Vulcanization device for PVC floor production and working method thereof
The vulcanization device effectively addresses dust and moisture issues in PVC floor production by using a blower and water injection system to enhance efficiency and prevent cracking.
Patent Information
- Application Number
- CN202411326550.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Dust and impurities on the top of PVC floor can affect vulcanization efficiency, while moisture inside the PVC floor can interfere with the process, and using cold water for cooling can cause material deformation or cracking, affecting product quality.
A vulcanization device with a blower mechanism to remove dust and impurities, a water injection mechanism for pre-cooling, and a heating system to dry and vulcanize the PVC floor, followed by controlled hot water injection to prevent cracking.
Ensures efficient vulcanization by removing dust and moisture, preventing material deformation, and maintaining product quality by controlled cooling.
Smart Images

Figure CN118832774B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PVC floor production equipment, in particular to a vulcanization device used for PVC floor production and a working method thereof. Background Art
[0002] PVC floor refers to the floor made of polyvinyl chloride materials. Specifically, it is made of polyvinyl chloride and its copolymer resin as the main raw materials, with fillers, plasticizers, stabilizers, colorants and other auxiliary materials added. It is produced on a sheet-like continuous substrate through a coating process or calendering, extrusion or extrusion process. PVC floor needs to be vulcanized by a flat vulcanizer during production and processing;
[0003] When vulcanizing PVC flooring, the dust and impurities on the top of the floor can easily affect the efficiency of vulcanization, and the moisture inside the PVC floor can easily interfere with the vulcanization process. At the same time, after the vulcanization operation, the natural cooling or air cooling of the PVC floor is too slow, and directly using cold water to cool it can easily cause the material itself to deform or crack, affecting the product quality of the PVC floor. Summary of the invention
[0004] The technical problems solved by this solution are:
[0005] How to solve the problem that dust and impurities on the top of the PVC floor can easily affect the efficiency of vulcanization, and the moisture inside the PVC floor can easily interfere with its vulcanization process;
[0006] How to solve the problem that using cold water for cooling can easily cause the material of PVC floor to deform or crack, thus affecting the quality of PVC floor products.
[0007] The objective of the present invention can be achieved through the following technical scheme: a vulcanization device for PVC floor production comprises a base plate, a first support seat and a second support seat are fixedly installed on both sides of the top of the base plate, a hydraulic cylinder is fixedly inserted in the middle of the first support seat, a lifting platform is fixedly installed on the protruding end of the hydraulic cylinder, a first electric heating plate is fixedly installed on the top surface of the lifting platform, a working plate is fixedly installed on the top of the second support seat, a blower mechanism for assisting in drying the PVC floor is arranged on the front of the working plate, and a water injection mechanism for pre-cooling the PVC floor is arranged below the second support seat.
[0008] A further technical improvement of the present invention is that the water injection mechanism includes a water tank fixedly connected to the bottom plate, the interior of the water tank is filled with a sufficient amount of clean water, and a number of electric heating rods for heating the clean water are fixedly installed on the inner wall of the water tank, a U-shaped frame is slidably provided on the top surface of the second support seat, and a transmission unit for driving the U-shaped frame to move horizontally is provided on the front side of the working plate above the second support seat.
[0009] A further technical improvement of the present invention is that the back of the U-shaped frame is slidably connected to the working plate through a first guide rail, and the notch of the U-shaped frame faces the first electric heating plate. A first hose is fixedly inserted into the front end face of the U-shaped frame, and the input end of the first hose is connected to the bottom of the water tank.
[0010] A further technical improvement of the present invention is that a hot air blower is fixedly installed on the top of the water tank, a ventilation pipe is fixedly inserted on the water tank on one side of the hot air blower, the output end of the hot air blower is connected to the middle part of the ventilation pipe, a control valve is fixedly installed on the top of the ventilation pipe, and a one-way valve is fixedly installed on the bottom of the ventilation pipe, and the opening direction of the one-way valve is the same as the direction of the airflow in the ventilation pipe injected into the water tank.
[0011] A further technical improvement of the present invention is that: the transmission unit includes a working frame fixedly connected to the front side of the working plate, a pin shaft is fixedly connected between the bottom of the working frame and the working plate, the middle part of the pin shaft is rotatably connected to an L-shaped flip rod, and one end of the L-shaped flip rod is movably connected to the front end surface of the U-shaped frame through a first lever; the PVC floor is placed on the top surface of the first electric heating plate, the hot air blower, the control valve and the first electric heating plate are turned on, at this time, the extended end of the hydraulic cylinder is at the shortest, the extended end of the cylinder is at half the length, the second lever is located in the middle of the L-shaped slide groove, and the bottom surface of the PVC floor is heated and dried by the first electric heating plate. At the same time, the hot air flow blown out by the hot air blower passes through the ventilation The air pipe and the second hose enter the air injection pipe and are then injected into the distribution pipe. Hot air is blown toward the top surface of the PVC floor through a plurality of air jet pipes to blow away dust and impurities on the top surface to avoid affecting the vulcanization efficiency. At the same time, the extended end of the air cylinder is controlled to extend from half the length to the longest. At this time, the L-shaped flip rod does not rotate, and the slider is driven to move horizontally through the push plate, and a plurality of air jet pipes move toward the first electric heating plate, so that the hot air flow blown out from the plurality of air jet pipes evenly heats the top surface of the PVC floor. In conjunction with the first electric heating plate, the PVC floor is evenly heated and dried on both sides to remove moisture in the PVC floor to prevent moisture from interfering with the vulcanization process of the PVC floor.
[0012] A further technical improvement of the present invention is that a laterally arranged cylinder is fixedly installed on the front side of the working plate, a second lever and a push plate are fixedly installed on the protruding end of the cylinder, an L-shaped slide groove is provided on the other end of the L-shaped flip rod, and the L-shaped slide groove is movably connected to the second lever.
[0013] A further technical improvement of the present invention is that the air blowing mechanism includes a support plate fixedly connected to the working plate, a slider is slidably provided on the top surface of the support plate through a second guide rail, the top of the slider is in contact with the bottom of the push plate, an air injection pipe is fixedly inserted inside the slider, an input end of the air injection pipe is fixedly connected to a second hose, the input end of the second hose passes through the second support seat and is connected to the top of the ventilation pipe.
[0014] The further technical improvement of the present invention lies in that: a distribution pipe is fixedly installed at the output end of the gas injection pipe, and a plurality of inclined air injection pipes are connected on the outer wall of the distribution pipe, and the output end of the air injection pipe faces the top of the first electric heating plate; after the lifting platform is reset to its original position, the extended end of the control cylinder is contracted from half the length to the shortest, and in this process, the second lever drives the L-shaped flip rod to rotate, so that the U-shaped frame moves toward the first electric heating plate, and after the notch of the U-shaped frame cooperates with the input end of the guide groove, the control valve is closed, so that the hot air flow pushes open the one-way valve and is injected into the water tank to increase the air pressure therein, so that the hot water in the water tank is injected into the middle part of the U-shaped frame through the first hose, and the hot water entering the middle part of the U-shaped frame will pre-cool the PVC floor after the vulcanization operation, so as to avoid deformation or cracking of the material of the PVC floor due to excessive cooling, thereby ensuring the product quality of the PVC floor; the hot water is then discharged along the U-shaped frame and the guide groove to avoid excessive accumulation of water on the lifting platform.
[0015] The working method of the vulcanization device for PVC floor production specifically comprises the following steps:
[0016] Step 1: Place the PVC floor on the top surface of the first electric heating plate, turn on the hot air blower, the control valve and the first electric heating plate. At this time, the extended end of the hydraulic cylinder is at the shortest, the extended end of the cylinder is at half the length, and the second lever is located in the middle of the L-shaped slide. The bottom surface of the PVC floor is heated and dried through the first electric heating plate. At the same time, the hot air flow blown out by the hot air blower enters the air injection pipe through the ventilation pipe and the second hose, and then is injected into the distribution pipe. Hot air is blown toward the top surface of the PVC floor through a number of jet pipes, so as to blow away the dust and impurities on the top surface and avoid affecting the efficiency of vulcanization; at the same time, the extended end of the control cylinder is extended from half the length to the longest. At this time, the L-shaped flip rod does not rotate, and the slider is driven to move horizontally through the push plate, and a number of jet pipes move toward the direction of the first electric heating plate, so that the hot air flow blown out from the several jet pipes evenly heats the top surface of the PVC floor. In conjunction with the first electric heating plate, the PVC floor is heated and dried evenly on both sides to remove moisture in the PVC floor and prevent moisture from interfering with the vulcanization process of the PVC floor;
[0017] Step 2: After the moisture inside the PVC floor is removed, the extended end of the air cylinder is controlled to shrink and reset to half the length, and then the extended end of the hydraulic cylinder is controlled to extend to the longest, so that the second electric heating plate cooperates with the first electric heating plate to press the PVC floor, and then the second electric heating plate is turned on to perform vulcanization operation on the PVC floor. During the vulcanization process, several electric heating rods are turned on to heat the clean water in the water tank; after the PVC floor is vulcanized, the second electric heating plate and the first electric heating plate are turned off in time, and then the extended end of the hydraulic cylinder is controlled to shrink and reset, so that the lifting platform is reset to its original position. At this time, the top surface height of the lifting platform is the same as the top surface height of the second support seat;
[0018] Step 3: After the lifting platform is reset to its original position, the extended end of the control cylinder is contracted from half its length to the shortest. During this process, the second lever drives the L-shaped flip rod to rotate, so that the U-shaped frame moves toward the first electric heating plate. After the notch of the U-shaped frame cooperates with the input end of the guide groove, the control valve is closed, so that the hot air flow pushes open the one-way valve and is injected into the water tank to increase the air pressure therein, so that the hot water in the water tank is injected into the middle part of the U-shaped frame through the first hose. The hot water entering the middle part of the U-shaped frame will pre-cool the PVC floor after the vulcanization operation to avoid deformation or cracking of the PVC floor due to excessive cooling, thereby ensuring the product quality of the PVC floor; the hot water is then discharged along the U-shaped frame and the guide groove to avoid excessive accumulation of water on the lifting platform.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] When the present invention is in use, the PVC floor is placed on the top surface of the first electric heating plate, and the hot air blower, the control valve and the first electric heating plate are turned on. At this time, the extended end of the hydraulic cylinder is at the shortest, the extended end of the cylinder is at half the length, and the second lever is located in the middle of the L-shaped slide groove. The bottom surface of the PVC floor is heated and dried through the first electric heating plate. At the same time, the hot air flow blown out by the hot air blower enters the air injection pipe through the ventilation pipe and the second hose, and is then injected into the distribution pipe. Hot air is blown toward the top surface of the PVC floor through a plurality of jet pipes, so that dust and impurities on the top surface are blown away to avoid affecting the efficiency of vulcanization. At the same time, the extended end of the control cylinder is extended from half the length to the longest. At this time, the L-shaped flip rod does not rotate, and the slider is driven to move horizontally by the push plate, and the plurality of jet pipes move toward the first electric heating plate, so that the hot air flow blown out from the plurality of jet pipes evenly heats the top surface of the PVC floor. In cooperation with the first electric heating plate, the PVC floor is heated and dried on both sides and evenly, and the moisture in the PVC floor is removed to prevent the moisture from interfering with the vulcanization process of the PVC floor.
[0021] When the present invention is in use, after the lifting platform is reset to its original position, the extended end of the control cylinder is contracted from half the length to the shortest. During this process, the second lever drives the L-shaped flip rod to rotate, so that the U-shaped frame moves toward the first electric heating plate. After the notch of the U-shaped frame cooperates with the input end of the guide groove, the control valve is closed, so that the hot air flow pushes open the one-way valve and is injected into the water tank to increase the air pressure therein, so that the hot water in the water tank is injected into the middle part of the U-shaped frame through the first hose. The hot water entering the middle part of the U-shaped frame will pre-cool the PVC floor after the vulcanization operation, thereby avoiding deformation or cracking of the material of the PVC floor due to excessively rapid cooling of the PVC floor, thereby ensuring the product quality of the PVC floor. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the water injection mechanism structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the transmission unit of the present invention;
[0026] Figure 4 It is a three-dimensional schematic diagram of the local structure of the transmission unit of the present invention;
[0027] Figure 5 It is a three-dimensional schematic diagram of the structure of the U-shaped frame of the present invention;
[0028] Figure 6 The present invention is a schematic diagram of the structure of the blower mechanism. In the figure: 1, blower mechanism; 2, working plate; 3, second support seat; 4, water injection mechanism; 5, bottom plate; 6, hydraulic cylinder; 7, first support seat; 8, guide groove; 9, lifting platform; 10, first electric heating plate; 11, top plate; 12, second electric heating plate; 101, slider; 102, second hose; 103, support plate; 104, guide frame; 105, jet pipe; 106, distribution pipe; 107, air injection pipe; 41, transmission unit; 42, first hose; 43, water storage tank; 44, electric heating rod; 45, ventilation pipe; 46, control valve; 47, U-shaped frame; 48, first lever; 411, cylinder; 412, L-shaped flip rod; 413, push plate; 414, second lever; 415, working frame; 416, L-shaped slide groove; 417, pin shaft. DETAILED DESCRIPTION
[0029] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 6 As shown, a vulcanization device for producing PVC flooring includes a bottom plate 5, a first support seat 7 and a second support seat 3 are fixedly installed on both sides of the top of the bottom plate 5, a hydraulic cylinder 6 is fixedly inserted in the middle of the first support seat 7, a lifting platform 9 is fixedly installed on the protruding end of the hydraulic cylinder 6, a first electric heating plate 10 is fixedly installed on the top surface of the lifting platform 9, a working plate 2 is fixedly installed on the top of the second support seat 3, a blower mechanism 1 for assisting in drying the PVC floor is arranged on the front of the working plate 2, and a water injection mechanism 4 for pre-cooling the PVC floor is arranged below the second support seat 3.
[0031] See also Figure 1 and Figure 2 As shown, the water injection mechanism 4 includes a water tank 43 fixedly connected to the bottom plate 5, the interior of the water tank 43 is filled with a sufficient amount of clean water, and a plurality of electric heating rods 44 for heating the clean water are fixedly installed on the inner wall of the water tank 43, a U-shaped frame 47 is slidably provided on the top surface of the second support seat 3, and a transmission unit 41 for driving the U-shaped frame 47 to move horizontally is provided on the front side of the working plate 2 above the second support seat 3.
[0032] See also Figure 2 and Figure 5 As shown, the back side of the U-shaped frame 47 is slidably connected to the working plate 2 via a first guide rail, and the notch of the U-shaped frame 47 faces the first electric heating plate 10. A first hose 42 is fixedly inserted into the front end face of the U-shaped frame 47, and the input end of the first hose 42 is connected to the bottom of the water tank 43.
[0033] See also Figure 2 As shown, a hot air blower is fixedly installed on the top of the above-mentioned water tank 43, and a ventilation pipe 45 is fixedly inserted on the water tank 43 on one side of the hot air blower. The output end of the hot air blower is connected to the middle part of the ventilation pipe 45, and a control valve 46 is fixedly installed on the top of the ventilation pipe 45, and a one-way valve is fixedly installed on the bottom of the ventilation pipe 45. The opening direction of the one-way valve is the same as the direction of the airflow in the ventilation pipe 45 injected into the water tank 43.
[0034] See also Figure 2-Figure 4As shown, the transmission unit 41 includes a working frame 415 fixedly connected to the front of the working plate 2, a pin shaft 417 is fixedly connected between the bottom of the working frame 415 and the working plate 2, an L-shaped flip rod 412 is rotatably connected to the middle of the pin shaft 417, and one end of the L-shaped flip rod 412 is movably connected to the front end surface of the U-shaped frame 47 through a first lever 48; the PVC floor is placed on the top surface of the first electric heating plate 10, and the hot air blower, the control valve 46 and the first electric heating plate 10 are turned on. At this time, the extended end of the hydraulic cylinder 6 is at the shortest, and the extended end of the cylinder 411 is at half the length. The second lever 414 is located in the middle of the L-shaped slide groove 416, and the bottom surface of the PVC floor is heated and dried through the first electric heating plate 10. At the same time, the hot air flow blown out by the hot air blower passes through the ventilation pipe 45 and The second hose 102 enters the air injection pipe 107 and then is injected into the distribution pipe 106. Hot air is blown toward the top surface of the PVC floor through a plurality of air jet pipes 105, so as to blow away the dust and impurities on the top surface and avoid affecting the efficiency of vulcanization. At the same time, the extended end of the control cylinder 411 is extended from half the length to the longest. At this time, the L-shaped flip rod 412 does not rotate, and the slider 101 is driven to move horizontally through the push plate 413. The plurality of air jet pipes 105 move toward the first electric heating plate 10, so that the hot air flow blown out from the plurality of air jet pipes 105 evenly heats the top surface of the PVC floor. In cooperation with the first electric heating plate 10, the PVC floor is evenly heated and dried on both sides to remove moisture in the PVC floor and prevent moisture from interfering with the vulcanization process of the PVC floor.
[0035] See also Figure 3 and Figure 4 As shown, a transversely arranged cylinder 411 is also fixedly installed on the front side of the above-mentioned working plate 2, and a second lever 414 and a push plate 413 are fixedly installed on the protruding end of the cylinder 411. An L-shaped slide groove 416 is provided at the other end of the L-shaped flip rod 412, and the L-shaped slide groove 416 is movably connected to the second lever 414.
[0036] See also Figure 2 and Figure 6 As shown, the above-mentioned hair dryer mechanism 1 includes a support plate 103 fixedly connected to the working plate 2, and a slider 101 is slidably provided on the top surface of the support plate 103 through a second guide rail. The top of the slider 101 contacts the bottom of the push plate 413, and an air injection pipe 107 is fixedly inserted inside the slider 101. The input end of the air injection pipe 107 is fixedly connected to the second hose 102, and the input end of the second hose 102 passes through the second support seat 3 and is connected to the top of the ventilation pipe 45.
[0037] See also Figure 1 and Figure 6As shown, the output end of the above-mentioned gas injection pipe 107 is fixedly installed with a distribution pipe 106, and the outer wall of the distribution pipe 106 is connected with a plurality of inclined jet pipes 105, and the output end of the jet pipe 105 faces the top of the first electric heating plate 10; after the lifting platform 9 is reset to its original position, the extended end of the control cylinder 411 is retracted from half its length to the shortest, and in this process, the second lever 414 drives the L-shaped flip rod 412 to rotate, so that the U-shaped frame 47 moves toward the first electric heating plate 10, and the notch of the U-shaped frame 47 is in contact with the guide After the input end of the guide groove 8 is matched, the control valve 46 is closed, so that the hot air flow pushes open the one-way valve and is injected into the water tank 43 to increase the air pressure therein, so that the hot water in the water tank 43 is injected into the middle part of the U-shaped frame 47 through the first hose 42. The hot water entering the middle part of the U-shaped frame 47 will pre-cool the PVC floor after the vulcanization operation to avoid deformation or cracking of the PVC floor due to excessive cooling, thereby ensuring the product quality of the PVC floor; the hot water is then discharged along the U-shaped frame 47 and the guide groove 8 to avoid excessive accumulation of water on the lifting platform 9.
[0038] See also Figure 6 As shown, a guide frame 104 for guiding the gas injection pipe 107 is fixedly installed on the side of the top surface of the support plate 103 away from the slider 101 , and a thrust spring is sleeved on the gas injection pipe 107 between the guide frame 104 and the slider 101 .
[0039] See also Figure 1 As shown, a top plate 11 is arranged above the above-mentioned first support seat 7, and a second electric heating plate 12 corresponding to the position of the first electric heating plate 10 is fixedly installed on the bottom surface of the top plate 11, and guide rods for guiding the lifting platform 9 are fixedly installed at the four corners of the bottom of the top plate 11, and the four guide rods are fixedly connected to the first support seat 7.
[0040] See also Figure 1 As shown, a guide groove 8 is fixedly installed at the end of the first support seat 7, the outer wall of the input end of the guide groove 8 is adapted to the inner wall of the notch of the U-shaped frame 47, and the position of the input end of the guide groove 8 corresponds to the position of the lifting platform 9.
[0041] The working method of the vulcanization device for PVC floor production specifically comprises the following steps:
[0042] Step 1: If Figure 1 and Figure 2 As shown, place the PVC floor on the top surface of the first electric heating plate 10, turn on the hot air blower, the control valve 46 and the first electric heating plate 10. Figure 3 and Figure 4As shown, the extended end of the hydraulic cylinder 6 is at its shortest, the extended end of the cylinder 411 is at half its length, the second lever 414 is located in the middle of the L-shaped slide 416, and the bottom surface of the PVC floor is heated and dried by the first electric heating plate 10. Figure 3 and Figure 6 As shown, the hot air flow blown out by the hot air blower enters the air injection pipe 107 through the ventilation pipe 45 and the second hose 102, and then is injected into the distribution pipe 106, and the hot air is blown toward the top surface of the PVC floor through a plurality of jet pipes 105, so as to blow away the dust and impurities on the top surface and avoid affecting the efficiency of vulcanization; at the same time, as shown in FIG. Figure 1 , Figure 2 and Figure 3 As shown, the extended end of the control cylinder 411 is extended from half the length to the longest. At this time, the L-shaped flip rod 412 does not rotate, and the slider 101 is driven to move horizontally through the push plate 413, and the plurality of jet pipes 105 move toward the first electric heating plate 10, so that the hot air flow blown out from the plurality of jet pipes 105 evenly heats the top surface of the PVC floor. In cooperation with the first electric heating plate 10, the PVC floor is evenly heated and dried on both sides to remove moisture in the PVC floor, so as to prevent moisture from interfering with the vulcanization process of the PVC floor.
[0043] Step 2: If Figure 1 and Figure 2 As shown, after the moisture inside the PVC floor is removed, the extended end of the air cylinder 411 is controlled to shrink and reset to half the length, and then the extended end of the hydraulic cylinder 6 is controlled to extend to the longest, so that the second electric heating plate 12 cooperates with the first electric heating plate 10 to press the PVC floor, and then the second electric heating plate 12 is turned on to perform vulcanization operation on the PVC floor. During the vulcanization process, several electric heating rods 44 are turned on to heat the clean water in the water tank 43; after the PVC floor is vulcanized, the second electric heating plate 12 and the first electric heating plate 10 are closed in time, and then the extended end of the hydraulic cylinder 6 is controlled to shrink and reset, so that the lifting platform 9 is reset to its original position. At this time, the top surface height of the lifting platform 9 is the same as the top surface height of the second support seat 3;
[0044] Step 3: If Figure 2 , Figure 3 and Figure 6 As shown, after the lifting platform 9 is reset to its original position, the extended end of the control cylinder 411 is retracted from half its length to the shortest. During this process, the second lever 414 drives the L-shaped flip rod 412 to rotate, so that the U-shaped frame 47 moves toward the first electric heating plate 10. Figure 1 and Figure 2As shown, after the notch of the U-shaped frame 47 is matched with the input end of the guide groove 8, the control valve 46 is closed, so that the hot air flow pushes open the one-way valve and is injected into the water tank 43 to increase the air pressure therein, so that the hot water in the water tank 43 is injected into the middle part of the U-shaped frame 47 through the first hose 42. The hot water entering the middle part of the U-shaped frame 47 will pre-cool the PVC floor after the vulcanization operation, avoiding deformation or cracking of the PVC floor due to excessive cooling, thereby ensuring the product quality of the PVC floor; the hot water is then discharged along the U-shaped frame 47 and the guide groove 8 to avoid excessive accumulation of water on the lifting platform 9.
[0045] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A vulcanizing device for the production of PVC flooring, comprising a base plate (5), characterized in that: A first support seat (7) and a second support seat (3) are fixedly mounted on both sides of the top of the bottom plate (5), a hydraulic cylinder (6) is fixedly inserted in the middle of the first support seat (7), a lifting platform (9) is fixedly mounted on the protruding end of the hydraulic cylinder (6), a first electric heating plate (10) is fixedly mounted on the top surface of the lifting platform (9), a working plate (2) is fixedly mounted on the top of the second support seat (3), a blower mechanism (1) for assisting in drying the PVC floor is arranged on the front of the working plate (2), and a water injection mechanism (4) for pre-cooling the PVC floor is arranged below the second support seat (3); The water injection mechanism (4) comprises a water storage tank (43) fixedly connected to the bottom plate (5); a plurality of electric heating rods (44) are fixedly mounted on the inner wall of the water storage tank (43); a U-shaped frame (47) is slidably provided on the top surface of the second support seat (3); a transmission unit (41) for driving the U-shaped frame (47) is provided on the front surface of the working plate (2) above the second support seat (3); the back surface of the U-shaped frame (47) is slidably connected to the working plate (2); a notch of the U-shaped frame (47) faces the first electric heating plate (10); a first hose (42) is fixedly inserted into the front surface of the U-shaped frame (47); an input end of the first hose (42) is connected to the bottom of the water storage tank (43); a hot air blower is fixedly provided on the top of the water storage tank (43); a ventilation pipe (45) is fixedly inserted into the water storage tank (43) on one side of the hot air blower; The output end of the hot air blower is communicated with the middle of the ventilation pipe (45); a control valve (46) is fixedly mounted on the top of the ventilation pipe (45); and a one-way valve is fixedly mounted on the bottom of the ventilation pipe (45); the transmission unit (41) comprises a working frame (415) fixedly connected to the front face of the working plate (2); the bottom of the working frame (415) is rotatably connected to an L-shaped flip rod (412) via a pin shaft (417); one end of the L-shaped flip rod (412) is movably connected to the front face of the U-shaped frame (47); a cylinder (411) is also fixedly mounted on the front face of the working plate (2); a second lever (414) and a push plate (413) are fixedly mounted on the protruding end of the cylinder (411); an L-shaped slide groove (416) is provided at the other end of the L-shaped flip rod (412); and the L-shaped slide groove (416) is movably connected to the second lever (414); The hair blowing mechanism (1) comprises a support plate (103) fixedly connected to the working plate (2); a slider (101) is slidably arranged on the top surface of the support plate (103); the top of the slider (101) contacts the bottom of the push plate (413); an air injection pipe (107) is fixedly inserted inside the slider (101); the input end of the air injection pipe (107) is fixedly connected to a second hose (102); the input end of the second hose (102) is connected to the top of the ventilation pipe (45); a distribution pipe (106) is fixedly installed at the output end of the air injection pipe (107); a plurality of inclined air injection pipes (105) are connected to the outer wall of the distribution pipe (106); the output end of the air injection pipe (105) faces the top of the first electric heating plate (10); The working method of the vulcanization device for producing the PVC floor specifically comprises the following steps: Step 1: Place the PVC floor on the top surface of the first electric heating plate (10), turn on the hot air blower, the control valve (46) and the first electric heating plate (10), at this time, the extended end of the hydraulic cylinder (6) is at its shortest, the extended end of the cylinder (411) is at half its length, the second lever (414) is located in the middle of the L-shaped slide groove (416), and the bottom surface of the PVC floor is heated and dried through the first electric heating plate (10). At the same time, the hot air flow blown out by the hot air blower passes through the ventilation pipe (45) and the second hose (102) into the air injection pipe (107), and then is injected into the distribution pipe (106), and passes through a plurality of jet pipes (105 ) blows hot air toward the top surface of the PVC floor, so as to blow away dust and impurities on the top surface; at the same time, the extended end of the control cylinder (411) is extended from half the length to the longest, at this time, the L-shaped flip rod (412) does not rotate, and the slider (101) is driven to move horizontally through the push plate (413), and the plurality of air jets (105) move toward the first electric heating plate (10), so that the hot air flow blown out from the plurality of air jets (105) evenly heats the top surface of the PVC floor, and cooperates with the first electric heating plate (10) to heat and dry the PVC floor on both sides evenly, thereby removing moisture from the PVC floor; Step 2: After the moisture inside the PVC floor is removed, the extended end of the air cylinder (411) is controlled to shrink and reset to half its length, and then the extended end of the hydraulic cylinder (6) is controlled to extend to the longest length, so that the second electric heating plate (12) cooperates with the first electric heating plate (10) to press the PVC floor, and then the second electric heating plate (12) is turned on to perform a vulcanization operation on the PVC floor. During the vulcanization process, a plurality of electric heating rods (44) are turned on to heat the clean water in the water tank (43); after the PVC floor is vulcanized, the second electric heating plate (12) and the first electric heating plate (10) are promptly turned off, and then the extended end of the hydraulic cylinder (6) is controlled to shrink and reset, so that the lifting platform (9) is reset to its original position. At this time, the top surface height of the lifting platform (9) is the same as the top surface height of the second support seat (3); Step 3: After the lifting platform (9) is reset to its original position, the extended end of the control cylinder (411) is retracted from half its length to its shortest. During this process, the second lever (414) drives the L-shaped flip lever (412) to rotate, so that the U-shaped frame (47) moves toward the first electric heating plate (10). After the notch of the U-shaped frame (47) is matched with the input end of the guide groove (8), the control valve (46) is closed, so that the hot air flow pushes open the one-way valve and is injected into the water storage tank (43) to increase the air pressure therein, so that the hot water in the water storage tank (43) is injected into the middle part of the U-shaped frame (47) through the first hose (42). The hot water entering the middle part of the U-shaped frame (47) will pre-cool the PVC floor after the vulcanization operation; the hot water is then discharged along the U-shaped frame (47) and the guide groove (8).
Citation Information
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