A load detection system and detection method for skylight production
The load detection system addresses the inefficiency of manual pressure adjustment by using laser and hydraulic systems to automatically match bearing pressures based on skylight thickness, enhancing detection efficiency and accuracy.
Patent Information
- Application Number
- CN202411319633.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Existing skylight load detection devices require manual adjustment of bearing pressure based on skylight thickness, leading to low detection efficiency.
A load detection system comprising a detection platform, clamping assemblies, and a control panel that automatically adjusts bearing pressure based on skylight thickness, using laser measurement and hydraulic systems to perform intelligent load testing.
Achieves high detection efficiency and intelligent load testing without manual intervention by automatically matching the maximum weight and pressure values based on skylight type.
Smart Images

Figure CN118837226B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of skylight load detection, and in particular to a load detection system and a detection method for skylight production. Background Art
[0002] Skylights provide lighting and ventilation efficiency. There are many types of skylights used in modern buildings. According to their structure, location and relationship with the roof, they can be summarized into three types: zenith type, convex type and recessed type.
[0003] After the skylight is manufactured, it needs to be load tested to detect whether the skylight can withstand the maximum bearing pressure. However, when facing skylights of different thicknesses, the existing skylight load detection device cannot automatically adjust its suitable maximum bearing pressure according to the thickness of the skylight, and manual debugging is required, which leads to low detection efficiency. Therefore, it is necessary to design a skylight load detection system that automatically detects the thickness of the skylight and intelligently matches the bearing pressure. Summary of the invention
[0004] The object of the present invention is to provide a load detection system for skylight production to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a load detection system for skylight production, comprising a detection platform, a first test assembly, a second test assembly, four groups of clamping assemblies, and a control panel, wherein the control panel is fixedly connected to the upper front side of the detection platform, and the four groups of clamping assemblies are arranged on the upper side of the detection platform, the clamping assembly comprises a first push rod, the first push rod is fixedly connected to the upper side of the detection platform, the output end of the first push rod is fixedly connected to a clamping plate, the inside of the clamping plate is fixedly connected to a laser receiver, the upper side of the clamping plate is fixedly connected to a second push rod, the output end of the second push rod is fixedly connected to a pressure plate, the inside of the pressure plate is fixedly connected to a laser transmitter, the pressure plate is slidably connected to the inside of the clamping plate, the first test assembly is arranged on the upper right side of the detection platform, the first test assembly comprises a first support block, and the first support block is fixedly connected to the upper right side of the detection platform, The upper side of the first support block is fixedly connected to the first guide sliding block, the interior of the first guide sliding block is provided with a first guide sliding groove, the interior of the first guide sliding groove is slidably connected to a fifth push rod, the front side of the first guide sliding block is fixedly connected to a fourth push rod, the output end of the fourth push rod passes through the side wall of the first guide sliding block and is fixedly connected to the fifth push rod, the output end of the fifth push rod is fixedly connected to a positioning block, the interior of the positioning block is slidably connected to a baffle, the right side of the positioning block is fixedly connected to a third push rod, the output end of the third push rod passes through the side wall of the positioning block and is fixedly connected to the baffle, the right side of the baffle is provided with an avoidance groove, the upper side of the baffle is provided with a storage cavity, the upper side of the positioning block is fixedly connected to a rope retracting and releasing machine, the interior of the storage cavity is provided with a rubber block, the interior of the rubber block is provided with a water storage cavity, and the rubber block is connected to the rope of the rope retracting and releasing machine.
[0006] An extension hose is fixedly connected to the upper side of the water storage chamber, and a flow detector is fixedly connected to the other end of the extension hose. The flow detector is fixedly connected to the positioning block, and the other end of the flow detector is connected to the water pump pipeline. The water pump is fixedly connected to the positioning block. A water bucket is provided on the rear side of the water pump, and the water bucket is fixedly connected to the positioning block. The input end of the water pump is connected to the water bucket pipeline.
[0007] A swivel is provided on the outer side of the extension hose, and the swivel is in close contact with the extension hose. A motor is fixedly connected to the front side of the positioning block, and the output end of the motor passes through the side wall of the positioning block and is fixedly connected to the swivel.
[0008] The laser transmitter and the laser receiver are on the same vertical level, the output end of the laser transmitter is flush with the lower plane of the pressure plate, and the input end of the laser receiver is flush with the upper plane of the clamping plate.
[0009] The second test assembly is arranged on the upper left side of the detection platform, and the second test assembly includes a second supporting block, a second guide sliding block is fixedly connected to the upper side of the second supporting block, a second guide sliding groove is fixedly connected to the interior of the second guide sliding block, a seventh push rod is slidably connected to the interior of the second guide sliding groove, a sixth push rod is fixedly connected to the front side of the second guide sliding block, an output end of the sixth push rod passes through the side wall of the second guide sliding block and is fixedly connected to the seventh push rod, an output end of the seventh push rod is fixedly connected to a fixed block, a hydraulic cylinder is fixedly connected to the upper side of the fixed block, an output end of the hydraulic cylinder passes through the fixed block and is fixedly connected to a pressure sensor, and a rubber plate is fixedly connected to the lower side of the pressure sensor.
[0010] A control module and a detection module are arranged inside the control panel, and the control module and the detection module are connected by signals.
[0011] The control module is connected to the first push rod, the second push rod, the third push rod, the fourth push rod, the fifth push rod, the sixth push rod, the seventh push rod, the motor, the water pump, the hydraulic cylinder, and the reel-and-reel machine by signal; the detection module is connected to the pressure detector, the flow detector, the laser transmitter, the laser receiver, and the pressure plate by signal.
[0012] Compared with the prior art, the beneficial effects achieved by the present invention are: by detecting the thickness of the skylight, determining its type, and automatically matching the maximum weight of the soft weight used for the impact load test of the skylight, and then automatically matching the maximum pressure value that the skylight can withstand in the static load test according to the type of the skylight, and no manual debugging and measurement is required during the detection process, thereby achieving the effects of high detection efficiency and intelligent detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0015] Figure 2 It is a structural schematic diagram of the clamping assembly of the present invention;
[0016] Figure 3 is a schematic structural diagram of a first test assembly of the present invention;
[0017] Figure 4 The present invention Figure 1 An enlarged schematic diagram of region A;
[0018] In the figure: 1. test bench; 2. clamping assembly; 3. first test assembly; 4. second test assembly; 5. first support block; 6. second support block; 7. first guide slide block; 8. second guide slide block; 9. first push rod; 10. second push rod; 11. laser transmitter; 12. pressure plate; 13. laser receiver; 14. clamping plate; 15. rope retracting and releasing machine; 16. positioning block; 17. bucket; 18. water pump; 19. flow detector; 20. rubber block; 21. swivel; 22. baffle; 23. motor; 24. extension hose; 25. third push rod; 26. fourth push rod; 27. fifth push rod; 28. sixth push rod; 29. seventh push rod; 30. hydraulic cylinder; 31. fixing block; 32. pressure detector; 33. rubber plate; 34. control panel. DETAILED DESCRIPTION
[0019] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-4The present invention provides a technical solution: a load detection system for skylight production, comprising a detection platform 1, a first test assembly 3, a second test assembly 4, four groups of clamping assemblies 2, and a control panel 34. The control panel 34 is fixedly connected to the upper front of the detection platform 1. The four groups of clamping assemblies 2 are arranged on the upper side of the detection platform 1. The clamping assembly 2 comprises a first push rod 9, which is fixedly connected to the upper side of the detection platform 1. The output end of the first push rod 9 is fixedly connected to a clamping plate 14, and a laser receiver 13 is fixedly connected to the inside of the clamping plate 14. The upper side of the clamping plate 14 is fixedly connected to a second push rod 10, and the output end of the second push rod 10 is fixedly connected to a pressure plate 12, and a laser transmitter 11 is fixedly connected to the inside of the pressure plate 12. The pressure plate 12 is slidably connected to the inside of the clamping plate 14. The first test assembly 3 is arranged on the upper right side of the detection platform 1. The first test assembly 3 comprises a first support block 5, and the first support block 5 is fixedly connected to the upper right side of the detection platform 1. The upper side of the first support block 5 is fixedly connected to the first guide slider 7, the interior of the first guide slider 7 is provided with a first guide slot, the interior of the first guide slot is slidably connected to the fifth push rod 27, the front side of the first guide slider 7 is fixedly connected to the fourth push rod 26, the output end of the fourth push rod 26 passes through the side wall of the first guide slider 7 and is fixedly connected to the fifth push rod 27, the output end of the fifth push rod 27 is fixedly connected to the positioning block 16, the interior of the positioning block 16 is slidably connected to the baffle 22, the right side of the positioning block 16 is fixedly connected to the third push rod 25, the output end of the third push rod 25 passes through the side wall of the positioning block 16 and is fixedly connected to the baffle 22, the right side of the baffle 22 is provided with an avoidance groove, and the baffle 2 2 is provided with a storage cavity on the upper side, a rope-retracting and releasing machine 15 is fixedly connected to the upper side of the positioning block 16, a rubber block 20 is provided inside the storage cavity, a water storage cavity is provided inside the rubber block 20, the rubber block 20 is connected to the rope-retracting and releasing machine 15, an extension hose 24 is fixedly connected to the upper side of the water storage cavity, a flow detector 19 is fixedly connected to the other end of the extension hose 24, the flow detector 19 is fixedly connected to the positioning block 16, the other end of the flow detector 19 is connected to a water pump 18 pipeline, the water pump 18 is fixedly connected to the positioning block 16, a water bucket 17 is provided on the rear side of the water pump 18, the water bucket 17 is fixedly connected to the positioning block 16, and the input end of the water pump 18 is connected to the water bucket 17 pipeline.
[0021] Specifically, the extension and retraction of the output end of the first electric push rod is used to drive the clamping plate 14 to move left and right, the extension and retraction of the output end of the second push rod 10 is used to drive the pressure plate 12 to move up and down, the laser emitter 11 is used to emit laser, the laser receiver 13 is used to receive the laser emitted by the laser emitter 11 and convert the time of receiving the laser into an electrical signal and send it to the control screen 34, the control screen 34 calculates the emission length of the laser according to the time when the laser receiver 13 receives the laser, so as to obtain the thickness of the skylight, the pressure plate 12 is used to detect the pressure value of the pressure plate 12 clamping the glass surface, and convert it into an electrical signal and send it to the control screen 34, the output end of the third push rod 25 is used to drive the pressure plate 12 to move up and down, the laser emitter 11 is used to emit laser, the laser receiver 13 is used to receive the laser emitted by the laser emitter 11 and convert the time of receiving the laser into an electrical signal and send it to the control screen 34, the control screen 34 calculates the emission length of the laser according to the time when the laser receiver 13 receives the laser, so as to obtain the thickness of the skylight, the pressure plate 12 is used to detect the pressure value of the pressure plate 12 clamping the glass surface, and convert it into an electrical signal and send it to the control screen 34, The extension and retraction is used to drive the baffle 22 to move left and right. When the third push rod 25 is fully retracted, the rubber block 20 will fall down. The rope retracting and releasing machine 15 is used to retract or release the rope connecting the rubber block 20. The flow detector 19 is used to detect the liquid flow passing through and convert the liquid flow value into an electrical signal and send it to the control panel 34. The control panel 34 converts the flow into the liquid weight to calculate the weight of the liquid flowing into the water storage chamber. The water pump 18 is used to draw the water source in the water bucket 17 into the water storage chamber. The extension and retraction of the output end of the fourth push rod 26 is used to drive the rubber block 20 to move forward and backward. The extension and retraction of the output end of the fifth push rod 27 is used to drive the rubber block 20 to move left and right.
[0022] A swivel 21 is provided on the outside of the extension hose 24 , and the swivel 21 is in close contact with the extension hose 24 . A motor 23 is fixedly connected to the front side of the positioning block 16 , and the output end of the motor 23 passes through the side wall of the positioning block 16 and is fixedly connected to the swivel 21 .
[0023] Specifically, the rotation of the output end of the motor 23 is used to pull the extended hose 24 that has slipped down back into the storage chamber, and to press the extended hose 24 when the baffle 22 is closed.
[0024] The laser transmitter 11 and the laser receiver 13 are on the same vertical level, the output end of the laser transmitter 11 is flush with the lower plane of the pressure plate 12 , and the input end of the laser receiver 13 is flush with the upper plane of the clamping plate 14 .
[0025] The second test assembly 4 is arranged on the upper left side of the detection platform 1, and the second test assembly 4 includes a second support block 6, and the second guide slide block 8 is fixedly connected to the upper side of the second support block 6, and the second guide slide block 8 is fixedly connected to the inside of the second guide slide block 8, and the seventh push rod 29 is slidably connected to the inside of the second guide slide groove, and the front side of the second guide slide block 8 is fixedly connected to the sixth push rod, and the output end of the sixth push rod passes through the side wall of the second guide slide block 8 and is fixedly connected to the seventh push rod 29, and the output end of the seventh push rod 29 is fixedly connected to a fixed block 31, and the upper side of the fixed block 31 is fixedly connected to a hydraulic cylinder 30, and the output end of the hydraulic cylinder 30 passes through the fixed block 31 and is fixedly connected to a pressure sensor, and the lower side of the pressure sensor is fixedly connected to a rubber plate 33.
[0026] Specifically, the extension and retraction of the output end of the sixth push rod 28 is used to drive the rubber plate 33 to move forward and backward, the extension and retraction of the output end of the seventh push rod 29 is used to drive the rubber plate 33 to move left and right, and the extension and retraction of the output end of the hydraulic cylinder 30 is used to drive the rubber plate 33 to move up and down. The pressure detector 32 is used to detect the bearing pressure of the sunroof when the rubber plate 33 presses the sunroof, and convert it into an electrical signal and send it to the control panel 34.
[0027] A control module and a detection module are provided inside the control panel 34, and the control module and the detection module are signal-connected.
[0028] The control module is connected to the first push rod 9, the second push rod 10, the third push rod 25, the fourth push rod 26, the fifth push rod 27, the sixth push rod 28, the seventh push rod 29, the motor 23, the water pump 18, the hydraulic cylinder 30, and the wire-winding and unwinding machine signals, and the detection module is connected to the pressure detector 32, the flow detector 19, the laser transmitter 11, the laser receiver 13, and the pressure plate 12 signals.
[0029] The following steps are involved:
[0030] S1: Place the skylight on the clamping plate 14 and open the control panel 34;
[0031] S2: Clamp the skylight and detect its thickness. According to the thickness of the skylight, match the maximum weight of the soft weight used for the impact load test of the skylight;
[0032] Specifically, the output end of the second push rod 10 controls the pressure plate 12 to move downward until the pressure plate 12 detects a pressure value, and the output end of the second push rod 10 stops extending, and the laser transmitter 11 transmits a laser to the laser receiver 13. The laser receiver 13 converts the time of receiving the laser into an electrical signal and sends it to the control screen 34. The control screen 34 calculates the emission length of the laser according to the time when the laser receiver 13 receives the laser, obtains the thickness of the skylight, and moves the rubber block 20 to the top of the center of the skylight. Suppose the thickness of the skylight detected is a. Skylights of different thicknesses have different strengths and bearing capacities. When a≤6mm, the control screen 34 determines that the skylight under test is a residential skylight, and the control panel 34 controls the water pump 18 to start and control the water pump 18 to pump the water in the water bucket 17 into the rubber block 20. The flow detector 19 detects the liquid flow passing through, and converts the liquid flow value into an electrical signal and sends it to the control panel 34. The control panel 34 converts the flow into the liquid weight to calculate the weight of the liquid flowing into the water storage cavity. Finally, the weight of the soft weight used is obtained by adding the weight of the liquid to the weight of the rubber block 20. When the weight of the soft weight reaches the maximum weight of the soft weight used in the impact load test of the domestic window, the water pump 18 is turned off, and the rope retracting machine 15 is turned on until the rope is fully released. The baffle 22 opens, and the rubber block 20 impacts the skylight. After the impact, the rope retracting machine 15 retracts the rope, and the rubber block 20 rises indirectly. The motor 23 controls the conversion rotation to retract the extended water pipe until the rope retracting machine 15 is completely retracted. The motor 23 and the rope retracting machine 15 are closed at the same time. When a>6mm and a≤12mm, the control panel 34 determines that the skylight detected is a commercial building skylight. The control panel 34 controls the water pump 18 to start and control the water pump 18 to pump the water in the bucket 17 into the rubber block 20. When the weight of the soft weight reaches the maximum weight of the soft weight used in the impact load test of the commercial building skylight, the water pump 18 The process of closing, impacting the skylight and retracting the rubber block 20 has been described above and will not be repeated later. When a>12mm, the control panel 34 determines that the skylight being detected is an industrial building skylight. The control panel 34 controls the water pump 18 to start and control the water pump 18 to pump the water in the water bucket 17 into the rubber block 20. When the weight of the soft weight reaches the maximum weight of the soft weight used in the impact load test of the industrial building skylight, the water pump 18 is turned off. By detecting the thickness of the skylight, its type is determined, and the maximum weight of the soft weight used in the impact load test of this skylight is automatically matched. There is no need for manual debugging and measurement by personnel, thereby achieving the effects of high detection efficiency and intelligent detection.
[0033] S3: The control panel 34 then matches the maximum pressure value that the skylight can withstand in the static load test according to the type of the skylight;
[0034] Specifically, the control panel 34 controls the rubber plate 33 to move to the top of the center of the skylight. When the skylight being detected is a residential skylight, the output end of the hydraulic cylinder 30 extends to control the rubber plate 33 to move downward and press the skylight until the pressure detector 32 detects that the pressure value reaches the maximum pressure value that the residential skylight can withstand, and the output end of the hydraulic cylinder 30 retracts. When the skylight being detected is a commercial building skylight, the output end of the hydraulic cylinder 30 extends to control the rubber plate 33 to move downward and press the skylight until the pressure detector 32 detects that the pressure value reaches the maximum pressure value that the commercial building skylight can withstand, and the output end of the hydraulic cylinder 30 retracts. When the skylight being detected is an industrial building skylight, the output end of the hydraulic cylinder 30 extends to control the rubber plate 33 to move downward and press the skylight until the pressure detector 32 detects that the pressure value reaches the maximum pressure value that the industrial building skylight can withstand, and the output end of the hydraulic cylinder 30 retracts. According to the type of skylight, the maximum pressure value that the static load test of this skylight can withstand is automatically matched, thereby achieving the effects of high load detection efficiency and intelligent detection.
[0035] S4: The staff observes the surface of the skylight to determine whether it is qualified.
[0036] Specifically, if there are no signs of damage on the surface of the skylight and no parts have fallen off, then the skylight is a qualified product; if parts of the skylight are damaged or fall off, then the skylight is an unqualified product; if the skylight panel is damaged, then the skylight is an unqualified product; if the frame and sash profiles are damaged, then the skylight is unqualified.
[0037] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0038] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A load detection system for skylight production, comprising a detection platform (1), a first test assembly (3), a second test assembly (4), four groups of clamping assemblies (2), and a control panel (34), wherein the control panel (34) is fixedly connected to the front upper side of the detection platform (1), the four groups of clamping assemblies (2) are arranged on the upper side of the detection platform (1), the clamping assembly (2) comprises a first push rod (9), the first push rod (9) is fixedly connected to the upper side of the detection platform (1), the output end of the first push rod (9) is fixedly connected to a clamping plate (14), the inner part of the clamping plate (14) A laser receiver (13) is fixedly connected to the clamping plate (14); a second push rod (10) is fixedly connected to the upper side of the clamping plate (14); an output end of the second push rod (10) is fixedly connected to a pressure plate (12); a laser transmitter (11) is fixedly connected to the interior of the pressure plate (12); the pressure plate (12) is slidably connected to the interior of the clamping plate (14); the first test assembly (3) is arranged on the upper right side of the test platform (1); the first test assembly (3) comprises a first support block (5); the first support block (5) is fixedly connected to the upper right side of the test platform (1); The upper side of the first support block (5) is fixedly connected to a first guide slide block (7), a first guide slide groove is provided inside the first guide slide block (7), a fifth push rod (27) is slidably connected inside the first guide slide groove, a fourth push rod (26) is fixedly connected to the front side of the first guide slide block (7), an output end of the fourth push rod (26) passes through the side wall of the first guide slide block (7) and is fixedly connected to the fifth push rod (27), a positioning block (16) is fixedly connected to the output end of the fifth push rod (27), and a baffle (27) is slidably connected inside the positioning block (16). 22), a third push rod (25) is fixedly connected to the right side of the positioning block (16), an output end of the third push rod (25) passes through the side wall of the positioning block (16) and is fixedly connected to the baffle (22), a avoidance groove is provided on the right side of the baffle (22), a storage cavity is provided on the upper side of the baffle (22), a rope retracting and releasing machine (15) is fixedly connected to the upper side of the positioning block (16), a rubber block (20) is provided inside the storage cavity, a water storage cavity is provided inside the rubber block (20), and the rubber block (20) is connected to the rope of the rope retracting and releasing machine (15); The second test assembly (4) is arranged on the upper left side of the test platform (1), and the second test assembly (4) comprises a second support block (6), the upper side of the second support block (6) is fixedly connected to a second guide slide block (8), the interior of the second guide slide block (8) is fixedly connected to a second guide slide groove, the interior of the second guide slide groove is slidably connected to a seventh push rod (29), the front side of the second guide slide block (8) is fixedly connected to a sixth push rod, the output end of the sixth push rod passes through the side wall of the second guide slide block (8) and is fixedly connected to the seventh push rod (29), the output end of the seventh push rod (29) is fixedly connected to a fixed block (31), the upper side of the fixed block (31) is fixedly connected to a hydraulic cylinder (30), the output end of the hydraulic cylinder (30) passes through the fixed block (31) and is fixedly connected to a pressure sensor, and the lower side of the pressure sensor is fixedly connected to a rubber plate (33).
2. A load detection system for skylight production according to claim 1, characterized in that: An extension hose (24) is fixedly connected to the upper side of the water storage chamber, and the other end of the extension hose (24) is fixedly connected to a flow detector (19), and the flow detector (19) is fixedly connected to the positioning block (16), and the other end of the flow detector (19) is connected to a pipeline of a water pump (18), and the water pump (18) is fixedly connected to the positioning block (16). A water bucket (17) is provided on the rear side of the water pump (18), and the water bucket (17) is fixedly connected to the positioning block (16), and the input end of the water pump (18) is connected to the pipeline of the water bucket (17).
3. A load detection system for skylight production according to claim 2, characterized in that: A swivel (21) is provided on the outside of the extended hose (24), the swivel (21) being in close contact with the extended hose (24), a motor (23) being fixedly connected to the front side of the positioning block (16), and an output end of the motor (23) passing through the side wall of the positioning block (16) and being fixedly connected to the swivel (21).
4. A load detection system for skylight production according to claim 3, characterized in that: The laser transmitter (11) and the laser receiver (13) are located on the same vertical level, the output end of the laser transmitter (11) is flush with the lower plane of the pressure plate (12), and the input end of the laser receiver (13) is flush with the upper plane of the clamping plate (14).
5. A load detection system for skylight production according to claim 4, characterized in that: A control module and a detection module are provided inside the control panel (34), and the control module and the detection module are connected by signals.
6. A load detection system for skylight production according to claim 5, characterized in that: The control module is signal-connected to the first push rod (9), the second push rod (10), the third push rod (25), the fourth push rod (26), the fifth push rod (27), the sixth push rod (28), the seventh push rod (29), the motor (23), the water pump (18), the hydraulic cylinder (30), and the reel-and-reel machine; and the detection module is signal-connected to the pressure detector (32), the flow detector (19), the laser transmitter (11), the laser receiver (13), and the pressure plate (12).
7. A load detection method for skylight production according to claim 6, characterized in that: The following steps are involved: S1: Place the skylight on the clamping plate (14) and open the control panel (34); S2: Clamp the skylight and detect its thickness. According to the thickness of the skylight, match the maximum weight of the soft weight used for the impact load test of the skylight; S3: The control panel (34) then matches the maximum pressure value that the skylight can withstand in the static load test according to the type of the skylight; S4: The staff observes the surface of the skylight to determine whether it is qualified.
8. A load detection method for skylight production according to claim 7, characterized in that: The output end of the second push rod (10) controls the pressure plate (12) to move downward until the pressure plate (12) detects a pressure value, and the output end of the second push rod (10) stops extending. The laser transmitter (11) transmits a laser to the laser receiver (13). The laser receiver (13) converts the time of receiving the laser into an electrical signal and sends it to the control screen (34). The control screen (34) calculates the emission length of the laser according to the time when the laser receiver (13) receives the laser, obtains the thickness of the skylight, and moves the rubber block (20) to the top of the center of the skylight. The thickness of the skylight detected is assumed to be a. When a≤6 mm, the control screen (34) determines that the detected skylight is a residential skylight. The control screen (34) The control water pump (18) is started to pump the water in the water bucket (17) into the rubber block (20). The flow detector (19) detects the liquid flow rate and converts the liquid flow rate value into an electrical signal and sends it to the control panel (34). The control panel (34) converts the flow rate into the liquid weight to calculate the weight of the liquid flowing into the water storage chamber. Finally, the weight of the soft weight used is obtained by adding the weight of the rubber block (20) to the weight of the liquid. When the weight of the soft weight reaches the maximum weight of the soft weight used in the impact load test of the household window, the water pump (18) is turned off and the rope retracting machine (15) is turned on until the rope is completely released. The baffle (22) is opened, and the rubber block (20) impacts the skylight, and the impact ends. The rope retracting and releasing machine (15) retracts the rope, and the rubber block (20) indirectly rises upward. The motor (23) controls the conversion rotation to retract the extended water pipe until the rope retracting and releasing machine (15) is completely retracted. The motor (23) and the rope retracting and releasing machine (15) are turned off at the same time. When a>6mm and a≤12mm, the control panel (34) determines that the skylight being tested is a commercial building skylight. The control panel (34) controls the water pump (18) to start and control the water pump (18) to pump water from the water bucket (17) into the rubber block (20). When the weight of the soft weight reaches the maximum weight of the soft weight used in the impact load test of the commercial building skylight, the water pump (18) is turned off and the rope retracting and releasing machine (15) is turned on until the rope is completely released. The baffle (22) is opened, and the rubber block (20) impacts the skylight. After the impact, the rope retracting machine (15) retracts the rope, and the rubber block (20) indirectly rises upward. The motor (23) controls the conversion rotation to retract the extended water pipe until the rope retracting machine (15) is completely retracted. The motor (23) and the rope retracting machine (15) are turned off at the same time. When a>12mm, the control panel (34) determines that the skylight being tested is an industrial building skylight. The control panel (34) controls the water pump (18) to start and control the water pump (18) to pump water in the water bucket (17) into the rubber block (20). When the weight of the soft weight reaches the maximum weight of the soft weight used in the impact load test of the industrial building skylight, the water pump (18) is turned off.
9. A load detection method for skylight production according to claim 8, characterized in that: The control panel (34) controls the rubber plate (33) to move to the top of the center of the skylight. When the skylight to be detected is a residential skylight, the output end of the hydraulic cylinder (30) extends to control the rubber plate (33) to move downward and press the skylight until the pressure detector (32) detects that the pressure value reaches the maximum pressure value that the residential skylight can withstand, and the output end of the hydraulic cylinder (30) retracts. When the skylight to be detected is a commercial building skylight, the output end of the hydraulic cylinder (30) extends to control the rubber plate (33) to move downward and press the skylight until the pressure detector (32) detects that the pressure value reaches the maximum pressure value that the commercial building skylight can withstand, and the output end of the hydraulic cylinder (30) retracts. When the skylight to be detected is an industrial building skylight, the output end of the hydraulic cylinder (30) extends to control the rubber plate (33) to move downward and press the skylight until the pressure detector (32) detects that the pressure value reaches the maximum pressure value that the industrial building skylight can withstand, and the output end of the hydraulic cylinder (30) retracts.
Citation Information
Patent Citations
Vehicle sunroof wind load test method
CN118518371A
Automatic measuring and correcting device
CN201832866U
