A clamping and positioning device and method for DCB board welding
By using a combination device of clamping plate, pressing column and suction cup during DCB plate welding, the problem of insufficient stability during DCB plate welding is solved, and product quality and position accuracy are improved.
Patent Information
- Application Number
- CN202411043168.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-07-31
AI Technical Summary
The existing DCB board welding positioning device is difficult to ensure the stability of DCB board during welding, which affects product quality.
The clamping plate is used to clamp the side of the DCB plate to be welded, the compression column of the pressing plate presses the upper end face of the DCB plate, and the suction cup adsorbs the lower end face of the DCB plate. The three work together to ensure the stability of the DCB plate.
Through the synergy between clamping plates, compression columns and suction cups, the stability of DCB plates during welding is improved, product quality is improved, and the position accuracy of the plates to be welded is ensured.
Smart Images

Figure CN118809052B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of DCB board manufacturing, and in particular relates to a clamping and positioning device and method for DCB board welding. Background Art
[0002] In the background technology, do not cite the source of the documents reflecting these background technologies. For example, if the cited document is a prior patent, do not specify its patent number. Summary of the invention
[0003] In view of this, the present invention aims to provide a clamping and positioning device and method for DCB board welding, in order to solve at least one of the above-mentioned technical problems.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] A first aspect of the present invention provides a DCB board welding clamping and positioning device, comprising:
[0006] A clamping plate, wherein the number of the clamping plates is multiple, and a clamping position for clamping the DCB board to be welded is formed between the multiple clamping plates, and at least one of the clamping positions is movably connected to the base;
[0007] A pressing plate, wherein the pressing plate is provided with a pressing column corresponding to the upper end surface of the clamping position, and the pressing plate is provided with a through hole corresponding to the to-be-welded position of the DCB board to be welded;
[0008] A suction cup, wherein the suction cup corresponds to the position of the lower end surface of the clamping position.
[0009] Furthermore, the number of the clamping plates is two, one clamping plate is fixedly connected to the base, and the other clamping plate is movably connected to the base;
[0010] A flexible pad is fixedly provided on the end surface of the clamping plate adjacent to the clamping position;
[0011] The clamping plate which can be movably connected to the base is correspondingly provided with a driving assembly.
[0012] Furthermore, the clamping plate movably connected to the base is provided with a driving assembly:
[0013] The drive assembly comprises:
[0014] A roller, the roller being rotatably connected to the clamping plate;
[0015] A driving block, wherein a driving groove is formed on the driving block, and the bottom end of the driving groove contacts the outer wall of the roller. The driving groove comprises a first positioning portion, an inclined transition portion, and a second positioning portion which are connected in sequence. The distance between the bottom end of the first positioning portion and the base is greater than the distance between the bottom end of the second positioning portion and the base, and the bottom end of the inclined transition portion is inclined.
[0016] Furthermore, the bottom end of the first positioning portion is an arcuate surface matching the roller, the bottom end of the second positioning portion is an arcuate surface matching the roller, one end of the bottom end of the inclined transition portion corresponds to the bottommost end of the second positioning portion, and the distance between the other end and the base is greater than the distance between the bottom end of the first positioning portion and the base.
[0017] Furthermore, the bottom end of the driving groove is arranged adjacent to the base;
[0018] A bolt is fixed on the clamping plate which can be movably connected to the base, and a mounting hole arranged along the moving direction of the clamping plate is opened on the base, and the bolt is installed on the inner side of the mounting hole;
[0019] An annular limiting boss is fixedly arranged on the inner side of one end of the clamping plate which is movably connected to the base and adjacent to the mounting hole, and a compression spring is arranged between the annular limiting boss and the bolt head of the bolt.
[0020] Furthermore, a guide column is fixedly provided on a clamping plate movably connected to the base, a guide hole corresponding to the guide column is opened on the base, a linear bearing matching the guide column is fixedly provided in the guide hole, and the guide column is installed on the inner side of the linear bearing.
[0021] Furthermore, the clamping column is a flexible member, a sliding hole corresponding to the clamping column is opened on the pressure plate, the clamping column is installed on the inner side of the sliding hole, the clamping column is fixedly connected to one end of the elastic plate, and the end of the elastic plate away from the clamping column is fixedly connected to the pressure plate.
[0022] Furthermore, a mounting groove matching the elastic plate is formed on the upper end surface of the pressing plate, and the elastic plate is located inside the mounting groove.
[0023] Furthermore, a groove is fixedly provided on the base, the suction cup is installed inside the groove, the suction port of the suction cup is arranged toward the clamping position, the suction cup is a structural member made of rubber, and the suction end of the suction cup protrudes from the upper end surface of the base.
[0024] The second aspect of the present invention provides a DCB board welding clamping and positioning method using the DCB board welding clamping and positioning device according to the first aspect, comprising the following steps:
[0025] S1. The DCB board to be welded is placed in the clamping position between two clamping plates;
[0026] S2, the movable clamping plate moves toward the fixed clamping plate to perform preliminary positioning of the DCB plate to be welded;
[0027] S3, the pressing plate moves toward the base, and after the pressing column presses the upper end surface of the DCB board to be welded, the negative pressure state is started in the suction cup to adsorb the lower end surface of the DCB board to be welded, and after the DCB board to be welded is stabilized, the suction cup releases the negative pressure state, and the adsorption state of the suction cup is released;
[0028] S4, the movable clamping plate moves toward the fixed clamping plate to clamp the side of the DCB board to be welded, and the negative pressure state in the suction cup is started to adsorb the lower end surface of the DCB board to be welded.
[0029] Compared with the prior art, the clamping and positioning device and method for DCB board welding described in the present invention have the following beneficial effects:
[0030] (1) Compared with the traditional clamping and positioning device, the clamping and positioning device for DCB board welding described in the present invention clamps the side of the DCB board to be welded by the clamping plate, the clamping column of the pressure plate presses the upper end surface of the DCB board to be welded, and the suction cup adsorbs the lower end surface of the DCB board to be welded. The three work together to ensure the stability of the DCB board to be welded during the welding process and improve the product quality.
[0031] (2) The clamping and positioning method for DCB board welding described in the present invention first pre-clamps and positions the DCB board by means of a clamping plate, then presses the board, and finally performs a maximum force clamping process. This ensures the stability of the clamping of the DCB board to be welded and the accuracy of the position of the DCB board to be welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the device according to an embodiment of the present invention;
[0034] Figure 2 For the embodiment of the present invention Figure 1 Schematic diagram of the structure at A in the middle;
[0035] Figure 3 It is a schematic diagram of the cross-sectional structure of the device according to an embodiment of the present invention at the roller;
[0036] Figure 4 A schematic diagram of the three-dimensional structure of a driving block according to an embodiment of the present invention;
[0037] Figure 5It is a schematic diagram of the cross-sectional structure of the device according to an embodiment of the present invention at the bolt position;
[0038] Figure 6 A schematic diagram of the device according to an embodiment of the present invention at the elastic plate;
[0039] Figure 7 For the embodiment of the present invention Figure 6 Schematic diagram of the structure at point B in the middle.
[0040] Description of reference numerals:
[0041] 1. Pressing plate; 2. Base; 3. Clamping plate; 4. Roller; 5. Driving block; 6. Suction cup; 7. Elastic plate; 8. Clamping column; 9. Connecting block; 10. Connecting screw; 101; Through hole; 102; Mounting slot; 201; Hand-picking slot; 202; Mounting hole; 203; Annular limiting boss; 204; Groove; 301; Flexible pad; 302; Notch; 501; Driving slot; 50101; First positioning part; 50102; Inclined transition part; 50103; Second positioning part; 901; Guide column; 902; Bolt; 903; Compression spring; 904; Linear bearing; 905; Guide hole. DETAILED DESCRIPTION
[0042] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0045] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0046] like Figures 1 to 7 As shown, a clamping and positioning device for DCB plate welding comprises:
[0047] A clamping plate 3, wherein the number of the clamping plates 3 is multiple, and a clamping position for clamping the DCB board to be welded is formed between the multiple clamping plates 3, and at least one of the clamping positions is movably connected to the base 2;
[0048] A pressing plate 1, on which a pressing column 8 corresponding to the upper end surface of the clamping position is disposed, and a through hole 101 corresponding to the welding position of the DCB board to be welded is opened on the pressing plate 1;
[0049] Suction cup 6, the position of suction cup 6 corresponds to the lower end surface of the clamping position.
[0050] The base 2 is provided with a hand-gripping groove 201 corresponding to the clamping position, and the clamping plate 3 is provided with a notch 302 corresponding to the hand-gripping groove 201. The notch 302 and the hand-gripping groove 201 are provided to facilitate taking and placing the DCB board.
[0051] In some embodiments, there are two clamping plates 3, one clamping plate 3 is fixedly connected to the base 2, and the other clamping plate 3 is movably connected to the base 2; a flexible pad 301 is fixedly provided on the end surface of the clamping plate 3 near the clamping position, and the flexible pad 301 can prevent the clamping plate 3 from clamping the DCB board to be welded;
[0052] In other embodiments, there are four clamping plates 3 , which respectively correspond to the four side walls of the DCB board to be welded, and the four clamping plates 3 can be movably connected to the base 2 .
[0053] The clamping plate 3 movably connected to the base 2 is provided with a corresponding driving assembly:
[0054] In some embodiments, the driving component includes: a roller 4, which is rotatably connected to a connecting block 9, and the connecting block 9 is fixedly connected to a clamping plate 3; a driving block 5, which has a driving groove 501, and the bottom end of the driving groove 501 contacts the outer wall of the roller 4, and the driving groove 501 includes a first positioning portion 50101, an inclined transition portion 50102, and a second positioning portion 50103 which are connected in sequence, and the distance between the bottom end of the first positioning portion 50101 and the base 2 is greater than the distance between the bottom end of the second positioning portion 50103 and the base 2, and the bottom end of the inclined transition portion 50102 is inclined.
[0055] The bottom end of the first positioning portion 50101 is an arcuate surface matching the roller 4, the bottom end of the second positioning portion 50103 is an arcuate surface matching the roller 4, one end of the bottom end of the inclined transition portion 50102 corresponds to the bottommost end of the second positioning portion 50103, and the distance between the other end and the base 2 is greater than the distance between the bottom end of the first positioning portion 50101 and the base 2, the arcuate surface of the bottom end of the first positioning portion 50101 plays a positioning role for the roller 4, and the distance between the other end of the inclined portion and the base 2 is greater than the distance between the bottom end of the first positioning portion 50101 and the base 2, and has a certain limiting effect.
[0056] The bottom end of the driving groove 501 is arranged near the base 2; a bolt 902 is fixedly arranged on the clamping plate 3 which is movably connected to the base 2, and a mounting hole 202 arranged along the moving direction of the clamping plate 3 is opened on the base 2, and the bolt 902 is installed on the inner side of the mounting hole 202; an annular limiting boss 203 is fixedly arranged on the inner side of one end of the clamping plate 3 which is movably connected to the base 2 near the mounting hole 202, and a compression spring 903 is arranged between the annular limiting boss 203 and the bolt 902 head of the bolt 902. When the roller 4 is located at the bottom end of the first positioning portion 50101, the distance between the two clamping plates 3 is the largest. When the roller 4 is located at the bottom end of the second positioning portion 50103, the two clamping plates 3 move toward each other under the elastic force of the compression spring 903. At this time, the distance between the two clamping plates 3 is the smallest. The cylinder output shaft drives the driving block to move and controls the elongation length of the cylinder output shaft, so as to change the distance between the two clamping plates 3. When the roller 4 contacts the bottom end of the inclined transition portion 50102, the distance between the two clamping plates 3 does not reach the minimum, so the DCB plates to be welded can be aligned.
[0057] In other embodiments, the driving component is a servo electric cylinder, which is arranged along the moving direction of the clamping plate 3 , the output shaft of the servo electric cylinder is fixedly connected to the clamping plate 3 , and the body of the servo electric cylinder is fixedly connected to the base 2 .
[0058] A guide column 901 is fixedly arranged on the clamping plate 3 which is movably connected to the base 2, a guide hole 905 corresponding to the guide column 901 is opened on the base 2, a linear bearing 904 matching the guide column 901 is fixedly arranged in the guide hole 905, and the guide column 901 is installed on the inner side of the linear bearing 904. The linear bearing 904 guides the movement of the guide column 901, thereby improving the stability of the clamping plate 3 during the movement.
[0059] The clamping column 8 is a flexible member (in this embodiment, the clamping column 8 is made of rubber, and can also be made of flexible materials such as silicone). A sliding hole corresponding to the clamping column 8 is opened on the pressing plate 1. The clamping column 8 is installed on the inner side of the sliding hole. The clamping column 8 is fixedly connected to one end of the elastic plate 7, and the end of the elastic plate 7 away from the clamping column 8 is fixedly connected to the pressing plate 1 through a connecting screw 10. When the pressing plate 1 is pressed down, the clamping column 8 first contacts the upper end surface of the DCB board to be welded, and the clamping column 8 is deformed. When the pressure of the pressing plate 1 increases, the deformation of the clamping column 8 increases to the maximum. At this time, the elastic plate 7 is deformed, and the clamping column 8 moves upward to prevent the clamping from damaging the DCB board to be welded. When there are multiple clamping columns 8, through the deformation of the elastic plate 7, it can be fully guaranteed that each clamping column 8 can clamp the upper end surface of the DCB board to be welded.
[0060] A mounting groove 102 matching the elastic plate 7 is formed on the upper end surface of the pressing plate 1 . The elastic plate 7 is located inside the mounting groove 102 . The setting of the mounting groove 102 can prevent the elastic plate 7 from shaking.
[0061] The base 2 is fixed with a groove 204, and the suction cup 6 is installed inside the groove 204. The suction port of the suction cup 6 is set toward the clamping position. The suction cup 6 is a structural member made of rubber, and the suction end of the suction cup 6 protrudes from the upper end surface of the base 2. The suction cup 6 is a rubber suction cup 6. When the DCB board to be welded is placed in the clamping position, the part of the suction cup 6 protruding from the upper end surface of the base 2 is compressed, ensuring that the suction end surface of the suction cup 6 is fully fitted with the lower end surface of the DCB board to be welded.
[0062] In actual use, multiple bases 2 can be arranged as a whole array according to the production rhythm of the production line, and multiple pressing plates 1 correspond to the positions of the bases 2 to form multiple clamping stations to improve work efficiency.
[0063] Working process:
[0064] A clamping and positioning method for DCB board welding comprises the following steps:
[0065] S1, the DCB board to be welded is placed in the clamping position between two clamping plates 3;
[0066] S2, the movable clamping plate 3 moves toward the fixed clamping plate 3 to preliminarily position the DCB plate to be welded; at this time, the roller 4 is located at the bottom end of the inclined transition part, and the distance between the two clamping plates 3 has not reached the minimum.
[0067] S3, the pressing plate 1 moves toward the base 2, and after the pressing column 8 presses the upper end surface of the DCB board to be welded, the negative pressure state is activated in the suction cup 6 to adsorb the lower end surface of the DCB board to be welded, and after the DCB board to be welded is stabilized, the suction cup 6 releases the negative pressure state, and the adsorption state of the suction cup 6 is released;
[0068] S4, the movable clamping plate 3 moves toward the fixed clamping plate 3 to clamp the side of the DCB board to be welded. At this time, the roller 4 is located in the second positioning part 50103 and the clamping force is provided by the elastic force of the compression spring 903, clamping the DCB board to be welded, and starting the negative pressure state in the suction cup 6 to adsorb the lower end surface of the DCB board to be welded.
[0069] Compared with the traditional clamping and positioning device, the present application clamps the side of the DCB board to be welded by the clamping plate 3, the clamping column 8 of the pressure plate 1 presses the upper end surface of the DCB board to be welded, and the suction cup 6 adsorbs the lower end surface of the DCB board to be welded. The combined action of the three ensures the stability of the DCB board to be welded during the welding process and improves the product quality.
[0070] The clamping plate 3 is first pre-clamped and positioned, then pressed, and finally clamped with maximum force, thereby ensuring the stability of the clamping of the DCB board to be welded and the accuracy of the position of the DCB board to be welded.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A clamping and positioning device for DCB board welding, characterized in that: include: A clamping plate (3), wherein the number of the clamping plates (3) is plural, and a clamping position for clamping the DCB board to be welded is formed between the plurality of clamping plates (3), and at least one of the clamping positions is movably connected to the base (2); A pressing plate (1), the pressing plate (1) being provided with a pressing column (8) corresponding to the upper end surface of the clamping position, and the pressing plate (1) being provided with a through hole (101) corresponding to the welding position of the DCB board to be welded; A suction cup (6), wherein the suction cup (6) corresponds to the position of the lower end surface of the clamping position; The number of the clamping plates (3) is two, one clamping plate (3) is fixedly connected to the base (2), and the other clamping plate (3) is movably connected to the base (2); A flexible pad (301) is fixedly provided on the end surface of the clamping plate (3) adjacent to the clamping position; A clamping plate (3) movably connected to the base (2) is provided with a corresponding driving assembly; The drive assembly comprises: A roller (4), wherein the roller (4) is rotatably connected to the clamping plate (3); A driving block (5), wherein a driving groove (501) is formed on the driving block (5), the bottom end of the driving groove (501) contacts the outer wall of the roller (4), the driving groove (501) comprises a first positioning portion (50101), an inclined transition portion (50102), and a second positioning portion (50103) which are connected in sequence, the distance between the bottom end of the first positioning portion (50101) and the base (2) is greater than the distance between the bottom end of the second positioning portion (50103) and the base (2), and the bottom end of the inclined transition portion (50102) is inclined; The bottom end of the first positioning portion (50101) is an arc-shaped surface matching the roller (4), the bottom end of the second positioning portion (50103) is an arc-shaped surface matching the roller (4), one end of the bottom end of the inclined transition portion (50102) corresponds to the bottom end of the second positioning portion (50103), and the distance between the other end and the base (2) is greater than the distance between the bottom end of the first positioning portion (50101) and the base (2); The bottom end of the driving groove (501) is arranged adjacent to the base (2); A bolt (902) is fixedly provided on a clamping plate (3) that is movably connected to a base (2); a mounting hole (202) is provided on the base (2) along the moving direction of the clamping plate (3); and the bolt (902) is installed on the inner side of the mounting hole (202); An annular limiting boss (203) is fixedly provided on the inner side of one end of the clamping plate (3) movably connected to the base (2) adjacent to the mounting hole (202), and a compression spring (903) is provided between the annular limiting boss (203) and the bolt (902) head of the bolt (902).
2. A DCB board welding clamping and positioning device according to claim 1, characterized in that: A guide column (901) is fixedly arranged on a clamping plate (3) which is movably connected to a base (2); a guide hole (905) corresponding to the guide column (901) is opened on the base (2); a linear bearing (904) matching the guide column (901) is fixedly arranged in the guide hole (905); and the guide column (901) is installed on the inner side of the linear bearing (904).
3. A DCB board welding clamping and positioning device according to claim 1, characterized in that: The clamping column (8) is a flexible member, and a sliding hole corresponding to the clamping column (8) is opened on the pressure plate (1). The clamping column (8) is installed on the inner side of the sliding hole. The clamping column (8) is fixedly connected to one end of the elastic plate (7), and the end of the elastic plate (7) away from the clamping column (8) is fixedly connected to the pressure plate (1).
4. A DCB board welding clamping and positioning device according to claim 3, characterized in that: The upper end surface of the pressing plate (1) is provided with a mounting groove (102) matching the elastic plate (7), and the elastic plate (7) is located inside the mounting groove (102).
5. The DCB board welding clamping and positioning device according to claim 1, characterized in that: The base (2) is fixedly provided with a groove (204), the suction cup (6) is installed inside the groove (204), the suction port of the suction cup (6) is arranged toward the clamping position, the suction cup (6) is a structural member made of rubber material, and the suction end of the suction cup (6) protrudes from the upper end surface of the base (2).
6. A DCB board welding clamping and positioning method using the DCB board welding clamping and positioning device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1, the DCB board to be welded is placed in the clamping position between two clamping plates (3); S2, the movable clamping plate (3) moves toward the fixed clamping plate (3) to perform preliminary positioning of the DCB plate to be welded; S3, the pressing plate (1) moves toward the base (2), and after the pressing column (8) presses the upper end surface of the DCB board to be welded, a negative pressure state is initiated in the suction cup (6) to adsorb the lower end surface of the DCB board to be welded, and after the DCB board to be welded is stabilized, the suction cup (6) releases the negative pressure state, and the adsorption state of the suction cup (6) is released; S4, the movable clamping plate (3) moves toward the fixed clamping plate (3) to clamp the side of the DCB board to be welded, and the suction cup (6) is opened to start the negative pressure state to adsorb the lower end surface of the DCB board to be welded.
Citation Information
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