A kind of equipment for drying the surface of wooden components

By introducing a surface polishing mechanism and a material barrier mechanism into the surface drying equipment for the wooden component, combined with a smoke concentration sensor, the problem of insufficient clarity and uniformity of the concave and convex texture during the fire roasting process is solved, and the aging effect is significantly improved.

CN118789436BActive Publication Date: 2024-12-24ZHANGZHOU ENG CONSULTING CENT CO LTD
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Patent Information

Application Number
CN202411274508.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-24
Estimated Expiration
2044-09-12

AI Technical Summary

Technical Problem

During the fire-baking process of existing wooden components, the surface of old-fashioned wooden components has insufficient clarity of the concave and convex texture on the surface of wooden components and insufficient uniformity of drying in the fire-baking, resulting in poor aging effect.

Method used

A wooden component surface drying equipment including a surface polishing mechanism, a barrier mechanism and a smoke concentration sensor is designed to improve the clarity of the concave and convex texture through polishing, and ensure the uniformity and controllability of fire and roasting through the barrier plate and lifting cylinder. sex.

Benefits of technology

It effectively improves the clarity of the concave and convex texture on the surface of wooden components and the uniformity of fire-baking drying, thereby greatly improving the aging effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wood component surface aging drying device, comprising: a workbench, on which a cover is fixedly installed; a material transmission mechanism, used to transmit the wood component from the feed port of the cover to the discharge port leaving the cover; a surface polishing mechanism, comprising a polishing shaft, on which a plurality of corresponding polishing bristles are evenly distributed and fixed; a surface fire roasting mechanism, comprising a fuel feed pipe arranged in the cover at the rear side of the surface polishing mechanism, on which a plurality of corresponding fire roasting nozzles are downwardly installed; a material blocking mechanism, arranged between the surface polishing mechanism and the surface fire roasting mechanism, used to block the wood chips formed by the surface polishing mechanism polishing the wood component and falling back to the surface of the wood component; a smoke exhaust mechanism. The present invention can effectively and significantly improve the clarity of the concave and convex texture on the surface of the wood component, and can effectively improve the surface fire roasting and drying uniformity of the wood component.
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Description

Technical Field

[0001] The invention relates to the technical field of wood component surface aging processing, and specifically refers to a wood component surface aging drying device, which mainly performs aging processing on the surface of the wood component by fire baking. Background Art

[0002] The methods of aging the surface of wooden components mainly include using professional aging paint, water grinding, fire drying, or directly using paint to age, and using old processing techniques. Among them, fire drying is to reduce the surface moisture of the wooden components, so that the surface texture of the wooden components is clearer, and then after a slight grinding, the sense of age of the wooden components will be revealed.

[0003] The existing wood component surface aging and drying equipment mainly includes a conveyor belt for transmitting wood components, and a fire-baking burning nozzle arranged on the upper part of the conveyor belt. During the process of the wood component transmission mechanism using the fire-baking burning nozzle, the surface of the wood component is directly dried by the flame generated by the fire-baking burning nozzle. Such wood component surface aging and drying equipment has the following defects in actual use: 1) The concave and convex textures on the surface of the wood component are not clear enough, resulting in insufficient clarity of the surface texture of the wood component after fire-baking and drying; 2) Although the concave and convex textures on the surface of the wood component are not clear enough, they still cause differences in the contact rate of the surface of the wood component when it contacts the flame. In addition, the fire-baking and drying time should not be too long, which can easily lead to insufficient uniformity of the fire-baking and drying, resulting in the problem of insufficient uniformity of the surface aging effect of the wood component.

[0004] Therefore, the research purpose of the present invention is to design a wood component surface aging drying equipment that can effectively and significantly improve the clarity of the concave and convex texture on the surface of the wood component, and can effectively improve the surface fire baking and drying uniformity of the wood component, thereby greatly improving the surface aging effect of the wood component. Summary of the invention

[0005] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a device for drying the surface of a wooden component for aging, which can effectively solve the technical problems existing in the above-mentioned prior art.

[0006] The technical solution of the present invention is:

[0007] A wood component surface aging drying device, comprising:

[0008] A workbench, on which a corresponding cover is fixedly mounted, a feed inlet is provided on the front side of the cover, and a discharge outlet is provided on the rear side of the cover;

[0009] A material transfer mechanism, used for transferring the wood component from the feed port of the cover to the discharge port leaving the cover;

[0010] The surface polishing mechanism comprises a polishing shaft rotatably arranged on one side of the feed end of the cover, the polishing shaft is transmission-connected to the output shaft end of the corresponding driving motor, and a plurality of corresponding polishing bristles are evenly distributed and fixed on the polishing shaft;

[0011] The surface fire roasting mechanism comprises a fuel feed pipe arranged in a cover at the rear side of the surface polishing mechanism, a plurality of corresponding fire roasting nozzles are installed side by side downward on the inner side of the fuel feed pipe, and the outer side of the fuel feed pipe is connected to an external fuel source through a corresponding fuel valve;

[0012] A material blocking mechanism is arranged between the surface polishing mechanism and the surface roasting mechanism, and is used to block the wood chips formed by the surface polishing mechanism from falling back to the surface of the wood component;

[0013] The smoke exhaust mechanism comprises an air collecting hood arranged on the upper side of the fire roasting nozzle, and the air collecting hood is connected to the feed end of the external exhaust gas treatment system through a corresponding exhaust pipe and an exhaust fan.

[0014] The material baffle mechanism includes a material baffle plate obliquely arranged between the surface polishing mechanism and the surface roasting mechanism, the front end of the material baffle plate is located at the rear side of the polishing shaft and abuts against the polishing bristles located at the rear side of the polishing shaft, and the rear end of the material baffle plate is arranged with a gap between it and the surface of the wooden component.

[0015] The baffle plate is fixedly connected to the cover, and a group of side baffles located at both sides of the wooden component are arranged on the bottom side of the baffle plate.

[0016] A group of lifting cylinders are fixedly connected to the cover on the upper side of the polishing shaft. The piston rod ends of the lifting cylinders are arranged downward and fixedly connected to corresponding mounting seats. The two ends of the polishing shaft are rotatably mounted on the mounting seats respectively, and the driving motor is fixedly mounted on one of the mounting seats.

[0017] A corresponding smoke concentration sensor is fixedly installed on the exhaust pipe. During the roasting process of the wooden component surface, when the concentration value detected by the smoke concentration sensor is lower than the set value P1, the piston rod of the lifting cylinder extends to increase the contact amount between the polishing bristles and the wooden component surface.

[0018] When the concentration value detected by the smoke concentration sensor is higher than a set value P2, the piston rod of the lifting cylinder retracts to reduce the contact amount between the polishing bristles and the surface of the wooden component, and P2>P1.

[0019] The material transmission mechanism comprises a driving cylinder fixedly mounted on the rear side of the material discharging end of the cover, and the piston rod end of the driving cylinder is arranged forward and fixedly connected with a clamping claw for fixing the wood component.

[0020] The polishing bristles are made of elastic metal wires.

[0021] The workbench is supported and installed by corresponding supporting feet.

[0022] Advantages of the present invention:

[0023] 1) The present invention adds a surface polishing mechanism to effectively perform surface polishing on the wood component before it enters the fire drying, thereby effectively improving the clarity of the concave and convex texture on the surface of the wood component; on this basis, the present invention further adds a material blocking mechanism to block the wood chips formed by the polishing of the wood component from falling back to the surface of the wood component, so that most of the wood chips are stored in the concave parts of the concave and convex texture on the surface of the wood component. In this way, when it enters the surface fire drying mechanism for fire drying, the wood chips on the surface of the wood component can be ignited simultaneously during the fire drying, so that the concave parts of the concave and convex texture on the surface of the wood component can also be fully fire dried, thereby effectively improving the surface fire drying uniformity of the wood component, and greatly improving the surface aging effect of the wood component.

[0024] 2) The material baffle mechanism of the present invention includes a material baffle plate obliquely arranged between the surface polishing mechanism and the surface roasting mechanism, the front end of the material baffle plate is located on the rear side of the polishing shaft and abuts against the polishing bristles located on the rear side of the polishing shaft, and the rear end of the material baffle plate is arranged with a gap between the surface of the wooden component. In this way, the wood chips formed by polishing can be concentrated and effectively fall back to the surface of the wooden component, and the wood chips remaining on the polishing bristles can be blocked, thereby ensuring the concentrated reflux effect of the wood chips formed by polishing, thereby ensuring the practical effect of the present invention.

[0025] 3) The present invention further fixes a set of lifting cylinders on the cover on the upper side of the polishing shaft. The height of the surface polishing mechanism is controlled by the lifting cylinders, and the smoke concentration generated by the surface fire drying operation is detected by the smoke concentration sensor. When the concentration value detected by the smoke concentration sensor is lower than the set value P1, it can be judged that the amount of sawdust generated by polishing is small. At this time, the piston rod of the lifting cylinder is controlled to extend to increase the contact amount between the polishing bristles and the surface of the wooden component, thereby improving the polishing effect; conversely, when the concentration value detected by the smoke concentration sensor is higher than the set value P2, it can be judged that the amount of sawdust generated by polishing is large. At this time, the piston rod of the lifting cylinder is controlled to retract to reduce the contact amount between the polishing bristles and the surface of the wooden component, thereby reducing the polishing effect. In this way, the polishing effect can be reasonably controlled to ensure the controllability of the surface aging effect of the wooden component.

[0026] 4) The material conveying mechanism of the present invention includes a driving cylinder fixedly installed on the rear side of the discharge end of the cover, and the piston rod end of the driving cylinder is arranged forward and fixedly connected with a wooden component fixing clamp, and the wooden component is fixed laterally by the wooden component fixing clamp to realize the transmission of the wooden component without causing mechanical damage to the surface of the wooden component, thereby further ensuring the practical effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the present invention.

[0028] Figure 2 It is a cross-sectional view of the present invention.

[0029] Figure 3 It is a schematic diagram of the structure of the present invention after the cover is removed.

[0030] Figure 4 It is a structural schematic diagram of the polishing shaft installed on the mounting seat.

[0031] In the accompanying drawings: workbench 1, cover 2, feed port 201, discharge port 202, material transmission mechanism 3, drive cylinder 301, wooden component fixing claw 302, wooden component 4, surface polishing mechanism 5, polishing shaft 501, drive motor 502, polishing bristles 503, surface roasting mechanism 6, fuel feed pipe 601, roasting nozzle 602, solenoid valve 7, material baffle mechanism 8, material baffle plate 801, side baffle plate 802, smoke exhaust mechanism 9, gas collecting hood 901, exhaust pipe 902, exhaust fan 903, lifting cylinder 10, mounting seat 11, smoke concentration sensor 12. DETAILED DESCRIPTION

[0032] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the embodiments in conjunction with the accompanying drawings:

[0033] refer to Figure 1-4 , a wood component surface aging drying equipment, comprising:

[0034] A workbench 1, on which a corresponding cover 2 is fixedly mounted, a feed inlet 201 is provided on the front side of the cover 2, and a discharge outlet 202 is provided on the rear side of the cover 2;

[0035] A material transfer mechanism 3, used for transferring the wooden component 4 from the feed port 201 of the cover 2 to the discharge port 202 leaving the cover 2;

[0036] The surface polishing mechanism 5 comprises a polishing shaft 501 rotatably arranged on one side of the feed end of the cover 2, the polishing shaft 501 is transmission-connected to the output shaft end of the corresponding driving motor 502, and a plurality of corresponding polishing bristles 503 are evenly distributed and fixed on the polishing shaft 501;

[0037] The surface roasting mechanism 6 comprises a fuel feed pipe 601 arranged in the cover 2 at the rear side of the surface polishing mechanism 5, a plurality of corresponding roasting nozzles 602 are installed side by side downward on the inner side of the fuel feed pipe 601, and the outer side of the fuel feed pipe 601 is connected to an external fuel source through a corresponding fuel valve 7;

[0038] The material blocking mechanism 8 is arranged between the surface polishing mechanism and the surface roasting mechanism, and is used to block the wood chips formed by the surface polishing mechanism 5 polishing the wood component 4 and then fall back to the surface of the wood component 4;

[0039] The smoke exhaust mechanism 9 includes an air collecting hood 901 arranged on the upper side of the fire-roasting nozzle 602, and the air collecting hood 901 is connected to the feed end of the external exhaust gas treatment system through the corresponding exhaust pipe 902 and the exhaust fan 903.

[0040] By adding a surface polishing mechanism 5, the surface of the wood component 4 can be effectively polished before it enters the fire baking and drying, thereby effectively improving the clarity of the concave and convex texture on the surface of the wood component 4; on this basis, the present invention further adds a material blocking mechanism 8 to block the wood chips formed by the polishing of the wood component 4 from falling back to the surface of the wood component 4, so that most of the wood chips are stored in the concave parts of the concave and convex texture on the surface of the wood component 4. In this way, when it enters the surface baking mechanism 6 for fire baking and drying, the wood chips on the surface of the wood component 4 can be ignited simultaneously during the fire baking and drying, so that the concave parts of the concave and convex texture on the surface of the wood component 4 can also be fully formed by fire baking and drying, thereby effectively improving the surface baking and drying uniformity of the wood component, so as to greatly improve the surface aging effect of the wood component.

[0041] The material blocking mechanism 8 comprises a material blocking plate 801 obliquely arranged between the surface polishing mechanism 5 and the surface roasting mechanism 6, the front end of the material blocking plate 801 is located at the rear side of the polishing shaft 501 and abuts against the polishing bristles 503 located at the rear side of the polishing shaft 501, and the rear end of the material blocking plate 801 is arranged with a gap between the surface of the wooden component 4. The material blocking plate 801 is fixed to the cover 2, and a group of side blocking plates 802 located at both sides of the wooden component 4 are arranged at the bottom side of the material blocking plate 801.

[0042] Under the action of the baffle plate 801 and the side baffle plate 802, the wood chips generated by polishing can be concentrated and effectively fall back to the surface of the wooden component 4, and the wood chips remaining on the polishing bristles 503 can be blocked, thereby ensuring the concentrated return flow effect of the wood chips generated by polishing, thereby ensuring the practical effect of the present invention.

[0043] A group of lifting cylinders 10 are fixedly connected to the cover 2 on the upper side of the polishing shaft 501. The piston rod end of the lifting cylinder 10 is arranged downward and fixedly connected to a corresponding mounting seat 11. The two end portions of the polishing shaft 501 are respectively rotatably mounted on the mounting seats 11, and the driving motor 502 is fixedly mounted on one of the mounting seats 11.

[0044] A corresponding smoke concentration sensor 12 is fixedly installed on the exhaust pipe 902. During the roasting process of the surface of the wooden component 4, when the concentration value detected by the smoke concentration sensor 12 is lower than the set value P1, the piston rod of the lifting cylinder 10 extends to increase the contact amount between the polishing bristles 503 and the surface of the wooden component 4.

[0045] When the concentration value detected by the smoke concentration sensor 12 is higher than the set value P2, the piston rod of the lifting cylinder 10 retracts to reduce the contact amount between the polishing bristles 503 and the surface of the wooden component 4, and P2>P1.

[0046] A set of lifting cylinders 10 are fixedly connected to the cover 2 on the upper side of the polishing shaft 501. The height of the surface polishing mechanism 5 is controlled by the lifting cylinders 10, and the smoke concentration generated by the surface fire drying operation is detected by the smoke concentration sensor 12. When the concentration value detected by the smoke concentration sensor 12 is lower than the set value P1, it can be judged that the amount of sawdust generated by polishing is small. At this time, the piston rod of the lifting cylinder 10 is controlled to extend to increase the contact amount between the polishing bristles 503 and the surface of the wooden component 4, thereby improving the polishing effect; conversely, when the concentration value detected by the smoke concentration sensor 12 is higher than the set value P2, it can be judged that the amount of sawdust generated by polishing is large. At this time, the piston rod of the lifting cylinder 10 is controlled to retract to reduce the contact amount between the polishing bristles 503 and the surface of the wooden component 4, thereby reducing the polishing effect. In this way, the polishing effect can be reasonably controlled to ensure the controllability of the surface aging effect of the wooden component.

[0047] The material transmission mechanism 3 includes a driving cylinder 301 fixedly mounted on the rear side of the discharge end of the cover 2, and the piston rod end of the driving cylinder 301 is arranged forward and fixedly connected with a wooden component fixing clamp 302. The wooden component fixing clamp 302 is used to fix the wooden component 4 laterally, so as to realize the transmission of the wooden component without causing mechanical damage to the surface of the wooden component 4, thereby further ensuring the practical effect of the present invention.

[0048] The polishing bristles 503 are made of elastic metal wire. The workbench 1 is supported and installed by corresponding legs.

[0049] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A wood component surface aging drying equipment, characterized in that: include: A workbench (1), wherein a corresponding cover (2) is fixedly mounted on the workbench (1), a feed inlet (201) is provided on the front side of the cover (2), and a discharge outlet (202) is provided on the rear side of the cover (2); A material transfer mechanism (3) for transferring the wooden component (4) from the feed port (201) of the cover (2) to the discharge port (202) leaving the cover (2); The surface polishing mechanism (5) comprises a polishing shaft (501) rotatably arranged on one side of the feed end of the cover (2), the polishing shaft (501) being transmission-connected to the output shaft end of a corresponding driving motor (502), and a plurality of corresponding polishing bristles (503) being evenly distributed and fixedly connected to the polishing shaft (501); The surface roasting mechanism (6) comprises a fuel feed pipe (601) arranged in a cover (2) at the rear side of the surface polishing mechanism (5), a plurality of corresponding roasting nozzles (602) are installed side by side and facing downward on the inner side of the fuel feed pipe (601), and the outer side of the fuel feed pipe (601) is connected to an external fuel source via a corresponding fuel valve (7); A material blocking mechanism (8) is arranged between the surface polishing mechanism and the surface roasting mechanism, and is used to block wood chips generated by the surface polishing mechanism (5) polishing the wood component (4) from falling back onto the surface of the wood component (4); The smoke exhaust mechanism (9) comprises a gas collecting hood (901) arranged on the upper side of the fire-roasting nozzle (602), wherein the gas collecting hood (901) is connected to the feed end of the external exhaust gas treatment system through a corresponding exhaust pipe (902) and an exhaust fan (903); The material blocking mechanism (8) comprises a material blocking plate (801) obliquely arranged between the surface polishing mechanism (5) and the surface roasting mechanism (6); the front end of the material blocking plate (801) is located at the rear side of the polishing shaft (501) and abuts against the polishing bristles (503) located at the rear side of the polishing shaft (501); and the rear end of the material blocking plate (801) is arranged with a gap between it and the surface of the wooden component (4); The baffle plate (801) is fixedly connected to the cover (2), and a group of side baffle plates (802) located on both sides of the wooden component (4) are arranged on the bottom side of the baffle plate (801).

2. The device for drying the surface of a wood component according to claim 1, characterized in that: A group of lifting cylinders (10) are fixedly connected to the cover (2) on the upper side of the polishing shaft (501); the piston rod ends of the lifting cylinders (10) are arranged downward and fixedly connected to corresponding mounting seats (11); the two ends of the polishing shaft (501) are rotatably mounted on the mounting seats (11) respectively; and the driving motor (502) is fixedly mounted on one of the mounting seats (11).

3. The device for drying the surface of a wood component according to claim 2, characterized in that: A corresponding smoke concentration sensor (12) is fixedly mounted on the exhaust pipe (902). During the roasting process of the surface of the wooden component (4), when the concentration value detected by the smoke concentration sensor (12) is lower than a set value P1, the piston rod of the lifting cylinder (10) is extended to increase the contact amount between the polishing bristles (503) and the surface of the wooden component (4).

4. The wood component surface aging drying equipment according to claim 3 is characterized in that: When the concentration value detected by the smoke concentration sensor (12) is higher than a set value P2, the piston rod of the lifting cylinder (10) retracts to reduce the contact amount between the polishing bristles (503) and the surface of the wooden component (4), wherein P2>P1.

5. The device for drying the surface of a wood component according to claim 1, characterized in that: The material transfer mechanism (3) comprises a driving cylinder (301) fixedly mounted on the rear side of the material discharge end of the cover (2), the piston rod end of the driving cylinder (301) being arranged forward and fixedly connected with a clamping claw (302) for fixing a wooden component.

6. The equipment for drying the surface of a wood component according to claim 1, characterized in that: The polishing bristles (503) are made of elastic metal wire.

7. The equipment for drying the surface of a wood component according to claim 1, characterized in that: The workbench (1) is supported and installed by corresponding supporting legs.