A circulating cooling device for PE pipe production
By designing a circulation cooling device, the device enables the coolant to directly contact the surface and inner wall of the PE pipe, solving the problems of low cooling efficiency and large device volume in the prior art, achieving more efficient cooling effect and higher space utilization.
Patent Information
- Application Number
- CN202411237400.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-05
AI Technical Summary
The existing PE pipe cooling device can only provide cooling treatment from the surface of the pipe, resulting in the inability to directly cool down inside, the cooling efficiency is low, and the device is large in size and high in cost. The spraying form makes the coolant come into contact with the pipe shorter time and poor cooling effect.
Design a circulation cooling device for the production of PE pipes, which includes a surface cooling frame, a driving mechanism, a front-end cooling mechanism and a rear-end cooling mechanism. The coolant can directly contact the surface and inner wall of the pipe, and realize it through a circulation pump and a spray hole system. Recycling and extensive contact of coolant.
By increasing the contact area and contact time between the pipe and the coolant, the cooling speed and efficiency are significantly improved, the waste of coolant is reduced, and the device can flexibly expand and retract, improving the space utilization.
Smart Images

Figure CN118752743B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cooling and temperature reduction, in particular to a circulating cooling device for PE pipe production. Background Art
[0002] PE pipe is a pipe made of polyethylene material, which has excellent corrosion resistance, flexibility, low temperature resistance, fracture toughness and other characteristics. It is widely used in water supply, gas, industry, agriculture and other fields. In the production and processing of PE pipe, the finished pipe part after shaping needs to be cooled down, so the corresponding cooling device is needed.
[0003] The cooling device used for PE pipes in the prior art mainly includes water cooling, and the water cooling device generally adopts the form of water spraying. The PE pipe to be cooled passes through the inside of the cooling equipment, and the coolant is sprayed toward the surface of the PE pipe passing through the bottom to complete the water cooling process. However, this solution can only provide cooling treatment from the surface of the PE pipe, resulting in the inability to directly cool the inside and low cooling efficiency. Direct immersion in the cooling pool will cause the volume of the cooling device to increase significantly, the equipment cost is high, and the spraying form makes the contact time between the coolant and the surface of the PE pipe short, resulting in poor cooling effect. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a circulating cooling device for PE pipe production to solve the problems raised in the above-mentioned background technology. The present invention can directly contact the coolant from the surface and the inner wall of the PE pipe at the same time, thereby greatly increasing the contact area between the PE pipe and the coolant, improving the cooling rate, and the cooling solution and the PE pipe can be directly immersed in contact, further improving the cooling efficiency, and the entire device can be flexibly expanded and contracted, improving the space utilization rate, and the coolant can also be recycled.
[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a circulating cooling device for PE pipe production, comprising a cooling device body, the cooling device body comprising a surface cooling frame, a driving mechanism, a front cooling mechanism and a rear cooling mechanism, a support frame is welded to the inner side of the surface cooling frame, a first coolant tank is arranged at the bottom of the surface cooling frame, a base is integrally formed at the bottom of the first coolant tank, the driving mechanism is inserted into the interior of the base, a traction rope is wound on the surface of the driving mechanism, the front cooling mechanism and the rear cooling mechanism are both connected to the end of the traction rope, a first sliding frame is welded to the bottom of the front cooling mechanism, a front rotation drive assembly is built on the top of the first sliding frame, a second sliding frame is welded to the bottom of the rear cooling mechanism, and a rear rotation drive assembly is built on the top of the second sliding frame.
[0006] Furthermore, side panels are integrally formed on both sides of the surface cooling frame, and a plurality of spray holes are opened on the inner walls of the side panels. A first circulation pump is screwed to the top of one of the side panels, and one end of the first circulation pump is inserted into the interior of the first coolant tank through a pipe.
[0007] Furthermore, the other end of the first circulation pump is connected to each spray hole part through a pipeline, a liquid storage tank is opened on the inner side of the support frame, a connecting hole is opened at the bottom of the liquid storage tank, and the interior of the liquid storage tank is connected with the interior of the first coolant tank at the bottom through the connecting hole.
[0008] Furthermore, the driving mechanism includes a first motor and a driving shaft, both ends of the base are provided with threading holes, one end of the driving shaft is inserted into the output end of the first motor, and a clamping plate is welded on the surface of the driving shaft.
[0009] Furthermore, there are four traction ropes, and one end of each traction rope is wound around the inner side of the clamping plate, and the traction ropes pass out from the corresponding threading holes, and the end of the drive shaft is embedded in the inner wall of the base through a bearing.
[0010] Furthermore, the front-end cooling mechanism includes a front-end reflux groove and a front-end plate. The front-end reflux groove is built on the top of the first sliding frame, and a second coolant tank is integrally formed at the bottom of the front-end reflux groove. A second circulation pump is placed on the side of the first sliding frame.
[0011] Furthermore, a delivery pipe is inserted into one end of the second circulation pump, and the end of the delivery pipe passes through the middle position of the front end plate. A hole is opened in the center of the front end plate. The second circulation pump is connected to the interior of the second coolant tank through the pipe, and the bottom of the front end reflux groove is connected to the interior of the second coolant tank through the opened hole.
[0012] Furthermore, the rear-end cooling mechanism includes a rear-end plate and a rear-end reflux groove, the rear-end reflux groove is welded to the top of the second sliding frame, the rear-end plate is integrally formed at the end of the rear-end reflux groove, and a third coolant tank is arranged at the bottom of the rear-end reflux groove.
[0013] Furthermore, the bottom of the rear end reflux groove is connected to the interior of the third coolant tank through a hole, the front end rotation drive assembly and the rear end rotation drive assembly both include a second motor and a transmission belt, and the surfaces of the first sliding frame and the second sliding frame are welded with vertical plates.
[0014] Furthermore, the shell part of the second motor is fixed to one side of the vertical plate by bolts, a support shaft is inserted into the surface of the vertical plate, a gear is sleeved on the surface of the support shaft, the transmission belt is sleeved on the side of the gear, and the output shaft surface of the second motor is connected to the end of the support shaft through a chain for transmission.
[0015] Beneficial effects of the present invention:
[0016] 1. The circulating cooling device for PE pipe production can directly contact the coolant from the surface and inner wall of the PE pipe at the same time. The surface cooling frame part directly contacts the surface of the PE pipe, and the cooling mechanisms at both ends can directly inject the coolant into the inside of the surface of the PE pipe, thereby greatly increasing the contact area between the PE pipe and the coolant and improving the cooling speed.
[0017] 2. The cooling solution of the circulating cooling device for PE pipe production can be directly immersed in contact with the PE pipe, so that the coolant can be in contact with the PE pipe for a longer time, and as the PE pipe rotates, the area directly cooled is more comprehensive, further improving the cooling efficiency.
[0018] 3. The circulating cooling device for PE pipe production can cool down the PE pipe as a whole through the cooling mechanisms at both ends, and can also control the flexible expansion and contraction of the entire device, thereby improving the space utilization rate. The coolant can also be recycled, reducing the waste of coolant. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of the appearance of a circulating cooling device for PE pipe production according to the present invention;
[0020] Figure 2 It is a schematic structural diagram of the surface cooling frame part of the present invention;
[0021] Figure 3 It is a structural schematic diagram of the driving mechanism part of the present invention;
[0022] Figure 4 It is a structural schematic diagram of the front-end cooling mechanism of the present invention;
[0023] Figure 5 A side cross-sectional view of a rotary drive assembly portion of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the rear end cooling mechanism part of the present invention;
[0025] In the figure: 1. surface cooling frame; 2. driving mechanism; 3. front end cooling mechanism; 4. rear end cooling mechanism; 5. side plate; 6. first coolant tank; 7. base; 8. threading hole; 9. support frame; 10. liquid storage tank; 11. connecting hole; 12. spray hole; 13. first circulation pump; 14. first motor; 15. driving shaft; 16. clamping plate; 17. traction rope; 18. first sliding frame; 19. second coolant tank; 20. second circulation pump; 21. conveying pipeline; 22. front end reflux groove; 23. front end plate; 24. front end rotation drive assembly; 25. rear end rotation drive assembly; 26. transmission belt; 27. gear; 28. support shaft; 29. vertical plate; 30. second motor; 31. second sliding frame; 32. rear end reflux groove; 33. rear end plate; 34. third coolant tank. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0027] See also Figures 1 to 6 The present invention provides the following technical solutions: a circulating cooling device for PE pipe production, comprising a cooling device body, the cooling device body comprising a surface cooling frame 1, a driving mechanism 2, a front cooling mechanism 3 and a rear cooling mechanism 4, a support frame 9 is welded to the inner side of the surface cooling frame 1, a first coolant tank 6 is arranged at the bottom of the surface cooling frame 1, a base 7 is formed integrally at the bottom of the first coolant tank 6, the driving mechanism 2 is inserted into the inside of the base 7, a traction rope 17 is wound on the surface of the driving mechanism 2, the front cooling mechanism 3 and the rear cooling mechanism 4 are both connected to the end of the traction rope 17, a first sliding frame 18 is welded to the bottom of the front cooling mechanism 3, a front rotation drive assembly 24 is built on the top of the first sliding frame 18, a second sliding frame 31 is welded to the bottom of the rear cooling mechanism 4, and a rear rotation drive assembly 25 is built on the top of the second sliding frame 31. The circulating cooling device for PE pipe production is used to cool down the entire PE pipe after the shaping process is completed.
[0028] When the device is used, the PE pipe is directly lifted by hoisting, and the two ends are placed horizontally on the top of the surface cooling frame 1 and the rear cooling mechanism 4 respectively. At this time, one end of the PE pipe is pressed against the support frame 9, and the other end of the PE pipe is pressed against the top of the rear return groove 32, and is pressed against and blocked by the rear plate 33 (even if the rear plate 33 cannot be completely sealed with the end of the PE pipe, it does not affect the subsequent cooling process). At this time, the driving mechanism 2 is started, and the pushing effect of the rear cooling mechanism 4 on the PE pipe makes the PE pipe docked with the front cooling mechanism 3, and placed on the front rotating drive shaft 15 assembly and the front return groove 32. Above the flow trough 22, the end of the PE pipe is again against the front end plate 23. In this state, starting the second circulation pump 20 can inject the cooling solution inside the second coolant tank 19 into the interior of the PE pipe through the front end plate 23, continue to control the operation of the drive mechanism 2, and start the rotation drive assembly and the first circulation pump 13 at the same time, so that the PE pipe can translate and rotate at the same time, and the surface of the PE pipe passing in the rotational translation state can be sprayed and cooled at the surface cooling frame 1, and the inner wall of the PE pipe is cooled by means of the cooling solution injected into the PE pipe, and the coolant on the surface and inside can achieve a temporary retention effect in the corresponding area.
[0029] In this embodiment, the two sides of the surface cooling frame 1 are integrally formed with side plates 5, and the inner wall of the side plates 5 is provided with a plurality of spray holes 12, and the top of one of the side plates 5 is screwed with a first circulation pump 13, one end of the first circulation pump 13 is inserted into the interior of the first coolant tank 6 through a pipeline, and the other end of the first circulation pump 13 is partially connected to each spray hole 12 through a pipeline, and a liquid reservoir 10 is provided on the inner side of the support frame 9, and a connecting hole 11 is provided at the bottom of the liquid reservoir 10, and the interior of the liquid reservoir 10 is connected to the interior of the first coolant tank 6 at the bottom through the connecting hole 11. The cooling solution can be directly immersed in contact with the PE pipe, so that the cooling liquid can be in contact with the PE pipe for a longer time, and as the PE pipe rotates, the area directly cooled is more comprehensive, further improving the cooling efficiency.
[0030] Specifically, when the PE pipe is moved from the inside of the surface cooling frame 1 in a rotating and translational form, the first circulation pump 13 on the top of the side plate 5 extracts the cooling solution from the inside of the first coolant tank 6, and the spray hole 12 on the inner wall sprays the cooling solution directly onto the surface of the PE pipe, and then drips toward the bottom along the side of the PE pipe, and then enters the inside of the liquid storage tank 10 and is temporarily stored inside the liquid storage tank 10. The two ends of the liquid storage tank 10 are blocked by the ends of the support frame 9, and the ends are directly pressed against the bottom arc surface of the PE pipe, so that a large amount of cooling solution can be avoided from overflowing from the two ends, and the cooling solution entering the liquid storage tank 10 will eventually flow back to the inside of the first coolant tank 6 along the connecting hole 11 at the bottom for recycling.
[0031] In this embodiment, the driving mechanism 2 includes a first motor 14 and a driving shaft 15. Both ends of the base 7 are provided with threading holes 8. One end of the driving shaft 15 is inserted into the output end of the first motor 14. A clamping plate 16 is welded on the surface of the driving shaft 15. There are four traction ropes 17, and one end of each traction rope 17 is wound on the inner side of the clamping plate 16. The traction ropes 17 are passed outward from the corresponding threading holes 8. The end of the driving shaft 15 is embedded in the inner wall of the base 7 through a bearing. While the cooling mechanism at both ends is used to cool the PE pipe as a whole, the entire device can also be controlled to be flexible and retractable, thereby improving space utilization, and the coolant can also be recycled to reduce the waste of the coolant.
[0032] Specifically, after starting the first motor 14, the rotation of the driving shaft 15 drives the clamping plate 16 to rotate, and then the internal traction rope 17 is reeled in or out. At this time, the front-end cooling mechanism 3 or the rear-end cooling mechanism 4 can be pulled closer respectively, and the other is pushed away by the PE pipe body, so as to achieve the purpose of translational movement of the PE pipe as a whole, and maintain this process to achieve the purpose of cooling the PE pipe.
[0033] In this embodiment, the front-end cooling mechanism 3 includes a front-end reflux groove 22 and a front-end plate 23. The front-end reflux groove 22 is built on the top of the first sliding frame 18, and the bottom of the front-end reflux groove 22 is integrally formed with a second coolant tank 19. A second circulating pump 20 is placed on the side of the first sliding frame 18. A delivery pipe 21 is inserted at one end of the second circulating pump 20. The end of the delivery pipe 21 passes through the middle position of the front-end plate 23. A hole is opened in the center of the front-end plate 23. The second circulating pump 20 is connected to the inside of the second coolant tank 19 through a pipe, and the bottom of the front-end reflux groove 22 is connected to the inside of the second coolant tank 19 through the hole. The surface and inner wall of the PE pipe can be directly in contact with the coolant at the same time. The surface cooling frame 1 part is directly in contact with the surface of the PE pipe, and the cooling mechanisms at both ends can directly inject the coolant into the inside of the surface of the PE pipe, thereby greatly increasing the contact area between the PE pipe and the coolant and improving the cooling speed.
[0034] Specifically, after one end of the PE pipe is pressed against the front-end cooling mechanism 3, the cooling solution inside the second coolant tank 19 will be injected into the interior of the PE pipe along the delivery pipe 21 through the second circulation pump 20, and at this time, the two ends of the PE pipe are pressed against each other through the front-end plate 23 and the rear-end plate 33 respectively, so most of the coolant cannot be quickly discharged in a short time, and can be accumulated at the bottom position of the inner wall of the PE pipe, and then as the rotating drive assembly drives the PE pipe as a whole to rotate, the cooling solution accumulated inside can be directly contacted with any position area of the inner wall of the PE pipe to achieve the purpose of cooling.
[0035] In this embodiment, the rear end cooling mechanism 4 includes a rear end plate 33 and a rear end reflow groove 32, the rear end reflow groove 32 is welded to the top of the second sliding frame 31, the rear end plate 33 is integrally formed at the end of the rear end reflow groove 32, a third coolant tank 34 is provided at the bottom of the rear end reflow groove 32, the bottom of the rear end reflow groove 32 is connected to the interior of the third coolant tank 34 through a hole, the front end rotation drive assembly 24 and the rear end rotation drive assembly 25 both include a second motor 30 and a transmission belt 26, the surfaces of the first sliding frame 18 and the second sliding frame 31 are welded with a vertical plate 29, the shell part of the second motor 30 is fixed to one side of the vertical plate 29 with bolts, the surface of the vertical plate 29 is inserted with a support shaft 28, the surface of the support shaft 28 is sleeved with a gear 27, the transmission belt 26 is sleeved on the side of the gear 27, and the output shaft surface of the second motor 30 is connected to the end of the support shaft 28 through a chain for transmission.
[0036] Specifically, even in the process of cooling the PE pipe, the cooling solution inside the PE pipe leaks from both ends and can still directly fall into the second coolant tank 19 and the third coolant tank 34 through the holes at the bottom of the front reflux groove 22 and the rear reflux groove 32, so as to facilitate subsequent recycling and avoid waste of coolant. The rotary drive component part drives the central shaft to rotate through the transmission chain at the end of the second motor 30, and the central shaft cooperates with the gear 27 to drive the entire transmission belt 26 to rotate, and the transmission belt 26 controls the entire PE pipe to rotate. The transmission structure at the end of the second motor 30 adopts chain transmission, which is an existing mature technology and does not belong to the protection scope of the present invention. Therefore, the specific structure and operation principle of this part will not be described here.
[0037] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A circulating cooling device for PE pipe production, comprising a cooling device body, characterized in that: The cooling device body comprises a surface cooling frame (1), a driving mechanism (2), a front cooling mechanism (3) and a rear cooling mechanism (4); a support frame (9) is welded to the inner side of the surface cooling frame (1); a first coolant tank (6) is arranged at the bottom of the surface cooling frame (1); a base (7) is integrally formed at the bottom of the first coolant tank (6); the driving mechanism (2) is inserted into the interior of the base (7); a traction rope (17) is wound around the surface of the driving mechanism (2); the front cooling mechanism (3) and the rear cooling mechanism (4) are connected to the front cooling mechanism (3) and the rear cooling mechanism (4); The cooling mechanisms (4) are connected to the ends of the traction ropes (17); a first sliding frame (18) is welded to the bottom of the front cooling mechanism (3); a front rotation drive assembly (24) is built on the top of the first sliding frame (18); a second sliding frame (31) is welded to the bottom of the rear cooling mechanism (4); a rear rotation drive assembly (25) is built on the top of the second sliding frame (31); side panels (5) are integrally formed on both sides of the surface cooling frame (1); a plurality of spray holes (12) are opened on the inner wall of the side panels (5); A first circulation pump (13) is screwed to the top of one of the side plates (5), and one end of the first circulation pump (13) is inserted into the interior of the first coolant tank (6) through a pipeline; the driving mechanism (2) comprises a first motor (14) and a driving shaft (15); both ends of the base (7) are provided with threading holes (8); one end of the driving shaft (15) is inserted into the output end of the first motor (14); a clamping plate (16) is welded to the surface of the driving shaft (15); the number of the traction ropes (17) is four, and each traction rope (17) has a One end is wound around the inner side of the clamping plate (16), and the traction ropes (17) are passed outward from the corresponding threading holes (8). The end of the drive shaft (15) is embedded in the inner wall of the base (7) through a bearing. The front-end cooling mechanism (3) includes a front-end reflux groove (22) and a front-end plate (23). The front-end reflux groove (22) is built on the top of the first sliding frame (18), and the bottom of the front-end reflux groove (22) is integrally formed with a second coolant tank (19). A second circulation pump (20) is placed on the side of the first sliding frame (18);The rear-end cooling mechanism (4) comprises a rear-end plate (33) and a rear-end reflow groove (32), the rear-end reflow groove (32) being welded to the top of the second sliding frame (31), the rear-end plate (33) being integrally formed at the end of the rear-end reflow groove (32), a third coolant tank (34) being arranged at the bottom of the rear-end reflow groove (32), the bottom of the rear-end reflow groove (32) being connected to the interior of the third coolant tank (34) via a hole, the front-end rotary drive assembly (24) and the rear-end rotary drive assembly (25) both comprising a second motor (30) and a transmission belt (26), the surfaces of the first sliding frame (18) and the second sliding frame (31) being welded with a vertical plate (29), one end of the second circulating pump (20) being plugged with a conveying pipe ( 21), the end of the delivery pipe (21) passes through the middle position of the front end plate (23), a hole is opened in the center of the front end plate (23), the second circulation pump (20) is connected to the inside of the second coolant tank (19) through the pipe, the bottom of the front end return groove (22) is connected to the inside of the second coolant tank (19) through the hole, the shell part of the second motor (30) is fixed to one side of the vertical plate (29) by bolts, the surface of the vertical plate (29) is inserted with a support shaft (28), the surface of the support shaft (28) is sleeved with a gear (27), the transmission belt (26) is sleeved on the side of the gear (27), and the output shaft surface of the second motor (30) is connected to the end of the support shaft (28) through a chain for transmission. ; 2. A circulating cooling device for PE pipe production according to claim 1, characterized in that: The other end of the first circulation pump (13) is connected to each spray hole (12) through a pipeline. A liquid storage tank (10) is provided on the inner side of the support frame (9). A connecting hole (11) is provided at the bottom of the liquid storage tank (10). The interior of the liquid storage tank (10) is connected to the interior of the first coolant tank (6) at the bottom through the connecting hole (11).
Citation Information
Patent Citations
Cooling and shaping device used for PE pipe production and processing
CN113927797A
Cooling device for PE pipe production
CN210211250U
Cooling device for PE pipe production
CN219256187U