Intelligent bamboo strip automatic sorting device and sorting method
By designing an intelligent automatic bamboo strip sorting device and using technical means such as support plates, cutters, infrared detection and electromagnetic clutches, the problem of existing sorting machines being difficult to deal with bamboo protrusions has been solved, and efficient bamboo strip sorting has been achieved. and transportation.
Patent Information
- Application Number
- CN202411268405.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-11
AI Technical Summary
Existing sorting machines are difficult to effectively deal with the protrusions of bamboo joints, which affects the identification accuracy and conveying efficiency, and the manual cleaning efficiency is low, which poses safety hazards.
An intelligent automatic bamboo strip sorting device is designed, which uses multiple support plates and cutters to guide and clean bamboo strips. It combines infrared detection and electromagnetic clutch control to realize automatic sorting and transportation of bamboo strips.
Improve the identification accuracy and transportation efficiency of bamboo strips, reduce the demand for manual cleaning, and improve operational safety and processing efficiency.
Smart Images

Figure CN118788617B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sorting equipment, and in particular to an intelligent automatic bamboo strip sorting device and a sorting method. Background Art
[0002] The current sorting machines still have the following shortcomings in the process of sorting bamboo strips: after the bamboo is cut into strips, there will be bulges inside the bamboo nodes, and the sorting machines are not convenient for handling these bulges, which will affect the recognition accuracy and transportation, and the manual cleaning efficiency is very low, which may cause harm to the operator and affect the processing efficiency. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art that the sorting robot is inconvenient to process the bamboo node protrusions, which affects the recognition accuracy and affects the transportation, and to propose an intelligent bamboo strip automatic sorting device and sorting method.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] An intelligent automatic bamboo strip sorting device comprises two support platforms, and a conveyor for conveying bamboo strips is arranged between the two support platforms;
[0006] A plurality of support plates are fixedly provided on the top of the support platform, and a same hopper for containing bamboo strips is fixedly provided on the top of two groups of support plates, and the two groups of support plates can guide the bamboo strips, and the hopper is located above the conveyor, and a cutter for cleaning the protrusions of bamboo strips and bamboo nodes is provided on the outer sides of the plurality of support plates located on one side;
[0007] A sorting mechanism is arranged on the hopper and is used for sorting the bamboo strips in the hopper;
[0008] A rotating rod is provided on one side of the support platform for rotation, a rotating strip is fixedly sleeved on the outer wall of the rotating rod, two sorting racks are fixedly provided on the top of the rotating strip, and the two groups of sorting racks are cross-set, an opening is provided on one side of the support platform, an electromagnetic clutch is fixedly provided in the opening, the output end of the electromagnetic clutch is fixedly connected to the rotating rod, and the input ends of the two electromagnetic clutches are both transmission-connected to the sorting mechanism, so as to drive the two sorting racks on the same side to flip and sort the bamboo strips;
[0009] Two support bars are respectively fixed on one side of the support platform for limiting the sorting rack. Two mounting seats are fixed on the top of the support bars. The two groups of mounting seats are respectively provided with a first infrared transmitter, a first infrared receiver, a second infrared transmitter and a second infrared receiver that cooperate with each other to detect the size of the bamboo strips.
[0010] The conveyor includes a side strip fixedly arranged at the bottom of the support platform, two conveying rollers are rotatably arranged between the two side strips, and the outer walls of the two conveying rollers are transmission-connected to the same conveyor belt, a first motor is fixedly arranged on one side of one of the side strips, and the output end of the first motor is fixedly connected to the corresponding conveying roller, and two evenly distributed stoppers are fixedly arranged on the outer side of the conveyor belt for resisting the bamboo strips and driving the bamboo strips to move.
[0011] The sorting mechanism includes two fixed plates fixedly arranged on one side of the hopper, the bottom ends of the two fixed plates are fixedly connected to the support platform, a first rectangular hole is opened on one side of the fixed plate, and the same lifting bar is slidably arranged in the two first rectangular holes, and fixed bars are fixedly arranged at both ends of the lifting bar, and a wedge block penetrates through one side of the fixed bar, and second rectangular holes are opened on both sides of the hopper, and the two wedge blocks are respectively located in the corresponding second rectangular holes, and a second motor is fixedly arranged on one side of one of the fixed plates, and the output end of the second motor is transmission-connected to the lifting bar for driving the lifting bar to move reciprocatingly up and down.
[0012] A guide frame is fixedly provided on one side of the fixing strip, one end of the wedge block penetrates the fixing strip and is slidably arranged in the guide frame, a guide rod is slidably provided on one end of the wedge block, and the other end of the guide rod is fixedly arranged in the guide frame, a first spring is sleeved on the outer wall of the guide rod, and the two ends of the first spring are respectively fixedly connected to the inner wall of one side of the guide frame and one end of the wedge block, so that the wedge block can move outward during the descending process to make way for the bamboo strip, and a limit block used in conjunction with the fixing strip is fixedly provided on one side of the wedge block for limiting the wedge block.
[0013] A common transmission rod is rotatably provided on one side of the two fixed plates, the output end of the second motor is fixedly connected to the transmission rod, the outer wall fixed sleeve of the transmission rod is provided with at least two eccentric disks, an annular groove is provided on one side of the eccentric disk, a sliding column is slidably provided in the annular groove, an extension rod corresponding to the eccentric disk is fixedly provided at the bottom of the lifting strip, and one end of the sliding column is provided on one side of the extension rod.
[0014] An extension bar is fixedly provided at both ends of one of the fixed bars, a connecting rod is fixedly provided at the bottom of the extension bar, a rack is provided at the sliding sleeve of the outer wall of the connecting rod, a gear meshing with the rack is provided at the fixed sleeve of the output end of the electromagnetic clutch, two limiting rings are provided at the fixed sleeve of the outer wall of the connecting rod, the rack is located between the two limiting rings, a second spring is provided at the outer wall sleeve of the connecting rod, and the two ends of the second spring are respectively fixedly connected to the top of the lower limiting ring and the bottom of the rack.
[0015] A guide plate is fixedly arranged on the top of the support platform, and two guide plates form a channel for guiding the bamboo strips, and the guide plate is located on the top of one end of the support platform.
[0016] A rotating shaft is rotatably provided through the top of the guide plate, a resistance plate located inside the guide plate is fixedly sleeved on the outer wall of the rotating shaft, a torsion spring is sleeved on the outer wall of the rotating shaft, two ends of the torsion spring are respectively fixedly connected to the outer wall of the rotating shaft and the top of the guide plate, and one side of the resistance plate abuts against one side of the other guide plate.
[0017] The hopper is trapezoidal in shape, with a larger upper end and a smaller lower end.
[0018] A sorting method of an intelligent bamboo strip automatic sorting device comprises the following steps:
[0019] S1. Placement and initial movement of bamboo strips:
[0020] The cut bamboo strips are placed in the hopper. Under the action of gravity, the bamboo strips move between the two sets of support plates, and the lowest bamboo strips fall onto the conveyor belt.
[0021] S2. Bamboo strip transportation and cleaning:
[0022] The first motor is started to drive the conveyor belt to convey the bamboo strips, and the convex parts of the bamboo nodes are cleaned by the cutter until the bamboo strips are conveyed to the two groups of sorting racks.
[0023] S3, bamboo strip finishing:
[0024] The second motor is started to drive the wedge block to move up and down in the hopper to arrange the bamboo strips in the hopper.
[0025] S4. Sorting of large bamboo strips:
[0026] The first infrared transmitter, the first infrared receiver, the second infrared transmitter and the second infrared receiver are started. When the first infrared receiver does not receive a signal or the second infrared receiver does not detect a signal, it is determined that the bamboo strips are large, the outer electromagnetic clutch is started, and the second motor drives one side of the sorting frame to flip over and sort the small bamboo strips to one side of the support table.
[0027] S5. Sorting of small bamboo strips:
[0028] When the first infrared receiver or the second infrared receiver receives a signal, it determines that the bamboo strips are small, starts the electromagnetic clutch on the other side, and the second motor drives the sorting frame on the other side to flip, and sorts the large bamboo strips to the other side of the support platform.
[0029] In the present application, first, the cut bamboo strips are placed in a hopper, and the bamboo strips move downward between two sets of support plates under their own gravity, while the bamboo strips at the bottom fall onto a conveyor belt;
[0030] Then, the first motor is started to drive the conveying roller to rotate, and the rotation of the conveying roller can drive the conveyor belt to operate, and the movement of the conveyor belt can convey the bamboo strips. When one end of the bamboo strip hits the two resistance plates, the bamboo strip will not move with the conveyor belt, and the conveyor belt continues to move, which can drive the block to hit the other end of the bamboo strip and continue to convey. The bamboo strip can be driven to move by the block, and the bamboo joint convex parts of the bamboo strip will be cleaned by the cutters on both sides during the movement, until the bamboo strips are conveyed to the two groups of sorting racks;
[0031] At the same time, the second motor is started to drive the transmission rod to rotate, and the rotation of the transmission rod can drive the eccentric disk to rotate. During the rotation of the eccentric disk, the extension rod can be driven to move up and down through the annular groove and the sliding column, which can drive the lifting bar to move. The movement of the lifting bar can drive the fixed bars on both sides to move up and down. When the fixed bar moves upward, it can drive the wedge block to move upward, which can drive the bamboo bar to move upward. When the fixed bar moves downward, it can drive the wedge block to move downward. The downward movement of the wedge block can drive the wedge block to slide on one side of the fixed bar through the bamboo bar below and compress the first spring. When the wedge block moves to the bottom of the bamboo bar, it will reset and move under the action of the first spring, so that the wedge block can move up and down and reciprocate in the hopper, which can sort the bamboo bars in the hopper and make the bamboo bars flip to a suitable angle for falling;
[0032] Finally, the first infrared transmitter, the first infrared receiver, the second infrared transmitter and the second infrared receiver are started. When the first infrared receiver cannot receive the infrared rays emitted by the first infrared transmitter, or the second infrared receiver cannot detect the infrared rays of the second infrared transmitter, the bamboo strips are relatively large, and the outer electromagnetic clutch is started. At this time, the second motor rotates to drive the fixed strip to move up and down, which will drive the two connecting rods to move up and down. When the connecting rod moves upward, it can drive the rack to move upward through the second spring. The upward movement of the rack can drive the gear to rotate. The rotation of the gear can drive the input end of the electromagnetic clutch to rotate, and drive the rotating rod to rotate through the output end. The rotation of the rotating rod can drive the two sorting racks on one side to flip through the rotating bar, so that the small bamboo strips can be sorted to one side of the support platform;
[0033] When the first infrared receiver receives the infrared ray emitted by the first infrared transmitter, or the second infrared receiver receives the infrared ray emitted by the second infrared transmitter, the bamboo strips are small, and the electromagnetic clutch on the other side is started. At this time, the second motor rotates to drive the fixed strip to move up and down, which will drive the two connecting rods to move up and down. When the connecting rod moves upward, it can drive the rack to move upward through the second spring. The upward movement of the rack can drive the gear to rotate. The rotation of the gear can drive the input end of the electromagnetic clutch to rotate, and drive the rotating rod to rotate through the output end. The rotation of the rotating rod can drive the two sorting racks on one side to flip through the rotating bar, and sort the large bamboo to the other side of the support platform.
[0034] Beneficial effects: In the present invention, the intelligent automatic bamboo strip sorting device can not only limit the position of the bamboo strips through the setting of two groups of support plates, but also clean the bamboo joint protrusions of the bamboo strips through the cutter on one side of the support plate during the movement of the bamboo strips, so that the bamboo strips can move more smoothly and avoid the bamboo strips from sliding against each other during the movement.
[0035] In the present invention, the intelligent automatic bamboo strip sorting device can drive the wedge blocks on both sides to move up and down reciprocatingly in the hopper by starting the second motor. During the movement, the bamboo strips in the hopper can be sorted to avoid the bamboo strips from getting stuck in the hopper, thereby improving the efficiency of the free fall of the bamboo strips.
[0036] In the present invention, the intelligent automatic bamboo strip sorting device can drive the output end of the electromagnetic clutch to rotate during the lifting and reciprocating movement of the fixed bar by connecting the rack under the fixed bar, and can control the start and stop of the electromagnetic clutch according to the detection result, so that it is convenient to drive the rotation of the two groups of sorting racks respectively, so as to facilitate the sorting of bamboo strips of different sizes;
[0037] In the present invention, the intelligent automatic bamboo strip sorting device can measure the length and width of the bamboo strips respectively by arranging a first infrared transmitter, a first infrared receiver, a second infrared transmitter and a second infrared receiver on two support bars, without the need for additional measuring equipment for detection, and is more convenient to use;
[0038] In the present invention, by starting the first motor, the second motor and the electromagnetic clutch, the bamboo strips can be transported, and the start and stop of the electromagnetic clutch can be controlled according to the measurement results of the first infrared transmitter, the first infrared receiver, the second infrared transmitter and the second infrared receiver, so that it is convenient to sort bamboo strips of different sizes, and the bamboo node protrusions of the bamboo strips can be automatically cleaned during the transportation process, so that the transportation is smoother and the sorting efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 A three-dimensional structural schematic diagram of an intelligent automatic bamboo strip sorting device proposed by the present invention;
[0040] Figure 2 A schematic diagram of the support structure of an intelligent automatic bamboo strip sorting device proposed by the present invention;
[0041] Figure 3 A schematic diagram of the lifting bar installation structure of an intelligent bamboo strip automatic sorting device proposed by the present invention;
[0042] Figure 4 This is a schematic diagram of the installation position structure of an eccentric disk of an intelligent automatic bamboo strip sorting device proposed by the present invention;
[0043] Figure 5 This is a schematic diagram of the wedge installation position structure of an intelligent bamboo strip automatic sorting device proposed by the present invention;
[0044] Figure 6 A schematic diagram of the gear and rack connection structure of an intelligent automatic bamboo strip sorting device proposed by the present invention;
[0045] Figure 7 A schematic diagram of the installation structure of a sorting frame of an intelligent automatic bamboo strip sorting device proposed by the present invention;
[0046] Figure 8 This is a schematic diagram of the resistance plate structure of an intelligent bamboo strip automatic sorting device proposed by the present invention;
[0047] Fig. 9 This is a schematic diagram of the bamboo strips of the intelligent automatic bamboo strip sorting device proposed by the present invention being located between two support frames.
[0048] In the figure: 1, support platform; 2, support plate; 3, hopper; 4, guide plate; 5, rotating rod; 6, rotating bar; 7, support bar; 8, mounting seat; 9, sorting frame; 10, side bar; 11, conveyor roller; 12, conveyor belt; 13, stopper; 14, first motor; 15, fixed plate; 16, first rectangular hole; 17, lifting bar; 18, extension rod; 19, transmission rod; 20, second motor; 21, eccentric disk; 22, cutter; 23, fixed bar; 24, guide frame; 25, The second rectangular hole; 26, the extension strip; 27, the connecting rod; 28, the annular groove; 29, the sliding column; 30, the wedge block; 31, the guide rod; 32, the first spring; 33, the limit block; 34, the electromagnetic clutch; 35, the rack; 36, the limit ring; 37, the second spring; 38, the gear; 39, the first infrared transmitter; 40, the first infrared receiver; 41, the second infrared transmitter; 42, the second infrared receiver; 43, the resistance plate; 44, the rotating shaft; 45, the torsion spring. DETAILED DESCRIPTION
[0049] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example 1
[0050] Reference Figure 1-Figure 9 , a sorting device, comprising: two support platforms 1, a conveyor for conveying bamboo strips is provided between the two support platforms 1;
[0051] A plurality of support plates 2 are fixedly provided on the top of the support platform 1, and a hopper 3 for containing bamboo strips is fixedly provided on the top of two groups of support plates 2, and the two groups of support plates 2 can guide the bamboo strips, and the hopper 3 is located above the conveyor, and a cutter 22 for cleaning the protrusions of the bamboo strips and bamboo nodes is provided on the outer sides of the plurality of support plates 2 located on one side;
[0052] A sorting mechanism is provided on the hopper 3 and is used for sorting the bamboo strips in the hopper 3;
[0053] A rotating rod 5 is rotatably provided on one side of the support platform 1, a rotating bar 6 is fixedly sleeved on the outer wall of the rotating rod 5, two sorting racks 9 are fixedly provided on the top of the rotating bar 6, and the two groups of sorting racks 9 are cross-set, an opening is provided on one side of the support platform 1, an electromagnetic clutch 34 is fixedly provided in the opening, the output end of the electromagnetic clutch 34 is fixedly connected to the rotating rod 5, and the input ends of the two electromagnetic clutches 34 are both transmission-connected to the sorting mechanism, so as to drive the two sorting racks 9 on the same side to flip and sort the bamboo strips;
[0054] Two support bars 7 are fixedly arranged on one side of the support platform 1, respectively, for limiting the position of the sorting frame 9. Two mounting seats 8 are fixedly arranged on the top of the support bar 7. The two sets of mounting seats 8 are respectively provided with a first infrared transmitter 39, a first infrared receiver 40, a second infrared transmitter 41 and a second infrared receiver 42 which cooperate with each other, for detecting the size of the bamboo strips. By placing the bamboo strips in the hopper 3 and starting the sorting mechanism for sorting, the bamboo strips in the hopper 3 can be automatically moved downward and guided by the two sets of support plates 2 until the bamboo strips fall on the conveyor, and the conveyor is started for transportation. During the transportation process, the protrusions of the bamboo strips and bamboo nodes can be cleaned by the cutter 22, and the bamboo strips can be driven to move downward. The bamboo strips are moved to the two groups of sorting racks 9. At this time, the first infrared transmitter 39, the first infrared receiver 40, the second infrared transmitter 41 and the second infrared receiver 42 are started to judge the size of the bamboo strips, that is, the first infrared transmitter 39 and the first infrared receiver 40 detect the length of the bamboo strips, and the second infrared transmitter 41 and the second infrared receiver 42 detect the height of the bamboo strips. When the bamboo strips are small, the electromagnetic clutch 34 on one side is started, which can drive the two sorting racks 9 on one side to flip through the sorting mechanism and flip the bamboo strips to one side of the support platform 1. Conversely, the other electromagnetic clutch 34 is started to flip the large bamboo strips to the other side of the support platform 1. There is no need for manual reverse selection, which is more convenient to use.
[0055] The sorting mechanism includes two fixing plates 15 fixedly arranged on one side of the hopper 3, the bottom ends of the two fixing plates 15 are fixedly connected to the support platform 1, a first rectangular hole 16 is opened on one side of the fixing plate 15, and the same lifting bar 17 is slidably arranged in the two first rectangular holes 16, and a fixing bar 23 is fixedly arranged at both ends of the lifting bar 17, and a wedge block 30 is penetrated through one side of the fixing bar 23, and a second rectangular hole 25 is opened on both sides of the hopper 3, and the two wedge blocks 30 are respectively located in the corresponding second rectangular holes 25, and a first rectangular hole 25 is fixedly arranged on one side of one of the fixing plates 15. The second motor 20 has an output end drivingly connected to the lifting bar 17 for driving the lifting bar 17 to move reciprocatingly. The lifting bar 17 can be driven to move reciprocatingly by starting the second motor 20. The lifting bar 17 can simultaneously drive the two fixed bars 23 to move up and down. The fixed bars 23 can drive the wedge block 30 to move up and down in the second rectangular hole 25. During the movement, the bamboo strips in the hopper 3 can be driven to move, so that the bamboo strips can fall smoothly, thereby improving the conveying efficiency. In addition, the bamboo strips are elastic and will not be damaged.
[0056] A guide frame 24 is fixedly arranged on one side of the fixing strip 23, one end of the wedge block 30 penetrates the fixing strip 23 and is slidably arranged in the guide frame 24, a guide rod 31 is slidably arranged on one end of the wedge block 30, the other end of the guide rod 31 is fixedly arranged in the guide frame 24, a first spring 32 is sleeved on the outer wall of the guide rod 31, and the two ends of the first spring 32 are respectively fixedly connected to the inner wall of one side of the guide frame 24 and one end of the wedge block 30, during the descent process, the wedge block 30 can move outward to make way for the bamboo strip, and a first spring 32 is fixedly arranged on one side of the wedge block 30 to make way for the bamboo strip. The limiting block 33 used in conjunction with the fixing bar 23 is used to limit the wedge block 30. When the fixing bar 23 moves upward, it can drive the wedge block 30 to move upward. The upward movement of the wedge block 30 can drive the bamboo strips to flip. When the fixing bar 23 moves downward, the wedge block 30 can move outward under the action of the bamboo strips and compress the first spring 32. When the wedge block 30 moves to the bottom of the bamboo strips, it can reset and move under the action of the first spring 32, and continue to drive the bamboo strips to move upward, which can effectively prevent the bamboo strips from being blocked at the discharge port of the hopper 3.
[0057] One side of the two fixed plates 15 is provided with a same transmission rod 19 for rotation, the output end of the second motor 20 is fixedly connected to the transmission rod 19, the outer wall fixed sleeve of the transmission rod 19 is provided with at least two eccentric disks 21, one side of the eccentric disk 21 is provided with an annular groove 28, a sliding column 29 is slidably provided in the annular groove 28, an extension rod 18 corresponding to the eccentric disk 21 is fixedly provided at the bottom of the lifting bar 17, one end of the sliding column 29 is provided on one side of the extension rod 18, starting the second motor 20 can drive the transmission rod 19 to rotate, the rotation of the transmission rod 19 can drive the eccentric disk 21 to rotate, and during the rotation of the eccentric disk 21, the extension rod 18 can be driven to move back and forth through the annular groove 28 and the sliding column 29, so that the wedge block 30 can be driven to move back and forth through the lifting bar 17 and the fixed bar 23.
[0058] An extension bar 26 is fixedly provided at both ends of one of the fixed bars 23, a connecting rod 27 is fixedly provided at the bottom of the extension bar 26, a rack 35 is slidingly provided on the outer wall of the connecting rod 27, a gear 38 meshing with the rack 35 is fixedly provided on the output end of the electromagnetic clutch 34, two limiting rings 36 are fixedly provided on the outer wall of the connecting rod 27, the rack 35 is located between the two limiting rings 36, a second spring 37 is provided on the outer wall of the connecting rod 27, and the two ends of the second spring 37 are respectively fixedly connected to the top of the lower limiting ring 36 and the bottom of the rack 35, so that the connecting rod 27 can be driven to move up and down during the lifting and moving of the fixed bar 23 When the connecting rod 27 moves upward, it can drive the second spring 37 to move upward through the lower limiting ring 36. The upward movement of the second spring 37 can drive the rack 35 to move upward. The upward movement of the rack 35 can drive the gear 38 to rotate, which can drive the input end of the electromagnetic clutch 34 to rotate. When the second spring 37 moves downward, it can drive the rack 35 to move downward through the upper limiting ring 36, which can drive the gear 38 to rotate in the opposite direction, and drive the input end of the electromagnetic clutch 34 to rotate in the opposite direction. When the electromagnetic clutch 34 is started, the input end of the electromagnetic clutch 34 can drive the output end to rotate, thereby driving the rotating rod 5 to rotate.
[0059] The present application can be used in the field of sorting, and can also be used in other fields applicable to the present application. Example 2
[0060] refer to Figure 1-Figure 9, improved on the basis of Example 1: an intelligent bamboo strip automatic sorting device, which is applied to the field of bamboo strip processing, the conveyor includes a side strip 10 fixedly arranged at the bottom of the support platform 1, two conveying rollers 11 are rotatably arranged between the two side strips 10, and the outer walls of the two conveying rollers 11 are transmission-connected with the same conveyor belt 12, one side of one side strip 10 is fixedly provided with a first motor 14, the output end of the first motor 14 is fixedly connected to the corresponding conveying roller 11, and the outer side of the conveyor belt 12 is fixedly provided with two evenly distributed stoppers 13 for resisting the bamboo strips to drive the bamboo strips to move, by starting the first motor 14, the conveying roller 11 can be driven to rotate, the rotation of the conveying roller 11 can drive the conveyor belt 12 to move, and the stopper 13 can be driven to move during the movement of the conveyor belt 12, and when the stopper 13 contacts the bamboo strips, the bamboo strips can be driven to move, so that it is convenient to transport the bamboo strips and avoid the bamboo strips from getting stuck on the conveyor belt 12.
[0061] A guide plate 4 is fixedly provided on the top of the support platform 1. The two guide plates 4 form a channel for guiding the bamboo strips, and the guide plate 4 is located at the top of one end of the support platform 1. By arranging two guide plates 4 on the support platform 1, the bamboo strips can be guided to prevent the bamboo strips from rotating after leaving the support plate 2, thereby improving the accuracy of detection.
[0062] A rotating shaft 44 is rotatably provided through the top of the guide plate 4, and a resistance plate 43 located inside the guide plate 4 is fixedly sleeved on the outer wall of the rotating shaft 44, and a torsion spring 45 is sleeved on the outer wall of the rotating shaft 44, and two ends of the torsion spring 45 are respectively fixedly connected to the outer wall of the rotating shaft 44 and the top of the guide plate 4, and one side of the resistance plate 43 abuts against one side of another guide plate 4. By arranging the resistance plate 43 on the guide plate 4, and the resistance plate 43 can abut against one side of another guide plate 4 under the action of the torsion spring 45, it can provide resistance to the movement of the bamboo strips, thereby preventing the bamboo strips from bouncing up when the cutter 22 cleans the bamboo strips, and improving the stability during the transportation process.
[0063] The hopper 3 is trapezoidal, with a large upper end and a small lower end. By setting the hopper 3 to have a large upper end and a small lower end, it is convenient to automatically control the automatic falling of the bamboo strips.
[0064] A sorting method of an intelligent bamboo strip automatic sorting device comprises the following steps:
[0065] S1. First, the cut bamboo strips are placed in the hopper 3. The bamboo strips will move downwards between the two sets of support plates 2 under their own gravity, and the bamboo strips at the bottom will fall onto the conveyor belt 12.
[0066] S2, then, start the first motor 14 to drive the conveyor belt 12 to convey the bamboo strips, and the bamboo joint convex parts of the bamboo strips will be cleaned by the cutter 22 during the conveying process until the bamboo strips are conveyed to the two groups of sorting racks 9;
[0067] S3, simultaneously starting the second motor 20 to drive the wedge block 30 to move up and down in the hopper 3 to sort the bamboo strips in the hopper 3;
[0068] S4, finally start the first infrared transmitter 39, the first infrared receiver 40, the second infrared transmitter 41 and the second infrared receiver 42. When the first infrared receiver 40 cannot receive the infrared rays emitted by the first infrared transmitter 39, or the second infrared receiver 42 cannot detect the infrared rays of the second infrared transmitter 41, the bamboo strips are relatively large, and the outer electromagnetic clutch 34 is started. At this time, the second motor 20 rotates and drives the two sorting racks 9 on one side to flip, so that the small bamboo strips can be sorted to one side of the support platform 1.
[0069] S5. When the first infrared receiver 40 receives the infrared ray emitted by the first infrared transmitter 39, or the second infrared receiver 42 receives the infrared ray emitted by the second infrared transmitter 41, the bamboo strips are small, and the electromagnetic clutch 34 on the other side is started. At this time, the second motor 20 rotates and drives the two sorting racks 9 on the other side to flip, and sort the large bamboos to the other side of the support platform 1.
[0070] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 14, the second motor 20, the electromagnetic clutch 34, the first infrared transmitter 39, the first infrared receiver 40, the second infrared transmitter 41 and the second infrared receiver 42 are commonplace, and are conventional means or common knowledge, and will not be elaborated herein. Those skilled in the art may make any optional selections according to their needs or convenience.
[0071] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An intelligent automatic bamboo strip sorting device, characterized in that: It comprises two support platforms (1), and a conveyor for conveying bamboo strips is provided between the two support platforms (1); A plurality of support plates (2) are fixedly provided on the top of the support platform (1); a same hopper (3) for containing bamboo strips is fixedly provided on the tops of two groups of support plates (2); and the two groups of support plates (2) are capable of guiding the bamboo strips; the hopper (3) is located above the conveyor; and a cutter (22) for cleaning protrusions on bamboo strips and bamboo nodes is provided on the outer sides of the plurality of support plates (2) located on one side; A sorting mechanism, arranged on the hopper (3) and used for sorting the bamboo strips in the hopper (3); The arranging mechanism comprises two fixing plates (15) fixedly arranged on one side of the hopper (3), the bottom ends of the two fixing plates (15) are fixedly connected to the support platform (1), a first rectangular hole (16) is opened on one side of the fixing plate (15), a same lifting bar (17) is slidably arranged in the two first rectangular holes (16), fixing bars (23) are fixedly arranged at both ends of the lifting bar (17), a wedge block (30) is penetrated through one side of the fixing bar (23), second rectangular holes (25) are opened on both sides of the hopper (3), and the two wedge blocks (30) are respectively located in the corresponding second rectangular holes (25), a second motor (20) is fixedly arranged on one side of one of the fixing plates (15), and the output end of the second motor (20) is transmission-connected to the lifting bar (17) for driving the lifting bar (17) to move reciprocatingly up and down; A guide frame (24) is fixedly provided on one side of the fixing strip (23); one end of the wedge block (30) penetrates the fixing strip (23) and is slidably provided in the guide frame (24); a guide rod (31) is slidably provided on one end of the wedge block (30); the other end of the guide rod (31) is fixedly provided in the guide frame (24); a first spring (32) is sleeved on the outer wall of the guide rod (31); the two ends of the first spring (32) are respectively fixedly connected to the inner wall of one side of the guide frame (24) and one end of the wedge block (30); during the descending process, the wedge block (30) can move outward to make way for the bamboo strip; a limit block (33) used in conjunction with the fixing strip (23) is fixedly provided on one side of the wedge block (30) for limiting the position of the wedge block (30); A common transmission rod (19) is rotatably provided through one side of the two fixed plates (15); an output end of the second motor (20) is fixedly connected to the transmission rod (19); an outer wall fixed sleeve of the transmission rod (19) is provided with at least two eccentric disks (21); an annular groove (28) is provided on one side of the eccentric disk (21); a sliding column (29) is slidably provided in the annular groove (28); an extension rod (18) corresponding to the eccentric disk (21) is fixedly provided at the bottom of the lifting bar (17); one end of the sliding column (29) is provided on one side of the extension rod (18); A rotating rod (5) is rotatably provided on one side of the support platform (1), a rotating bar (6) is fixedly sleeved on the outer wall of the rotating rod (5), two sorting racks (9) are fixedly provided on the top of the rotating bar (6), and the two groups of sorting racks (9) are cross-set; an opening is provided on one side of the support platform (1), an electromagnetic clutch (34) is fixedly provided in the opening, the output end of the electromagnetic clutch (34) is fixedly connected to the rotating rod (5), and the input ends of the two electromagnetic clutches (34) are both transmission-connected to a sorting mechanism, so as to drive the two sorting racks (9) on the same side to flip and sort the bamboo strips; An extension bar (26) is fixedly provided at both ends of one of the fixing bars (23), a connecting rod (27) is fixedly provided at the bottom of the extension bar (26), a rack (35) is provided on the sliding sleeve of the outer wall of the connecting rod (27), a gear (38) meshing with the rack (35) is provided on the fixed sleeve of the output end of the electromagnetic clutch (34), two limiting rings (36) are provided on the fixed sleeve of the outer wall of the connecting rod (27), the rack (35) is located between the two limiting rings (36), a second spring (37) is provided on the outer wall of the connecting rod (27), and two ends of the second spring (37) are respectively fixedly connected to the top of the lower limiting ring (36) and the bottom of the rack (35); Two support bars (7), the two support bars (7) are respectively fixedly arranged on one side of the support platform (1) and are used to limit the position of the sorting frame (9), and two mounting seats (8) are fixedly arranged on the top of the support bar (7), and the two groups of mounting seats (8) are respectively provided with a first infrared transmitter (39), a first infrared receiver (40), a second infrared transmitter (41) and a second infrared receiver (42) which are used in conjunction with each other and are used to detect the size of the bamboo strips.
2. The intelligent automatic bamboo strip sorting device according to claim 1 is characterized in that: The conveyor comprises a side strip (10) fixedly arranged at the bottom of the support platform (1), two conveying rollers (11) being rotatably arranged between the two side strips (10), the outer walls of the two conveying rollers (11) being transmission-connected to the same conveying belt (12), a first motor (14) being fixedly arranged on one side of one of the side strips (10), the output end of the first motor (14) being fixedly connected to the corresponding conveying roller (11), and two evenly distributed stoppers (13) being fixedly arranged on the outer side of the conveying belt (12) for contacting with bamboo strips to drive the bamboo strips to move.
3. The intelligent automatic bamboo strip sorting device according to claim 2 is characterized in that: A guide plate (4) is fixedly provided on the top of the support platform (1), the two guide plates (4) forming a channel for guiding the bamboo strips, and the guide plate (4) is located on the top of one end of the support platform (1).
4. The intelligent automatic bamboo strip sorting device according to claim 3 is characterized in that: A rotating shaft (44) is rotatably provided through the top of the guide plate (4); a resistance plate (43) located inside the guide plate (4) is fixedly sleeved on the outer wall of the rotating shaft (44); a torsion spring (45) is sleeved on the outer wall of the rotating shaft (44); two ends of the torsion spring (45) are respectively fixedly connected to the outer wall of the rotating shaft (44) and the top of the guide plate (4); one side of the resistance plate (43) abuts against one side of another guide plate (4).
5. The intelligent automatic bamboo strip sorting device according to claim 4 is characterized in that: The hopper (3) is trapezoidal in shape, with a larger upper end and a smaller lower end.
6. The sorting method of the intelligent bamboo strip automatic sorting device according to claim 5 is characterized in that: The following steps are involved: S1. Bamboo strip placement and preliminary movement: The cut bamboo strips are placed in the hopper (3). The bamboo strips are moved between the two sets of support plates (2) under the action of gravity, and the bottom bamboo strips fall on the conveyor belt (12); S2, bamboo strip conveying and cleaning: start the first motor (14) to drive the conveyor belt (12) to convey the bamboo strips, and use the cutter (22) to clean the convex parts of the bamboo joints until the bamboo strips are conveyed to the two groups of sorting racks (9); S3, arranging bamboo strips: starting the second motor (20) to drive the wedge block (30) to move up and down in the hopper (3) to arrange the bamboo strips in the hopper; S4, sorting of large bamboo strips: starting the first infrared transmitter (39), the first infrared receiver (40), the second infrared transmitter (41) and the second infrared receiver (42); when the first infrared receiver (40) does not receive a signal or the second infrared receiver (42) does not detect a signal, it is determined that the bamboo strips are large, the outer electromagnetic clutch (34) is started, and the second motor (20) drives one side of the sorting frame (9) to flip, and the small bamboo strips are sorted to one side of the support platform (1); S5, sorting of small bamboo strips: When the first infrared receiver (40) or the second infrared receiver (42) receives a signal, it is determined that the bamboo strips are small, and the electromagnetic clutch (34) on the other side is activated, and the second motor (20) drives the sorting frame (9) on the other side to flip, and the large bamboo strips are sorted to the other side of the support platform (1).
Citation Information
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