A waste liquid recovery system in a wafer bar multi-wire cutting process

By designing a waste liquid recovery system for the multi -line cutting process of the wafer rod, using the drive motor to drive the rotary sleeve and the dial -dial rotation, forming a cycle of waste liquid and aciding solution The cracking problem caused by the solution improves the quality and recycling efficiency of immersion silicon.

CN118833920BActive Publication Date: 2025-01-28冠礼控制科技(上海)有限公司
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Patent Information

Application Number
CN202410865458.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-01-28
Estimated Expiration
2044-06-28

AI Technical Summary

Technical Problem

During the waste liquid recycling process in the existing wafer rod multi-wire cutting process, the silicon particles are driven into the solution again after precipitation, and they are easily broken when colliding with the agitator, which reduces the mass of the leaching silicon and increases the silicon particles when the reaction is complete. Time of precipitation.

Method used

A waste solution recovery system is designed. By driving the intermittent work of the motor, the rotation of the rotation sleeve and the dial plate is driven to form a circulation of waste liquid and aciding solution, fully mixed contact, accelerate the acid immersion rate, and through the sealing plate and collecting cavity cavity, the cavity cavity is collected. The design of the silicon particles avoids the solution again to achieve efficient collection.

Benefits of technology

It effectively solves the cracking problem caused by the silicon particles after precipitation, which improves the quality of leaching silicon, and greatly shortens the time of silicon particles immersion, which improves the efficiency of waste solution recovery.

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Abstract

The present invention belongs to the field of wafer processing technology, and discloses a waste liquid recovery system in a wafer rod multi-wire cutting process, including a base, an arc-shaped notch is opened on the left side of the base, a connecting plate is fixedly connected to the front of the base, a lower connecting column is fixedly connected to the lower surface of the connecting plate, and a collection chamber is rotatably connected to the middle of the lower connecting column. The rotation of the paddle of the present invention will drive the waste liquid and the acid leaching solution in the middle of the reaction shell to surge upward, and drive the waste liquid and the acid leaching solution at the edge of the reaction shell to surge downward to form a cycle, fully mix and contact the waste liquid and the acid leaching solution in a stratified state, and accelerate the rate of acid leaching. When the paddle is not working, a large amount of solid particles will be leached during the acid leaching process, and will fall on the upper surface of the sealing plate, and then slide into the interior of the collection chamber, thereby solving the problem that the silicon particles precipitated at the bottom are driven into the solution again, collide with the agitator and are prone to breakage, thereby reducing the quality of the leached silicon.
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Description

Technical Field

[0001] The invention belongs to the technical field of wafer processing, and in particular relates to a waste liquid recovery system in a wafer rod multi-wire cutting process. Background Art

[0002] The wafer bar multi-wire cutting process will generate a certain amount of waste liquid during the production process. These waste liquids mainly come from the coolant and lubricant used in the cutting process, as well as the tiny silicon powder and other impurities that fall off the wafer surface and wire saw after cutting. The wafer bar multi-wire cutting process will generate a large amount of cutting waste liquid. The silicon content in the waste liquid is extremely high and the powder particle size is fine. If it is directly discharged without treatment, it will not only cause a waste of silicon resources, but also cause serious pollution to the environment.

[0003] The existing method for recovering silicon from waste liquid usually uses the acid leaching impurity removal method, which uses different single acids or mixed acids to remove metal impurities in the waste liquid, and then uses the leaching solution to leach the suspended silicon. However, due to the different densities of the waste liquid and the acid leaching solution, solution stratification will occur. In order to speed up the acid leaching rate and avoid the rupture of silicon and the generation of bubbles, intermittent stirring is often performed to mix them. However, the existing method will bring the silicon particles precipitated at the bottom of the intermittent process into the solution again, and they will easily break when they collide with the agitator, which reduces the quality of the leached silicon and greatly increases the time it takes for the silicon particles to settle to the bottom when the reaction is complete. Summary of the invention

[0004] The object of the present invention is to provide a waste liquid recovery system in a wafer rod multi-wire cutting process to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a waste liquid recovery system in a wafer rod multi-wire cutting process, comprising a base, an arc-shaped notch is opened on the left side of the base, a connecting plate is fixedly connected to the front side of the base, a lower connecting column is fixedly connected to the lower surface of the connecting plate, a collecting chamber is rotatably connected to the middle part of the lower connecting column, a pull ring is fixedly connected to the right side of the curved surface of the collecting chamber, an electromagnet is fixedly installed at the bottom of the collecting chamber, a driving motor is fixedly installed at the middle part of the connecting plate, a driving bevel gear is fixedly installed on the output shaft of the driving motor, and the top of the connecting plate is fixedly connected to An upper connecting column is connected, the middle part of the upper connecting column is rotatably connected with a cover plate, the top of the base is fixedly connected with a reaction shell, the bottom of the reaction shell is provided with a through hole, the bottom of the through hole is fixedly connected with a plurality of circular sleeves arranged equidistantly in a circumference, the inside of the circular sleeve is fixedly connected with a tension spring, the lower ends of the plurality of tension springs are fixedly connected with a sealing plate, a permanent magnet is fixedly installed on the bottom surface of the sealing plate, a gear ring is rotatably installed on the outer curved surface of the reaction shell, a plurality of circumferentially arranged mounting holes are provided in the middle part of the curved surface of the reaction shell, and a plurality of circumferentially arranged tumbling mechanisms are fixedly connected to the middle part of the inner curved surface of the reaction shell.

[0006] Preferably, the tumbling mechanism includes two supporting columns, the inner ends of the two supporting columns are rotatably mounted with a connecting shaft, the middle part of the connecting shaft is rotatably mounted with a rectangular column, an installation cavity is opened inside the rectangular column, a rotating gear is arranged inside the installation cavity, the outer side of the rotating gear is meshed with a driven gear, the middle part of the driven gear is fixedly connected with a transmission rod, the outer end of the transmission rod is fixedly mounted with a transmission gear, a rotating sleeve fixedly connected to the connecting shaft is arranged between the rectangular column and the two supporting columns, and a plurality of circumferentially arranged shifting plates are fixedly connected to the curved surface of the rotating sleeve.

[0007] Preferably, the thickness of the collecting chamber is equal to that of the arc-shaped notch and is in the same horizontal plane, the upper surface of the collecting chamber contacts the lower surface of the reaction shell with good sealing performance, and the lower surface of the reaction shell is flush with the upper surface of the arc-shaped notch.

[0008] Preferably, the driving bevel gear is meshed with a ring gear, and the ring gear is meshed with a plurality of transmission gears.

[0009] Preferably, the transmission rod is rotatably connected to the mounting hole, and the transmission rod is rotatably connected to the mounting cavity.

[0010] Preferably, the outer end of the rectangular column is fixedly connected to the reaction shell, and the outer end of the support column is fixedly connected to the reaction shell.

[0011] Preferably, the upper surface of the sealing plate is a conical surface, and the sealing plate is adapted to the through hole.

[0012] The beneficial effects of the present invention are as follows:

[0013] 1. The present invention drives the motor to work intermittently, and drives the connecting shaft to rotate through the transmission. The rotation of the connecting shaft will drive the rotating sleeve and the paddle on the curved surface of the rotating sleeve to rotate. The rotation of the paddle will drive the waste liquid and the acid leaching solution in the middle of the reaction shell to surge upward, and drive the waste liquid and the acid leaching solution at the edge of the reaction shell to surge downward to form a cycle, so that the waste liquid and the acid leaching solution in a stratified state are fully mixed and contacted, and the rate of acid leaching is accelerated. When the paddle is not working, a large amount of solid particles will be leached during the acid leaching process, and will fall on the upper surface of the sealing plate, and then slide into the inside of the collecting chamber, thereby solving the problem that the silicon particles precipitated at the bottom are driven into the solution again, collide with the agitator and are easily broken, thereby reducing the quality of the leached silicon.

[0014] 2. When the paddle plate is not working, a large amount of solid particles will be leached during the acid leaching process, and will fall on the upper surface of the sealing plate, and then slide into the interior of the collection chamber. The paddle plate will not rotate to drive the silicon particles that have settled at the bottom into the solution again, making full use of the intermittent time to collect the silicon particles, greatly shortening the time to wait for the silicon particles to be leached after the existing method is completely reacted. Moreover, the existing method is to remove the upper solution to obtain the silicon particles at the bottom, which is a relatively cumbersome method. The present invention isolates the solution layer from the bottom silicon particles, and the bottom silicon particles can be directly taken out, which is more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structural appearance of the present invention;

[0016] Figure 2 A half-section schematic diagram of the base of the present invention;

[0017] Figure 3 A half-section schematic diagram of a reaction shell of the present invention;

[0018] Figure 4 For the present invention Figure 3 The enlarged schematic diagram at A in the middle;

[0019] Figure 5 It is a schematic diagram of the reaction shell structure of the present invention.

[0020] In the figure: 1. base; 2. arc-shaped notch; 3. connecting plate; 4. lower connecting column; 5. collecting chamber; 6. pull ring; 7. electromagnet; 8. driving motor; 9. driving bevel gear; 10. upper connecting column; 11. cover plate; 12. reaction shell; 13. through hole; 14. round sleeve; 15. tension spring; 16. sealing plate; 17. permanent magnet; 18. gear ring; 19. mounting hole; 20. tumbling mechanism; 201. supporting column; 202. connecting shaft; 203. rectangular column; 204. mounting chamber; 205. rotating gear; 206. driven gear; 207. transmission rod; 208. transmission gear; 209. rotating sleeve; 2010. dial plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] like Figures 1 to 5As shown, an embodiment of the present invention provides a waste liquid recovery system in a wafer rod multi-wire cutting process, comprising a base 1, an arc-shaped notch 2 is opened on the left side of the base 1, a connecting plate 3 is fixedly connected to the front of the base 1, a lower connecting column 4 is fixedly connected to the lower surface of the connecting plate 3, a collecting chamber 5 is rotatably connected to the middle of the lower connecting column 4, a pull ring 6 is fixedly connected to the right side of the curved surface of the collecting chamber 5, an electromagnet 7 is fixedly installed at the bottom of the collecting chamber 5, a driving motor 8 is fixedly installed at the middle of the connecting plate 3, a driving bevel gear 9 is fixedly installed on the output shaft of the driving motor 8, an upper connecting column 10 is fixedly connected to the top of the connecting plate 3, a cover plate 11 is rotatably connected to the middle of the upper connecting column 10, a reaction shell 12 is fixedly connected to the top of the base 1, a through hole 13 is opened at the bottom of the reaction shell 12, and a plurality of circular equidistantly arranged circular holes 13 are fixedly connected to the bottom of the through hole 13 The sleeve 14 is provided with a tension spring 15 fixedly connected to the inside of the circular sleeve 14, and a sealing plate 16 is fixedly connected to the lower end of multiple tension springs 15, and a permanent magnet 17 is fixedly installed on the bottom surface of the sealing plate 16. A gear ring 18 is rotatably installed on the outer curved surface of the reaction shell 12, and a plurality of circumferentially arranged mounting holes 19 are provided in the middle of the curved surface of the reaction shell 12. A plurality of circumferentially arranged tumbling mechanisms 20 are fixedly connected to the middle of the inner curved surface of the reaction shell 12, and the function of the tumbling mechanisms 20 is to pour an appropriate amount of waste liquid generated in the multi-wire cutting process of the wafer rod into the interior of the reaction shell 12. During the process, the electromagnet 7 is energized to generate a magnetic field that attracts the permanent magnet 17, thereby driving the permanent magnet 17 and the sealing plate 16 to move downward, and making the tension spring 15 in a stretched state. The downward movement of the sealing plate 16 will cause a gap between the sealing plate 16 and the through hole 13 to be no longer sealed, and the waste liquid will enter the interior of the collection chamber 5.

[0023] The tumbling mechanism 20 includes two support columns 201, the inner ends of the two support columns 201 are rotatably mounted with a connecting shaft 202, the middle part of the connecting shaft 202 is rotatably mounted with a rectangular column 203, the interior of the rectangular column 203 is provided with an installation cavity 204, the interior of the installation cavity 204 is provided with a rotating gear 205, the outer side of the rotating gear 205 is meshed with a driven gear 206, the middle part of the driven gear 206 is fixedly connected with a transmission rod 207, the outer end of the transmission rod 207 is fixedly mounted with a transmission gear 208, a rotating sleeve 209 fixedly connected to the connecting shaft 202 is provided between the rectangular column 203 and the two support columns 201, a plurality of circumferentially arranged dial plates 2010 are fixedly connected to the curved surface of the rotating sleeve 209, the outer end of the rectangular column 203 is fixedly connected to the reaction shell 12, and the outer end of the support column 201 is fixedly connected to the reaction shell 1 2 is fixedly connected, and its function is that the present invention drives the connecting shaft 202 to rotate through the drive motor 8 intermittently, and the rotation of the connecting shaft 202 will drive the rotating sleeve 209 and the dial plate 2010 on the curved surface of the rotating sleeve 209 to rotate, and the rotation of the dial plate 2010 will drive the waste liquid and the acid leaching solution in the middle of the reaction shell 12 to surge upward, and drive the waste liquid and the acid leaching solution at the edge of the reaction shell 12 to surge downward to form a cycle, so that the waste liquid and the acid leaching solution in the stratified state are fully mixed and contacted, and the acid leaching rate is accelerated. When the dial plate 2010 is not working, a large amount of solid particles will be leached during the acid leaching process, and will fall on the upper surface of the sealing plate 16, and then slide into the inside of the collecting chamber 5, thereby solving the problem that the silicon particles precipitated at the bottom are driven into the solution again, collide with the agitator and are easily broken, thereby reducing the quality of the leached silicon.

[0024] Among them, the thickness of the collecting chamber 5 is equal to the thickness of the arc-shaped notch 2 and is on the same horizontal plane. The upper surface of the collecting chamber 5 contacts the lower surface of the reaction shell 12 and has good sealing performance. The lower surface of the reaction shell 12 is flush with the upper surface of the arc-shaped notch 2. Its function is that after a period of acid leaching, all solid particles are leached out and collected inside the collecting chamber 5. The electromagnet 7 is powered off, and the tension spring 15 pulls the sealing plate 16 to move upward. The sealing plate 16 will contact and seal with the through hole 13, and the pull ring 6 is pulled to rotate the collecting chamber 5, thereby obtaining the solid particles inside the collecting chamber 5.

[0025] Among them, the driving bevel gear 9 is meshed with the ring gear 18, and the ring gear 18 is meshed with multiple transmission gears 208. The transmission rod 207 is rotatably connected with the mounting hole 19. The transmission rod 207 is rotatably connected with the mounting cavity 204. Its function is that the driving motor 8 works intermittently to drive the driving bevel gear 9 to rotate, and the driving bevel gear 9 drives the rotation of the meshing ring gear 18 above. The rotation of the ring gear 18 will drive the transmission gear 208 below to rotate, and the rotation of the transmission gear 208 will drive the transmission rod 207 and the driven gear 206 to rotate. The rotation of the driven gear 206 will drive the rotating gear 205 and the connecting shaft 202 to rotate. The rotation of the connecting shaft 202 will drive the rotating sleeve 209 and the dial plate 2010 on the curved surface of the rotating sleeve 209 to rotate. The rotation of the dial plate 2010 will drive the waste liquid and the acid leaching solution in the middle of the reaction shell 12 to surge upward, and drive the waste liquid and the acid leaching solution at the edge of the reaction shell 12 to surge downward to form a cycle, so that the waste liquid and the acid leaching solution in the stratified state are fully mixed and contacted, and the acid leaching rate is accelerated.

[0026] Among them, the upper surface of the sealing plate 16 is a conical surface, and the sealing plate 16 is adapted to the through hole 13. Its function is that when the paddle 2010 is not working, a large amount of solid particles will be leached during the acid leaching process, and will fall on the upper surface of the sealing plate 16, and then slide into the interior of the collecting chamber 5. The paddle 2010 rotates and the silicon particles that will not be precipitated at the bottom are driven into the solution again, making full use of the intermittent time to collect the silicon particles, greatly shortening the time for waiting for the silicon particles to be leached after the existing method is completely reacted.

[0027] Working principle:

[0028] Before the present invention is used, the collecting chamber 5 is located directly below the reaction shell 12 and the sealing performance therebetween is good, the cover plate 11 is not located above the reaction shell 12, the tension spring 15 is in the shortest state, and the sealing plate 16 is pulled deep into the through hole 13;

[0029] When the present invention is used, an appropriate amount of waste liquid generated in the wafer rod multi-wire cutting process is poured into the interior of the reaction shell 12. During the process, the electromagnet 7 is energized to generate a magnetic field that attracts the permanent magnet 17, thereby driving the permanent magnet 17 and the sealing plate 16 to move downward, and the tension spring 15 is in a stretched state. The downward movement of the sealing plate 16 will cause a gap to be generated between the sealing plate 16 and the through hole 13, which is no longer sealed, and the waste liquid will enter the interior of the collection chamber 5;

[0030] An appropriate amount of pickling solution is added to the interior of the reaction shell 12, and the cover plate 11 is rotated to cover the top of the reaction shell 12. The driving motor 8 works intermittently to drive the driving bevel gear 9 to rotate, and the driving bevel gear 9 drives the rotation of the meshing ring gear 18 above. The rotation of the ring gear 18 drives the transmission gear 208 below to rotate, and the rotation of the transmission gear 208 drives the transmission rod 207 and the driven gear 206 to rotate. The rotation of the driven gear 206 drives the rotating gear 205 and the connecting shaft 202 to rotate. The rotation of the connecting shaft 202 drives the rotating sleeve 209 and the dial plate 2010 on the curved surface of the rotating sleeve 209 to rotate. The rotation of the dial plate 2010 drives the waste liquid and the pickling solution in the middle of the reaction shell 12 to surge upward, and drives the waste liquid and the pickling solution at the edge of the reaction shell 12 to surge downward from A circulation is formed to fully mix and contact the waste liquid in a stratified state with the acid leaching solution, thereby accelerating the rate of acid leaching. A large amount of solid particles will be leached during the acid leaching process. When the paddle 2010 is not working, the solid particles will fall on the upper surface of the sealing plate 16, and then slide into the interior of the collecting chamber 5. When the paddle 2010 is working, the paddle 2010 cannot drive the solid particles inside the collecting chamber 5 to surge, so that the solid particles are stored in the collecting chamber 5. After a period of acid leaching, all the solid particles are leached out and collected in the collecting chamber 5. The electromagnet 7 is powered off, and the tension spring 15 pulls the sealing plate 16 to move upward. The sealing plate 16 will contact and seal the through hole 13, and the pull ring 6 is pulled to rotate the collecting chamber 5, thereby obtaining the solid particles inside the collecting chamber 5.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste liquid recovery system in a wafer bar multi-wire cutting process, comprising a base (1), wherein an arc-shaped notch (2) is provided on the left side of the base (1), and the characteristics are: The front side of the base (1) is fixedly connected to a connecting plate (3), the lower surface of the connecting plate (3) is fixedly connected to a lower connecting column (4), the middle part of the lower connecting column (4) is rotatably connected to a collecting chamber (5), the right side of the curved surface of the collecting chamber (5) is fixedly connected to a pull ring (6), the bottom of the collecting chamber (5) is fixedly installed with an electromagnet (7), the middle part of the connecting plate (3) is fixedly installed with a driving motor (8), the output shaft of the driving motor (8) is fixedly installed with a driving bevel gear (9), the top end of the connecting plate (3) is fixedly connected to an upper connecting column (10), the middle part of the upper connecting column (10) is rotatably connected to a cover plate (11), and the base A reaction shell (12) is fixedly connected to the top of the reaction shell (12), a through hole (13) is provided at the bottom of the reaction shell (12), a plurality of circular sleeves (14) arranged equidistantly around the circumference are fixedly connected to the bottom of the through hole (13), a tension spring (15) is fixedly connected to the inside of the circular sleeve (14), a sealing plate (16) is fixedly connected to the lower ends of the plurality of tension springs (15), a permanent magnet (17) is fixedly mounted on the bottom surface of the sealing plate (16), a gear ring (18) is rotatably mounted on the outer curved surface of the reaction shell (12), a plurality of circumferentially arranged mounting holes (19) are provided in the middle of the curved surface of the reaction shell (12), and a plurality of circumferentially arranged mounting holes (19) are fixedly mounted in the middle of the inner curved surface of the reaction shell (12). The invention relates to a plurality of circumferentially arranged tumbling mechanisms (20), the tumbling mechanism (20) comprising two support columns (201), the inner ends of the two support columns (201) being rotatably mounted with connecting shafts (202), the middle part of the connecting shaft (202) being rotatably mounted with a rectangular column (203), the interior of the rectangular column (203) being provided with an installation cavity (204), the interior of the installation cavity (204) being provided with a rotating gear (205), the outer side of the rotating gear (205) being meshed with a driven gear (206), the middle part of the driven gear (206) being fixedly connected with a transmission rod (207), the outer end of the transmission rod (207) being fixedly mounted with a transmission gear (206). A rotating gear (208) is provided between the rectangular column (203) and the two supporting columns (201), and a rotating sleeve (209) fixedly connected to the connecting shaft (202) is provided, and a plurality of circumferentially arranged shifting plates (2010) are fixedly connected to the curved surface of the rotating sleeve (209); the thickness of the collecting chamber (5) is equal to the thickness of the arc-shaped notch (2) and is located in the same horizontal plane; the upper surface of the collecting chamber (5) is in contact with the lower surface of the reaction shell (12) and has good sealing performance; the lower surface of the reaction shell (12) is flush with the upper surface of the arc-shaped notch (2); the upper surface of the sealing plate (16) is a conical surface, and the sealing plate (16) is adapted to the through hole (13).

2. The waste liquid recovery system in the wafer bar multi-wire cutting process according to claim 1, characterized in that: The driving bevel gear (9) is meshed with a ring gear (18), and the ring gear (18) is meshed with a plurality of transmission gears (208).

3. The waste liquid recovery system in the wafer bar multi-wire cutting process according to claim 2 is characterized by: The transmission rod (207) is rotatably connected to the mounting hole (19), and the transmission rod (207) is rotatably connected to the mounting cavity (204).

4. The waste liquid recovery system in the wafer bar multi-wire sawing process according to claim 3, characterized in that: The outer end of the rectangular column (203) is fixedly connected to the reaction shell (12), and the outer end of the support column (201) is fixedly connected to the reaction shell (12).

Citation Information

Patent Citations

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