cold water tank 502, water extraction pipes 503 are symmetrically clamped, and a first water pump 504 is installed on the outer side of the water extraction pipes 503. At a position on one side of the cold water tank 502 on the top of the support base 1, a frame 505 is connected by bolts. Inside the frame 505, air inlet channels 506 are symmetrically clamped. In order to improve the air inlet efficiency, a water addition pipe is clamped at one end of the cold water tank 502. The first water pump 504 and the fan 508 are both powered by an external power supply. The length and width of the air inlet of the air inlet channel 506 are both greater than the length and width of the air outlet of the air inlet channel 506. The bottom end of the water extraction pipe 503 penetrates through the bottom end of the placement rack 501. Inside both air inlet channels 506, heat dissipation pipes 507 are clamped, and a fan 508 is installed at a position on the inner wall of the air inlet channel 506 corresponding to one side of the heat dissipation pipe 507. At a position corresponding to the top of the air inlet channel 506 at one end of both heat dissipation pipes 507, return pipes 509 are clamped. At a position corresponding to the bottom of the air inlet channel 506 at the other end of both heat dissipation pipes 507, connecting pipes 510 are symmetrically clamped. At a position corresponding to the inner side of the casting embryo mold base 2 at one end of both connecting pipes 510, four-way pipes 511 are clamped. At a position corresponding to the outer side of the casting embryo mold base 2 at one end of both water extraction pipes 503, three-way pipes 534 are clamped. In order to improve the heat dissipation efficiency, the heat dissipation pipes 507 are evenly distributed in a serpentine shape inside the air inlet channel 506. The connecting pipes 510 and the water extraction pipes 503 are symmetrically distributed on both sides of the casting embryo mold base 2. The other end of the return pipe 509 is fixedly connected to the top end of the cold water tank 502;
[0035] At the top and bottom of the casting embryo mold base 2, heat exchange boxes 512 are connected by bolts. Inside the heat exchange boxes 512, heat exchange pipes 513 are equidistantly clamped, and at both sides of the heat exchange boxes 512 corresponding to both ends of the heat exchange pipes 513, horizontal pipes 514 are clamped. At a position on one side of the inner wall of the heat exchange pipe 513, an inner cylinder 515 is clamped. At a position on one side of the inner wall of the inner cylinder 515, a cross plate 516 is provided. At one end of the cross plate 516, an elastic rope 517 is clamped. At the other end of the elastic rope 517, a sealing ball 518 is clamped. At one end of the horizontal pipe 514, a splicing pipe 519 is clamped. In order to facilitate the cooling circulation of water resources, the outer diameter of the sealing ball 518 is greater than the inner diameter of the inner cylinder 515. Both ends of the heat exchange pipe 513 penetrate through both ends of the heat exchange box 512. At the outer side of the two casting embryo mold bases 2, the other end of the splicing pipe 519 is connected to one end of the three-way pipe 534. Between the two casting embryo mold bases 2, the other end of the splicing pipe 519 is connected to one end of the four-way pipe 511, and a one-way valve is installed inside the splicing pipe 519 connected to the four-way pipe 511.
[0036] At the top of the support base 1, a spray channel 520 is connected by bolts. At both ends of the spray channel 520, pipe sleeves 521 are evenly clamped. Inside two pipe sleeves 521 on the same side, a flow dividing pipe 522 is clamped. At the top and bottom of the flow dividing pipe 522, corresponding to the top and bottom positions of the conveying rack 4, spray pipes 523 are evenly clamped. Between two spray pipes 523 on the same vertical line, high-pressure nozzles 524 are evenly clamped. At the opposite ends of the two flow dividing pipes 522, water outlet pipes 525 are clamped. The other end of the water outlet pipe 525 is fixedly connected to one end of the cold water tank 502. At the top of the spray channel 520, exhaust cylinders 527 are evenly clamped. Inside the two exhaust cylinders 527, cross plates 528 are clamped. At the bottom of the two cross plates 528, exhaust fans 529 are rotatably connected. At the top of the two exhaust cylinders 527, exhaust pipes 530 are clamped;
[0037] At the position corresponding to the bottom of the spray channel 520 at the top of the support base 1, a drainage groove 531 is opened, and inside the support base 1, corresponding to the bottom position of the drainage groove 531, a water storage tank 532 is clamped. At the bottom position on one end of the water storage tank 532, drain pipes 533 are symmetrically clamped. On the outer sides of the drain pipes 533 and the water outlet pipes 525, second water pumps 526 are installed. In order to facilitate the collection of steam, the other end of the exhaust pipe 530 is connected to one end of the water storage tank 532. At the top position on the inner wall of the water storage tank 532, a filter screen is clamped. The second water pumps 526 are powered by an external power supply. The other end of the drain pipe 533 is connected to the bottom port of the four-way pipe 511. A one-way valve is installed inside the drain pipe 533;
[0038] The sealing and demolding conveying mechanism 6 includes a push rod 601, a push plate 602, a traction plate 603, a hydraulic rod 604, a limit sliding frame 605, a vertical frame 606, a limit rod 607, a sliding plate 608, an electric telescopic rod 609, a sealing plate 610, an anti-deviation rod 611, a gantry 612, a movable rod 613, a concave plate 614, a pressure roller 615, a support spring 616, a transmission gear 617, a transmission rod 618, a conveying roller 619, a fixing plate 620, a rotating rod 621, a bevel gear 622, and a rotating motor 623;
[0039] One end of the casting mold base 2 is movably connected to a push rod 601. At one end of the push rod 601, corresponding to the inside of the casting mold base 2, a push plate 602 is clamped. At the other end of the push rod 601, a traction plate 603 is clamped. At the position corresponding to one side of the traction plate 603 at the top of the support base 1, a hydraulic rod 604 is connected by bolts;
[0040] At both ends of the casting embryo mold base 2 on the other side, limit sliding frames 605 are connected by bolts. At the position corresponding to the top of the conveying frame 4 at one end of the two limit sliding frames 605, vertical frames 606 are clamped. In order to facilitate the sealing of the casting embryo mold base 2, the outer side of the push plate 602 is fitted with the inner wall of the casting embryo mold base 2. The bottom end of the vertical frame 606 is connected to the top end of the conveying frame 4 by bolts. The bottom end of the traction plate 603 is slidably connected to the top end of the support base 1. And at the internal position of the vertical frame 606, limit rods 607 are clamped. At the position corresponding to the outer side of the limit rod 607 inside the adjacent two vertical frames 606, sliding plates 608 are movably connected. One end of the sliding plate 608 is equidistantly connected with electric telescopic rods 609 by bolts. At the position corresponding to between the two limit sliding frames 605 at one end of the two electric telescopic rods 609, a sealing plate 610 is connected by bolts. At the position corresponding to the inside of the limit sliding frame 605 at both ends of the sealing plate 610, anti-deviation rods 611 are clamped. In order to facilitate demolding, the hydraulic rod 604 and the electric telescopic rod 609 are both powered by an external power source. The length and width of the sealing plate 610 are both greater than the length and width of the inner wall of the casting embryo mold base 2. The outer side of the anti-deviation rod 611 is slidably connected with the inner wall of the limit sliding frame 605;
[0041] At the position corresponding to one side of the vertical frame 606 at the top end of the conveying frame 4, a gantry 612 is connected by bolts. At the top end of the gantry 612, movable rods 613 are equidistantly movably connected. At the position corresponding to the inside of the gantry 612 at the bottom end of the movable rod 613, concave plates 614 are clamped. And a pressure roller 615 is rotatably connected inside the concave plate 614. At the position corresponding to the outer side of the movable rod 613 between the concave plate 614 and the gantry 612, support springs 616 are clamped;
[0042] At the adjacent ends of the two conveying frames 4, transmission rods 618 are equidistantly rotatably connected. And at the position corresponding to the inside of the conveying frame 4 at one end of the transmission rod 618, a conveying roller 619 is clamped. At the position corresponding to between the two conveying frames 4 at the top end of the support base 1, fixing plates 620 are equidistantly symmetrically clamped. Inside the two fixing plates 620 located on the same horizontal line, a rotating rod 621 is rotatably connected. And on the outer sides of the rotating rod 621 and the transmission rod 618, bevel gears 622 are fixedly sleeved. At the position corresponding to one side of the rotating rod 621 at the top end of the support base 1, a rotating motor 623 is connected by bolts. At the position corresponding to one side of the fixing plate 620 on the outer sides of the two rotating rods 621, transmission gears 617 are fixedly sleeved. In order to facilitate the clamping and conveying of the steel embryo, a retaining piece is clamped at the top end of the movable rod 613. The two transmission gears 617 mesh with each other. The length of the concave plate 614 is less than the distance between the inner walls of the conveying frame 4. One end of the transmission rod 618 penetrates through one end of the conveying frame 4. And a connecting rod is clamped between the conveying rollers 619 inside the two conveying frames 4. The rotating motor 623 is powered by an external power source.
[0043] Working principle and usage process of the present invention: First, molten steel is fed into the inside of the billet mold base 2 through the steel pouring channel 3, so that the molten steel fills the inside of the billet mold base 2. Then, the first water pump 504 is started to extract the water inside the cold water tank 502 through the water suction pipe 503, and through the cooperation of the three-way pipe 534 and the splicing pipe 519, it is evenly conveyed into the two horizontal pipes 514 on one side of the billet mold base 2, causing the water to accumulate inside the horizontal pipes 514, forcing the water pressure to increase, and then pushing the sealing ball 518 to move, releasing the seal on the inner cylinder 515, facilitating the water to flow evenly through the heat exchange pipes 513 above and below the billet mold base 2 in the heat exchange boxes 512, taking away the heat inside the heat exchange boxes 512, facilitating the rapid transfer of the heat exchange inside the billet mold base 2 to the inside of the heat exchange boxes 512, improving the heat exchange efficiency, rapidly cooling the molten steel inside the billet mold base 2, and at the same time making the heat dissipation on the upper and lower surfaces of the molten steel inside the billet mold base 2 more uniform;
[0044] Next, the heat-exchanged water flows into the two horizontal pipes 514 on the other side of the billet mold base 2 through the heat exchange pipes 513, and then through the cooperation of the four-way pipe 511 and the splicing pipe 519, the heat-exchanged water is sent into the connecting pipe 510, and through the connecting pipe 510, it is sent into the heat dissipation pipe 507 inside the air inlet channel 506. At the same time, the fan 508 is started to generate suction, so that the outside air enters the air inlet channel 506 to cool the water inside the heat dissipation pipe 507. After reducing the temperature of the water, the cooled water is sent back to the cold water tank 502 through the return pipe 509, facilitating cyclic heat exchange and ensuring the production efficiency of steel casting;
[0045] Next, when the molten steel inside the billet mold base 2 cools and solidifies into a steel billet, the electric telescopic rod 609 is started to pull the sealing plate 610 to move. At the same time, through the cooperation of the anti-deviation rod 611, the sealing plate 610 is limited, so that the sealing plate 610 and the anti-deviation rod 611 slide obliquely upward along the limit sliding frame 605, and synchronously drive the sliding plate 608 to slide upward along the limit rod 607 inside the vertical frame 606, forcing the sliding plate 608 and the sealing plate 610 to both move above the vertical frame 606 and the limit sliding frame 605, releasing the seal of the billet mold base 2. Then, the hydraulic rod 604 is started to pull the traction plate 603 to move, so that the traction plate 603 drives the push rod 601 and the push plate 602 to move, and the steel billet is pushed out of the billet mold base 2, improving the convenience of demolding;
[0046] Next, the ejected billet moves onto the conveyor rack 4. Due to the telescopic property of the support spring 616, the concave plate 614 and the pressure roller 615 are pushed down, causing the pressure roller 615 to cooperate with the conveyor roller 619 to clamp the billet. Then, the rotation motor 623 is started, and power is transmitted through the transmission gear 617, causing the two rotating rods 621 to rotate synchronously. Through the cooperation of the bevel gears 622, the transmission rod 618 and the conveyor roller 619 are pushed to rotate, further conveying the billet and enabling the billet to completely separate from the inside of the casting mold base 2, facilitating subsequent processing.
[0047] Then, the electric telescopic rod 609 extends and retracts to push the sealing plate 610 to slide down along the limit carriage 605, and the slide plate 608 is also lowered together, forcing the sealing plate 610 to fit and seal with one end of the casting mold base 2 again. At the same time, the hydraulic rod 604 pushes the traction plate 603, the push rod 601, and the push plate 602 to reset, facilitating the subsequent re-injection of molten steel into the casting mold base 2 for continuous steel casting.
[0048] Next, the second water pump 526 is started. Through the cooperation of the water outlet pipe 525, the water inside the cold water tank 502 is sent into the shunt pipe 522, then evenly enters the spray pipe 523, and is evenly sprayed out through the high-pressure nozzles 524 to perform secondary spray cooling on the conveyed billet, further improving the forming effect of the billet. The sprayed water then passes through the drain trough 531 and is centrally collected by the water storage tank 532. During the collection process, iron filings in the water are filtered through the filter screen. Then, through the cooperation of the second water pump 526, the drain pipe 533, and the four-way pipe 511, the water inside the water storage tank 532 is sent into the connecting pipe 510, facilitating subsequent entry into the heat dissipation pipeline 507 for reduced cooling recovery and convenient recycling.
[0049] Finally, during the spraying and cooling process, the generated steam is gathered inside the spray channel 520. As the steam rises, it pushes the exhaust fan 529 inside the exhaust pipe 527 to rotate, generating suction, improving the gathering effect, forcing the steam to gather inside the exhaust pipe 527, and then sending the steam into the water storage tank 532 through the exhaust pipe 530, facilitating the liquefaction of the steam inside the water storage tank 532, improving the recovery and recycling effect of water resources, reducing waste, and at the same time preventing the steam from spreading and scalding the surrounding staff.
[0050] Finally, it should be noted that the above are only preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A cooling system for a steelmaking continuous casting machine, comprising a support base (1), characterized in that: At the middle position of the top end of the support base (1), a casting embryo mold base (2) is symmetrically connected by bolts. At the top end of the casting embryo mold base (2), a steel pouring channel (3) is symmetrically clamped. At the position on the other side of the casting embryo mold base (2) corresponding to the top end of the support base (1), a conveying rack (4) is connected by bolts. At the positions on both sides of the casting embryo mold base (2) corresponding to the top end of the support base (1), a secondary cooling and circulation mechanism (5) is arranged. The secondary cooling and circulation mechanism (5) includes a placement rack (501). At the position on one side of the casting embryo mold base (2) corresponding to the top end of the support base (1), a placement rack (501) is clamped. At the position on one side of the top end of the placement rack (501), a cold water tank (502) is connected by bolts. At the symmetrically clamped positions at the bottom end of the cold water tank (502), water extraction pipes (503) are provided, and a first water pump (504) is installed on the outer side of the water extraction pipes (503). At the position on one side of the cold water tank (502) corresponding to the top end of the support base (1), a frame (505) is connected by bolts. Inside the frame (505), air inlet channels (506) are symmetrically clamped. Inside both of the air inlet channels (506), heat dissipation pipes (507) are clamped, and a blower (508) is installed at the position on one side of the inner wall of the air inlet channel (506) corresponding to the heat dissipation pipe (507). At the positions at the top of the air inlet channels (506) corresponding to one end of both of the heat dissipation pipes (507), return pipes (509) are clamped. At the symmetrically clamped positions at the bottom of the air inlet channels (506) corresponding to the other ends of both of the heat dissipation pipes (507), connecting pipes (510) are clamped. At the positions on the inner sides of the casting embryo mold base (2) corresponding to one end of both of the connecting pipes (510), four-way pipes (511) are clamped. At the positions on the outer sides of the casting embryo mold base (2) corresponding to one end of both of the water extraction pipes (503), three-way pipes (534) are clamped. Start the first water pump (504), extract the water inside the cold water tank (502) through the water extraction pipes (503), and utilize the cooperation of the three-way pipe (534) and the splicing pipe (519) to evenly convey the water into the two horizontal pipes (514) on one side of the casting embryo mold base (2), so that the water accumulates inside the horizontal pipes (514), pushing the sealing ball (518) to move, enabling the sealing ball (518) to release the sealing of the inner cylinder (515), facilitating the water to evenly flow through the heat exchange boxes (512) above and below the casting embryo mold base (2) through the heat exchange pipes (513), carrying the heat inside the heat exchange boxes (512), facilitating the subsequent rapid transfer of the heat exchange inside the casting embryo mold base (2) to the inside of the heat exchange boxes (512), and improving the heat exchange efficiency. At one end of the casting embryo mold base (2), a sealing and demolding conveying mechanism (6) is provided. The sealing and demolding conveying mechanism (6) includes a push rod (601). At one end of the casting embryo mold base (2), a push rod (601) is movably connected. At the position inside the casting embryo mold base (2) corresponding to one end of the push rod (601), a push plate (602) is clamped. At the other end of the push rod (601), a traction plate (603) is clamped. At the position on one side of the traction plate (603) corresponding to the top end of the support base (1), a hydraulic rod (604) is connected by bolts. The other side positions of both ends of the casting mold base (2) are connected to the limit slide (605) by bolts, and the two limit slides (605) are clamped with vertical frames (606) at the positions corresponding to the top of the conveying frame (4) at one end, and the limit rods (607) are clamped at the internal positions of the vertical frames (606), and the inner positions of the two adjacent vertical frames (606) are movably connected with slide plates (608) at the positions corresponding to the outer sides of the limit rods (607), and one end of the slide plate (608) is equidistantly connected to the electric telescopic rods (609) by bolts, and the sealing plates (610) are bolted between the one ends of the two electric telescopic rods (609) corresponding to the two limit slides (605), and the two ends of the sealing plates (610) are clamped with anti-deflection rods (611) at the internal positions corresponding to the limit slides (605); The electric telescopic rod (609) is started to pull the sealing plate (610) and the anti-deflection rod (611) to slide and rise along the limiting slide (605), and the sliding plate (608) is brought along to slide and rise inside the vertical frame (606) along the limiting rod (607), forcing the sliding plate (608) and the sealing plate (610) to move to above the vertical frame (606) and the limiting slide (605), thereby releasing the seal of the embryo mold base (2), facilitating the hydraulic rod (604) to pull the traction plate (603), the push rod (601) and the push plate (602) to move, thereby pushing the steel embryo out of the embryo mold base (2), thereby improving the convenience of demoulding.
2. The cooling system of a steelmaking continuous caster according to claim 1, characterized in that: The top and bottom ends of the casting mold base (2) are both connected to a heat exchange box (512) by bolts, heat exchange tubes (513) are equidistantly clamped inside the heat exchange box (512), and both ends of the heat exchange tubes (513) are clamped to transverse tubes (514) at positions corresponding to both sides of the heat exchange box (512), an inner tube (515) is clamped to one side of the inner wall of the heat exchange tube (513), a cross plate (516) is provided at one side of the inner wall of the inner tube (515), an elastic rope (517) is clamped to one end of the cross plate (516), a sealing ball (518) is clamped to the other end of the elastic rope (517), and a splicing tube (519) is clamped to one end of the transverse tube (514); The top of the support base (1) is bolted with a spray channel (520). Both ends of the spray channel (520) are equally spaced and clamped with pipe sleeves (521). Inside two pipe sleeves (521) on the same side, a shunt pipe (522) is clamped. At the top and bottom of the shunt pipe (522), spray pipes (523) are equally spaced and clamped corresponding to the top and bottom positions of the conveying rack (4). Between two spray pipes (523) on the same vertical line, high-pressure nozzles (524) are equally spaced and clamped. At the opposite ends of the two shunt pipes (522), water outlet pipes (525) are clamped. The other end of the water outlet pipe (525) is fixedly connected to one end of a cold water tank (502). At the top of the spray channel (520), exhaust pipes (527) are equally spaced and clamped. Inside both exhaust pipes (527), cross plates (528) are clamped. At the bottom of both cross plates (528), exhaust fans (529) are rotatably connected. At the top of both exhaust pipes (527), exhaust ducts (530) are clamped; At the position corresponding to the bottom of the spray channel (520) at the top of the support base (1), a drainage groove (531) is opened. Inside the support base (1), at the position corresponding to the bottom of the drainage groove (531), a water storage tank (532) is clamped. At the bottom position at one end of the water storage tank (532), drain pipes (533) are symmetrically clamped. On the outer sides of both the drain pipes (533) and the water outlet pipes (525), second water pumps (526) are installed.
3. The cooling system of a steelmaking continuous casting machine according to claim 2, characterized in that: One end of the cold water tank (502) is clamped with a water filling pipe. The first water pump (504) and the fan (508) are both powered by an external power supply. The length and width of the air inlet of the air inlet channel (506) are both larger than the length and width of the air outlet of the air inlet channel (506). The bottom end of the water suction pipe (503) penetrates through the bottom end of the placement rack (501).
4. The cooling system of a steelmaking continuous caster according to claim 2, characterized in that: The heat dissipation pipes (507) are evenly distributed in a snake shape inside the air inlet channel (506). The connecting pipe (510) and the water suction pipe (503) are symmetrically distributed on both sides of the casting mold base (2). The other end of the return pipe (509) is fixedly connected to the top of the cold water tank (502).
5. The cooling system of a steelmaking continuous casting machine according to claim 2, characterized in that: The outer diameter of the sealing ball (518) is larger than the inner diameter of the inner cylinder (515). Both ends of the heat exchange pipe (513) penetrate through both ends of the heat exchange box (512). The other end of the splicing pipe (519) located outside the two casting mold bases (2) is connected to one end of a three-way pipe (534). The other end of the splicing pipe (519) located between the two casting mold bases (2) is connected to one end of a four-way pipe (511). And a check valve is installed inside the splicing pipe (519) connected to the four-way pipe (511).
6. The cooling system of a steelmaking continuous casting machine according to claim 2, characterized in that: The other end of the exhaust duct (530) is connected to one end of the water storage tank (532). At the top position of the inner wall of the water storage tank (532), a filter screen is clamped. The second water pump (526) is powered by an external power supply. The other end of the drain pipe (533) is connected to the bottom port of the four-way pipe (511). A check valve is installed inside the drain pipe (533).
7. The cooling system of a steelmaking continuous casting machine according to claim 1, characterized in that: At the position corresponding to one side of the vertical frame (606) at the top of the conveying frame (4), a gantry (612) is connected by bolts. At the top of the gantry (612), movable rods (613) are movably connected at equal intervals. At the position corresponding to the inside of the gantry (612) at the bottom of the movable rod (613), concave plates (614) are clamped. And a pressure roller (615) is rotatably connected inside the concave plate (614). At the position corresponding to the outside of the movable rod (613) between the concave plate (614) and the gantry (612), support springs (616) are clamped. At the adjacent ends of the two conveying frames (4), drive rods (618) are rotatably connected at equal intervals. And at one end of the drive rod (618) corresponding to the inside of the conveying frame (4), a conveying roller (619) is clamped. At the top of the support base (1) corresponding to the space between the two conveying frames (4), fixing plates (620) are symmetrically clamped at equal intervals. Inside the two fixing plates (620) on the same horizontal line, a rotating rod (621) is rotatably connected. And bevel gears (622) are fixedly sleeved on the outside of the rotating rod (621) and the outside of the drive rod (618). At the position corresponding to one side of the rotating rod (621) at the top of the support base (1), a rotating motor (623) is connected by bolts. At the position corresponding to one side of the fixing plate (620) on the outside of the two rotating rods (621), drive gears (617) are fixedly sleeved.
8. The cooling system of a steelmaking continuous caster according to claim 7, characterized in that: The outer side of the push plate (602) is in contact with the inner wall of the casting blank mold base (2). The bottom end of the vertical frame (606) is connected to the top end of the conveying frame (4) by bolts. The bottom end of the traction plate (603) is slidably connected to the top end of the support base (1).
9. The cooling system of a steelmaking continuous caster according to claim 7, characterized in that: The hydraulic rod (604) and the electric telescopic rod (609) are both powered by an external power source. The length and width of the sealing plate (610) are both larger than the length and width of the inner wall of the casting blank mold base (2). The outer side of the anti-deviation rod (611) is slidably connected to the inner wall of the limit sliding frame (605).
10. The cooling system of a steelmaking continuous casting machine according to claim 7, characterized in that: A stop piece is clamped at the top end of the movable rod (613). The two drive gears (617) are meshed with each other. The length of the concave plate (614) is less than the distance between the inner walls of the conveying frame (4). One end of the drive rod (618) penetrates through one end of the conveying frame (4). And a connecting rod is clamped between the conveying rollers (619) inside the two conveying frames (4). The rotating motor (623) is powered by an external power source.
Citation Information
Patent Citations
CuNiSi alloy horizontal continuous casting slab casting device
CN219425616U
Horizontal round bar casting machine
CN219598031U