Pre-buried reinforcement construction method

Through the pre-embedded reinforcement construction method, embedded parts and positioning parts are used to fix the formwork and stir the reinforcement glue after concrete is formed, solving the problems of unfixed anchoring of the reinforcement bars, biased positioning, dust pollution, etc. in the post-embedded reinforcement construction, achieving high-quality and safe construction results.

CN118774403BActive Publication Date: 2025-08-08CHINA MCC22 GROUP CORP LTD
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Patent Information

Application Number
CN202411197908.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-08
Estimated Expiration
2044-08-29

AI Technical Summary

Technical Problem

In the prior art, the post-planting tendon construction method has problems such as unstable anchoring of steel bars, biased positioning, dust pollution, noise pollution and occupational diseases, which affect construction quality and safety.

Method used

The pre-embedded reinforcement construction method is adopted. By fixing the embedded parts on the formwork and stirring the reinforcement glue after the concrete is formed, the reinforcement bars are fully wrapped with glue, using positioning parts to prevent deviation, and stirring through the mixing holes to avoid damage to the concrete.

Benefits of technology

The steel bar anchoring is achieved, dust pollution, noise pollution and occupational diseases are avoided, and construction quality and safety are improved.

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Abstract

The present invention relates to the field of building construction technology, and specifically to a pre-embedded rebar planting construction method. It comprises the following steps: S1: preparing an embedded part that is tubular and sealed at one end; S2: placing bagged rebar planting glue in the embedded part. S3: after the main formwork is installed, drilling holes at the designed positions of the rebar planting holes. S4: the positioning part fixes the embedded part on the formwork. S5: the end of the stirring rod is connected to an electric pistol drill for stirring, and the bagged rebar planting glue is destroyed during the stirring process. After the glue is stirred evenly, the stirring rod is taken out. S6: the steel bar rod is inserted into the embedded part through the rebar planting hole to ensure that the steel bar is fully wrapped by the glue and the rebar planting is completed. The embedded part is then fixed to the formwork by the positioning part for pre-embedding, and the base is attached to the inner side of the formwork to ensure that the rebar planting hole is vertical. After the concrete is formed, a hand drill is used to stir and destroy the bagged rebar planting glue through the stirring hole, and the steel bar is inserted into the embedded part to ensure that the steel bar is fully wrapped by the glue and the rebar planting is completed, thereby avoiding damage to the concrete.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a pre-buried reinforcement construction method. Background Art

[0002] In recent years, post-embedded reinforcement is often used in the construction of tie bars between infill walls and load-bearing walls, columns, beams, and slabs. Although this construction method is convenient, it often leads to poor anchoring of the steel bars due to quality problems of the anchoring glue or grouting materials, and improper drilling, hole cleaning, glue injection, or grouting operations, which fail to play the proper tie-binding role. Normally, after the main structure is completed, the workers need to locate and drill holes on the end faces of the shear walls and the bottom faces of the beams and slabs according to the positions on the drawings. It often happens that the steel bars of the beams or walls are hit during drilling, resulting in the hole being invalidated. The workers will continue to drill holes next to them until they can reach the depth required by the specifications, which is generally 100mm-120mm. Secondary drilling is required to avoid the steel bars, and the resulting deviation accounts for about 30% of the total number of holes drilled. Secondly, because drilling requires manual operation with an electric hammer, more than 40% of the rebar holes are not vertical, resulting in crooked holes after rebar is planted. After drilling, the holes need to be cleaned with a hair dryer and a brush. The dust left by drilling will seriously affect the pull-out strength after rebar is planted. Finally, when planting the rebar, the rebar glue must be strictly mixed according to the ratio, and the rebar should be fully coated with glue and then stuffed in. It is advisable to wait for it to solidify if it overflows. At this point, the rebar planting work is completed. During this process, a series of problems will be involved, such as damage to the main structure steel bars, the appearance of concrete, the deviation of the structural column steel bars causing difficulty in closing the mold, the rebar pulling strength not meeting the requirements, drilling dust pollution, noise pollution, occupational diseases, etc. Summary of the Invention

[0003] The present invention aims to solve the above problems, thereby providing a pre-buried rebar planting construction method that can firmly anchor the steel bars.

[0004] The present invention solves the above problems by adopting the following technical solutions:

[0005] A pre-buried reinforcement construction method comprises the following steps:

[0006] S1: A prepared embedded part in a tubular shape with one end blocked, wherein the open end of the embedded part is provided with a base, and the inner wall of the open end of the embedded part is provided with an internal thread.

[0007] S2: A bag of anchoring glue is placed in the embedded part, and a glue blocking structure is provided on the inner side of the embedded part and adjacent to the inner end of the internal thread, and a stirring hole is opened at the center of the glue blocking structure.

[0008] S3: After the main formwork is installed, drill holes at the designed locations of the rebar holes.

[0009] S4: On the inner side of the template, fit the base of the embedded part onto the template with the open end facing the rebar hole. On the outer side of the template, use a positioning piece to penetrate the rebar hole and screw it to the embedded part. The positioning piece fixes the embedded part to the template.

[0010] S5: Pour the concrete. After the concrete is formed, remove the positioning parts. During the secondary structure construction, a stirring rod is passed through the anchor bolt hole and the mixing hole and extends into the embedded parts. The end of the stirring rod is connected to an electric pistol drill for stirring. During the stirring process, the bagged anchor bolt glue is destroyed. After the glue is stirred evenly, remove the stirring rod.

[0011] S6: Push the prepared steel bars into the embedded parts through the anchor holes to ensure that the steel bars are fully wrapped with glue to complete the anchoring.

[0012] Compared with the prior art, the present invention adopting the above technical solution has the following outstanding features:

[0013] First, determine the drilling position, and then fix the embedded parts on the template through the positioning parts for pre-embedding to prevent displacement, and fit the base on the inner side of the template to ensure the verticality of the rebar hole. After the concrete is formed, use a hand drill to pass through the mixing hole to stir and destroy the bagged rebar glue, insert the steel bars into the embedded parts, ensure that the steel bars are fully wrapped by the glue, complete the rebar planting, and avoid damage to the concrete. Secondly, it solves a series of problems such as dust pollution, noise pollution, and occupational diseases caused by traditional drilling.

[0014] Preferably, a further technical solution of the present invention is:

[0015] Furthermore, the embedded parts include a left shell and a right shell relative to each other, and the contact surfaces of the left shell and the right shell are provided with positioning grooves and positioning strips for use together, the shells of the right shell are provided with card slots on both sides, and the shells of the left shell are provided with buckles for use with the card slots on both sides.

[0016] Furthermore, both sides of the bagged anchoring glue are clamped between the contact surfaces of the left shell and the right shell.

[0017] Furthermore, the glue blocking structure includes semi-annular elastic thin partitions respectively arranged on the inner sides of the left shell and the right shell and close to the internal threads.

[0018] Furthermore, multiple layers of outer anti-slip ribs are provided along the outer periphery of the embedded part in an circumferential direction.

[0019] Furthermore, reinforcing ribs are provided on the outer side of the embedded component and between adjacent outer anti-slip ribs.

[0020] Furthermore, multiple layers of inner anti-slip ribs are provided along the inner circumference of the embedded part.

[0021] Furthermore, a plurality of anti-tilt ribs are provided on the outside of the open end of the embedded part.

[0022] Furthermore, the positioning member includes a screw rod threadedly connected to the open end of the embedded member, the outer end of the screw rod is provided with a clamping platform clamped on the outer side of the template, and an operating rod is provided on the surface of the clamping platform away from the screw rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of the embedded parts according to an embodiment of the present invention;

[0024] Figure 2 This is a schematic diagram of the main structure of the connection between the embedded part and the positioning part according to an embodiment of the present invention;

[0025] Figure 3 This is a schematic diagram of the main cross-sectional structure of the left housing according to an embodiment of the present invention;

[0026] Figure 4 Schematic diagram of the side cross-sectional structure of the right housing according to an embodiment of the present invention;

[0027] Figure 5 Schematic diagram of the side cross-sectional structure of the left housing of an embodiment of the present invention;

[0028] Figure 6 This is a schematic structural diagram of a positioning member according to an embodiment of the present invention;

[0029] Figure 7 Schematic diagram of the bottom structure of the right housing of an embodiment of the present invention;

[0030] The markings in the figure are: left shell 1, right shell 2, buckle 3, base 4, positioning piece 5, elastic thin partition 6, outer anti-slip rib 7, reinforcement rib 8, inner anti-slip rib 9, anti-tilt rib 10. DETAILED DESCRIPTION

[0031] The present invention will be further described below with reference to the embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the scope of protection of the present invention.

[0032] A pre-buried reinforcement construction method comprises the following steps:

[0033] S1: A prepared embedded component in a tubular shape with one end blocked is provided. The open end of the embedded component is provided with a base 4, and the inner wall of the open end of the embedded component is provided with an internal thread.

[0034] S2: A bag of anchoring glue is placed in the embedded part, and a glue blocking structure is provided on the inner side of the embedded part and adjacent to the inner end of the internal thread, and a stirring hole is opened at the center of the glue blocking structure.

[0035] S3: After the main formwork is installed, drill holes at the designed locations of the rebar holes.

[0036] S4: On the inner side of the template, the base 4 of the embedded part is attached to the template with the open end facing the anchor hole. On the outer side of the template, a positioning part 5 is used to pass through the anchor hole and screw it to the embedded part. The positioning part 5 fixes the embedded part to the template.

[0037] S5: Pour concrete. After the concrete is formed, remove the positioning part 5. During the secondary structure construction, a stirring rod is passed through the anchor hole and the mixing hole and extends into the embedded part. The end of the stirring rod is connected to an electric pistol drill for stirring. The bagged anchor glue is destroyed during the stirring process. After the glue is stirred evenly, the stirring rod is taken out. The hand drill enters the embedded part through the stirring hole to stir and damage the outer skin of the bagged anchor glue. The glue blocking component ensures that the bagged anchor glue does not leak out for a short time after being pierced.

[0038] S6: Push the prepared steel bars into the embedded parts through the anchor holes to ensure that the steel bars are fully wrapped with glue to complete the anchoring.

[0039] Furthermore, the embedded parts include a left shell 1 and a right shell 2 relative to each other, and the left shell 1 and the right shell 2 are made of nylon. The contact surfaces of the left shell 1 and the right shell 2 are provided with positioning grooves and positioning strips for mutual use. A positioning groove is provided on the left shell 1, and a positioning strip is provided on the right shell 2. Card slots are provided at intervals on both sides of the shell of the right shell 2, and buckles 3 for mutual use with the card slots are provided on both sides of the shell of the left shell 1.

[0040] Furthermore, the two sides of the bagged anchor glue are clamped between the contact surfaces of the left shell 1 and the right shell 2, and the position of the bagged anchor glue is fixed to facilitate puncturing, which can also prevent leakage between the left shell 1 and the right shell 2 when pouring concrete.

[0041] Furthermore, the rubber blocking structure includes a semi-annular elastic thin partition 6 respectively arranged on the inner side of the left shell 1 and the right shell 2 and close to the internal thread. The elastic thin partition 6 is made of nylon. After the left shell 1 and the right shell 2 are docked, the two semi-annular elastic thin partitions 6 form a ring with a stirring hole in the middle of the ring. The semi-annular elastic thin partition 6 is composed of a number of fan-shaped partition units. The elastic thin partition 6 ensures that the embedded rebar bag does not leak out in a short time after being punctured. The diameter of the steel bar is larger than the diameter of the stirring hole. The subsequent steel bars are directly pressed against the annular elastic thin partition 6 and inserted into the embedded parts.

[0042] Furthermore, multiple layers of outer anti-slip ribs 7 are provided along the circumferential direction of the outer periphery of the embedded part to enhance the bonding performance with the concrete.

[0043] Furthermore, reinforcing ribs 8 are provided on the outside of the embedded part and between adjacent outer anti-slip ribs 7 to prevent the embedded part from being deformed.

[0044] Furthermore, multiple layers of inner anti-slip ribs 9 are circumferentially arranged along the inner circumference of the embedded part. The inner anti-slip ribs 9 and the outer anti-slip ribs 7 are located at the same horizontal position to increase the gripping force. The inner diameter of the inner anti-slip ribs 9 is adapted to the steel bars to increase the stability of the steel bars in the embedded part.

[0045] Furthermore, a plurality of anti-tilt ribs 10 are provided outside the open end of the embedded part. One side of the anti-tilt rib 10 is in contact with the inner side surface of the template. The anti-tilt rib 10 further ensures that the embedded part is perpendicular to the template.

[0046] Furthermore, the positioning member 5 includes a screw that is threadedly connected to the open end of the embedded part. The outer end of the screw is provided with a clamping platform that is clamped on the outside of the template. An operating rod is provided on the surface of the clamping platform away from the screw. The operating rod controls the rotation of the screw, and the clamping platform is pressed against the outside of the template for limiting the position.

[0047] First, determine the drilling position, and then fix the embedded parts on the template through the positioning parts 5 for pre-embedding to prevent displacement, and fit the base 4 on the inner side of the template to ensure the verticality of the rebar hole. After the concrete is formed, use a hand drill to pass through the mixing hole to stir and destroy the bagged rebar glue, insert the steel bars into the embedded parts, ensure that the steel bars are fully wrapped by the glue, complete the rebar planting, and avoid damage to the concrete. Secondly, it solves a series of problems such as dust pollution, noise pollution, and occupational diseases caused by traditional drilling.

[0048] The above description is only a preferred embodiment of the present invention and does not limit the scope of the present invention. Any equivalent changes made using the contents of the present invention specification and its drawings are included in the scope of the present invention.

Claims

1. A pre-buried rebar planting construction method, characterized by: The steps include: S1: Prepare a tubular embedded component with one end blocked, the open end of the embedded component is provided with a base, and the inner wall of the open end of the embedded component is provided with an internal thread, the embedded component includes a left shell and a right shell relative to each other, the contact surfaces of the left shell and the right shell are provided with a positioning groove and a positioning strip for use, the shell sides of the right shell are provided with a card slot, and the shell sides of the left shell are provided with a buckle for use with the card slot; S2: A bag of anchoring glue is placed in the embedded component, with both sides of the bag of anchoring glue sandwiched between the contact surfaces of the left and right shells. A glue retaining structure is provided on the inner side of the embedded component and adjacent to the inner end of the internal thread. A stirring hole is provided at the center of the glue retaining structure. The glue retaining structure includes a semi-annular elastic thin partition provided on the inner side of the left and right shells and close to the internal thread. S3: After the main formwork is installed, drill holes at the designed locations of the rebar holes; S4: On the inner side of the template, place the base of the embedded part on the template with the open end facing the rebar hole. On the outer side of the template, use a positioning piece to pass through the rebar hole and screw it to the embedded part. The positioning piece fixes the embedded part to the template. S5: Concrete pouring is carried out. After the concrete is formed, the positioning parts are removed. During the secondary structure construction, a stirring rod is inserted into the anchor hole and the mixing hole and extends into the embedded parts. The end of the stirring rod is connected to an electric pistol drill for stirring. The stirring process destroys the bagged anchor glue. After the glue is stirred evenly, the stirring rod is removed; S6: Push the prepared steel bars into the embedded parts through the anchor holes to ensure that the steel bars are fully wrapped with glue to complete the anchoring.

2. The pre-buried reinforcement construction method according to claim 1, characterized in that: Multiple layers of outer anti-slip ribs are arranged along the circumference of the embedded part.

3. The pre-buried reinforcement construction method according to claim 2, characterized in that: Reinforcing ribs are arranged on the outer side of the embedded part and between adjacent outer anti-slip ribs.

4. The pre-buried reinforcement construction method according to claim 2, characterized in that: The inner circumference of the embedded part is circumferentially provided with multiple layers of inner anti-slip ribs.

5. The pre-buried reinforcement construction method according to claim 1, characterized in that: A plurality of anti-tilt ribs are arranged on the outside of the open end of the embedded part.

6. The pre-buried reinforcement construction method according to claim 1, characterized in that: The positioning piece includes a screw rod threadedly connected to the open end of the embedded piece, the outer end of the screw rod is provided with a clamping platform clamped on the outer side of the template, and an operating rod is provided on the surface of the clamping platform away from the screw rod.

Citation Information

Patent Citations

  • Concrete steel bar planting method

    CN105888259A

  • Drilling-free brickwork bar planting method

    CN113756588A