Composite fabric preparation and processing device and preparation process
By using wrinkle removal, adjustment and extrusion devices in the composite fabric preparation and processing device, the wrinkle and offset problems during the conveying process are solved, and the aesthetics and qualification rate of the composite product are improved.
Patent Information
- Application Number
- CN202411298178.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-18
AI Technical Summary
Composite fabrics are prone to wrinkles and offsets during long-distance transportation, resulting in poor adhesion and uneven edges, which affects the aesthetics and pass rate of the product.
A composite fabric preparation and processing device is designed, including wrinkle removal device, adjustment device and extrusion device. Through technical means such as steam spray, pressing plate, pressure sensor and electromagnet, wrinkle removal, position adjustment and tension control of the fabric are carried out. Make sure the fabric is adequately processed before it is combined.
It effectively avoids the wrinkles and edge aberrations when fabric is combined, improves the aesthetics and qualification rate of composite products, and ensures the quality of composite fabrics.
Smart Images

Figure CN118810189B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite fabric preparation, and more specifically, to a composite fabric preparation processing device and a preparation process. Background Art
[0002] Composite fabric is a new type of material formed by combining two or more different materials through a certain process. It combines the advantages of each component material to meet specific performance requirements. Composite fabric has significant advantages in waterproof, breathable, heat-insulating, wear-resistant, anti-static and other aspects. It is widely used in clothing, home textiles, medical, industrial and other fields. Composite fabric is in the preparation and processing process.
[0003] Composite fabrics are mostly compounded through a compounding machine, for example, patent number CN116061540A is a cylindrical fabric compounding machine. This type of fabric compounding machine mainly conveys fabrics through conveying rollers. Especially when conveying fabrics over long distances, wrinkles are easily formed on the surface of the fabric, which affects the appearance of the composite fabric and is prone to poor adhesion, affecting the composite effect of the fabric. In addition, when the rollers are conveying over long distances, the fabric is prone to slight deviation during the conveying process, resulting in uneven edges of the composite fabric, which in turn leads to a low qualified rate of the composite products, and the fabric is prone to curling, resulting in uneven edge thickness of the composite product. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a composite fabric preparation and processing device and a preparation process. Before the fabric is composited, wrinkle removal and adjustment treatment are first performed to avoid wrinkles due to the material of part of the fabric itself and during long-distance transportation, which leads to poor bonding during fabric composite, affecting the appearance of the composite fabric and the qualified rate of the fabric composite product, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a composite fabric preparation and processing device, comprising a composite body, a wrinkle removal device is fixedly installed on one side of the top of the composite body, a squeezing device is fixedly installed on one side of the inner side of the composite body, and an adjustment device is provided on one side of the composite body;
[0006] The composite machine body comprises a fixed machine body, a support column is fixedly installed on the top of the fixed machine body, a top plate is fixedly installed on the top of the support column, a feed roller is arranged on one side of the top of the top plate, a discharge roller is fixedly installed on the side of the top of the fixed machine body close to the feed roller, a guide roller is fixedly installed on the side of the top of the fixed machine body away from the discharge roller, and a cloth roller is fixedly installed on one end of the top of the fixed machine body close to the guide roller;
[0007] The lower end of the cloth roller is provided with a second cloth, one end of the second cloth is sleeved on the upper end of the cloth roller, and the top of the feed roller is provided with a first cloth.
[0008] In a preferred embodiment, the wrinkle removal device includes a wrinkle removal box fixedly installed on one end of the top of the top plate, a steam generator is fixedly installed on one side of the top of the wrinkle removal box, and a high-temperature spray is fixedly installed on the inner wall of the upper end of the wrinkle removal box at the bottom of the steam generator, and limiting rollers are rotatably installed on the upper and lower ends of one side of the high-temperature spray, the limiting roller is located on one side of the feed roller, and a discharge port is opened on the side of the wrinkle removal box away from the limiting roller.
[0009] In a preferred embodiment, a support frame is fixedly installed on the upper end of the inner wall of the wrinkle removal box, a movable rod is movably sleeved inside the support frame, a pressing plate is fixedly installed on the bottom of the movable rod, a heating plate is embedded on the bottom surface of the pressing plate, and a support plate is fixedly installed on the lower end of the wrinkle removal box away from the high-temperature spray, and the top of the support plate is flush with the lower end of the discharge port.
[0010] In a preferred embodiment, the two ends of the pressing plate are arc-shaped, the outer surface of the movable rod is movably sleeved with a pressing spring, the pressing spring is located between the support frame and the pressing plate, the first cloth is movably installed between two limiting rollers, the first cloth is movably sleeved inside the discharge port, and is located between the pressing plate and the support plate.
[0011] In a preferred embodiment, the adjusting device includes a fixed frame, which is fixedly installed on a side of the top plate away from the feed roller, and a movable groove is opened on a side of the top plate close to the fixed frame, an adjusting motor is fixedly installed on one side of the top plate, a rotating screw is fixedly installed on one side of the adjusting motor, the rotating screw is rotatably installed inside the movable groove, a fixed rod is fixedly installed inside the fixed frame, a sliding block is threadedly installed on the outer surface of the rotating screw, the sliding block is slidably installed inside the movable groove, a sliding frame is fixedly installed on the top of the sliding block, the sliding frame is slidably installed on the outer surface of the fixed rod, a transmission roller is movably sleeved on the outer surface of the fixed rod, the transmission roller is located inside the sliding frame, an adjusting frame is fixedly installed on the bottom of the sliding block, and a glue coating roller is provided on the bottom of the top plate on one side of the adjusting frame.
[0012] In a preferred embodiment, the adjustment frame includes a connecting frame, and adjustment boxes are fixedly installed on both sides of the connecting frame, and movable grooves are opened on the upper ends of the adjusting boxes on both sides facing each other, and the first magnet block is movably sleeved inside the movable grooves, and second magnet blocks are fixedly installed on the lower ends of both sides of the connecting frame, and the second magnet block is magnetically connected to the first magnet block, and a support rod is movably sleeved inside the first magnet block, and a pressing roller is rotatably installed at one end of the support rod.
[0013] In a preferred embodiment, the adjusting box is internally movably sleeved with a movable plate, the upper end of the movable plate is movably sleeved on the outer surface of the first magnet block, a support roller is fixedly installed on one side of the lower end of the movable plate, the support roller is movably sleeved on the lower end of the connecting frame, and the outer surfaces of the support roller and the pressing roller are provided with multiple rubber rings.
[0014] In a preferred embodiment, an electromagnet is fixedly installed on one side of the inner wall of the adjusting box, and return springs are fixedly installed on the upper and lower ends of the electromagnet, and third magnet blocks are fixedly installed on the upper and lower ends of the movable plate, and the upper and lower sides of the movable plate are connected to the return spring, and a transformer is fixedly installed on the bottom of the adjusting box, and the transformer is electrically connected to the electromagnet, and the first cloth is slidably installed between the pressing roller and the supporting roller.
[0015] In a preferred embodiment, the extrusion device includes a composite frame, fixed plates are fixedly installed on both sides of the lower end of the composite frame, composite rollers are rotatably installed on the upper and lower ends of one side of the fixed plate, the composite roller is located on the outer surface of the first cloth and the second cloth, a conveying roller is rotatably installed on the side of the fixed plate away from the composite roller, an edge measuring device is fixedly installed between the composite roller and the conveying roller, the edge measuring device includes a limit block, a limit groove is provided on the opposite side of the limit block, the limit groove is movably sleeved on the outer surfaces of the first cloth and the second cloth, a pressure sensor is fixedly installed inside the upper end of the limit block, a pressure spring is fixedly installed on the bottom of the pressure sensor, a pressing block is fixedly installed on the bottom of the pressure spring, a ball is rotatably installed on the bottom of the pressing block, and the pressing block is movably sleeved inside the limit block.
[0016] A preparation process of a composite fabric comprises the following steps:
[0017] Step 1: After the materials are prepared, necessary pretreatment is performed on various raw materials, including cleaning, coating with surface treatment agent and drying, to ensure that the surface of the materials is clean and has good adhesion, and then compounding is performed through a compounding machine;
[0018] Step 2: During compounding, the second fabric is mounted on the lower end of the fabric roller, and one end of the second fabric is sleeved on the upper end of the fabric roller, passing through the inside of the guide roller and entering the inside of the extrusion device. The first fabric passes through the top of the feed roller, is de-wrinkled by the de-wrinkling device, passes through the guide roller, and is placed inside the adjusting device. The position of the first fabric and the lateral tension of the first fabric are adjusted by the adjusting device.
[0019] Step 3: The first fabric passes through the adjusting device, is coated with glue by the glue coating roller, enters the interior of the extrusion device, and is located on the top of the second fabric, and is pressed by the fixing plate and the composite roller to composite the first fabric and the second fabric;
[0020] Step 4: Shape the composite fabric and cut it using a cutting bed or cutting machine to meet the size and shape requirements of the final product;
[0021] Step 5: Conduct quality inspection on the prepared composite fabric;
[0022] Step 6: After the quality inspection is completed, the composite fabric is packaged, labeled and stored as needed for subsequent transportation and use.
[0023] Technical effects and advantages of the present invention:
[0024] 1. The present invention provides a wrinkle removal device to perform wrinkle removal before fabric lamination, thereby avoiding wrinkles due to the material of some fabrics themselves and during long-distance transportation, which may lead to poor bonding during fabric lamination, affecting the appearance of the composite fabric and the qualified rate of the composite fabric product.
[0025] 2. The present invention detects the thickness of the edges of the first fabric and the second fabric that are composited together by setting a pressure sensor. When the first fabric is offset, the ball is attached to the surface of the second fabric. At this time, the reaction force of the pressure spring is small, and the pressure value detected by the pressure sensor is small. At this time, the adjustment motor controls the sliding block to move to the other side of the offset, so that the transmission roller and the first fabric inside the adjustment frame are adjusted. The edge thicknesses on both sides of the first fabric and the second fabric are the same, avoiding uneven edges of the composite fabric and affecting the quality of the composite fabric.
[0026] 3. The present invention sets an electromagnet and stretches both sides of the first cloth through pressing rollers and supporting rollers at both ends of the first cloth to adjust the lateral tension of the first cloth. The magnitude of the magnetic attraction of the electromagnet is controlled by a transformer to adjust the magnitude of the lateral tension of the first cloth, thereby further avoiding curling and wrinkling during compounding and improving the quality of the composite cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0028] Figure 2 It is a schematic diagram of the composite body structure of the present invention.
[0029] Figure 3 It is a schematic structural diagram of the wrinkle removal device of the present invention.
[0030] Figure 4It is a schematic diagram of the structure of the regulating device of the present invention.
[0031] Figure 5 It is a partial view of the bottom of the top plate of the present invention.
[0032] Figure 6 It is a schematic diagram of the structure of the adjustment frame of the present invention.
[0033] Figure 7 It is a schematic diagram of the structure of the extrusion device of the present invention.
[0034] Figure 8 It is a schematic diagram of the structure of the edge measurement device of the present invention.
[0035] The accompanying drawings are marked as follows: 1. composite body; 2. first cloth; 3. second cloth; 4. wrinkle removal device; 5. adjustment device; 6. extrusion device; 11. fixed body; 12. discharge roller; 13. top plate; 14. feed roller; 15. cloth roller; 16. guide roller; 17. support column; 18. movable groove; 19. glue coating roller; 41. wrinkle removal box; 42. steam generator; 43. high temperature spray; 44. limit roller; 45. discharge port; 46. support plate; 47. support frame; 48. movable rod; 49. pressing plate; 410. heating plate; 411. pressing spring; 51. fixed frame; 52. fixed rod; 53. sliding frame; 54. transmission roller; 55. sliding block ;56, adjustment frame;57, adjustment motor;58, rotating screw;561, connecting frame;562, adjustment box;563, movable groove;564, first magnet block;565, pressing roller;566, rubber ring;567, second magnet block;568, movable plate;569, supporting roller;5610, third magnet block;5611, transformer;5612, electromagnet;5613, reset spring;61, composite frame;62, fixed plate;63, composite roller;64, conveying roller;65, edge measuring device;651, limit block;652, limit groove;653, pressure sensor;654, pressure spring;655, pressing block;656, ball. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] First embodiment
[0038] As attached Figures 1 to 3As one embodiment of the present invention, a wrinkle removal device 4 is provided to perform wrinkle removal before the fabrics are composited, so as to avoid wrinkles due to the material of some fabrics themselves and during long-distance transportation, which may lead to poor bonding during the composite fabrics, affect the appearance of the composite fabrics, and affect the qualified rate of the composite fabric products.
[0039] A composite fabric preparation and processing device and preparation process, comprising a composite body 1, a wrinkle removal device 4 is fixedly installed on one side of the top of the composite body 1, an extrusion device 6 is fixedly installed on one side of the inside of the composite body 1, and an adjustment device 5 is arranged on one side of the composite body 1;
[0040] The composite body 1 includes a fixed body 11, a support column 17 is fixedly installed on the top of the fixed body 11, a top plate 13 is fixedly installed on the top of the support column 17, a feed roller 14 is arranged on one side of the top of the top plate 13, a discharge roller 12 is fixedly installed on the side of the top of the fixed body 11 close to the feed roller 14, a guide roller 16 is fixedly installed on the side of the top of the fixed body 11 away from the discharge roller 12, and a cloth roller 15 is fixedly installed on one end of the top of the fixed body 11 close to the guide roller 16;
[0041] The lower end of the cloth roller 15 is provided with the second cloth 3 , one end of the second cloth 3 is sleeved on the upper end of the cloth roller 15 , and the top of the feed roller 14 is provided with the first cloth 2 .
[0042] like Figure 3 As shown, the wrinkle removal device 4 includes a wrinkle removal box 41 fixedly installed on one end of the top of the top plate 13, a steam generator 42 is fixedly installed on one side of the top of the wrinkle removal box 41, the bottom of the steam generator 42 is located on the inner wall of the upper end of the wrinkle removal box 41 and a high-temperature spray 43 is fixedly installed, and limiting rollers 44 are rotatably installed on the upper and lower ends of one side of the high-temperature spray 43, the limiting roller 44 is located on one side of the feed roller 14, and a discharge port 45 is opened on the side of the wrinkle removal box 41 away from the limiting roller 44.
[0043] The first cloth 2 passes through the limiting roller 44 and enters the wrinkle removal box 41. The high-temperature spray 43 sprays high-temperature steam to the first cloth 2 and removes wrinkles from the first cloth 2 through the heating plate 410. The pressing plate 49 presses the first cloth 2 on the top of the supporting plate 46 through the reaction force of the pressing spring 411. The heating plate 410 always adheres to the surface of the first cloth 2 to remove wrinkles from the first cloth 2.
[0044] A support frame 47 is fixedly installed on the upper end of the inner wall of the wrinkle removal box 41, and a movable rod 48 is movably sleeved inside the support frame 47. A pressing plate 49 is fixedly installed on the bottom of the movable rod 48, and a heating plate 410 is embedded in the bottom surface of the pressing plate 49. A support plate 46 is fixedly installed on the lower end of the wrinkle removal box 41 away from the high-temperature spray 43, and the top of the support plate 46 is flush with the lower end of the discharge port 45.
[0045] Among them, the two ends of the pressing plate 49 are arc-shaped, and the outer surface of the movable rod 48 is movably sleeved with a pressing spring 411, and the pressing spring 411 is located between the support frame 47 and the pressing plate 49. The first cloth 2 is movably installed between the two limiting rollers 44. The first cloth 2 is movably sleeved inside the discharge port 45 and is located between the pressing plate 49 and the support plate 46.
[0046] The arc-shaped ends of the pressing plate 49 facilitate movement of the first fabric 2 on the pressing plate 49 and the top of the support plate 46, thereby preventing the first fabric 2 from scratching the pressing plate 49 when moving at the bottom of the pressing plate 49, thereby preventing the surface of the first fabric 2 from being damaged.
[0047] Second embodiment
[0048] As attached Figures 1 to 5 , Figures 7 and 8 As one embodiment of the present invention, the thickness of the edge of the first fabric 2 and the second fabric 3 composited together is detected by the pressure sensor 653. When the first fabric 2 is offset, the ball 656 is attached to the surface of the second fabric 3. At this time, the reaction force of the pressure spring 654 is small, and the pressure value detected by the pressure sensor 653 is small. At this time, the adjustment motor 57 controls the sliding block 55 to move to the other side of the offset, so that the first fabric 2 inside the transmission roller 54 and the adjustment frame 56 is adjusted. The edge thicknesses on both sides of the first fabric 2 and the second fabric 3 are the same, so as to avoid uneven edges of the composite fabrics and affect the quality of the composite fabrics.
[0049] The second embodiment is further optimized relative to the first embodiment in that the adjusting device 5 comprises a fixed frame 51, which is fixedly mounted on the top side of the top plate 13 away from the feed roller 14, a moving groove 18 is provided on the side of the top plate 13 close to the fixed frame 51, an adjusting motor 57 is fixedly mounted on one side of the top plate 13, a rotating screw 58 is fixedly mounted on one side of the adjusting motor 57, the rotating screw 58 is rotatably mounted inside the moving groove 18, a fixed rod 52 is fixedly mounted inside the fixed frame 51, a sliding block 55 is threadedly mounted on the outer surface of the rotating screw 58, the sliding block 55 is slidably mounted inside the moving groove 18, a sliding frame 53 is fixedly mounted on the top of the sliding block 55, the sliding frame 53 is slidably mounted on the outer surface of the fixed rod 52, a transmission roller 54 is movably sleeved on the outer surface of the fixed rod 52, the transmission roller 54 is located inside the sliding frame 53, an adjusting frame 56 is fixedly mounted on the bottom of the sliding block 55, and a glue coating roller 19 is provided on the side of the adjusting frame 56 at the bottom of the top plate 13.
[0050] The extrusion device 6 comprises a composite frame 61, fixed plates 62 are fixedly installed on both sides of the lower end of the composite frame 61, composite rollers 63 are rotatably installed on the upper and lower ends of one side of the fixed plate 62, the composite roller 63 is located on the outer surface of the first fabric 2 and the second fabric 3, a conveying roller 64 is rotatably installed on the side of the fixed plate 62 away from the composite roller 63, an edge measuring device 65 is fixedly installed between the composite roller 63 and the conveying roller 64, the edge measuring device 65 comprises a limit block 651, a limit groove 652 is provided on the opposite side of the limit block 651, the limit groove 652 is movably sleeved on the outer surfaces of both sides of the first fabric 2 and the second fabric 3, a pressure sensor 653 is fixedly installed inside the upper end of the limit block 651, a pressure spring 654 is fixedly installed at the bottom of the pressure sensor 653, a pressing block 655 is fixedly installed at the bottom of the pressure spring 654, a ball 656 is rotatably installed at the bottom of the pressing block 655, and the pressing block 655 is movably sleeved inside the limit block 651.
[0051] By setting limit blocks 651 at both ends of the composite frame 61, the limit blocks 651 detect the edges of the first fabric 2 and the second fabric 3 on both sides of the composited together inside the limit groove 652. When the first fabric 2 is offset, the ball 656 is attached to the surface of the second fabric 3. At this time, the reaction force of the pressure spring 654 is small, and the pressure value detected by the pressure sensor 653 is small. At this time, the adjustment motor 57 controls the sliding block 55 to move to the other side of the offset, so that the first fabric 2 inside the transmission roller 54 and the adjustment frame 56 is adjusted. The edge thicknesses on both sides of the first fabric 2 and the second fabric 3 are the same. By fine-tuning the first fabric 2, the position of the first fabric 2 is automatically adjusted to prevent the first fabric 2 from being offset and avoid affecting the composite effect of the first fabric 2 and the second fabric 3.
[0052] Third embodiment
[0053] like Figures 1 to 8 This is an embodiment of the present invention. On the basis of the second embodiment, in order to further avoid wrinkles on the surface of the composite fabric during compounding, although all composite machines are provided with a fabric tension regulator in the conveying direction to adjust the tension in the fabric conveying direction, the tension in the transverse direction of some elastic fabrics cannot be adjusted, resulting in curling of the fabric, an electromagnet 5612 is provided. When it is necessary to adjust the transverse tension of the first fabric 2, the electromagnet 5612 is controlled to generate a magnetic attraction force on the third magnet block 5610 through the transformer 5611, so that the movable plate 568 moves toward the direction of the electromagnet 5612 inside the adjustment box 562, and the pressing rollers 565 and the supporting rollers 569 at both ends of the first fabric 2 are used to stretch the two sides of the first fabric 2 to adjust the transverse tension of the first fabric 2, and the magnitude of the magnetic attraction force of the electromagnet 5612 is controlled through the transformer 5611 to adjust the magnitude of the transverse tension of the first fabric 2.
[0054] As attached Figure 6 As shown, the adjustment frame 56 includes a connecting frame 561, and adjustment boxes 562 are fixedly installed on both sides of the connecting frame 561. A movable groove 563 is opened at the upper end of the side of the adjustment boxes 562 facing each other, and a first magnet block 564 is movably sleeved inside the movable groove 563. Second magnet blocks 567 are fixedly installed on the lower ends of both sides of the connecting frame 561. The second magnet block 567 is magnetically connected to the first magnet block 564. A support rod is movably sleeved inside the first magnet block 564, and a pressing roller 565 is rotatably installed at one end of the support rod.
[0055] Through the magnetic attraction of the first magnet block 564 and the movable groove 563, the pressing roller 565 and the supporting roller 569 are magnetically attracted to each other, and the pressing roller 565 and the supporting roller 569 clamp and fix the first cloth 2, so that the first cloth 2 moves between the pressing roller 565 and the supporting roller 569, and the pressing roller 565 and the supporting roller 569 rotate synchronously.
[0056] Among them, the inside of the adjustment box 562 is movably sleeved with a movable plate 568, the upper end of the movable plate 568 is movably sleeved on the outer surface of the first magnet block 564, and a support roller 569 is fixedly installed on one side of the lower end of the movable plate 568. The support roller 569 is movably sleeved on the lower end of the connecting frame 561, and the outer surfaces of the support roller 569 and the pressing roller 565 are both provided with multiple rubber rings 566.
[0057] The rubber ring 566 fixes both sides of the first fabric 2. When the pressing roller 565 and the supporting roller 569 move, the rubber ring 566 stretches the first fabric 2 to both sides through the friction between the rubber ring 566 and the first fabric 2, thereby adjusting the lateral tension of the first fabric 2.
[0058] Among them, an electromagnet 5612 is fixedly installed on one side of the inner wall of the adjustment box 562, and return springs 5613 are fixedly installed on the upper and lower ends of the electromagnet 5612, and third magnet blocks 5610 are fixedly installed on the upper and lower ends of the movable plate 568, and the upper and lower sides of the movable plate 568 are connected to the return spring 5613. A transformer 5611 is fixedly installed on the bottom of the adjustment box 562, and the transformer 5611 is electrically connected to the electromagnet 5612. The first cloth 2 is slidably installed between the pressing roller 565 and the supporting roller 569.
[0059] The voltage of the electromagnet 5612 is controlled by the transformer 5611, thereby adjusting the current inside the coil of the electromagnet 5612 and the overall magnetic attraction strength of the electromagnet 5612. The moving distance of the rubber ring 566 and the support roller 569 on the side of the connecting frame 561 is adjusted by the reaction force of the reset spring 5613, thereby adjusting the lateral tension on the first fabric 2.
[0060] Fourth embodiment
[0061] A preparation process of a composite fabric comprises the following steps:
[0062] Step 1: After the materials are prepared, various raw materials are pre-treated, including cleaning, coating with surface treatment agent and drying to ensure that the surface of the materials is clean and has good adhesion, and then compounded through a compounding machine;
[0063] Step 2: During compounding, the second fabric 3 is mounted on the lower end of the fabric roller 15, and one end of the second fabric 3 is sleeved on the upper end of the fabric roller 15, passing through the interior of the guide roller 16 and entering the interior of the extrusion device 6. The first fabric 2 passes through the top of the feed roller 14, is dewrinkled by the dewrinkling device 4, passes through the guide roller 16, and is placed in the interior of the adjusting device 5. The position of the first fabric 2 and the lateral tension of the first fabric 2 are adjusted by the adjusting device 5.
[0064] Step 3: The first fabric 2 passes through the adjusting device 5, is coated with glue by the glue coating roller 19, enters the interior of the extrusion device 6, and is located on the top of the second fabric 3, and is pressed by the fixing plate 62 and the composite roller 63 to composite the first fabric 2 and the second fabric 3;
[0065] Step 4: Shape the composite fabric and cut it using a cutting bed or cutting machine to meet the size and shape requirements of the final product;
[0066] Step 5: Conduct quality inspection on the prepared composite fabric;
[0067] Step 6: After the quality inspection is completed, the composite fabric is packaged, labeled and stored as needed for subsequent transportation and use.
[0068] Working principle of the present invention: when in use, the first cloth 2 passes through the previous process, passes through the feed roller 14, enters the interior of the wrinkle removal device 4, passes through the limit roller 44 and enters the interior of the wrinkle removal box 41, the high-temperature spray 43 sprays high-temperature steam to the first cloth 2, and removes wrinkles from the first cloth 2 through the heating plate 410, and the pressing plate 49 presses the first cloth 2 on the top of the support plate 46 through the reaction force of the pressing spring 411, and the heating plate 410 is always in contact with the surface of the first cloth 2 to remove wrinkles from the first cloth 2;
[0069] During the process of conveying the first fabric 2 by the adjusting device 5, the thickness of the edge of the first fabric 2 and the second fabric 3 combined together is detected by the pressure sensor 653. When the first fabric 2 is offset, the ball 656 is attached to the surface of the second fabric 3. At this time, the reaction force of the pressure spring 654 is small, and the pressure value detected by the pressure sensor 653 is small. At this time, the adjusting motor 57 controls the sliding block 55 to move to the other side of the offset, so that the first fabric 2 inside the transmission roller 54 and the adjusting frame 56 is adjusted, and the edge thickness of the first fabric 2 and the second fabric 3 on both sides is the same, so as to avoid uneven edges of the composite fabric and affect the quality of the composite fabric.
[0070] On this basis, when the composite fabric has curling or wrinkles, the transformer 5611 controls the electromagnet 5612 to generate magnetic attraction to the third magnet block 5610, so that the movable plate 568 moves in the direction of the electromagnet 5612 inside the adjustment box 562, and the pressing rollers 565 and the supporting rollers 569 at both ends of the first fabric 2 are used to stretch both sides of the first fabric 2, and adjust the lateral tension of the first fabric 2, so that the first fabric 2 is automatically adjusted before being composited with the second fabric 3;
[0071] After being coated with glue by the glue coating roller 19 , the adjusted first fabric 2 enters into the compounding roller 63 together with the second fabric 3 for compounding, and is finally led out from the discharge roller 12 .
[0072] Finally, a few points should be explained: the drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A composite fabric preparation and processing device, comprising a composite body (1), characterized in that: A wrinkle removal device (4) is fixedly mounted on one side of the top of the composite body (1), a squeezing device (6) is fixedly mounted on one side of the interior of the composite body (1), and an adjustment device (5) is provided on one side of the composite body (1); The composite machine body (1) comprises a fixed machine body (11), a support column (17) is fixedly mounted on the top of the fixed machine body (11), a top plate (13) is fixedly mounted on the top of the support column (17), a feed roller (14) is arranged on one side of the top of the top plate (13), a discharge roller (12) is fixedly mounted on the side of the top of the fixed machine body (11) close to the feed roller (14), a guide roller (16) is fixedly mounted on the side of the top of the fixed machine body (11) away from the discharge roller (12), and a cloth roller (15) is fixedly mounted on one end of the top of the fixed machine body (11) close to the guide roller (16); A second cloth (3) is provided at the lower end of the cloth roller (15), one end of the second cloth (3) is sleeved on the upper end of the cloth roller (15), and a first cloth (2) is provided at the top of the feed roller (14); The extrusion device (6) comprises a composite frame (61), fixed plates (62) are fixedly mounted on both sides of the lower end of the composite frame (61), composite rollers (63) are rotatably mounted on both upper and lower ends of one side of the fixed plate (62), the composite roller (63) is located on the outer surface of the first cloth (2) and the second cloth (3), a conveying roller (64) is rotatably mounted on the side of the fixed plate (62) away from the composite roller (63), and an edge measuring device (65) is fixedly mounted between the composite roller (63) and the conveying roller (64); The edge measuring device (65) comprises a limit block (651), a limit groove (652) is provided on one side of the limit block (651) facing each other, the limit groove (652) is movably sleeved on the outer surfaces of both sides of the first fabric (2) and the second fabric (3), a pressure sensor (653) is fixedly mounted inside the upper end of the limit block (651), a pressure spring (654) is fixedly mounted on the bottom of the pressure sensor (653), a pressing block (655) is fixedly mounted on the bottom of the pressure spring (654), a ball (656) is rotatably mounted on the bottom of the pressing block (655), and the pressing block (655) is movably sleeved inside the limit block (651); The adjusting device (5) comprises a fixing frame (51), wherein the fixing frame (51) is fixedly mounted on a side of the top of the top plate (13) away from the feed roller (14), a movable groove (18) is provided on a side of the top plate (13) close to the fixing frame (51), an adjusting motor (57) is fixedly mounted on one side of the top plate (13), a rotating screw (58) is fixedly mounted on one side of the adjusting motor (57), the rotating screw (58) is rotatably mounted inside the movable groove (18), a fixing rod (52) is fixedly mounted inside the fixing frame (51), and the rotating screw (58) is fixedly mounted on the inside of the movable groove (18). A sliding block (55) is threadedly mounted on the outer surface, the sliding block (55) is slidably mounted inside the movable groove (18), a sliding frame (53) is fixedly mounted on the top of the sliding block (55), the sliding frame (53) is slidably mounted on the outer surface of the fixed rod (52), a transmission roller (54) is movably sleeved on the outer surface of the fixed rod (52), the transmission roller (54) is located inside the sliding frame (53), an adjustment frame (56) is fixedly mounted on the bottom of the sliding block (55), and a glue coating roller (19) is arranged on the bottom of the top plate (13) and on one side of the adjustment frame (56); The adjustment frame (56) comprises a connecting frame (561), and adjustment boxes (562) are fixedly installed on both sides of the connecting frame (561), and movable grooves (563) are provided at the upper ends of the adjusting boxes (562) on the two sides facing each other, and first magnet blocks (564) are movably sleeved inside the movable grooves (563), and second magnet blocks (567) are fixedly installed at the lower ends of both sides of the connecting frame (561), and the second magnet blocks (567) are magnetically connected to the first magnet blocks (564), and a support rod is movably sleeved inside the first magnet block (564), and a pressing roller (565) is rotatably installed at one end of the support rod; A movable plate (568) is movably sleeved inside the regulating box (562), the upper end of the movable plate (568) is movably sleeved on the outer surface of the first magnet block (564), a support roller (569) is fixedly mounted on one side of the lower end of the movable plate (568), the support roller (569) is movably sleeved on the lower end of the connecting frame (561), and the outer surfaces of the support roller (569) and the pressing roller (565) are both provided with a plurality of rubber rings (566); An electromagnet (5612) is fixedly mounted on one side of the inner wall of the regulating box (562), and return springs (5613) are fixedly mounted on both upper and lower ends of the electromagnet (5612). A third magnet block (5610) is fixedly mounted on both upper and lower ends of the movable plate (568), and both upper and lower sides of the movable plate (568) are connected to the return spring (5613). A transformer (5611) is fixedly mounted on the bottom of the regulating box (562), and the transformer (5611) is electrically connected to the electromagnet (5612). The first cloth (2) is slidably mounted between the pressing roller (565) and the supporting roller (569).
2. A composite fabric preparation and processing device according to claim 1, characterized in that: The wrinkle removal device (4) comprises a wrinkle removal box (41) fixedly mounted on one end of the top of the top plate (13); a steam generator (42) is fixedly mounted on one side of the top of the wrinkle removal box (41); a high-temperature spray (43) is fixedly mounted on the inner wall of the upper end of the wrinkle removal box (41) at the bottom of the steam generator (42); limiting rollers (44) are rotatably mounted on both upper and lower ends of one side of the high-temperature spray (43); the limiting roller (44) is located on one side of the feed roller (14); and a discharge port (45) is provided on the side of the wrinkle removal box (41) away from the limiting roller (44).
3. A composite fabric preparation and processing device according to claim 2, characterized in that: A support frame (47) is fixedly mounted on the upper end of the inner wall of the wrinkle removal box (41), a movable rod (48) is movably sleeved inside the support frame (47), a pressing plate (49) is fixedly mounted on the bottom of the movable rod (48), a heating plate (410) is embedded in the bottom surface of the pressing plate (49), and a support plate (46) is fixedly mounted on the lower end of the wrinkle removal box (41) away from the high-temperature spray (43), and the top of the support plate (46) is flush with the lower end of the discharge port (45).
4. The composite fabric preparation and processing device according to claim 3, characterized in that: Both ends of the pressing plate (49) are arc-shaped; a pressing spring (411) is movably sleeved on the outer surface of the movable rod (48); the pressing spring (411) is located between the support frame (47) and the pressing plate (49); the first cloth (2) is movably mounted between two limiting rollers (44); the first cloth (2) is movably sleeved inside the discharge port (45) and is located between the pressing plate (49) and the support plate (46).
5. A process for preparing the composite fabric preparation and processing device according to claim 4, characterized in that: The following steps are involved: S1: After the materials are prepared, various raw materials are pre-treated, including cleaning, coating with surface treatment agent and drying, to ensure that the surface of the materials is clean and has good adhesion, and then compounded through the compounding machine; S2: During lamination, the second fabric (3) is mounted on the lower end of the fabric roller (15), and one end of the second fabric (3) is sleeved on the upper end of the fabric roller (15), passes through the interior of the guide roller (16), and enters the interior of the extrusion device (6); the first fabric (2) passes through the top of the feed roller (14), is dewrinkled by the dewrinkling device (4), passes through the guide roller (16), and is placed in the interior of the adjustment device (5); the position of the first fabric (2) and the lateral tension of the first fabric (2) are adjusted by the adjustment device (5); S3: the first fabric (2) passes through the regulating device (5), is coated with glue by the glue coating roller (19), enters the interior of the extrusion device (6), and is located on top of the second fabric (3), and is pressed together by the fixing plate (62) and the composite roller (63), so that the first fabric (2) and the second fabric (3) are composited; S4: shaping the composite fabric and cutting the fabric using a cutting bed or cutting machine to meet the size and shape requirements of the final product; S5: Perform quality inspection on the prepared composite fabric; S6: After completing the quality inspection, the composite fabric is packaged, labeled and stored as needed for subsequent transportation and use.
Citation Information
Patent Citations
Cylindrical cloth compounding machine
CN116061540A
Textile fabric wrinkle removal device
CN110699883A
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CN114955661A
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