Computer screen frame automatic assembly equipment and assembly method
By designing automatic assembly equipment for computer screen frames, efficient and automated assembly of screens and accessories is achieved, solving the problem of low production efficiency in existing technologies, improving production efficiency and product quality, and adapting to the assembly needs of computer screen frames of various models and specifications.
Patent Information
- Application Number
- CN202411057831.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2044-08-02
AI Technical Summary
The existing computer screen assembly process lacks the ability to automatically assemble multiple components, resulting in low production efficiency and an inability to meet the needs of efficient production.
An automatic assembly equipment for computer screen frames has been designed. By connecting the screen assembly equipment and the bracket assembly equipment with the outer frame conveying mechanism, efficient collaborative operation of the entire production process is achieved. It is equipped with high-precision equipment such as visual inspection devices and assembly clamping devices, combined with automated transfer mechanisms and assembly robots to achieve efficient assembly of screens and accessories.
It significantly improves production efficiency, reduces manual operation time and costs, ensures assembly accuracy and quality, improves product consistency and reliability, reduces defective rate, and improves production line flexibility and product quality.
Smart Images

Figure CN118752231B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of computer screen assembly, and in particular to automatic assembly equipment and an assembly method for a computer screen frame. Background Art
[0002] Laptops and tablets, also known as portable computers, are small, lightweight personal computers. They typically have similar functions to desktop computers, but are smaller and lighter, making them easier to carry and use on the go. They allow users to work, study, or entertain in various locations without the need for fixed locations. They are suitable for a variety of scenarios, including individual users, business professionals, students, and mobile professionals.
[0003] Screens are a key component of laptops and tablets. Existing computer screens typically consist of a frame, front cover, and circuit components. Existing computer screens are typically assembled manually or using semi-automatic equipment. Semi-automatic equipment can only assemble individual screens and cannot automate the assembly of multiple components, resulting in reduced production efficiency. Therefore, further design improvements are needed for existing computer screen assembly methods. Summary of the Invention
[0004] To address the aforementioned issues, the present invention provides an automated assembly system for computer screen frames, significantly improving production efficiency and reducing the time and cost of manual operations. By connecting the frame conveyor mechanism between the automated screen assembly equipment and the bracket assembly equipment, efficient collaborative operation of the overall production process is achieved, thereby accelerating the product production cycle and improving production efficiency.
[0005] The technical solution adopted by the present invention is: an automatic assembly device for a computer screen frame, including a screen assembly device and a bracket assembly device, an outer frame conveying mechanism is provided between the screen assembly device and the bracket assembly device; the screen assembly device includes a placement mechanism, a transfer mechanism, an assembly mechanism, an assembly robot and a feeding mechanism, one end of the feeding mechanism is connected to the outer frame conveying mechanism, the transfer mechanism is used to grab the screen on the placement mechanism and place it on the assembly mechanism, the assembly robot is used to grab accessories on the feeding mechanism, and transfer the accessories to the assembly mechanism for assembly with the screen; the assembly mechanism includes a mobile platform, an assembly jig, a visual inspection device, an accessory positioning device and an assembly pressing device, the transfer mechanism is used to grab the screen and place it on the assembly jig, the assembly jig is arranged on the mobile platform, the mobile platform is used to move the assembly jig toward the assembly robot, the visual inspection device is used to detect accessories and the screen, the accessory positioning device is used to position the accessories, and the assembly pressing device is arranged on the assembly One side of the jig is used to press and fix the screen; one side of the assembly and pressing device is provided with a glue dispensing device, and the glue dispensing device is used to dispense glue on the lower surface of the accessory; the bracket assembly equipment includes a turntable mechanism, a bracket loading mechanism, a parts assembly mechanism and a bracket unloading mechanism, the turntable mechanism is provided with a plurality of bracket fixing shafts, the bracket loading mechanism is used to load the bracket onto the bracket fixing shaft, the parts assembly mechanism assembles parts on the bracket, the outer frame conveying mechanism is provided with an outer frame jig, the outer frame jig is used to place the computer outer frame, and the bracket unloading mechanism is used to grab the bracket with completed parts assembly and place it on the computer outer frame; the outer frame conveying mechanism conveys the computer outer frame with completed bracket assembly toward the placement mechanism, and the placement mechanism is provided with a placement jig, the placement jig is provided with a screen placement slot and a front cover placement slot, the front cover placement slot is provided with a front cover, and the transfer mechanism grabs the assembled screen from the assembly jig and places it on the front cover; then the outer frame on the placement mechanism is manually grabbed and assembled on the front cover.
[0006] A further improvement to the above scheme is that the placement mechanism includes a placement conveyor line, a placement main fixture, an assembly clamping assembly, and a placement lifting assembly. The placement conveyor line is used to convey the placement main fixture, the placement fixture is arranged on the placement main fixture, the assembly clamping assembly is used to clamp and fix the placement fixture, and the placement lifting assembly is arranged on the placement conveyor line and used to lift the placement main fixture.
[0007] A further improvement to the above solution is that a placement table is provided on one side of the placement conveyor line, and assembly tools are provided on the placement table for use by operators.
[0008] A further improvement to the above scheme is that the transfer mechanism includes an XYZ transmission module, a screen grabbing device installed on the XYZ transmission module, a surface detection device and a connecting wire clamping device. The XYZ transmission module is used to drive the screen grabbing device to grab the screen on the placement mechanism, and under the action of the XYZ transmission module, transmit it to the assembly mechanism. The connecting wire clamping device is used to clamp the assembled screen connecting wire, and the surface detection device is used to photograph and detect the assembled screen and accessories.
[0009] A further improvement to the above solution is that the XYZ transmission module is composed of three groups of linear transmission modules, and the screen grabbing device includes a screen grabbing bracket, a screen rotation motor, a screen grabbing cylinder, and a screen clamp. The screen grabbing bracket is arranged on the XYZ transmission module, the screen rotation motor is arranged on the screen grabbing bracket, one end of the screen grabbing cylinder is connected to the screen rotation motor, and the screen clamp is installed on the screen grabbing cylinder.
[0010] A further improvement to the above solution is that the surface detection device is located on one side of the screen capture device, and the surface detection device includes a surface detection lens and a surface light source to capture the upper surface of the screen.
[0011] A further improvement to the above scheme is that the connecting wire clamping device includes a connecting wire clamping bracket, a connecting wire clamping motor arranged on the connecting wire clamping bracket, a connecting wire clamping cylinder connected to the connecting wire clamping motor, and a connecting wire clamping claw arranged on the connecting wire clamping cylinder; the connecting wire clamping claw is used for clamping the screen connecting wire after assembly.
[0012] A further improvement to the above solution is that the movable platform is a linear module, and the assembly fixture is provided with a clamping block and a positioning block, and the clamping block and the positioning block cooperate to clamp and fix the screen.
[0013] A further improvement to the above solution is that the visual inspection device includes a detection lens and a light ring, and the detection lens is used to photograph and inspect the lower surface of the accessory.
[0014] A further improvement to the above scheme is that the accessory positioning device includes an accessory positioning frame and an accessory clamping element arranged on the accessory positioning frame to clamp and position the accessory. The assembly robot grabs the accessory from the feeding mechanism, places it on the accessory positioning frame for positioning, and then grabs it and places it on the assembly jig for assembly.
[0015] A further improvement to the above scheme is that the assembly clamping device includes a clamping lifting cylinder, a clamping motor and a clamping lever, the clamping motor is arranged on the clamping lifting cylinder, the clamping lever is connected to the driving end of the clamping motor, and one end of the clamping lever extends toward the assembly jig to fix the screen or accessories.
[0016] A further improvement to the above scheme is that the assembly robot includes a robot body and an accessory grasping device connected to the robot body, the accessory grasping device includes an accessory grasping bracket, an accessory buffer rack, an accessory grasping suction plate and an accessory auxiliary suction cup, one end of the accessory grasping bracket is connected to the robot body, the accessory buffer rack is arranged on the accessory grasping bracket, the accessory grasping suction plate is arranged on the accessory buffer rack, and the accessory auxiliary suction cup is arranged on one side of the accessory buffer rack.
[0017] A further improvement to the above scheme is that the feeding mechanism includes a tray feeding device, a tray transferring device and a tray recovery device, the tray feeding device includes a lifting component and a lifting tray, the lifting tray is arranged on the lifting component, the tray recovery device includes a recovery component and a recovery tray, the recovery tray is arranged on the recovery component, and the tray transferring device is used to transfer the tray from the lifting tray to the recovery tray.
[0018] A further improvement to the above solution is that the turntable mechanism includes a divider, a turntable motor and a disc, the disc is arranged on the divider, the turntable motor is used to drive the divider to drive the disc to rotate, and the bracket fixing shaft is arranged on the disc.
[0019] A further improvement to the above solution is that the bracket loading mechanism includes a bracket feeding track and a bracket grabbing assembly, and the bracket grabbing assembly is used to grab the bracket on the bracket feeding track and place it on the bracket fixing shaft.
[0020] A further improvement to the above scheme is that the parts assembly mechanism includes a sealing ring assembly assembly, a retaining spring assembly assembly and a gasket assembly assembly, the sealing ring assembly assembly is used to assemble the sealing ring on the bracket, the retaining spring assembly assembly is used to assemble the retaining spring on the bracket, and the gasket assembly assembly is used to assemble the gasket on the bracket.
[0021] A computer screen frame automatic assembly method, including computer screen frame automatic assembly equipment; the computer screen frame automatic assembly method includes the following steps:
[0022] Step S1, fixing the computer frame: placing the computer frame on the frame jig on the frame conveying mechanism and fixing it;
[0023] Step S2, automatic assembly of the bracket: the bracket loading mechanism puts the bracket on, and then the parts are assembled on the bracket by the parts assembly mechanism, and then the bracket unloading mechanism places the assembled bracket on the computer frame on the frame fixture;
[0024] Step S3, computer screen transfer: while carrying out steps S1 to S2, the placement jig with the screen is placed on the placement mechanism, and then the screen is grabbed and placed on the assembly jig by the transfer mechanism, and then the assembly jig with the screen is moved to the vicinity of the assembly robot by the mobile platform;
[0025] Step S4, accessory assembly: The feeding mechanism feeds the accessories, and then the assembly robot grabs the accessories from the feeding mechanism. After the accessories are grabbed, they are moved to the visual inspection device for photography inspection, and then moved to the dispensing device for dispensing glue on the accessories. After the dispensing is completed, the assembly robot transfers the accessories to the assembly jig and assembles the accessories on one side of the screen. After the assembly is completed, the accessories are pressed and fixed by the assembly clamping device.
[0026] Step S5, screen assembly: During steps S3 and S4, the front cover is placed on the placement jig. After step S4 is completed, the mobile platform moves the assembly jig toward the placement mechanism, and the transfer mechanism grabs the screen and places it on the front cover. At this time, the screen and the front cover are manually fixed with screws.
[0027] Step S6, assembling the computer frame. After completing steps S1 to S5, the frame is moved toward the placement mechanism through the frame conveying mechanism, and then the computer frame is manually grabbed from the frame jig and assembled on the front cover assembled in step S5 to fix the screen.
[0028] The beneficial effects of the present invention are:
[0029] Compared with the existing computer screen frame assembly, the present invention realizes the automated assembly of the computer screen frame, greatly improves production efficiency, and reduces the time and cost of manual operation. By connecting the outer frame conveying mechanism between the automated screen assembly equipment and the bracket assembly equipment, efficient collaborative operation of the overall production process is achieved, thereby accelerating the production cycle of the product and improving production efficiency. The equipment is equipped with high-precision equipment such as visual inspection devices and accessory positioning devices, which can ensure the assembly accuracy and quality of accessories and screens, and improve the consistency and reliability of the product. At the same time, the setting of the assembly clamping device effectively ensures the firm fixation of the assembly parts, which is conducive to improving product quality and service life.
[0030] In the present invention, the screen assembly is a computer screen, the accessories are circuit control accessories connected to the screen; the bracket is a fixed bracket for the heat dissipation element in the screen; the computer frame is the outer shell frame of a laptop or tablet computer; and the front cover is a front cover plate for fixing and installing the screen.
[0031] In the present invention, the automated production process reduces the intensity and repetitive labor of manual operations, improves work comfort and safety, and reduces labor costs. The equipment layout is compact, occupies little space, improves the utilization rate of the production site, and is conducive to optimizing the layout and space utilization of the production workshop. The equipment design conforms to the modular principle and can be adjusted and configured according to different product requirements. It can adapt to the assembly of computer screen frames of various models and specifications, and improve the flexibility and diversified production capacity of the production line. Automated production improves production efficiency and product quality, reduces costs, enhances the competitiveness of enterprises in the market, and promotes the sustainable development of enterprises. Automated production reduces the impact of human factors on product quality, reduces the defective rate, and improves the qualified rate of products.
[0032] Through automated transfer mechanisms, assembly manipulators, and feeding mechanisms, screen assembly equipment enables efficient assembly of screens and accessories, significantly improving production efficiency and reducing the time and cost of manual operations. Equipped with high-precision equipment such as visual inspection devices and accessory positioning devices, these devices ensure precise positioning and assembly quality during the assembly process, enhancing product consistency and reliability. Automated production reduces the impact of human factors on product quality, reduces defective product rates, and improves product qualification rates and quality stability.
[0033] The bracket assembly equipment achieves automated bracket assembly through the coordinated operation of a turntable mechanism, bracket loading mechanism, parts assembly mechanism, and bracket unloading mechanism, significantly improving production efficiency and shortening production cycles. The bracket parts assembly process is strictly controlled, ensuring assembly precision and quality consistency, reducing defective product rates, and improving product quality. The automated assembly process reduces the safety risks associated with manual operation, ensuring employee safety and creating a safe production environment.
[0034] A method for assembling computer screen frames, including its supporting equipment, significantly improves production efficiency and assembly precision. Through automated process design, including automatic bracket loading, component assembly and unloading, and precise screen transfer and positioning, manual operations are significantly reduced, labor intensity is reduced, and assembly quality issues caused by human error are avoided. During the accessory assembly phase, the introduction of visual inspection equipment and automated glue dispensing ensures precise assembly and reliable connection of accessories, further improving the overall product quality. Furthermore, a parallel operation mode allows screen transfer to occur simultaneously with the outer frame fixation and bracket assembly, effectively utilizing production time and shortening the assembly cycle. Finally, the combination of manually controlled screw locking and front cover assembly steps maintains the necessary flexibility to accommodate complex assembly requirements while fully leveraging the advantages of automated equipment, achieving a balance between efficiency and precision. This invention not only improves production efficiency but also significantly enhances product assembly quality and market competitiveness. Another important technical benefit of this method for assembling computer screen frames lies in its high degree of customizability and scalability. Through modular design and the flexible configuration of key components such as the parts assembly mechanism, transfer mechanism, and assembly manipulator, this solution can adapt to the assembly needs of computer screen frames of different specifications and models. When product lines need to be adjusted or upgraded, simply replacing or adjusting the corresponding modules can quickly reconfigure the production line, reducing renovation costs and time. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a three-dimensional schematic diagram of the automatic assembly equipment for computer screen frames of the present invention;
[0036] Figure 2 for Figure 1 A three-dimensional diagram of the automatic assembly equipment for computer screen frames from another perspective;
[0037] Figure 3 for Figure 1 Schematic diagram of the main view of the automatic assembly equipment for computer screen frames;
[0038] Figure 4 for Figure 1 A three-dimensional schematic diagram of the placement mechanism of the automatic assembly equipment for the computer screen frame;
[0039] Figure 5 for Figure 1 A three-dimensional schematic diagram of the transfer mechanism of the automatic assembly equipment for computer screen frames;
[0040] Figure 6 for Figure 5 A is an enlarged schematic diagram;
[0041] Figure 7 for Figure 1A three-dimensional schematic diagram of the assembly mechanism of the automatic assembly equipment for the computer screen frame;
[0042] Figure 8 for Figure 7 A is an enlarged schematic diagram;
[0043] Figure 9 for Figure 1 A three-dimensional schematic diagram of the feeding mechanism of the automatic assembly equipment for the computer screen frame;
[0044] Figure 10 for Figure 1 A three-dimensional schematic diagram of the bracket assembly equipment of the automatic assembly equipment for the computer screen frame;
[0045] Figure 11 The figure is a flow chart of the automatic assembly method of the computer screen frame of the present invention.
[0046] Description of reference numerals: screen assembly device 10, bracket assembly device 20, outer frame conveying mechanism 30, outer frame fixture 301;
[0047] Placement mechanism 1, placement fixture 11, screen placement slot 111, front cover placement slot 112, placement conveyor line 12, placement table 121, assembly tool 122, placement main fixture 13, assembly clamping component 14, placement lifting component 15, transfer mechanism 2, XYZ transmission module 21, screen grabbing device 22, screen grabbing bracket 221, screen rotation motor 222, screen grabbing cylinder 223, screen clamping claw 224, surface detection device 23, surface detection lens 231, surface light source 232, connecting wire clamping device 24, connecting wire clamping bracket 241, connecting wire clamping motor 242, connecting wire clamping cylinder 243, connecting wire clamping claw 244, assembly mechanism 3, moving platform 31, assembly fixture Tool 32, clamping block 321, positioning block 322, visual inspection device 33, inspection lens 331, light ring 332, accessory positioning device 34, accessory positioning frame 341, accessory clamping element 342, assembly pressing device 35, pressing lifting cylinder 351, pressing motor 352, pressing lever 353, dispensing device 36, assembly robot 4, robot body 41, accessory grasping device 42, accessory grasping bracket 421, accessory buffer frame 422, accessory grasping suction plate 423, accessory auxiliary suction cup 424, feeding mechanism 5, tray feeding device 51, lifting component 511, lifting tray 512, tray transferring device 52, recovery component 521, recovery tray 522, tray recovery device 53;
[0048] Turntable mechanism 6, bracket fixing shaft 61, turntable motor 62, disc 63, divider 64, bracket loading mechanism 7, bracket feeding track 71, bracket grabbing assembly 72, parts assembly mechanism 8, sealing ring assembly assembly 81, retaining spring assembly assembly 82, gasket assembly assembly 83, bracket unloading mechanism 9. DETAILED DESCRIPTION
[0049] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.
[0050] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.
[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0052] like Figures 1 to 11 As shown, in one embodiment of the present invention, an automatic assembly device for a computer screen frame is involved, including a screen assembly device 10 and a bracket assembly device 20, and an outer frame conveying mechanism 30 is provided between the screen assembly device 10 and the bracket assembly device 20. This embodiment realizes the automated assembly of the computer screen frame, greatly improves production efficiency, and reduces the time and cost of manual operation. Through the connection of the outer frame conveying mechanism 30 between the automated screen assembly device 10 and the bracket assembly device 20, efficient collaborative operation of the overall production process is realized, thereby accelerating the production cycle of the product and improving production efficiency. The equipment is equipped with high-precision equipment such as visual inspection devices and accessory positioning devices, which can ensure the assembly accuracy and quality of accessories and screens, and improve the consistency and reliability of the product. At the same time, the setting of the assembly clamping device effectively ensures the firm fixation of the assembly parts, which is conducive to improving product quality and service life.
[0053] In this embodiment, the screen assembly is a computer screen, the accessories are circuit control accessories connected to the screen; the bracket is a fixed bracket for the heat dissipation element inside the screen; the computer frame is the outer shell frame of a laptop or tablet computer; and the front cover is a front cover plate for fixing and installing the screen.
[0054] In this embodiment, the automated production process reduces the intensity and repetitive labor of manual operations, improves work comfort and safety, and reduces labor costs. The equipment layout is compact and occupies little space, which improves the utilization rate of the production site and is conducive to optimizing the layout and space utilization of the production workshop. The equipment design conforms to the modular principle and can be adjusted and configured according to different product requirements. It can adapt to the assembly of computer screen frames of various models and specifications, and improve the flexibility and diversified production capacity of the production line. Automated production improves production efficiency and product quality, reduces costs, enhances the competitiveness of enterprises in the market, and promotes the sustainable development of enterprises. Automated production reduces the impact of human factors on product quality, reduces the defective rate, and improves the qualified rate of products.
[0055] The screen assembly equipment 10 includes a placement mechanism 1, a transfer mechanism 2, an assembly mechanism 3, an assembly robot 4 and a feeding mechanism 5. One end of the feeding mechanism 5 is connected to the outer frame conveying mechanism 30. The transfer mechanism 2 is used to grab the screen on the placement mechanism 1 and place it on the assembly mechanism 3. The assembly robot 4 is used to grab accessories on the feeding mechanism 5 and transfer the accessories to the assembly mechanism 3 for assembly with the screen; the assembly mechanism 3 includes a mobile platform 31, an assembly jig 32, a visual inspection device 33, an accessory positioning device 34 and an assembly pressing device 35. The transfer mechanism 2 is used to grab the screen and place it on the assembly jig 32. The assembly jig 32 is set on The mobile platform 31 is used to transfer the assembly jig 32 toward the assembly robot 4. The visual inspection device 33 is used to inspect the accessories and screen. The accessory positioning device 34 is used to position the accessories. The assembly clamping device 35 is located on one side of the assembly jig 32 and is used to clamp and secure the screen. A glue dispensing device 36 is located on one side of the assembly clamping device 35 and is used to apply glue to the lower surface of the accessories. The screen assembly equipment 10, through the automated transfer mechanism 2, assembly robot 4, and feeding mechanism 5, achieves efficient assembly of the screen and accessories, significantly improving production efficiency and reducing manual operation time and costs. Equipped with high-precision equipment such as the visual inspection device 33 and accessory positioning device 34, it ensures accurate positioning and assembly quality during the assembly process, improving product consistency and reliability. Automated production reduces the impact of human factors on product quality, reduces defective product rates, and improves product qualification rates and quality stability. The glue dispensing device 36 includes a glue drive cylinder and a glue syringe, which is equipped with a glue needle for applying glue to the accessories.
[0056] The bracket assembly equipment 20 includes a turntable mechanism 6, a bracket loading mechanism 7, a part assembly mechanism 8 and a bracket unloading mechanism 9. The turntable mechanism 6 is provided with a plurality of bracket fixing shafts 61. The bracket loading mechanism 7 is used to load the bracket onto the bracket fixing shaft 61. The part assembly mechanism 8 assembles parts on the bracket. The outer frame conveying mechanism 30 is provided with an outer frame jig 301. The outer frame jig 301 is used to place the computer outer frame. The bracket unloading mechanism 9 is used to grab the bracket with completed part assembly and place it on the computer outer frame; the outer frame conveying mechanism 30 conveys the computer outer frame with completed bracket assembly toward the placement mechanism 1. The placement mechanism 1 is provided with a placement jig 11. The placement jig 11 is provided with a screen placement slot 111 and a front cover placement slot 112. The front cover placement slot 112 is placed with a front cover. The transfer mechanism 2 grabs the assembled screen from the assembly jig 32 and places it on the front cover; then the outer frame on the placement mechanism 1 is manually grabbed and assembled on the front cover. Through the coordinated operation of a turntable mechanism 6, a bracket loading mechanism 7, a parts assembly mechanism 8, and a bracket unloading mechanism 9, the bracket assembly equipment 20 achieves automated bracket assembly, significantly improving production efficiency and shortening production cycles. The strictly controlled assembly process of bracket parts ensures assembly accuracy and consistent quality, reduces defective product rates, and improves product quality. The automated assembly process reduces the potential safety risks associated with manual operation, ensuring employee safety and creating a safe production environment.
[0057] See Figures 4 and 5As shown, the placement mechanism 1 includes a placement conveyor line 12, a placement fixture 13, an assembly clamping assembly 14, and a placement lifting assembly 15. The placement conveyor line 12 is used for conveying the placement fixture 13, the placement fixture 11 is set on the placement fixture 13, the assembly clamping assembly 14 is used to clamp and fix the placement fixture 11, and the placement lifting assembly 15 is set on the placement conveyor line 12 and used for lifting the placement fixture 13. Specifically, a placement table 121 is provided on one side of the placement conveyor line 12, and an assembly tool 122 is provided on the placement table 121 for use by operators. In this embodiment, during the assembly process of the computer screen, the placement mechanism 1 demonstrates a high degree of integration and flexibility, significantly improving the assembly efficiency and accuracy. Through the smooth operation of the placement conveyor line 12, the fixture can be automatically and accurately transported to the designated position, reducing the tediousness and errors of manual handling. The placement fixture 13 serves as the core bearing platform, firmly supporting the screen assembly and ensuring stability during the assembly process. The precise clamping function of the assembly clamping component 14 ensures the precise alignment of the screen component in a fixed state, avoids displacement or damage during the assembly process, and ensures product quality. The flexible lifting and lowering of the placement jacking component 15 provides convenience for assembly operations at different heights, optimizes the operating process, and makes the assembly process smoother. In addition, the placement table 121 set on one side is equipped with a complete set of assembly tools 122, which not only facilitates the operator to quickly access them, but also promotes a clean and orderly working environment, further improving assembly efficiency and operator comfort. In summary, the application of the placement mechanism 1 in the assembly of computer screens achieves the goals of efficient, precise, and convenient assembly.
[0058] See Figure 6As shown, the transfer mechanism 2 includes an XYZ transmission module 21, a screen grabbing device 22 installed on the XYZ transmission module 21, a surface detection device 23 and a connecting wire clamping device 24. The XYZ transmission module 21 is used to drive the screen grabbing device 22 to grab the screen on the placement mechanism 1, and under the action of the XYZ transmission module 21, transmit and place it on the assembly mechanism 3. The connecting wire clamping device 24 is used to clamp the assembled screen connecting wire, and the surface detection device 23 is used to photograph and detect the assembled screen and accessories. Specifically, the XYZ transmission module 21 is composed of three linear transmission modules. The screen grabbing device 22 includes a screen grabbing bracket 221, a screen rotation motor 222, a screen grabbing cylinder 223, and a screen clamp 224. The screen grabbing bracket 221 is mounted on the XYZ transmission module 21, the screen rotation motor 222 is mounted on the screen grabbing bracket 221, one end of the screen grabbing cylinder 223 is connected to the screen rotation motor 222, and the screen clamp 224 is mounted on the screen grabbing cylinder 223. In this embodiment, the transfer mechanism 2 demonstrates the technical advantages of high efficiency and precision during the computer screen assembly process. The precise three-dimensional motion capability of the XYZ transmission module 21 ensures that the screen grabbing device 22 can accurately pick up the screen from the placement mechanism 1 and smoothly transfer it to the assembly position, improving assembly efficiency and accuracy. The design of the screen grabbing device 22, through the coordinated operation of the rotation motor and the cylinder, not only achieves stable screen grabbing but also provides the flexibility of adjusting the screen angle to meet different assembly requirements. At the same time, the surface inspection device 23 instantly captures assembly details, ensuring the perfect fit between the screen and accessories, and ensuring quality control in one step. The cable clamping device 24 effectively secures the screen connection cable, preventing it from loosening or being damaged during the assembly process, thus ensuring overall assembly quality.
[0059] The surface inspection device 23 is located on one side of the screen capture device 22. The surface inspection device 23 includes a surface inspection lens 231 and a surface light source 232 to capture images of the upper surface of the screen. In this embodiment, the surface inspection device 23 is precisely positioned adjacent to the screen capture device 22 to enable comprehensive and detailed visual inspection of the upper surface of the screen. The core components of the device include a high-precision surface inspection lens 231 and a carefully designed surface light source 232 system. The two work together to ensure that every subtle feature of the screen surface is captured under optimal lighting conditions. Through high-precision imaging, the device can provide real-time feedback on the quality of the screen surface, providing solid data support for subsequent screen quality control, ensuring a smooth production process and excellent product quality.
[0060] The connecting wire clamping device 24 includes a connecting wire clamping bracket 241, a connecting wire clamping motor 242 provided on the connecting wire clamping bracket 241, a connecting wire clamping cylinder 243 connected to the connecting wire clamping motor 242, and a connecting wire clamping claw 244 provided on the connecting wire clamping cylinder 243; the connecting wire clamping claw 244 is used to clamp the screen connecting wire after assembly. In this embodiment, the connecting wire clamping device 24, as a precision automation component, has a core structure including a stable connecting wire clamping bracket 241, an efficient connecting wire clamping motor 242 integrated on the bracket, and a connecting wire clamping cylinder 243 tightly coupled to the motor. The end of the cylinder is precisely configured with a connecting wire clamping claw 244, which is designed specifically for accurately clamping the assembled screen connecting wire. This device ensures that the connecting wire can be firmly and safely clamped and positioned during the screen assembly process through the coordinated action of sophisticated mechanical structure and electrical control, thereby improving production efficiency and product assembly quality. Furthermore, the cable clamping device 24 is highly adjustable and flexible to accommodate the cable clamping needs of screens of varying sizes and types. By adjusting the motor parameters and cylinder stroke, the jaws' opening and closing force and clamping position can be precisely controlled, ensuring optimal clamping results with every operation.
[0061] See Figures 7 and 8As shown, the mobile platform 31 is a linear module, and the assembly fixture 32 is provided with a clamping block 321 and a positioning block 322, and the clamping block 321 and the positioning block 322 cooperate to clamp and fix the screen; the visual inspection device 33 includes a detection lens 331 and a light ring 332, and the detection lens 331 is used to photograph and inspect the lower surface of the accessory; the accessory positioning device 34 includes an accessory positioning frame 341, and an accessory clamping element 342 provided on the accessory positioning frame 341 to clamp and position the accessory. The assembly robot 4 grabs the accessories from the feeding mechanism 5, places them on the accessory positioning frame 341 for positioning, and then grabs and places them on the assembly jig 32 for assembly; specifically, the assembly clamping device 35 includes a clamping lifting cylinder 351, a clamping motor 352 and a clamping lever 353, the clamping motor 352 is arranged on the clamping lifting cylinder 351, the clamping lever 353 is connected to the driving end of the clamping motor 352, and one end of the clamping lever 353 extends toward the assembly jig 32 to fix the screen or accessories. In this embodiment, the mobile platform 31 adopts a linear module, which significantly improves the accuracy and efficiency of computer screen assembly. The high-precision motion characteristics of the linear module ensure the precise coordination of the clamping block 321 and the positioning block 322 in the assembly jig 32, thereby firmly clamping the screen and reducing displacement during the assembly process. The visual inspection device 33 is equipped with an inspection lens 331 and a light ring 332, which can clearly capture the subtle features of the lower surface of the accessory, implement precise shooting and inspection, ensure that the quality of the accessory meets the standards, and prevent defective products from entering the subsequent process. The accessory positioning device 34 realizes the rapid and accurate positioning of the accessory through the coordinated action of the accessory positioning frame 341 and the clamping element, laying a solid foundation for the efficient grasping and placement of the subsequent assembly robot 4. The assembly robot 4 is combined with the feeding mechanism 5 to automatically complete the grasping and placement of accessories, greatly improving the assembly speed. The assembly clamping device 35 utilizes the precise coordination of the clamping lifting cylinder 351, the clamping motor 352 and the clamping lever 353 to achieve a firm fixation of the screen or accessories, ensuring stability and reliability during the assembly process and further improving the assembly quality.
[0062] The assembly robot 4 includes a robot body 41 and an accessory grasping device 42 connected to the robot body 41. The accessory grasping device 42 includes an accessory grasping bracket 421, an accessory buffer rack 422, an accessory grasping suction plate 423, and an accessory auxiliary suction cup 424. One end of the accessory grasping bracket 421 is connected to the robot body 41, the accessory buffer rack 422 is set on the accessory grasping bracket 421, the accessory grasping suction plate 423 is set on the accessory buffer rack 422, and the accessory auxiliary suction cup 424 is set on one side of the accessory buffer rack 422. In this embodiment, the use of the assembly robot 4 in conjunction with its precisely designed accessory grasping device 42 significantly improves production efficiency and assembly accuracy. The stability of the robot body 41 combined with the flexible operation of the accessory grasping bracket 421 ensures the precise positioning and rapid grasping of the screen assembly. The design of the accessory buffer rack 422 effectively reduces the impact during the grasping process, protects the screen from potential damage, and reduces the defective rate. The dual suction system of the accessory grabbing suction plate 423 and the auxiliary suction cup not only enhances the adsorption force, but also ensures the stability and safety of the screen assembly during movement, preventing slipping or dislocation. Overall, the application of this structure significantly speeds up the assembly of computer screens while ensuring assembly quality, achieving an efficient, precise, and lossless automated production process, and is an important technological innovation in the field of modern electronic product manufacturing. In addition, this design of the assembly robot 4 also brings about a significant improvement in operational flexibility and adaptability. Due to the modular structure of the accessory grabbing device 42, it can be quickly adjusted and optimized according to computer screens of different models, sizes, and weights without replacing the entire robot system, thereby greatly saving time and costs.
[0063] See Figure 9As shown, the feeding mechanism 5 comprises a tray feeding device 51, a tray transfer device 52, and a tray recovery device 53. The tray feeding device 51 includes a lifting assembly 511 and a lifting tray 512, which is mounted on the lifting assembly 511. The tray recovery device 53 includes a recovery assembly 521 and a recovery tray 522, which is mounted on the recovery assembly 521. The tray transfer device 52 is used to transfer the tray from the lifting tray 512 to the recovery tray 522. In this embodiment, the feeding mechanism 5 demonstrates the technical advantages of high efficiency and precision. The tray feeding device 51, through the precise lifting assembly 511 and the lifting tray 512, works in conjunction to ensure the smooth and accurate transfer of screen circuit boards and other materials, significantly improving the initial feeding efficiency of the production line. Subsequently, the tray transfer device 52 accurately transfers the trays loaded with accessories from the lifting tray 512 to the recovery tray 522 smoothly and accurately. This highly automated process reduces manual intervention, thus avoiding errors and damage caused by human factors. Finally, the tray recovery device 53 uses the recovery component 521 and the recovery tray 522 to achieve efficient recovery and recycling of empty trays, further optimizing the material management process.
[0064] See Figure 10 As shown, the turntable mechanism 6 includes a divider 64, a turntable motor 62 and a disc 63. The disc 63 is arranged on the divider 64. The turntable motor 62 is used to drive the divider 64 to drive the disc 63 to rotate. The bracket fixing shaft 61 is arranged on the disc 63. Specifically, the bracket loading mechanism 7 includes a bracket feeding track 71 and a bracket grabbing assembly 72. The bracket grabbing assembly 72 is used to grab the bracket on the bracket feeding track 71 and place it on the bracket fixing shaft 61. In this embodiment, the turntable mechanism 6 integrates the divider 64, the turntable motor 62 and the disc 63, wherein the disc 63 is firmly mounted on the divider 64 and driven by the turntable motor 62 to achieve circular motion. The bracket fixing shaft 61 is directly mounted on the disc 63, and the bracket loading mechanism 7 works in conjunction with the grabbing assembly through the feeding track to accurately grab the bracket from the track and position it on the fixed shaft, ensuring an efficient and accurate assembly process.
[0065] Parts assembly mechanism 8 includes a sealing ring assembly 81, a retaining spring assembly 82, and a gasket assembly 83. The sealing ring assembly 81 is used to assemble the sealing ring onto the bracket, the retaining spring assembly 82 is used to assemble the retaining spring onto the bracket, and the gasket assembly 83 is used to assemble the gasket onto the bracket. In this embodiment, parts assembly mechanism 8 integrates specialized assembly components for sealing rings, retaining springs, and gaskets, ensuring efficient and precise assembly. The sealing ring assembly 81 focuses on securely mounting the sealing ring onto the bracket; the retaining spring assembly 82 ensures precise insertion of the retaining spring; and the gasket assembly 83 ensures reliable assembly of the gasket onto the bracket, collectively ensuring the sealing and stability of the overall structure.
[0066] like Figures 1 to 11 As shown, a computer screen frame automatic assembly method includes a computer screen frame automatic assembly device; the computer screen frame automatic assembly method includes the following steps:
[0067] Step S1, fixing the computer frame: placing the computer frame on the frame fixture 301 on the frame conveying mechanism 30 and fixing it;
[0068] Step S2, automatic assembly of the bracket: the bracket loading mechanism 7 puts the bracket on, and then the parts are assembled on the bracket by the parts assembly mechanism 8, and then the bracket unloading mechanism 9 places the assembled bracket on the computer frame on the frame fixture 301;
[0069] Step S3, computer screen transfer: while performing steps S1 to S2, the placement jig 11 with the screen is placed on the placement mechanism 1, and then the screen is grabbed and placed on the assembly jig 32 by the transfer mechanism 2, and then the assembly jig 32 with the screen is moved to the vicinity of the assembly robot 4 by the mobile platform 31;
[0070] Step S4, accessory assembly: The feeding mechanism 5 feeds the accessory, and then the assembly robot 4 grabs the accessory from the feeding mechanism 5. After the accessory is grabbed, it moves to the visual inspection device 33 for photography inspection, and then moves to the dispensing device 36 for dispensing glue on the accessory. After the dispensing is completed, the assembly robot 4 transfers the accessory to the assembly jig 32 and assembles the accessory on one side of the screen. After the assembly is completed, the assembly clamping device 35 presses and fixes the accessory.
[0071] Step S5, screen assembly: During steps S3 and S4, the front cover is placed on the placement jig 11. After step S4 is completed, the mobile platform 31 moves the assembly jig 32 toward the placement mechanism 1. The transfer mechanism 2 grabs the screen and places it on the front cover. The screen and the front cover are then manually secured with screws.
[0072] Step S6, assembling the computer frame. After completing steps S1 to S5, the frame is transferred toward the placement mechanism 1 through the frame conveying mechanism 30, and then the computer frame is manually grabbed from the frame fixture 301 and assembled to the front cover assembled in step S5 to fix the screen.
[0073] In this embodiment, the automatic assembly method of the computer screen frame and its supporting equipment significantly improve production efficiency and assembly accuracy. Through the automated process design, the automatic loading of the bracket, assembly and unloading of parts, and the precise transfer and positioning of the screen, the manual operation links are greatly reduced, the labor intensity is reduced, and the assembly quality problems caused by human errors are avoided. In the accessory assembly stage, the introduction of the visual inspection device 33 and the automatic dispensing ensure the precise assembly and reliable connection of the accessories, further improving the overall quality of the product. In addition, the parallel operation mode effectively utilizes the production time and shortens the assembly cycle while the outer frame is fixed and the bracket is assembled. Finally, the combination of the manual intervention of the screw locking and the front cover assembly steps retains the necessary flexibility to adapt to complex assembly requirements, and gives full play to the advantages of the automated equipment, achieving a balance between efficiency and accuracy. The present invention not only improves production efficiency, but also significantly enhances the assembly quality and market competitiveness of the product. Another important technical effect of the automatic assembly method of the computer screen frame is its high customizability and scalability. Through modular design and the flexible configuration of key components such as the parts assembly mechanism 8, transfer mechanism 2, and assembly robot 4, this solution can adapt to the assembly needs of computer screen frames of different specifications and models. When product lines need to be adjusted or upgraded, simply replacing or adjusting the corresponding modules can quickly reconfigure the production line, reducing renovation costs and time.
[0074] The above embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. An automatic assembly device for a computer screen frame, characterized by: It includes a screen assembly device and a bracket assembly device, wherein an outer frame conveying mechanism is provided between the screen assembly device and the bracket assembly device; The screen assembly equipment includes a placement mechanism, a transfer mechanism, an assembly mechanism, an assembly robot and a feeding mechanism. One end of the feeding mechanism is connected to the outer frame conveying mechanism. The transfer mechanism is used to grab the screen on the placement mechanism and place it on the assembly mechanism. The assembly robot is used to grab the accessories on the feeding mechanism and transfer the accessories to the assembly mechanism for assembly with the screen; the assembly mechanism includes a mobile platform, an assembly jig, a visual inspection device, an accessory positioning device and an assembly pressing device. The transfer mechanism is used to grab and place the screen on the assembly jig. The assembly jig is arranged on the mobile platform. The mobile platform is used to transfer the assembly jig toward the assembly robot. The visual inspection device is used to detect the accessories and the screen. The accessory positioning device is used to position the accessories. The assembly pressing device is arranged on one side of the assembly jig and is used to press and fix the screen; a glue dispensing device is provided on one side of the assembly pressing device, and the glue dispensing device is used to dispense glue on the lower surface of the accessory; The bracket assembly equipment includes a turntable mechanism, a bracket loading mechanism, a parts assembly mechanism and a bracket unloading mechanism, wherein the turntable mechanism is provided with a plurality of bracket fixing shafts, the bracket loading mechanism is used to load the bracket onto the bracket fixing shafts, the parts assembly mechanism assembles parts on the bracket, the outer frame conveying mechanism is provided with an outer frame jig, the outer frame jig is used to place the computer outer frame, and the bracket unloading mechanism is used to grab the bracket that has completed the parts assembly and place it on the computer outer frame; the outer frame conveying mechanism conveys the computer outer frame that has completed the bracket assembly toward the placement mechanism, the placement mechanism is provided with a placement jig, the placement jig is provided with a screen placement slot and a front cover placement slot, the front cover placement slot is provided with a front cover, and the transfer mechanism grabs the assembled screen from the assembly jig and places it on the front cover; then the outer frame on the placement mechanism is manually grabbed and assembled on the front cover; The movable platform is a linear module, and the assembly jig is provided with a clamping block and a positioning block, and the clamping block and the positioning block cooperate to clamp and fix the screen; The visual inspection device includes a detection lens and a light ring, and the detection lens is used to photograph and inspect the lower surface of the accessory; The accessory positioning device includes an accessory positioning frame and an accessory clamping element provided on the accessory positioning frame to clamp and position the accessory. The assembly robot grabs the accessory from the feeding mechanism, places it on the accessory positioning frame for positioning, and then grabs and places it on the assembly jig for assembly. The assembly pressing device includes a pressing lifting cylinder, a pressing motor and a pressing lever. The pressing motor is arranged on the pressing lifting cylinder. The pressing lever is connected to the driving end of the pressing motor. One end of the pressing lever extends toward the assembly jig to fix the screen or accessories.
2. The automatic assembly equipment for computer screen frames according to claim 1, characterized in that: The placement mechanism includes a placement conveyor line, a placement main fixture, an assembly clamping component, and a placement lifting component. The placement conveyor line is used to transport the placement main fixture, the placement fixture is set on the placement main fixture, the assembly clamping component is used to clamp and fix the placement fixture, and the placement lifting component is set on the placement conveyor line and used to lift the placement main fixture. A placement platform is provided on one side of the placement conveyor line, and assembly tools are provided on the placement platform for operators to use.
3. The automatic assembly equipment for computer screen frames according to claim 1, characterized in that: The transfer mechanism includes an XYZ transmission module, a screen grabbing device installed on the XYZ transmission module, a surface detection device and a connecting wire clamping device. The XYZ transmission module is used to drive the screen grabbing device to grab the screen on the placement mechanism, and under the action of the XYZ transmission module, transmit and place it on the assembly mechanism. The connecting wire clamping device is used to clamp the assembled screen connecting wire, and the surface detection device is used to photograph and detect the assembled screen and accessories.
4. The automatic assembly equipment for computer screen frames according to claim 3, characterized in that: The XYZ transmission module is composed of three groups of linear transmission modules. The screen grabbing device includes a screen grabbing bracket, a screen rotation motor, a screen grabbing cylinder and a screen clamp. The screen grabbing bracket is arranged on the XYZ transmission module, the screen rotation motor is arranged on the screen grabbing bracket, one end of the screen grabbing cylinder is connected to the screen rotation motor, and the screen clamp is installed on the screen grabbing cylinder; The surface detection device is located on one side of the screen capture device, and includes a surface detection lens and a surface light source to capture the upper surface of the screen; The connecting wire clamping device includes a connecting wire clamping bracket, a connecting wire clamping motor arranged on the connecting wire clamping bracket, a connecting wire clamping cylinder connected to the connecting wire clamping motor, and a connecting wire clamping claw arranged on the connecting wire clamping cylinder; the connecting wire clamping claw is used to clamp the screen connecting wire after assembly.
5. The automatic assembly equipment for computer screen frames according to claim 1, characterized in that: The assembly robot includes a robot body and an accessory grabbing device connected to the robot body. The accessory grabbing device includes an accessory grabbing bracket, an accessory buffer rack, an accessory grabbing suction plate and an accessory auxiliary suction cup. One end of the accessory grabbing bracket is connected to the robot body, the accessory buffer rack is arranged on the accessory grabbing bracket, the accessory grabbing suction plate is arranged on the accessory buffer rack, and the accessory auxiliary suction cup is arranged on one side of the accessory buffer rack.
6. The automatic assembly equipment for computer screen frames according to claim 1, characterized in that: The feeding mechanism includes a tray feeding device, a tray transferring device and a tray recovery device. The tray feeding device includes a lifting component and a lifting tray. The lifting tray is arranged on the lifting component. The tray recovery device includes a recovery component and a recovery tray. The recovery tray is arranged on the recovery component. The tray transferring device is used to transfer the tray from the lifting tray to the recovery tray.
7. The automatic assembly equipment for computer screen frames according to claim 1, characterized in that: The turntable mechanism includes a divider, a turntable motor and a disc, wherein the disc is arranged on the divider, the turntable motor is used to drive the divider to drive the disc to rotate, and the bracket fixing shaft is arranged on the disc; The bracket loading mechanism includes a bracket feeding track and a bracket grabbing assembly, and the bracket grabbing assembly is used to grab the bracket on the bracket feeding track and place it on the bracket fixing shaft.
8. The automatic assembly equipment for computer screen frames according to claim 1, characterized in that: The parts assembly mechanism includes a sealing ring assembly component, a retaining spring assembly component and a gasket assembly component. The sealing ring assembly component is used to assemble the sealing ring on the bracket, the retaining spring assembly component is used to assemble the retaining spring on the bracket, and the gasket assembly component is used to assemble the gasket on the bracket.
9. A method for automatically assembling a computer screen frame, characterized in that: The automatic assembly device for a computer screen frame comprising any one of claims 1 to 8; The automatic assembly method of a computer screen frame includes the following steps: Step S1, fixing the computer frame: placing the computer frame on the frame jig on the frame conveying mechanism and fixing it; Step S2, automatic assembly of the bracket: the bracket loading mechanism puts the bracket on, and then the parts are assembled on the bracket by the parts assembly mechanism, and then the bracket unloading mechanism places the assembled bracket on the computer frame on the frame fixture; Step S3, computer screen transfer: while carrying out steps S1 to S2, the placement jig with the screen is placed on the placement mechanism, and then the screen is grabbed and placed on the assembly jig by the transfer mechanism, and then the assembly jig with the screen is moved to the vicinity of the assembly robot by the mobile platform; Step S4, accessory assembly: The feeding mechanism feeds the accessories, and then the assembly robot grabs the accessories from the feeding mechanism. After the accessories are grabbed, they are moved to the visual inspection device for photography inspection, and then moved to the dispensing device for dispensing glue on the accessories. After the dispensing is completed, the assembly robot transfers the accessories to the assembly jig and assembles the accessories on one side of the screen. After the assembly is completed, the accessories are pressed and fixed by the assembly clamping device. Step S5, screen assembly: During steps S3 and S4, the front cover is placed on the placement jig. After completing step S4, the mobile platform moves the assembly jig toward the placement mechanism. The transfer mechanism then grabs the screen and places it on the front cover. The screen and the front cover are then manually secured with screws. Step S6, assembling the computer frame. After completing steps S1 to S5, the frame is moved toward the placement mechanism through the frame conveying mechanism, and then the computer frame is manually grabbed from the frame jig and assembled to the front cover assembled in step S5 to fix the screen.
Citation Information
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