Processing equipment and processing technology of bamboo mat

Improvements to the cutting and water-grinding devices have solved the problems of automated bamboo cutting and low water-grinding efficiency, enabling efficient processing of mahjong mats and eliminating odors.

CN118769336BActive Publication Date: 2025-11-25TAOJIANG BINGMENG HOUSEHOLD PROD
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Patent Information

Application Number
CN202411100628.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-11-25
Estimated Expiration
2044-08-12

AI Technical Summary

Technical Problem

The current processing of mahjong mats suffers from problems such as difficulty in automating the cutting of bamboo, low efficiency of water grinding, and unpleasant odors in the finished product.

Method used

The cutting device is used to automate the cutting of moso bamboo, the water grinding device uses a bidirectional rotating horizontal cylinder to improve grinding efficiency, and mugwort water is used instead of dye to remove odor.

Benefits of technology

It has enabled automated cutting of moso bamboo, improved processing efficiency, eliminated odors in finished products, and enhanced polishing speed and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a bamboo summer sleeping mat processing equipment and a processing technology, which comprises a cutting cylinder device, a granulator, a flower inserting and punching machine, a water grinding device, a dryer, a carbonization furnace and a waxing machine; the cutting cylinder device clamps the phyllostachys pubescens by two calibration plates of the transverse calibration assembly to avoid transverse displacement of the phyllostachys pubescens, and clamps the phyllostachys pubescens by the bottom table and the top table of the radial calibration assembly to avoid radial displacement of the phyllostachys pubescens, so that the phyllostachys pubescens cannot produce displacement in the horizontal and vertical directions when entering the feeding port, the visual CCD camera in the feeding port can accurately determine the position of the bamboo joint, automatic identification of the bamboo joint is realized, and automatic cutting of the bamboo cylinder is realized, so that manual cutting of the bamboo cylinder is not needed, the water grinding device adopts two horizontal cylinder bodies for water grinding work, and the two horizontal cylinder bodies are opposite to each other, so that the movement mode of the bamboo pieces and the diamond powder in the cylinder is more complex, and the grinding efficiency is improved; the wormwood water is used instead of the dyeing agent, so that the finished product has no peculiar smell.
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Description

Technical Field

[0001] This invention relates to the field of bamboo mat technology, specifically to a bamboo mat processing equipment and processing technology. Background Technology

[0002] Bamboo mats are generally made from bamboo species such as water bamboo, moso bamboo, and oil bamboo, woven into mats. Because water bamboo mats are not easily mechanized, bamboo processing companies invented a type of mat called a "mahjong mat." This mat is made by stringing together bamboo strips with sinew thread. Since the bamboo strips resemble mahjong tiles, it is often called a mahjong mat. The current processing technology for mahjong mats is as follows: The ends of the moso bamboo are removed, and it is cut into bamboo tubes. These tubes are then punched and diced to create bamboo strip blanks. Next, decorative edges are created on the bamboo strip blanks, commonly known as "flower edging." Two through holes are machined along the length of the bamboo strip blanks. Finally, the bamboo strips are polished using a water-grinding method to remove any remaining imperfections. The process generates burrs and sharp edges. To process the bamboo strips in their original color, steps such as boiling, bleaching, and drying are required. To process them into a darker color, steps such as boiling for dyeing, washing, drying, and carbonization are required. For example, Chinese invention patent CN101637344A discloses a mahjong mat, comprising bamboo strips with at least one groove on each side or top and bottom. Each bamboo strip has at least one string hole on its side, either longitudinally or transversely. Multiple bamboo strips are arranged sequentially longitudinally or transversely with a gap between adjacent strips. However, current mahjong mats have the following defects in their production:

[0003] Mahjong mats require bamboo tubes to be processed into strips, which necessitates cutting the bamboo into tubes. During this process, the nodes must be removed. However, the nodes of bamboo are not evenly distributed, and the diameter of the bamboo itself is uneven, making it difficult to use sensors to detect their positions. Furthermore, the long length of bamboo means that horizontal and vertical displacement typically occurs during cutting, further hindering the use of industrial vision systems to determine the node positions. This is because even after an industrial vision system determines the node position, the movement of the bamboo during cutting will cause horizontal and vertical displacement, resulting in inaccurate node placement. For these reasons, bamboo mats... The process of cutting bamboo into bamboo tubes is difficult to automate and requires manual cutting. Workers operate circular saws to cut the bamboo tubes and remove the bamboo nodes, which is labor-intensive and dangerous. After the bamboo strips are inserted and perforated, they need to be water-polished. Current water polishing machines are single-cylinder type, where diamond powder and bamboo strips are polished by friction inside the cylinder. However, the cylinder has only one direction of rotation, which results in a single movement of the bamboo strips and diamond powder, affecting the polishing speed and resulting in low polishing efficiency. Furthermore, dyes are often used in the production of dark-colored mahjong mats. The smell of the dyes overlaps with the smell of bamboo, resulting in an unpleasant odor in the finished product.

[0004] Therefore, we propose a bamboo mat processing equipment and process to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a bamboo mat processing equipment and processing technology to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a bamboo mat processing equipment, comprising a tube cutting device, a pelletizer, a flower arranging and punching machine, a water grinding device, a dryer, a carbonization furnace, and a waxing machine. The tube cutting device includes a workbench, a top plate, a collection trough, and a waste trough. The top plate is located directly above the workbench. A feeding plate is vertically fixed between the top plate and one end of the workbench. A feeding port is horizontally opened on the feeding plate. A vision CCD camera is fixedly embedded on the top surface of the feeding port. A feeding mechanism is provided on the top surface of the workbench away from the feeding plate. A lateral calibration component is provided on the top surface of the workbench near the feeding plate. A radial calibration component is provided on the workbench and the top plate between the feeding mechanism and the lateral calibration component. A dragging component is provided on the top plate near the feeding plate.

[0007] The transverse calibration component includes a horizontal plate fixed to the top surface of the workbench. Two second dovetail grooves are formed on both sides of the top surface of the horizontal plate. Two second dovetail sliders are horizontally slidably connected in the two second dovetail grooves. Two calibration plates are fixed to the top surfaces of the two second dovetail sliders. Multiple vertical rollers are rotatably connected to the two calibration plates on one side close to each other. The radial calibration component includes a base platform and a top platform. The base platform is fixed to the top surface of the workbench. The top platform is located directly above the base platform. Multiple lower rollers are rotatably connected to the top surface of the base platform. Multiple upper rollers are rotatably connected to the bottom surface of the top platform. A first pneumatic push rod is fixedly sleeved on the top plate at a position directly above the top platform. The bottom end of the output end of the first pneumatic push rod is fixed to the top surface of the top platform.

[0008] Preferably, the water mill device includes a base frame, with two vertical plates fixedly connected to the top surfaces of both ends of the base frame. Two collars are fixedly connected to one side of the two vertical plates, and the two collars are rotatably connected to two horizontal cylinders. The ends of the two horizontal cylinders are in sliding contact, and the ends of the two horizontal cylinders are open. A top frame is fixedly connected to the top surfaces of the two vertical plates, and a transmission chamber is fixedly connected to the bottom surface of the top frame. Two power rods are rotatably connected to the two sides of the transmission chamber, and two power gears are fixedly sleeved on the two power rods. The two power gears penetrate the bottom surface of the transmission chamber. Two driven gear rings are fixedly sleeved on the two horizontal cylinders, and the power gears mesh with the driven gear rings. Two seventh bevel gears are fixedly connected to one side of the two power rods, and an eighth bevel gear is rotatably connected to the top surface of the transmission chamber. Two seventh bevel gears mesh with the two sides of the eighth bevel gear. A drive motor is fixedly connected to the bottom surface of the top frame, and the shaft end of the drive motor penetrates the side wall of the transmission chamber and is fixedly connected to the end of one of the power rods. A sealing door is rotatably connected to the side wall of the horizontal cylinder.

[0009] Preferably, two second lead screws are horizontally rotatably connected within the two second dovetail slides, and a second threaded sleeve is fixedly connected to the second dovetail slide. The second lead screws are threadedly connected to the second threaded sleeves. A reversing cavity is opened in the horizontal plate between the two second dovetail slides. One end of the two second lead screws is close to each other and located inside the reversing cavity, where two fourth bevel gears are fixedly connected. A horizontal column is horizontally rotatably connected to the center of the reversing cavity. A third bevel gear is fixedly sleeved on the horizontal column. Two fourth bevel gears are meshed on both sides of the third bevel gear. A fifth servo reduction motor is fixedly connected to the end of the horizontal plate. The shaft end of the fifth servo reduction motor is fixedly connected to the end of one of the second lead screws. Multiple first sleeves are vertically fixed to the bottom surface of the top plate above the top platform. Multiple first guide rods are slidably sleeved within the multiple first sleeves. The bottom ends of the multiple first guide rods are fixedly connected to the top surface of the top platform.

[0010] Preferably, the feeding mechanism includes two strips, which are fixed to the top surface of the workbench. An end roller is rotatably connected between the ends of the two strips away from the feed plate, and an end plate is fixed to the other end of the two strips. A slide is horizontally slidably arranged between the two strips. Two first dovetail grooves are opened on both sides of the top surface of the slide. Two first dovetail sliders are horizontally slidably connected in the two first dovetail grooves, and two clamping plates are fixed to the top surface of the two first dovetail sliders.

[0011] Preferably, two side sliding grooves are formed on one side of the two strips close to each other. Two side sliders are fixed to both ends of the slide table. The two side sliders are horizontally slidably connected in the two side sliding grooves. A long rod is horizontally rotatably connected inside the end plate. Two first driving pulleys are fixedly sleeved on the long rod at the ends of the two strips. Two first driven pulleys are rotatably connected inside the ends of the two strips away from the end plate. A first synchronous belt is sleeved on the first driving pulleys and the first driven pulleys. The first synchronous belt is fixedly connected to the side sliders. A third servo reduction motor is fixedly connected to one end of the end plate. The shaft end of the third servo reduction motor is fixedly connected to the end of the long rod. The slide table is internally... An inner cavity is formed between two first dovetail slides. A fourth servo reduction motor is fixedly connected to the center of the bottom surface of the slide table. The shaft end of the fourth servo reduction motor is located in the inner cavity and fixedly connected to a first bevel gear. Two first lead screws are rotatably connected in the two first dovetail slides. A first threaded sleeve is fixedly connected to the first dovetail slide. The first lead screw is threadedly connected to the first threaded sleeve. The ends of the two first lead screws are located in the inner cavity and fixedly connected to two second bevel gears. The two second bevel gears are meshed and connected to both sides of the first bevel gears. A through groove is formed at the center between the two strips on the bottom surface of the worktable. The fourth servo reduction motor is located in the through groove.

[0012] Preferably, a pressing component is provided on the top plate directly above the feeding mechanism. The pressing component includes a second pneumatic push rod fixedly sleeved on the top plate. The bottom end of the output end of the second pneumatic push rod is fixedly connected to the center of the top surface of the pressure plate. Multiple pressing rollers are rotatably connected to the bottom surface of the pressure plate. Multiple second sleeves are vertically fixed to the bottom surface of the top plate above the pressure plate. Multiple second guide rods are vertically slidably sleeved inside the multiple second sleeves. The bottom ends of the multiple second guide rods are fixedly connected to the top surface of the pressure plate.

[0013] Preferably, the dragging assembly includes a horizontal compartment fixed to the end of the top plate. A T-shaped groove is formed on the bottom surface of the horizontal compartment. A T-shaped slider is horizontally slidably connected in the T-shaped groove. A connecting block is fixed to the bottom end of the T-shaped slider. A bottom rod is fixed to the bottom end of the connecting block. Two bottom grooves are formed on both sides of the bottom surface of the bottom rod. A first bottom slider is horizontally slidably connected in one bottom groove, and a second bottom slider is horizontally slidably connected in the other bottom groove. Clamping blocks are fixed to the bottom surfaces of both the first and second bottom sliders. A first opening is horizontally formed at the top of the first bottom slider, and a second opening is horizontally formed at the bottom of the second bottom slider.

[0014] Preferably, a third lead screw is horizontally rotatably connected inside the T-shaped slide groove, a third threaded sleeve is fixedly connected inside the T-shaped slider, the third lead screw is threadedly connected to the third threaded sleeve, a vertical rod is vertically rotatably connected to one end inside the horizontal compartment, a fifth bevel gear is fixedly connected to the bottom end of the vertical rod, a sixth bevel gear is fixedly connected to the end of the third lead screw near the vertical rod, the fifth bevel gear meshes with the sixth bevel gear, a seventh servo reduction motor is fixedly connected to the center of the top surface of the horizontal compartment, the bottom end of the shaft of the seventh servo reduction motor is located inside the horizontal compartment and fixedly connected to the second driving pulley, a second driven pulley is fixedly connected to the top end of the vertical rod, a second synchronous belt is sleeved on the second driving pulley and the second driven pulley, two synchronous pulleys are rotatably connected to both ends inside the bottom rod, a third synchronous belt is sleeved on the two synchronous pulleys, the upper part of the third synchronous belt passes through the first through-hole and is fixedly connected to the second bottom slider, the lower part of the third synchronous belt passes through the second through-hole and is fixedly connected to the first bottom slider, a sixth servo reduction motor is fixedly connected to the side wall of one end of the bottom rod, and the shaft end of the sixth servo reduction motor is fixedly connected to the shaft of one of the synchronous pulleys.

[0015] Preferably, two first support plates are vertically fixed to both ends of the bottom surface of the workbench; the end of the transverse compartment away from the top plate is fixed to the top side wall of the second support plate; a material guide plate is rotatably connected between the first support plate and the second support plate near the second support plate; a second servo reduction motor is fixed to the side wall of the first support plate near the material guide plate; the shaft end of the second servo reduction motor is fixed to the end of the shaft of the material guide plate; the material collection trough and waste trough are located on both sides of the material guide plate; a PLC controller is fixed to the side wall of the second support plate; a first servo reduction motor is fixedly embedded in the top side wall of the feed plate; a drive gear is fixedly sleeved on the shaft end of the first servo reduction motor; a rotating column is rotatably connected to the top of the feed plate away from the workbench; a power electric saw is fixed to the end of the rotating column; a driven gear is fixed to the end of the rotating column; the drive gear meshes with the driven gear; and two support plates are fixed between the two sides of the workbench end and the top plate end.

[0016] This invention also provides a processing technology for bamboo mat processing equipment, including the following steps:

[0017] Step 1: Place the end of the bamboo on the end roller. Then, move the slide to the end, clamp the bamboo with two clamping plates, and drag the bamboo while the pressure plate presses down on it. After the slide reaches the end, the two clamping plates release the bamboo. Move the slide to the end again, clamp the bamboo with the clamping plates, and drag it again until the bamboo end is positioned at the transverse and radial calibration components. The top platform in the radial calibration component presses down on the bamboo, while the two calibration plates in the transverse calibration component move inward to clamp the bamboo. Then, the slide continues to move the bamboo until the bamboo end passes through the feed inlet. Next, the clamping block in the dragging component clamps the bamboo end and drags the bamboo. Then, the power... The chainsaw swings to cut off the end of the bamboo. Then, the clamping block continues to hold the bamboo at the cut position and drag it. The vision CCD camera is activated to detect the bamboo node. When the clamping block stops, the power chainsaw swings to cut off the bamboo tube. After completion, the clamping block drags out the bamboo node, and the power chainsaw swings again to cut off the bamboo node. This cycle is repeated to cut the bamboo into bamboo tubes. During the cutting process, when the bamboo tube is cut off and falls, the material guide plate tilts towards the collection trough, so that the bamboo tube falls into the collection trough. When the end and bamboo node parts of the bamboo fall, the material guide plate tilts towards the waste trough, so that the end and bamboo node parts of the bamboo fall into the waste trough. The bamboo tube can then be obtained in the collection trough.

[0018] Step 2: Bamboo sheet preparation: Put the bamboo tubes into a pelletizer, first cut them into strips, then into sheets to obtain bamboo sheets;

[0019] Step 3: Drilling holes for flower arrangement: Put the bamboo strip into the flower arrangement hole-drilling machine, use the cutting tool to cut off the edge of the bamboo strip to form a flower shape, and then use the drilling mechanism to drill two holes for threading on the bamboo strip to obtain the blank piece;

[0020] Step 4: Water grinding: Open the sealed door, put the blank into the horizontal cylinder, add diamond powder and water, close the sealed door, rotate the horizontal cylinder to grind the blank, and obtain the ground blank.

[0021] Step 5: Drying: Put the polished blank into a dryer and heat it to dry, and you will get the dried blank.

[0022] Step 6: Carbonization: Put the dried blanks into the carbonization furnace and heat them to -℃ until thick smoke comes out of the carbonization furnace. At this point, stop heating and add mugwort water into the carbonization furnace to obtain the carbonized blanks.

[0023] Step 7: Secondary drying: Add the carbonized billets to a dryer for heating and drying to obtain seed billet raw material;

[0024] Step 8: Waxing: The seed wafer blanks are put into a waxing machine and waxed on the surface to obtain seed wafers;

[0025] Step 9: Making the mat: Use ox sinew to string together the mahjong tiles and weave them to obtain a mahjong mat.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] This invention's bamboo cutting device utilizes two calibration plates on a transverse calibration component to clamp the bamboo, preventing lateral displacement. It also utilizes a bottom and top platform on a radial calibration component to clamp the bamboo, preventing radial displacement. This ensures the bamboo does not shift horizontally or vertically when entering the feed inlet. The visual CCD camera inside the feed inlet can accurately determine the position of the bamboo nodes, achieving automated node identification and thus automated bamboo tube cutting, eliminating the need for manual cutting. The water grinding device uses two horizontal cylinders rotating in opposite directions, creating a more complex movement of the bamboo strips and diamond powder within the cylinders, improving grinding efficiency. Using mugwort water instead of dye results in a darker bamboo color, and the mugwort water's aroma neutralizes any unpleasant odor from the bamboo, resulting in an odorless finished product. Attached Figure Description

[0028] Figure 1 These are schematic diagrams of the main structure in the first, second, and third embodiments of the present invention;

[0029] Figure 2 These are schematic diagrams of the structure of the tube-cutting device in the first, second, and third embodiments of the present invention;

[0030] Figure 3 These are schematic diagrams of the water mill device in the first, second, and third embodiments of the present invention;

[0031] Figure 4 These are schematic diagrams of the cross-sectional structure at the tube-cutting device in the first, second, and third embodiments of the present invention;

[0032] Figure 5 For the present invention Figure 4 Enlarged structural diagram of point A in the middle;

[0033] Figure 6 These are schematic diagrams of the cross-sectional structure at the transverse calibration component in the first, second, and third embodiments of the present invention;

[0034] Figure 7 These are schematic diagrams of the cross-sectional structure at the feed plate in the first, second, and third embodiments of the present invention;

[0035] Figure 8 These are schematic diagrams of the cross-sectional structure of the water mill device in the second and third embodiments of the present invention;

[0036] Figure 9 For the present invention Figure 8 Enlarged structural diagram of section B in the middle;

[0037] Figure 10 These are schematic diagrams of the cross-sectional structure of the feeding mechanism in the second and third embodiments of the present invention;

[0038] Figure 11 These are schematic diagrams of the cross-sectional structure at the slide in the second and third embodiments of the present invention;

[0039] Figure 12 These are cross-sectional structural diagrams of the drag-and-drop component in the second and third embodiments of the present invention;

[0040] Figure 13 These are schematic diagrams of the cross-sectional structure at the bottom rod in the second and third embodiments of the present invention;

[0041] Figure 14 This is a schematic diagram of the material guide plate structure in the second and third embodiments of the present invention.

[0042] In the diagram: 1. Cutter; 2. Pelletizer; 3. Flower punching machine; 4. Water mill; 5. Dryer; 6. Carbonization furnace; 7. Waxing machine; 11. Workbench; 12. Top plate; 13. Feeding mechanism; 14. Lateral calibration assembly; 15. Radial calibration assembly; 16. Pressing assembly; 17. Dragging assembly; 18. Feed plate; 19. Feed inlet; 110. Vision CCD camera; 111. Rotary column; 112. Power saw; 113. First support plate; 114. Second support plate; 115. Discharge guide plate; 116. First servo geared motor; 117. Drive gear; 118. Driven gear; 119. Second servo geared motor; 120. PLC controller; 121. Through slot; 122. Support plate; 12 3. Collection trough; 124. Waste trough; 131. Strip plate; 132. Slide table; 133. End roller; 134. End plate; 135. First dovetail slide groove; 136. First dovetail slider; 137. Clamping plate; 138. Side slide groove; 139. Side slider; 1310. Long rod; 1311. First driving pulley; 1312. First driven pulley; 1313. First synchronous belt; 1314. Third servo geared motor; 1315. Fourth servo geared motor; 1316. First lead screw; 1317. First threaded sleeve; 1318. Inner cavity; 1319. First bevel gear; 1320. Second bevel gear; 141. Horizontal plate; 142. Second dovetail slide groove; 143. Second dovetail slider; 144. Calibration plate; 14 5. Vertical roller; 146. Second lead screw; 147. Second threaded sleeve; 148. Reversing cavity; 149. Horizontal column; 1410. Third bevel gear; 1411. Fourth bevel gear; 1412. Fifth servo geared motor; 151. Base platform; 152. Top platform; 153. Lower roller; 154. Upper roller; 155. First sleeve; 156. First guide rod; 157. First pneumatic push rod; 161. Pressure plate; 162. Lower pressure roller; 163. Second pneumatic push rod; 164. Second sleeve; 165. Second guide rod; 171. Horizontal compartment; 172. T-shaped slide groove; 173. T-shaped slider; 174. Connecting block; 175. Bottom rod; 176. Bottom slide groove; 177. First bottom slider; 178. Second bottom slider; 179. Clamping block; 1710, Synchronous pulley; 1711, Third synchronous belt; 1712, Sixth servo geared motor; 1713, First port; 1714, Second port; 1715, Third lead screw; 1716, Third threaded sleeve; 1717, Vertical rod; 1718, Fifth bevel gear; 1719, Sixth bevel gear; 1720, Seventh servo geared motor; 1721, Second driving pulley; 1722, Second driven pulley; 1723, Second synchronous belt; 41, Base frame; 42, Vertical plate; 43, Top frame; 44, Collar; 45, Horizontal cylinder; 46, Driven gear ring; 47, Transmission chamber; 48, Power rod; 49, Power gear; 410, Seventh bevel gear; 411, Eighth bevel gear; 412, Drive motor;413. Sealed door. Detailed Implementation

[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0044] Example 1:

[0045] Please see Figure 1-7 The present invention provides a technical solution: a bamboo mat processing equipment, including a cutting device 1, a pelletizer 2, a flower arranging and punching machine 3, a water grinding device 4, a dryer 5, a carbonization furnace 6, and a waxing machine 7. The cutting device 1 includes a workbench 11, a top plate 12, a material collection trough 123, and a waste trough 124. The top plate 12 is located directly above the workbench 11. A feeding plate 18 is vertically fixed between the top plate 12 and one end of the workbench 11. A feeding port 19 is horizontally opened on the feeding plate 18. A vision CCD camera 110 is fixedly embedded on the top surface of the feeding port 19. A feeding mechanism 13 is provided on the top surface of the workbench 11 away from the feeding plate 18. A transverse calibration component 14 is provided on the top surface of the workbench 11 near the feeding plate 18. A radial calibration component 15 is provided on the workbench 11 and the top plate 12 between the feeding mechanism 13 and the transverse calibration component 14. A dragging component 17 is provided on one end of the top plate 12 near the feeding plate 18.

[0046] The transverse calibration assembly 14 includes a horizontal plate 141 fixed to the top surface of the workbench 11. Two second dovetail grooves 142 are formed on both sides of the top surface of the horizontal plate 141. Two second dovetail sliders 143 are horizontally slidably connected within the two second dovetail grooves 142. Two calibration plates 144 are fixed to the top surfaces of the two second dovetail sliders 143. Multiple vertical rollers 145 are rotatably connected to the two calibration plates 144 on their respective sides. The radial calibration assembly 15 includes a base platform 151 and a top platform 152. The base platform 151 is fixed to the top surface of the workbench 11, and the top platform 152 is located directly above the base platform 151. Multiple lower rollers 153 are rotatably connected to the top surface of the base platform 151, and multiple upper rollers 154 are rotatably connected to the bottom surface of the top platform 152. The top plate... The first pneumatic push rod 157 is fixedly sleeved at the position directly above the top platform 152. The bottom end of the output end of the first pneumatic push rod 157 is fixed to the top surface of the top platform 152. The two calibration plates 144 of the lateral calibration component 14 clamp the bamboo to prevent lateral displacement of the bamboo. The bottom platform 151 and the top platform 152 on the radial calibration component 15 clamp the bamboo to prevent radial displacement of the bamboo. In this way, when the bamboo enters the feed inlet 19, it will not be displaced in the horizontal and vertical directions. Thus, the visual CCD camera 110 in the feed inlet 19 can accurately determine the position of the bamboo node, realize the automatic identification of the bamboo node, and thus realize the automatic bamboo tube cutting work without the need for manual bamboo tube cutting.

[0047] Example 2:

[0048] Please see Figure 1-14 This is the second embodiment of the present invention, based on the previous embodiment. The water mill device 4 includes a base frame 41. Two vertical plates 42 are fixedly connected to the top surfaces of both ends of the base frame 41. Two collars 44 are fixedly connected to one side of the two vertical plates 42, which are close to each other. The two collars 44 are rotatably connected to two horizontal cylinders 45, which are in sliding contact at their ends. The two horizontal cylinders 45 are open at one side of each other. A top frame 43 is fixedly connected to the top surface of the two vertical plates 42. A transmission chamber 47 is fixedly connected to the bottom surface of the top frame 43. Two power rods 48 are rotatably connected to both sides of the transmission chamber 47. Two power gears 49 are fixedly sleeved on the two power rods 48 and penetrate the bottom surface of the transmission chamber 47. Two driven gear rings 46 are fixedly sleeved on the two horizontal cylinders 45. The drive gear 49 meshes with the driven gear rings 46. Two drive rods 48 are fixedly connected to two seventh bevel gears 410 at one end. The top surface inside the transmission chamber 47 is rotatably connected to an eighth bevel gear 411. The two sides of the eighth bevel gear 411 mesh with the two seventh bevel gears 410. The bottom surface of the top frame 43 is fixedly connected to a drive motor 412. The shaft end of the drive motor 412 passes through the side wall of the transmission chamber 47 and is fixedly connected to the end of one of the drive rods 48. The side wall of the horizontal cylinder 45 is rotatably connected to a sealing door 413. Through the action of the eighth bevel gear 411, the two drive rods 48 rotate in opposite directions, so the two horizontal cylinders 45 also rotate in opposite directions.

[0049] Two second dovetail grooves 142 are horizontally rotatably connected to two second lead screws 146. A second threaded sleeve 147 is fixedly connected to a second dovetail slider 143. The second lead screws 146 are threadedly connected to the second threaded sleeves 147. A reversing cavity 148 is opened in the horizontal plate 141 between the two second dovetail grooves 142. One end of the two second lead screws 146 is close to each other and located inside the reversing cavity 148 and fixedly connected to two fourth bevel gears 1411. A horizontal column 149 is horizontally rotatably connected to the center of the reversing cavity 148. A third bevel gear 1410 is fixedly sleeved on the horizontal column 149. The third bevel gear 1410... Two fourth bevel gears 1411 mesh with each other on both sides of gear 1410. A fifth servo reduction motor 1412 is fixedly connected to the end of the horizontal plate 141. The shaft end of the fifth servo reduction motor 1412 is fixedly connected to the end of one of the second lead screws 146. The fifth servo reduction motor 1412 is used to move the two calibration plates 144 to facilitate clamping the bamboo. Multiple first sleeves 155 are vertically fixed to the bottom surface of the top plate 12 above the top platform 152. Multiple first guide rods 156 are slidably sleeved inside the multiple first sleeves 155. The bottom ends of the multiple first guide rods 156 are fixedly connected to the top surface of the top platform 152.

[0050] The feeding mechanism 13 includes two strips 131, which are fixed to the top surface of the workbench 11. The ends of the two strips 131 away from the feed plate 18 are rotatably connected to the end roller 133, and the other ends of the two strips 131 are fixed to the end plate 134. A slide table 132 is horizontally slidably arranged between the two strips 131. Two first dovetail grooves 135 are opened on both sides of the top surface of the slide table 132. Two first dovetail sliders 136 are horizontally slidably connected in the two first dovetail grooves 135. Two clamping plates 137 are fixed to the top surface of the two first dovetail sliders 136. The slide table 132 moves in the horizontal direction and uses the two clamping plates 137 to clamp the bamboo, which allows the bamboo to move in the horizontal direction and facilitates feeding.

[0051] Two side slide grooves 138 are formed on one side of two strip plates 131 that are close to each other. Two side sliders 139 are fixed to both ends of the slide table 132. The two side sliders 139 are horizontally slidably connected in the two side slide grooves 138. A long rod 1310 is horizontally rotatably connected inside the end plate 134. The long rod 1310 is fixedly sleeved with two first drive pulleys 1311 at the ends of the two strip plates 131. Two first driven pulleys 1312 are rotatably connected inside the ends of the two strip plates 131 away from the end plate 134. A first synchronous belt 1313 is sleeved on the first drive pulleys 1311 and the first driven pulleys 1312. The first synchronous belt 1313 is fixedly connected to the side sliders 139. A third servo reduction motor 1314 is fixedly connected to one end of the end plate 134. The end of the long rod 1310 is fixedly connected to the shaft end of the third servo reduction motor 1314. The slide table 132 is located inside the two side slide grooves 138. An inner cavity 1318 is formed between the first dovetail slides 135. A fourth servo reduction motor 1315 is fixedly connected to the center of the bottom surface of the slide table 132. The shaft end of the fourth servo reduction motor 1315 is located in the inner cavity 1318 and is fixedly connected to the first bevel gear 1319. Two first lead screws 1316 are rotatably connected in the two first dovetail slides 135. A first threaded sleeve 1317 is fixedly connected to the first dovetail slide 136. The first lead screw 1316 is threadedly connected to the first threaded sleeve 1317. The ends of the two first lead screws 1316 are located in the inner cavity 1318 and are fixedly connected to the two second bevel gears 1320. The two second bevel gears 1320 are meshed on both sides of the first bevel gear 1319. A through groove 121 is formed at the center between the two strips 131 on the bottom surface of the worktable 11. The fourth servo reduction motor 1315 is located in the through groove 121.

[0052] A pressing component 16 is provided on the top plate 12 directly above the feeding mechanism 13. The pressing component 16 includes a second pneumatic push rod 163 fixedly sleeved on the top plate 12. The bottom end of the output end of the second pneumatic push rod 163 is fixedly connected to the center of the top surface of the pressure plate 161. Multiple pressing rollers 162 are rotatably connected to the bottom surface of the pressure plate 161. Multiple second sleeves 164 are vertically fixed to the bottom surface of the top plate 12 above the pressure plate 161. Multiple second guide rods 165 are vertically slidably sleeved inside the multiple second sleeves 164. The bottom ends of the multiple second guide rods 165 are fixed to the top surface of the pressure plate 161. The pressing component 16 facilitates pressing down the bamboo, avoids the bamboo ends from sticking up too high, and makes it more convenient for the feeding mechanism 13 to perform feeding work.

[0053] The dragging assembly 17 includes a horizontal compartment 171 fixed to the end of the top plate 12. A T-shaped groove 172 is opened on the bottom surface of the horizontal compartment 171. A T-shaped slider 173 is horizontally slidably connected in the T-shaped groove 172. A connecting block 174 is fixedly connected to the bottom end of the T-shaped slider 173. A bottom rod 175 is fixedly connected to the bottom end of the connecting block 174. Two bottom grooves 176 are opened on both sides of the bottom surface of the bottom rod 175. A first bottom slider 177 is horizontally slidably connected in one bottom groove 176, and a second bottom slider 178 is horizontally slidably connected in the other bottom groove 176. Clamping blocks 179 are fixedly connected to the bottom surfaces of both the first bottom slider 177 and the second bottom slider 178. A first opening 1713 is horizontally opened at the top of the first bottom slider 177, and a second opening 1714 is horizontally opened at the bottom of the second bottom slider 178. The dragging assembly 17 is used to drag out the bamboo at the feed port 19 for cutting. After cutting, the cut part can be put into the material guide plate 115.

[0054] The third lead screw 1715 is horizontally rotatably connected inside the T-shaped slide 172. The third threaded sleeve 1716 is fixedly connected inside the T-shaped slider 173. The third lead screw 1715 is threadedly connected to the third threaded sleeve 1716. One end of the horizontal compartment 171 is vertically rotatably connected to the vertical rod 1717. The bottom end of the vertical rod 1717 is fixedly connected to the fifth bevel gear 1718. The end of the third lead screw 1715 near the vertical rod 1717 is fixedly connected to the sixth bevel gear 1719. The fifth bevel gear 1718 meshes with the sixth bevel gear 1719. The center of the top surface of the horizontal compartment 171 is fixedly connected to the seventh servo reduction motor 1720. The bottom end of the shaft of the seventh servo reduction motor 1720 is located inside the horizontal compartment 171 and is fixedly connected to the second drive pulley 1721. The top of rod 1717 is fixed to the second driven pulley 1722. The second driving pulley 1721 and the second driven pulley 1722 are fitted with the second synchronous belt 1723. The two ends of the bottom rod 175 are rotatably connected to two synchronous pulleys 1710. The two synchronous pulleys 1710 are fitted with the third synchronous belt 1711. The upper part of the third synchronous belt 1711 passes through the first opening 1713 and is fixed to the second bottom slider 178. The lower part of the third synchronous belt 1711 passes through the second opening 1714 and is fixed to the first bottom slider 177. The side wall of one end of the bottom rod 175 is fixed to the sixth servo reduction motor 1712. The shaft end of the sixth servo reduction motor 1712 is fixed to the shaft of one of the synchronous pulleys 1710.

[0055] Two first support plates 113 are vertically fixed to both ends of the bottom surface of the workbench 11. The end of the transverse compartment 171 away from the top plate 12 is fixed to the top side wall of the second support plate 114. A material guide plate 115 is rotatably connected between the first support plate 113 near the second support plate 114 and the second support plate 114. A second servo reduction motor 119 is fixed to the side wall of the first support plate 113 near the material guide plate 115. The shaft end of the second servo reduction motor 119 is fixed to the end of the shaft of the material guide plate 115. The collection trough 123 and the waste trough 124 are located on both sides of the material guide plate 115. The angle of the material guide plate 115 can be adjusted so that the cut part falls onto the material guide plate 115. Depending on the tilt direction of the material guide plate 115, the cut part falls into the collection trough 123 or the waste trough 124. In this way, bamboo tubes can be put into the collection trough 123, and waste materials such as bamboo nodes and bamboo ends can be put into the waste trough 124. The PLC controller 120 is fixedly connected to the side wall of the second support plate 114. The first servo reduction motor 116 is fixedly embedded in the top side wall of the feeding plate 18. The drive gear 117 is fixedly sleeved at the shaft end of the first servo reduction motor 116. The top of the feeding plate 18 away from the workbench 11 is rotatably connected to the rotating column 111. The end of the rotating column 111 is fixedly connected to the power electric saw 112. The end of the rotating column 111 is fixedly connected to the driven gear 118. The drive gear 117 meshes with the driven gear 118. Two support plates 122 are fixedly connected between the ends of the workbench 11 and the top plate 12. The first servo reduction motor 116 drives the power electric saw 112 to swing and cut the bamboo.

[0056] Example 3:

[0057] Please see Figure 1-14 This is the third embodiment of the present invention. Based on the above two embodiments, this embodiment provides a processing technology for bamboo mat processing equipment, including the following steps:

[0058] Step 1: Place the end of the bamboo on the end roller 133. Then, the slide table 132 moves to the end, clamps the bamboo with two clamping plates 137, and drags the bamboo. Simultaneously, the pressure plate 161 presses down on the bamboo. After the slide table 132 moves to the end, the two clamping plates 137 release the bamboo. The slide table 132 moves to the end again, clamps the bamboo with the clamping plates 137, and drags it again, so that the end of the bamboo is located at the transverse calibration component 14 and the radial calibration component 15. The top platform 152 in the radial calibration component 15 presses down on the bamboo, and the two calibration plates 144 in the transverse calibration component 14 move inward to clamp the bamboo. Then, the slide table 132 drives the bamboo to continue moving. The end of the bamboo passes through the feed inlet 19. Then, the clamping block 179 in the dragging component 17 clamps the end of the bamboo and drags it. The power saw 112 swings to cut off the end of the bamboo. Then, the clamping block 179 continues to clamp the bamboo at the cut position and drag it. The vision CCD camera 110 starts detection. When the bamboo node is detected, the clamping block 179 stops, and the power saw 112 swings to cut off the bamboo tube. After completion, the clamping block 179 drags out the bamboo node, and the power saw 112 swings again to cut off the bamboo node. This cycle is repeated to cut the bamboo into bamboo tubes. During the cutting process, when the bamboo tube is cut off and falls, the material guide plate 115 tilts towards the material collection trough 123, so that the bamboo tube falls into the material collection trough 123. When the end and the bamboo node part of the bamboo fall, the material guide plate 115 tilts towards the waste trough 124, so that the end and the bamboo node part of the bamboo fall into the waste trough 124. The bamboo tube can be obtained in the material collection trough 123.

[0059] Step 2: Bamboo sheet preparation: Put the bamboo tubes into the pelletizer 2, first cut them into strips, then cut them into sheets to obtain bamboo sheets;

[0060] Step 3: Drilling holes for flower arrangement: Put the bamboo strip into the flower arrangement hole-drilling machine 3, use the cutting tool to cut off the edge of the bamboo strip to form a flower shape, and then use the drilling mechanism to drill two holes for threading on the bamboo strip to obtain the blank piece;

[0061] Step 4: Water grinding: Open the sealing door 413, put the blank into the horizontal cylinder 45, add diamond powder and water, close the sealing door 413, rotate the horizontal cylinder 45 to grind the blank, and obtain the ground blank.

[0062] Step 5: Drying: Place the polished blank into dryer 5 and heat it to dry, thus obtaining the dried blank.

[0063] Step 6: Carbonization: Put the dried bamboo strips into carbonization furnace 6 and heat them to 150-155℃ until thick smoke comes out of carbonization furnace 6. At this point, stop heating and add mugwort water into carbonization furnace 6 to obtain carbonized bamboo strips. At this time, the bamboo strips easily absorb the mugwort water. The mugwort water replaces the dye to make the bamboo strips dark in color, and the smell of the mugwort water neutralizes the odor of the bamboo, so that the finished product has no odor.

[0064] Step 7 Secondary Drying: Add the carbonized billets to dryer 5 and heat to dry, to obtain seed billet raw material;

[0065] Step 8: Waxing: The seed wafer blanks are put into the waxing machine 7 and waxed on the surface to obtain seed wafers;

[0066] Step 9: Making the mat: Use ox sinew to string together the mahjong tiles and weave them to obtain a mahjong mat.

[0067] Example 4:

[0068] Please see Figure 1-14This is the fourth embodiment of the present invention, based on the above three embodiments. The preparation process of the present invention is as follows: The end of the bamboo is placed on the end roller 133. Then, the slide table 132 moves to the end, and the bamboo is clamped by two clamping plates 137 and then dragged. At the same time, the pressure plate 161 presses down on the bamboo. After the slide table 132 moves to the end, the two clamping plates 137 release the bamboo. The slide table 132 moves to the end again, and the bamboo is clamped by the clamping plates 137 and dragged again, so that the end of the bamboo is located at the transverse calibration component 14 and the radial calibration component 15. The top platform 152 in the radial calibration component 15 presses down on the bamboo, and the two... The calibration plate 144 moves inward to clamp the bamboo. Then, the slide table 132 moves the bamboo further, and the end of the bamboo passes through the feed inlet 19. Next, the clamping block 179 in the dragging assembly 17 clamps the end of the bamboo and drags it. Then, the power saw 112 swings to cut off the end of the bamboo. The clamping block 179 continues to clamp the bamboo at the cut position and drag it. The vision CCD camera 110 starts detection. When it detects the bamboo node, the clamping block 179 stops, and the power saw 112 swings to cut off the bamboo tube. After completion, the clamping block 179 pulls out the bamboo node, and the power saw 112 swings again to cut off the bamboo node. This cycle repeats to cut the bamboo into bamboo tubes. During the cutting process, the bamboo tubes... When the bamboo tube falls, the guide plate 115 tilts towards the collection trough 123, so that the bamboo tube falls into the collection trough 123. When the bamboo ends and nodes fall, the guide plate 115 tilts towards the waste trough 124, so that the bamboo ends and nodes fall into the waste trough 124. The bamboo tube can then be obtained in the collection trough 123. The bamboo tube is fed into the pelletizer 2, first cut into strips, then into slices, to obtain bamboo slices. The bamboo slices are fed into the flower-making and drilling machine 3, where the cutting blade is used to cut off the edges of the bamboo slices to form a flower shape. Two threading holes are then drilled into the bamboo slices using the drilling mechanism to obtain blanks. The sealing door 413 is opened, and the blanks are fed into the horizontal cylinder 4. Inside 5, add diamond powder and water, close the sealing door 413, rotate the horizontal cylinder 45 to polish the blank, and obtain polished blank. Put the polished blank into the dryer 5 for heating and drying, and obtain dried blank. Put the dried blank into the carbonization furnace 6 and heat it to 150-155℃ until thick smoke comes out of the carbonization furnace 6. At this time, stop heating and add mugwort water into the carbonization furnace 6 to obtain carbonized blank. Put the carbonized blank into the dryer 5 for heating and drying to obtain seed blank. Put the seed blank into the waxing machine 7 for waxing treatment to obtain seed. Use ox tendon thread to string the seed blank and weave it to obtain mahjong mat.The bamboo cutting device 1 of this invention uses two calibration plates 144 of the transverse calibration component 14 to clamp the bamboo, preventing lateral displacement. It also uses the bottom platform 151 and top platform 152 of the radial calibration component 15 to clamp the bamboo, preventing radial displacement. This ensures that the bamboo does not shift horizontally or vertically when entering the feed inlet 19. The visual CCD camera 110 inside the feed inlet 19 can accurately determine the position of the bamboo nodes, achieving automated node identification and thus automated bamboo tube cutting, eliminating the need for manual cutting. The water grinding device 4 of this invention uses two horizontal cylinders 45 for water grinding, with the two cylinders rotating in opposite directions. This makes the movement of the bamboo strips and diamond powder inside the cylinder more complex, improving grinding efficiency. Using mugwort water instead of dye results in a darker bamboo strip color, and the aroma of the mugwort water neutralizes the bamboo's odor, resulting in an odorless finished product.

[0069] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bamboo mat processing equipment, comprising a cutting cylinder device (1), a granulator (2), a flower inserting and punching machine (3), a water mill device (4), a dryer (5), a carbonization furnace (6) and a waxing machine (7), characterized in that: the cutting cylinder device (1) comprises a workbench (11), a top plate (12), a material collecting groove (123) and a waste groove (124), the top plate (12) is located directly above the workbench (11), a feeding plate (18) is vertically and fixedly connected between the top plate (12) and one end of the workbench (11), a feeding port (19) is horizontally formed on the feeding plate (18), a visual CCD camera (110) is fixedly embedded on the top surface of the feeding port (19), a feeding mechanism (13) is arranged on the top surface of the workbench (11) away from the feeding plate (18), a horizontal calibration assembly (14) is arranged on the top surface of the workbench (11) close to the feeding plate (18), a radial calibration assembly (15) is arranged on the workbench (11) and the top plate (12) between the feeding mechanism (13) and the horizontal calibration assembly (14), and a dragging assembly (17) is arranged on one end of the top plate (12) close to the feeding plate (18); the horizontal calibration assembly (14) comprises a horizontal plate (141) fixedly connected to the top surface of the workbench (11), two second dovetail sliding grooves (142) are formed on the top surface of the horizontal plate (141), two second dovetail sliding blocks (143) are horizontally and slidingly connected in the two second dovetail sliding grooves (142), two calibration plates (144) are fixedly connected to the top surfaces of the two second dovetail sliding blocks (143), a plurality of vertical rollers (145) are rotatably connected to one side of each of the two calibration plates (144) close to each other, the radial calibration assembly (15) comprises a bottom table (151) and a top table (152), the bottom table (151) is fixedly connected to the top surface of the workbench (11), the top table (152) is located directly above the bottom table (151), a plurality of lower rollers (153) are rotatably connected to the top surface of the bottom table (151), a plurality of upper rollers (154) are rotatably connected to the bottom surface of the top table (152), and a first pneumatic push rod (157) is fixedly sleeved on the position of the top plate (12) located directly above the top table (152), and the output end bottom of the first pneumatic push rod (157) is fixedly connected to the top surface of the top table (152). The pulling assembly (17) comprises a cross bin (171) fixed at the end of the top plate (12), the bottom surface of the cross bin (171) is provided with a T-shaped sliding groove (172), a T-shaped sliding block (173) is horizontally and slidably connected in the T-shaped sliding groove (172), the bottom end of the T-shaped sliding block (173) is fixedly connected with a connecting block (174), the bottom end of the connecting block (174) is fixedly connected with a bottom rod (175), two bottom sliding grooves (176) are formed in the bottom surface of the bottom rod (175), a first bottom sliding block (177) is horizontally and slidably connected in one of the bottom sliding grooves (176), and a second bottom sliding block (178) is horizontally and slidably connected in the other bottom sliding groove (176); the bottom surface of the first bottom sliding block (177) and the second bottom sliding block (178) is fixedly connected with a clamping block (179), a first through hole (1713) is horizontally formed in the top of the first bottom sliding block (177), and a second through hole (1714) is horizontally formed in the bottom of the second bottom sliding block (178); A third lead screw (1715) is horizontally and rotatably connected in the T-shaped sliding groove (172), a third threaded sleeve (1716) is fixedly connected in the T-shaped sliding block (173), the third lead screw (1715) is in threaded connection with the third threaded sleeve (1716), one end of the inside of the cross bin (171) is vertically and rotatably connected with a vertical rod (1717), the bottom end of the vertical rod (1717) is fixedly connected with a fifth bevel gear (1718), one end of the third lead screw (1715) close to the vertical rod (1717) is fixedly connected with a sixth bevel gear (1719), the fifth bevel gear (1718) is in meshing connection with the sixth bevel gear (1719), the top surface of the cross bin (171) is fixedly connected with a seventh servo speed reducer motor (1720), the rotating shaft end of the seventh servo speed reducer motor (1720) is located in the inside of the cross bin (171) and is fixedly connected with a second driving belt pulley (1721), the top end of the vertical rod (1717) is fixedly connected with a second driven belt pulley (1722), the second driving belt pulley (1721) and the second driven belt pulley (1722) are sleeved with a second synchronous belt (1723), the inside of the bottom rod (175) is rotatably connected with two synchronous belt pulleys (1710), the two synchronous belt pulleys (1710) are sleeved with a third synchronous belt (1711), one strand of the upper part of the third synchronous belt (1711) penetrates through the first through hole (1713) and is fixedly connected with the second bottom sliding block (178), one strand of the lower part of the third synchronous belt (1711) penetrates through the second through hole (1714) and is fixedly connected with the first bottom sliding block (177), one side wall of one end of the bottom rod (175) is fixedly connected with a sixth servo speed reducer motor (1712), and the rotating shaft end of the sixth servo speed reducer motor (1712) is fixedly connected with the rotating shaft of one of the synchronous belt pulleys (1710); The workbench (11) bottom surface two ends vertical fixed connection two first support plate (113), the cross storehouse (171) away from the top plate (12) one end fixed connection second support plate (114) top side wall, close to the first support plate (113) between the second support plate (114) rotating connection blanking guide plate (115), close to the first support plate (113) side wall of the blanking guide plate (115) fixed connection second servo reducer motor (119), the second servo reducer motor (119) rotating shaft end fixed connection blanking guide plate (115) rotating shaft place end, the material collecting groove (123) and waste groove (124) are located on both sides of the blanking guide plate (115), the second support plate (114) side wall fixed connection plc controller (120), the feeding plate (18) top side wall fixedly embedded first servo reducer motor (116), the first servo reducer motor (116) rotating shaft end fixed sleeve connection driving gear (117), the feeding plate (18) away from the workbench (11) one side of the top rotating connection rotating column (111), the rotating column (111) end fixed connection power electric saw (112), the rotating column (111) end fixed connection driven gear (118), the driving gear (117) meshing connection driven gear (118), the workbench (11) end and the top plate (12) end between both sides fixed connection two support plate (122).

2. The bamboo mat processing apparatus according to claim 1, characterized by: The water mill device (4) includes a chassis (41), two vertical plates (42) are vertically fixed on the top surface of the two ends of the chassis (41), two sleeve rings (44) are fixed on the side close to each other of the two vertical plates (42), two horizontal cylinder bodies (45) are rotatably connected in the two sleeve rings (44), the ends of the two horizontal cylinder bodies (45) are in sliding contact, the ends close to each other of the two horizontal cylinder bodies (45) are in open structure, a top frame (43) is fixed on the top surface of the two vertical plates (42), a transmission bin (47) is fixed on the bottom surface of the top frame (43), two power rods (48) are horizontally rotatably connected on the two sides in the transmission bin (47), two power gears (49) are fixedly sleeved on the power rods (48), the power gears (49) penetrate through the bottom surface of the transmission bin (47), two driven gear rings (46) are fixedly sleeved on the horizontal cylinder bodies (45), the power gears (49) are meshingly connected with the driven gear rings (46), two seventh bevel gears (410) are fixed on the ends close to each other of the two power rods (48), an eighth bevel gear (411) is rotatably connected on the inner top surface of the transmission bin (47), the eighth bevel gear (411) is meshingly connected with the two seventh bevel gears (410) on the two sides, a driving motor (412) is fixed on the bottom surface of the top frame (43), the rotating shaft end of the driving motor (412) penetrates through the side wall of the transmission bin (47) and is fixedly connected with the end of one of the power rods (48), a sealing door (413) is rotatably connected on the side wall of the horizontal cylinder body (45).

3. The bamboo mat processing apparatus according to claim 1, characterized by: Two second dovetail sliding grooves (142) are internally and horizontally rotationally connected with two second lead screws (146), a second threaded sleeve (147) is fixedly connected on the second dovetail sliding block (143), the second lead screw (146) is threadedly connected with the second threaded sleeve (147), a reversing cavity (148) is arranged between the two second dovetail sliding grooves (142) in the horizontal plate (141), two fourth bevel gears (1411) are fixedly connected at the ends of the two second lead screws (146) which are close to each other and are located inside the reversing cavity (148), a horizontal column (149) is horizontally rotationally connected at the center position of the reversing cavity (148), a third bevel gear (1410) is fixedly sleeved on the horizontal column (149), the two fourth bevel gears (1411) are meshingly connected on the two sides of the third bevel gear (1410), a fifth servo speed reducer (1412) is fixedly connected at the end of the horizontal plate (141), the end of the fifth servo speed reducer (1412) is fixedly connected with the end of one of the second lead screws (146), a plurality of first sleeve pipes (155) are vertically fixedly connected above the top platform (152) on the bottom surface of the top plate (12), a plurality of first guide rods (156) are slidably sleeved in the plurality of first sleeve pipes (155), and the bottom ends of the plurality of first guide rods (156) are fixedly connected with the top surface of the top platform (152).

4. The bamboo mat processing apparatus according to claim 1, characterized by: The feeding mechanism (13) comprises two strip plates (131) fixedly connected to the top surface of the workbench (11), an end roller (133) rotationally connected between the ends of the two strip plates (131) away from the feeding plate (18), an end plate (134) fixedly connected to the other ends of the two strip plates (131), a sliding table (132) horizontally slidably arranged between the two strip plates (131), two first dovetail sliding grooves (135) formed in the top surface of the sliding table (132), two first dovetail sliding blocks (136) horizontally slidably connected in the two first dovetail sliding grooves (135), and two clamping plates (137) fixedly connected to the top surfaces of the two first dovetail sliding blocks (136).

5. The bamboo mat processing apparatus according to claim 4, characterized by: Two side sliding grooves (138) are formed in two sides of the two strip plates (131) close to each other, two side sliding blocks (139) are fixedly connected at two ends of the sliding table (132), the two side sliding blocks (139) are horizontally slidably connected in the two side sliding grooves (138), a long rod (1310) is horizontally rotatably connected in the end plate (134), the long rod (1310) is fixedly sleeved with two first driving pulleys (1311) at the positions of the ends of the two strip plates (131), two first driven pulleys (1312) are rotatably connected in the two strip plates (131) away from the end plate (134), the first driving pulley (1311) and the first driven pulley (1312) are sleeved with a first synchronous belt (1313), the first synchronous belt (1313) is fixedly connected with the side sliding block (139), a third servo speed reducer motor (1314) is fixedly connected at one end of the end plate (134), the third servo speed reducer motor (1314) is fixedly connected with the end of the long rod (1310), an inner cavity (1318) is formed in the sliding table (132) between the two first dovetail sliding grooves (135), a fourth servo speed reducer motor (1315) is fixedly connected to the center of the bottom surface of the sliding table (132), the rotating shaft end of the fourth servo speed reducer motor (1315) is located in the inner cavity (1318) and is fixedly connected with a first bevel gear (1319), two first lead screws (1316) are rotatably connected in the two first dovetail sliding grooves (135), a first threaded sleeve (1317) is fixedly connected to the first dovetail sliding block (136), the first lead screw (1316) is threadedly connected with the first threaded sleeve (1317), the ends of the two first lead screws (1316) are located in the inner cavity (1318) and are fixedly connected with two second bevel gears (1320), the first bevel gear (1319) is meshingly connected with the two second bevel gears (1320) on both sides, a through groove (121) is formed in the center of the workbench (11) between the two strip plates (131), and the fourth servo speed reducer motor (1315) is located in the through groove (121).

6. The bamboo mat processing apparatus according to claim 1, characterized by: The top plate (12) is located above the feeding mechanism (13) and is provided with a pressing assembly (16), the pressing assembly (16) comprises a second pneumatic push rod (163) fixedly sleeved on the top plate (12), the output end of the second pneumatic push rod (163) is fixedly connected with the top surface center of a pressing plate (161), a plurality of pressing rollers (162) are rotatably connected to the bottom surface of the pressing plate (161), a plurality of second sleeve pipes (164) are vertically fixedly connected to the bottom surface of the top plate (12) above the pressing plate (161), a plurality of second guide rods (165) are vertically and slidably sleeved in the second sleeve pipes (164), and the bottom ends of the second guide rods (165) are fixedly connected with the top surface of the pressing plate (161).

7. A processing technology of the bamboo mat processing equipment according to any one of claims 1-6, characterized in that, The method comprises the following steps: Step one: the end of bamboo is placed on the end roller (133), then the sliding table (132) moves to the end, the two clamps (137) clamp the bamboo and then drag the bamboo, at the same time the pressing plate (161) is pressed down to press the bamboo, after the sliding table (132) moves to the end, the two clamps (137) are loosened, the sliding table (132) moves to the end again, the bamboo is clamped by the clamps (137) and dragged again, so that the end of the bamboo is located at the horizontal calibration assembly (14) and the radial calibration assembly (15), the top table (152) in the radial calibration assembly (15) is pressed down to press the bamboo, the two calibration plates (144) in the horizontal calibration assembly (14) move inward to clamp the bamboo, then the sliding table (132) drives the bamboo to continue to move, the end of the bamboo passes through the feeding port (19), then the clamping block (179) in the dragging assembly (17) clamps the end of the bamboo and drags the bamboo, then the power electric saw (112) swings to cut off the end of the bamboo, then the clamping block (179) continues to clamp the cut position of the bamboo and drags, the visual CCD camera (110) detects, when the node position is detected, the clamping block (179) stops, the power electric saw (112) swings to cut off the bamboo joint, after completion, the clamping block (179) drags out the bamboo joint, the power electric saw (112) swings again to cut off the bamboo joint, and the reciprocating cycle can cut the bamboo into a bamboo cylinder, during the cutting process, when the bamboo cylinder is cut off and falls down, the falling guide plate (115) inclines to the side of the material collecting groove (123), so that the bamboo cylinder falls into the material collecting groove (123), when the end of the bamboo and the bamboo joint part fall down, the falling guide plate (115) inclines to the side of the waste groove (124), so that the end of the bamboo and the bamboo joint part fall into the waste groove (124), so that the bamboo cylinder is obtained in the material collecting groove (123); Step two: the bamboo cylinder is put into the granulator (2), which is cut into strips and then into pieces to obtain bamboo pieces; Step three: the bamboo pieces are put into the flower inserting and punching machine (3), the edge part of the bamboo pieces is cut off to form a pattern by using the inserting knife, two threading holes are drilled on the bamboo pieces by using the drilling mechanism, and a blank piece is obtained; Step four: open the sealing door (413), put the blank piece into the horizontal cylinder (45), add diamond powder and water, close the sealing door (413), rotate the horizontal cylinder (45), and polish the blank piece to obtain a polished blank piece; Step five: once drying: put the polished blank piece into the dryer (5) for heating and drying to obtain a dried blank piece; Step six: carbonization: put the dried blank piece into the carbonization furnace (6), heat to 150-155℃, until smoke comes out of the carbonization furnace (6), stop heating, and add mugwort water into the carbonization furnace (6) to obtain a carbonized blank piece; Step seven: twice drying: put the carbonized blank piece into the dryer (5) for heating and drying to obtain a seed piece blank; Step eight: waxing: put the seed piece blank into the waxing machine (7) for waxing treatment on the surface to obtain a seed piece; Step nine: mat making: the seed piece is threaded and woven by using the rawhide cord to obtain a mahjong mat.

Citation Information

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