A steel belt punching and polishing device for optical cable and humidity-bearing optical cable thereof
By designing a steel belt drilling and grinding device for optical cables, using cylinders and motor-driven positioning rods and drills for precise drilling and polishing, combined with split conical and table-shaped through holes, the problems of low efficiency and inconsistent quality in traditional methods are solved, and stable shaping of steel belts and protection of humidity optical cables are achieved.
Patent Information
- Application Number
- CN202411167998.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2044-08-23
AI Technical Summary
Traditional steel strip treatment methods are inefficient and difficult to ensure consistency of processing quality. Especially during hole drilling and shaping, the flat hole position and the stability of the steel strip position cannot be guaranteed, which affects the mechanical performance and service life of the optical cable.
A steel belt drilling and grinding device for optical cables is designed, including a workbench, guide groove, boss, shaping block, roller, grinder and drilling components. The positioning rod and drill bit are driven accurately by cylinder and motor drive positioning rod and drill bit, and the stable shaping and wrapping of the steel belt is achieved by combining split cone and table-shaped through holes.
Automatic drilling and grinding of steel strips is realized, ensuring flat holes, improving the consistency of processing quality, protecting the position stability of humidity optical cables, avoiding damage to the surface of steel strips, and improving the overall performance of optical cables.
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Figure CN118809181B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a steel belt punching and polishing device for an optical cable and a humidity-bearing optical cable thereof, and in particular to the field of optical fiber and cable sensing. Background Art
[0002] In the optical cable manufacturing industry, to protect the cable from the external environment, one or more layers of steel tape are typically wrapped around the cable to enhance its mechanical properties and tensile strength. During the steel tape wrapping process, to ensure the quality and service life of the cable, the tape must be polished and smoothed to remove any burrs or unevenness. Appropriate holes must also be punched to allow the cable to see through the tape to monitor the external environment.
[0003] The traditional method of processing steel belts often adopts manual grinding and manual punching. This method is not only inefficient, but also difficult to ensure the consistency of processing quality. When punching the steel belt, it is impossible to ensure whether the hole position is flat, and the stability of the steel belt position cannot be guaranteed during the punching process. When the punched steel belt is shaped into a round tube, the optical cable needs to be placed in the round tube. It is necessary to ensure that the position of the optical cable is consistent with the hole position, and to ensure that the optical cable is not damaged when wrapping. In addition, manual operation may also cause damage to the surface of the steel belt, thereby affecting the overall performance of the optical cable. Therefore, it is very necessary to design a device that can automatically complete the steel belt grinding and flattening processing, and accurately punch holes at the same time. Summary of the Invention
[0004] Purpose of the invention: One purpose is to propose a steel belt punching and polishing device for optical cables to solve the above-mentioned problems existing in the prior art; a further purpose is to propose a humidity-bearing optical cable.
[0005] Technical solution: A device for punching and polishing steel strips for optical cables, comprising:
[0006] A workbench, a steel belt placed on the workbench, a guide groove and a boss supporting the steel belt and mounted on the workbench, a shaping block wrapping the steel belt and mounted on the workbench, rollers arranged on the shaping block, a grinder and a punching assembly located on both sides of the steel belt;
[0007] The punching assembly includes a support plate slidably mounted on the workbench, a first cylinder mounted on the support plate, and a second cylinder mounted on the workbench and connected to the support plate, wherein the output end of the first cylinder is provided with a positioning rod corresponding to the boss;
[0008] There are at least three first cylinders, and a movable puncher is provided at the boss between two first cylinders.
[0009] In a further embodiment, a through hole is provided in the shaping block, the through hole is in the shape of a truncated cone, a cone connected to the shaping block is provided in the through hole, the cone head of the cone faces the guide groove, the cone and the through hole are located on the same axis, the cone is split and a gap is provided between the split cones; a gap is left between the through hole and the cone for the steel belt to pass through.
[0010] In a further embodiment, the guide groove and the boss are sequentially arranged below the steel belt.
[0011] In a further embodiment, the roller is rotatably engaged with the shaping block, and the roller is located at the punching position of the steel strip.
[0012] In a further embodiment, the grinder includes a first motor and a grinding rod mounted on the first motor, the grinding rod is in contact with the steel belt, a grinding table is provided at a position opposite to the grinding rod, and the grinding table is threadedly connected to the workbench.
[0013] In a further embodiment, the mobile punching machine includes a side panel mounted on the workbench, a second motor slidably mounted on the side panel, a third cylinder mounted on the side panel and the output end of the third cylinder is connected to the second motor, a drill bit mounted on the second motor, the drill bit passes through the boss, and the positioning rod is provided with a groove for covering the drill bit.
[0014] A humidity-carrying optical cable, made based on a steel belt punching and polishing device for optical cables, comprising a humidity sensing optical fiber and a steel wire placed within the steel belt;
[0015] There are multiple humidity sensing optical fibers and multiple steel wires. The humidity sensing optical fibers are placed at the punching positions of the steel belt, and the steel belt wraps the humidity sensing optical fibers and the steel wires.
[0016] Beneficial effect: The present invention proposes a steel belt punching and polishing device for optical cable and a humidity optical cable carrying the same, wherein the positioning rod is covered on the steel belt by the movement of the first cylinder to fix the position of the steel belt, and the positioning rod covers the position of the steel belt to be punched to avoid deformation of the steel belt during the punching process, and the polishing rod polishes the punching position and the surface of the steel belt wrapped optical cable to avoid burrs scratching the optical cable, and the roller guides the layout of the humidity sensing optical fiber and the steel belt, and during the steel belt forming process, the humidity sensing optical fiber is located at the punching position, and the steel belt fixes the position of the humidity sensing optical cable to keep it at the punching position, and the truncated cone through hole and the cone in the shaping block cooperate to guide the steel belt to gradually bend into a round tube, accurately forming and wrapping the optical cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the device of the present invention.
[0018] Figure 2 It is a front view of the device of the present invention.
[0019] Figure 3 It is a left side view of the device of the present invention.
[0020] Figure 4 3D is a perspective view of the optical cable of the present invention.
[0021] Figure 5 It is a front sectional view of the shaping block of the present invention.
[0022] Figure 6 It is a bottom sectional view of the shaping block of the present invention.
[0023] The accompanying drawings are marked as follows: 1. workbench; 11. guide groove; 12. support plate; 13. first cylinder; 14. positioning rod; 15. second cylinder; 21. first motor; 31. second motor; 32. boss; 41. shaping block; 42. roller; 100. steel belt; 101. humidity sensing optical fiber; 102. steel wire; 211. polishing rod; 411. cone; 412. through hole. DETAILED DESCRIPTION
[0024] The applicant believes that the traditional method of processing steel strips often adopts manual grinding and manual punching. This method is not only inefficient, but also difficult to ensure the consistency of processing quality. When punching the steel strip, it is impossible to ensure whether the hole position is flat, and the stability of the steel strip position cannot be guaranteed during the punching process. When the punched steel strip is shaped into a round tube, the optical cable needs to be placed in the round tube, and it is necessary to ensure that the position of the optical cable is consistent with the hole position.
[0025] In order to solve the problems existing in the prior art, the present invention realizes the manufacture of moisture-bearing optical cables and the surface and hole treatment of the steel belt wrapping the optical cables through a steel belt punching and polishing device for optical cables and a moisture-bearing optical cable.
[0026] The present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0027] In this application, we propose a steel belt punching and polishing device for optical cable and a moisture-bearing optical cable thereof, wherein the steel belt punching and polishing device for optical cable comprises:
[0028] A workbench 1, a steel belt 100 placed on the workbench 1, a guide groove 11 and a boss 32 supporting the steel belt 100 and mounted on the workbench 1, a shaping block 41 wrapped around the steel belt 100 and mounted on the workbench 1, a roller 42 provided on the shaping block 41, a grinder and a punching assembly located on both sides of the steel belt 100; a through hole 412 is provided in the shaping block 41, the through hole 412 is in a truncated cone shape, and a through hole 412 is provided in the through hole 412 to connect the shaping block 41 Cone 411, the cone head of the cone 411 faces the guide groove 11, the cone 411 and the through hole 412 are located on the same axis, the cone 411 is split and a gap is provided between the split cones 411; a gap is left between the through hole 412 and the cone 411 for the steel belt 100 to pass through; the guide groove 11 and the boss 32 are arranged in sequence below the steel belt 100, the guide groove 11 guides the moving direction of the steel belt 100, and the boss 32 supports the steel belt 100.
[0029] The roller 42 rotates in conjunction with the shaping block 41, and the roller 42 is located at the punching position of the steel belt 100; the grinder includes a first motor 21 and a grinding rod 211 installed on the first motor 21, the grinding rod 211 is in contact with the steel belt 100, and a grinding table is provided at a relative position of the steel belt 100 to the grinding rod 211, and the grinding table is threadedly connected to the workbench 1.
[0030] The punching assembly includes a support plate 12 slidably mounted on the workbench 1, a first cylinder 13 mounted on the support plate 12, and a second cylinder 15 mounted on the workbench 1 and connected to the support plate 12. The output end of the first cylinder 13 is provided with a positioning rod 14 corresponding to the boss 32; the mobile punching machine includes a side plate mounted on the workbench 1, a second motor 31 slidably mounted on the side plate, a third cylinder mounted on the side plate and the output end of the third cylinder is connected to the second motor 31, a drill bit mounted on the second motor 31, the drill bit passes through the boss 32, and the positioning rod 14 is provided with a groove for covering the drill bit.
[0031] There are at least three first cylinders 13 , and a movable puncher is provided at the boss 32 between two first cylinders 13 .
[0032] A humidity-carrying optical cable, made based on a steel belt 100 punched and polished device for optical cables, comprises a humidity sensing optical fiber 101 and a steel wire 102 placed inside the steel belt 100;
[0033] There are multiple humidity sensing optical fibers 101 and multiple steel wires 102 . The humidity sensing optical fibers 101 are placed at the punched positions of the steel belt 100 , and the steel belt 100 wraps the humidity sensing optical fibers 101 and the steel wires 102 .
[0034] Working principle: First, place the steel strip 100 on the workbench 1 and ensure that the steel strip 100 is in the correct processing position.
[0035] The steel strip 100 is supported by the guide groove 11 and the boss 32 to ensure that the steel strip 100 is stable during the processing.
[0036] Under the control of the second cylinder 15 , the support plate 12 moves to the correct position.
[0037] The third cylinder drives the second motor 31 to drive the drill bit to move downward, pass through the boss 32 and enter the groove in the positioning rod 14 to punch holes in the steel strip 100 .
[0038] The grinding rod 211 contacts the steel strip 100 and is driven by the first motor 21 to rotate and grind the surface of the steel strip 100;
[0039] The roller 42 rotates in conjunction with the shaping block 41 and is located at the punching position of the steel belt 100. The humidity sensing optical fiber 101 and the steel wire 102 are wound around the roller 42 and move along with the movement of the steel belt 100.
[0040] A truncated cone-shaped through hole 412 is provided inside the shaping block 41, and a cone 411 is installed in the through hole 412, with the cone head of the cone 411 facing the guide groove 11;
[0041] The cone 411 is a split structure, and a certain gap is left between the split cones 411 to allow the humidity sensing optical fiber 101 and the steel wire 102 to pass through.
[0042] The cooperation between the shaping block 41 and the cone 411 ensures that the steel strip 100 can be properly guided and shaped when passing through, and then the circular tube gap formed by the steel strip 100 is welded by laser welding. After welding is completed, the welding surface is polished, and finally the optical cable is made and wound.
[0043] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes may be made to it in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims.
Claims
1. A steel belt punching and polishing device for optical cable, characterized in that: include: A workbench, a steel belt placed on the workbench, a guide groove and a boss supporting the steel belt and mounted on the workbench, a shaping block wrapping the steel belt and mounted on the workbench, rollers arranged on the shaping block, a grinder and a punching assembly located on both sides of the steel belt; The punching assembly includes a support plate slidably mounted on the workbench, a first cylinder mounted on the support plate, and a second cylinder mounted on the workbench and connected to the support plate, wherein the output end of the first cylinder is provided with a positioning rod corresponding to the boss; There are at least three first cylinders, and a movable punch is provided at the boss between two first cylinders; A through hole is provided in the shaping block, and the through hole is in the shape of a truncated cone. A cone connected to the shaping block is provided in the through hole, and the cone head faces the guide groove. The cone and the through hole are located on the same axis, and the cone is split and a gap is provided between the split cones; a gap is left between the through hole and the cone for the steel belt to pass through.
2. The optical cable steel belt punching and polishing device according to claim 1, characterized in that: The guide groove and the boss are sequentially arranged below the steel belt.
3. The optical cable steel belt punching and polishing device according to claim 1, characterized in that: The roller is rotatably matched with the shaping block, and the roller is located at the punching position of the steel belt.
4. The device for punching and polishing a steel belt for an optical cable according to claim 1, characterized in that: The grinder includes a first motor and a grinding rod mounted on the first motor, wherein the grinding rod contacts the steel belt, a grinding table is provided at a position opposite to the grinding rod, and the grinding table is threadedly connected to the workbench.
5. The device for punching and polishing a steel belt for an optical cable according to claim 1, characterized in that: The mobile punching machine includes a side panel mounted on the workbench, a second motor slidably mounted on the side panel, a third cylinder mounted on the side panel and the output end of the third cylinder is connected to the second motor, a drill bit mounted on the second motor, the drill bit passes through the boss, and the positioning rod is provided with a groove for covering the drill bit.
Citation Information
Patent Citations
Plastic support series connection machine
CN111546559A
Longitudinal weld steel armored cable and forming method thereof
CN114743741A