A cleaning device for steel ball production

Abstract

The present invention discloses a cleaning device for steel ball production, which belongs to the technical field of steel ball cleaning. The cleaning device for steel ball production comprises a cleaning pool, one side of the cleaning pool is fixedly connected to a collecting pool, the side of the cleaning pool away from the collecting pool is fixedly connected to a rinsing pool, one end of the cleaning pool is provided with a support frame, the support frame is provided with a drying box and a discharge box near the cleaning pool, the middle part of the support frame is slidably connected to a steel ball fixing frame, the middle part of the cleaning pool is provided with a scrubber, and two sections of filter tanks are fixedly connected between the cleaning pool and the rinsing pool. The present invention forms a single clamping unit by cooperating with two arbitrary transverse C-shaped plates and two arbitrary longitudinal C-shaped plates, and the distance between the C-shaped plates can be adjusted to accommodate steel balls of different sizes. The clamping unit is adjusted in position by a sliding rod to ensure that the steel balls can be firmly fixed during the cleaning process while avoiding damage to the surface of the steel balls.

Description

Technical Field

[0001] The invention belongs to the technical field of steel ball cleaning, and in particular relates to a cleaning device for steel ball production. Background Art

[0002] Steel ball is a spherical metal product widely used in the industrial field. It is famous for its high precision, high hardness and excellent wear resistance. Steel ball is mainly made of bearing steel, stainless steel, carbon steel and other materials to meet different industrial needs. Steel ball plays an important role in industrial production, especially in bearing manufacturing, mining equipment, crushing machinery and cement industry. The manufacturing process of steel ball includes material selection, forging, heat treatment, precision grinding and cleaning, etc., which ensures its reliability and durability in various applications. Cleaning of steel ball is a necessary step. Its purpose is to remove iron powder, grinding fluid, coolant, dust and other impurities that may be attached to the surface during the production and processing of steel ball, so that the surface of steel ball reaches a certain degree of cleanliness, thereby ensuring the performance and life of steel ball.

[0003] In the prior art, the surface of the steel balls is cleaned by rolling and brushing over a large area, and a large number of steel balls are poured into the cleaning equipment at the same time. However, the conventional assembly line cleaning equipment causes the steel balls to move and roll continuously, and this operation causes mutual contact and collision between the steel balls. On the one hand, the mutual contact between the steel balls interferes with the subsequent cleaning process of the steel balls, thereby causing dead angles in the cleaning positions of the steel balls and uneven cleaning effects. On the other hand, the mutual collision between the steel balls may cause certain depressions on the surfaces of the steel balls, causing these steel balls to become defective products, thereby causing additional losses and significantly increasing the production cost of the steel balls. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a cleaning device for steel ball production.

[0005] The technical solution adopted to solve the above technical problems is: a cleaning device for steel ball production, including a cleaning tank, one side of the cleaning tank is fixedly connected to a collecting tank, the side of the cleaning tank away from the collecting tank is fixedly connected to a rinsing tank, one end of the cleaning tank is provided with a support frame, the support frame is provided with a drying box and a discharge box on the side close to the cleaning tank, the middle part of the support frame is slidably connected to a steel ball fixing frame, both sides of the steel ball fixing frame are fixedly connected to mounting frames, a scrubber is provided in the middle part of the cleaning tank, two sections of filter tanks are fixedly connected between the cleaning tank and the rinsing tank, and the two sections of the filter tanks form a circulation structure between the cleaning tank and the rinsing tank.

[0006] Furthermore, a plurality of triangular support plates are fixedly connected on both sides of the drying box and the discharge box, a hydraulic telescopic rod is fixedly connected to the top of the triangular support plate, the telescopic end of the hydraulic telescopic rod is slidably connected to the triangular support plate, and the telescopic end of the hydraulic telescopic rod is fixedly connected to a circular boss.

[0007] Through the above technical solution, the hydraulic telescopic rod is fixed on both sides of the drying box and the discharge box, and the circular boss at the telescopic end of the hydraulic telescopic rod can push the steel ball fixing frame at the bottom to rise and fall, thereby realizing automatic steel ball cleaning operation.

[0008] Furthermore, a guide rail is provided in the middle of the support frame, a support leg is fixedly connected to the bottom end of the support frame, one side of the support leg is fixedly connected to the cleaning pool, the collection pool and the rinsing pool, a movable slide is slidably connected to the inner side of the guide rail, one side of the movable slide is fixedly connected to a C-shaped frame, and both ends of the C-shaped frame are fixedly connected to fixing clamps.

[0009] Through the above technical solution, the movable slide can drive the steel ball fixing frame to move back and forth on the upper part of the cleaning tank, the collection tank and the rinsing tank through the guide rail, so as to realize the orderly transfer of steel balls between different tank bodies, thereby improving the cleaning efficiency and quality.

[0010] Furthermore, the drying box is located on the top of the rinsing tank, air inlet ducts are arranged on both sides of the top of the drying box, a heating copper tube is fixedly connected to the middle of the drying box, a first I-shaped support column is fixedly connected to one end of the drying box, and the first I-shaped support column is fixedly connected to the support frame.

[0011] Through the above technical solution, the heating copper tube heats the air inside the drying box, and transmits the filtered hot air downward through the air inlet duct on the top of the drying box. When the steel balls are taken out of the water pool, they are quickly dried and dehydrated by the hot air, thereby improving the cleaning efficiency of the steel balls.

[0012] Furthermore, the discharge box is located at the top of the cleaning pool, a feeding funnel is arranged on the top of the discharge box, connecting plates are fixedly connected on both sides of the discharge box, a plurality of first sliding bars are fixedly connected between the connecting plates, and the plurality of first sliding bars are arranged in an upper and lower array, a second I-shaped support column is fixedly connected to one end of the discharge box, the second I-shaped support column is fixedly connected to the support frame, a discharge plate is fixedly connected to the bottom end of the discharge box, and a material guide slide bar is symmetrically slidably connected to the bottom end of the discharge plate.

[0013] Through the above technical solution, the staff pours a large number of steel balls into the discharge box through the feed funnel for storage, and then the discharge plate sorts and drops the steel balls. Through the cooperation with the guide slide bar sliding back and forth at the bottom of the discharge plate, the steel balls fall neatly and crosswise into the steel ball fixing frame, thereby ensuring that the steel balls can be evenly washed during the cleaning process, thereby improving the cleaning effect.

[0014] Furthermore, a plurality of first discharge circular holes are provided in the middle of the discharge plate, and the inner walls of the plurality of first discharge circular holes are rotatably connected to a limiting concave plate, one end of the limiting concave plate is fixedly connected to a rotating handle, and the end of the rotating handle away from the limiting concave plate is fixedly connected to a cylindrical block, and a push plate is slidably connected to the outer side of the cylindrical block, and the push plate is slidably connected to the bottom end of the discharge plate, and a second spring is provided in the middle of the push plate, and the top end of the second spring is fixedly connected to the limiting plate, and the limiting plate is fixedly connected to the discharge plate.

[0015] Through the above technical solution, when the steel ball falls into the first discharge circular hole, the inclined limiting concave plate clamps the steel ball in the middle of the first discharge circular hole, and the push plate slides up and down at the same time, and the inclined limiting concave plate is driven to rotate through the turning handle. Therefore, a back and forth stroke of the push plate sliding up and down can make the limiting concave plate rotate to release a single steel ball from the first discharge circular hole, thereby realizing the automation of the steel ball dropping operation. In addition, the elastic force of the second spring ensures that the push plate can be quickly reset after releasing the steel ball, thereby ensuring the smooth continuous dropping.

[0016] Furthermore, a plurality of second material discharge circular holes are arranged in the material guide slide bar, and square grooves and triangular grooves are arranged between the plurality of second material discharge circular holes, and the square grooves and triangular grooves are slidably connected to the push plate, and square blocks are fixedly connected at both ends of the material guide slide bar, and the square blocks are slidably connected to the first slide rod.

[0017] Through the above technical scheme, the material guide slide bar slides back and forth at the bottom of the material discharge plate through the square block and the first slide rod. When the second material discharge circular hole in the middle of the material guide slide bar slides correspondingly with the first material discharge circular hole of the material discharge plate, the square groove makes part of the push plate remain in its original state, and the triangular groove pushes the other part of the push plate to lift up, so that a single steel ball falls accurately into the corresponding position in the steel ball fixing frame. The design of the square groove and the triangular groove prevents the steel ball from getting stuck or misplaced during the sliding process, thereby further improving the stability and reliability of the cleaning device.

[0018] Furthermore, the scrubber includes two sealed boxes, and a plurality of mounting plates are arranged between the two sealed boxes, and bristle plates are fixedly connected to both sides of the top of the mounting plates, and first pull plates are fixedly connected to both ends of the mounting plates, and the first pull plate is slidably connected to the inside of the sealed box, and the through end of the first pull plate is rotatably connected to the second pull plate, and the second pull plate is rotatably connected to a cam at one end away from the first pull plate, and the plurality of cams are symmetrically arranged with each other, and a transmission rod is fixedly connected between the plurality of cams, and motors are rotatably connected to both ends of the transmission rod, and the power output end of the motor is fixedly connected to the transmission rod, and the motor is fixedly connected to the sealed box.

[0019] Through the above technical solution, the motor drives several cams to rotate through the transmission rod. Since the cams are symmetrically arranged, they drive several mounting plates to move back and forth relative to each other. Through the reciprocating motion of the brush plate, the steel ball is fully brushed in the cleaning pool.

[0020] Furthermore, the fixing fixture includes a Sichuan-type frame, and the upper and lower ends of one side of the Sichuan-type frame are rotatably connected with L-shaped clamps, the inner side of the L-shaped clamp is fixedly connected with a plurality of positioning ladder blocks, the inner side of the Sichuan-type frame is rotatably connected with a plurality of first hydraulic push rods, and the telescopic ends of the plurality of first hydraulic push rods are respectively rotatably connected to the middle parts of the two L-shaped clamps.

[0021] Through the above technical solution, several relative first hydraulic push rods can push the two L-shaped clamps to merge and open each other, so as to clamp and position the steel ball fixing frame. When the telescopic end of the first hydraulic push rod pushes the L-shaped clamps to merge, the steel ball fixing frame is tightly clamped between the C-shaped frames. The steel ball fixing frame can be moved to any position by moving the slide to facilitate the next operation.

[0022] Furthermore, the steel ball fixing frame includes a plurality of trapezoidal blocks, a second sliding bar is fixedly connected between the inner sides of the plurality of trapezoidal blocks, a lifting slide is slidably connected to one side of the trapezoidal blocks, a third sliding bar is fixedly connected between the lifting slides, the second sliding bar and the third sliding bar are slidably connected to a plurality of C-shaped plates, and clamping columns are provided between the C-shaped plates arranged on the second sliding bar and the C-shaped plates on another second sliding bar arranged oppositely, or between the C-shaped plates on the third sliding bar and the C-shaped plates on another third sliding bar arranged oppositely, a plurality of the C-shaped plates are rotatably connected to opening plates inside, and the two ends of the plurality of opening plates are rotatably connected to each other, a protruding column is fixedly connected to the top of the opening plate located in the middle, a ring is slidably connected to the outer side of the protruding column, a second hydraulic push rod is provided on one side of the ring, the telescopic end of the second hydraulic push rod is fixedly connected to the ring, and the top of the trapezoidal block is fixedly connected to the mounting frame.

[0023] Through the above technical solution, two arbitrary horizontal C-shaped plates and two arbitrary longitudinal C-shaped plates cooperate with each other to form a single clamping unit. The distance between the C-shaped plates can be adjusted to adapt to steel balls of different sizes. The clamping unit is positioned by a sliding rod to ensure that the steel balls can be firmly fixed during the cleaning process while avoiding damage to the surface of the steel balls.

[0024] Furthermore, positioning grooves are provided at the upper and lower ends of the middle part of the mounting frame, a square groove is provided in the middle of the surface of the positioning groove, the positioning groove is slidably engaged with the L-shaped clamping plate, and the square groove is slidably engaged with the positioning ladder block, and a plurality of L-shaped clamping plates are provided on both sides of the top surface of the mounting frame, and the plurality of L-shaped clamping plates are symmetrically arranged, and the inner side of the L-shaped clamping plate is slidably connected to a limiting block, and the limiting block is slidably connected to both sides of the circular boss, and the end of the limiting block away from the circular boss is slidably connected to the L-shaped clamping plate, and the through end of the limiting block is fixedly connected with a collecting plate, and the outer side of the collecting plate is slidably connected with an I-shaped slide groove, and the I-shaped slide groove is fixedly connected to the L-shaped clamping plate, and a first spring is provided on the inner side of the I-shaped slide groove.

[0025] Through the above technical solution, when the steel ball fixing frame is moved to the position of the drying box or the discharge box through the movable slide, the circular boss first engages with the L-shaped clamping plate, and the limit block is pushed by the spring to fit with the surface of the circular boss to lock it. Then the telescopic ends of the hydraulic telescopic rods on both sides of the drying box or the discharge box descend, and the steel ball fixing frame is lowered into the cleaning tank or the rinsing tank for cleaning operations.

[0026] The beneficial effects of the present invention are as follows:

[0027] 1. The present invention forms a single clamping unit by cooperating with two arbitrary transverse C-shaped plates and two arbitrary longitudinal C-shaped plates. The distance between the C-shaped plates can be adjusted to accommodate steel balls of different sizes. The position of the clamping unit is adjusted by a sliding rod to ensure that the steel balls can be firmly fixed during the cleaning process, while avoiding damage to the surface of the steel balls, thereby improving the yield rate of the steel balls;

[0028] 2. The present invention can push the two L-shaped clamping plates to merge and open with each other through a plurality of relative first hydraulic push rods, so as to clamp and position the steel ball fixing frame. When the telescopic end of the first hydraulic push rod pushes the L-shaped clamping plates to merge, the steel ball fixing frame is tightly clamped between the C-shaped frames. The steel ball fixing frame can be moved to any position by moving the slide table so as to carry out the next operation. When the steel ball fixing frame is moved to the position of the drying box or the discharge box through the moving slide table, the circular boss first engages with the L-shaped clamping plate, and the fixing clamp releases the steel ball fixing frame. Then, the telescopic ends of the hydraulic telescopic rods on both sides of the drying box or the discharge box descend, and the steel ball fixing frame is lowered into the cleaning tank or the rinsing tank for automatic cleaning operation, thereby greatly reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the structure of the present invention from a first viewing angle;

[0030] Figure 2 is a second viewing angle structural schematic diagram of the present invention;

[0031] Figure 3It is a schematic diagram of the cleaning pool structure of the present invention;

[0032] Figure 4 It is a schematic diagram of the drying box structure of the present invention;

[0033] Figure 5 It is a schematic diagram of the structure of the discharge box of the present invention;

[0034] Figure 6 It is a schematic diagram of the appearance structure of the unloading plate of the present invention;

[0035] Figure 7 It is a partial cross-sectional view of the internal structure of the unloading plate of the present invention;

[0036] Figure 8 It is a schematic diagram of the steel ball release structure of the present invention;

[0037] Fig. 9 It is a schematic diagram of the structure of the material guide slide bar of the present invention;

[0038] Fig.10 It is a schematic diagram of the structure of the scrubber of the present invention;

[0039] Fig.11 It is a schematic diagram of the structure of the bristle plate of the present invention;

[0040] Fig.12 is a schematic cross-sectional view of the drive structure of the scrubber of the present invention;

[0041] Fig.13 It is an overall schematic diagram of the steel ball fixing structure of the present invention;

[0042] Fig.14 It is a schematic diagram of the fixing fixture structure of the present invention;

[0043] Fig.15 It is a partial structural schematic diagram of the steel ball fixing frame of the present invention;

[0044] Fig.16 It is a schematic diagram of the C-type plate opening structure of the present invention;

[0045] Fig.17 It is a schematic diagram of the structure of the mounting frame of the present invention;

[0046] Fig.18 yes Fig.17 Enlarged schematic diagram at point A in the middle.

[0047] Figure numerals: 1, cleaning tank; 2, collecting tank; 3, rinsing tank; 4, drying box; 401, air inlet duct; 402, heating copper tube; 403, first type support column; 5, support frame; 501, guide rail; 502, support leg; 6, discharge box; 601, feed funnel; 602, connecting plate; 603, second type support column; 604, first slide bar; 7, steel ball fixing frame; 701, trapezoidal block; 702, lifting Slide plate; 703, second slide bar; 704, third slide bar; 705, C-type plate; 706, clamping column; 707, opening plate; 708, second hydraulic push rod; 709, collar; 710, boss; 8, movable slide; 801, C-type frame; 9, filter tank; 10, scrubber; 1001, sealing box; 1002, brush plate; 1003, mounting plate; 1004, first pull plate; 1005, second pull plate; 100 6. Cam; 1007. Transmission rod; 1008. Motor; 11. Fixing fixture; 1101. Chuan-shaped frame; 1102. L-shaped clamp; 1103. First hydraulic push rod; 1104. Positioning ladder block; 12. Mounting frame; 1201. Positioning groove; 1202. Square groove; 1203. L-shaped clamp; 1204. I-shaped slide; 1205. Limit block; 1206. Assembly plate; 1207. First spring; 1 3. Triangular support plate; 14. Hydraulic telescopic rod; 15. Circular boss; 16. Feed plate; 1601. First feed hole; 1602. Push plate; 1603. Second spring; 1604. Limit plate; 1605. Turn handle; 1606. Cylindrical block; 1607. Limit concave plate; 17. Feed guide slide; 1701. Square block; 1702. Second feed hole; 1703. Square notch; 1704. Triangular notch. DETAILED DESCRIPTION

[0048] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0049] like Figures 1 to 17As shown, a cleaning device for steel ball production in this embodiment includes a cleaning pool 1, one side of the cleaning pool 1 is fixedly connected to a collecting pool 2, the side of the cleaning pool 1 away from the collecting pool 2 is fixedly connected to a rinsing pool 3, one end of the cleaning pool 1 is provided with a support frame 5, the support frame 5 is provided with a drying box 4 and a discharge box 6 on the side close to the cleaning pool 1, the middle part of the support frame 5 is slidably connected to a steel ball fixing frame 7, both sides of the steel ball fixing frame 7 are fixedly connected to mounting frames 12, a scrubber 10 is provided in the middle part of the cleaning pool 1, two sections of filter tanks 9 are fixedly connected between the cleaning pool 1 and the rinsing pool 3, the two sections of filter tanks 9 form a circulation structure between the cleaning pool 1 and the rinsing pool 3, continuously filter and exchange the water bodies of the cleaning pool 1 and the rinsing pool 3, and ensure that the steel balls can obtain clean water during the cleaning process.

[0050] like Figure 1 to Figure 2 As shown, a plurality of triangular support plates 13 are fixedly connected on both sides of the drying box 4 and the discharge box 6, a hydraulic telescopic rod 14 is fixedly connected to the top of the triangular support plate 13, the telescopic end of the hydraulic telescopic rod 14 is slidably connected to the triangular support plate 13, and a circular boss 15 is fixedly connected to the telescopic end of the hydraulic telescopic rod 14. The circular boss 15 at the telescopic end of the hydraulic telescopic rod 14 can push the steel ball fixing frame 7 at the bottom to rise and fall, thereby realizing automatic steel ball cleaning operation.

[0051] like Figures 2 to 3 As shown, a guide rail 501 is provided in the middle of the support frame 5, and a support leg 502 is fixedly connected to the bottom end of the support frame 5, and one side of the support leg 502 is fixedly connected to the cleaning pool 1, the collecting pool 2 and the rinsing pool 3. A movable slide 8 is slidably connected to the inner side of the guide rail 501. The movable slide 8 can drive the steel ball fixing frame 7 to move back and forth on the upper part of the cleaning pool 1, the collecting pool 2 and the rinsing pool 3 through the guide rail 501. A C-shaped frame 801 is fixedly connected to one side of the movable slide 8, and fixing clamps 11 are fixedly connected at both ends of the C-shaped frame 801 to realize the orderly transfer of steel balls between different pool bodies, thereby improving the cleaning efficiency and quality.

[0052] like Figures 1 to 4 As shown, the drying box 4 is located at the top of the rinsing pool 3, and air inlet ducts 401 are arranged on both sides of the top of the drying box 4. A heating copper tube 402 is fixedly connected to the middle of the drying box 4, and a first-shaped support column 403 is fixedly connected to one end of the drying box 4. The first-shaped support column 403 is fixedly connected to the support frame 5. The heating copper tube 402 heats the air inside the drying box 4, and transmits the filtered hot air downward through the air inlet duct 401 at the top of the drying box 4. When the steel balls are taken out of the water pool, they are quickly dried and dehydrated by the hot air.

[0053] like Figures 1 to 5As shown, the discharge box 6 is located at the top of the cleaning pool 1, and a feeding funnel 601 is arranged on the top of the discharge box 6. The staff dumps a large number of steel balls into the discharge box 6 for storage through the feeding funnel 601. Connecting plates 602 are fixedly connected on both sides of the discharge box 6, and a plurality of first slide bars 604 are fixedly connected between the connecting plates 602. The plurality of first slide bars 604 are arranged in an upper and lower array. A second I-shaped support column 603 is fixedly connected to one end of the discharge box 6, and the second I-shaped support column 603 is fixedly connected to the support frame 5. A discharge plate 16 is fixedly connected to the bottom end of the discharge box 6, and a material guide slide bar 17 is symmetrically slidably connected to the bottom end of the discharge plate 16. Through the mutual cooperation with the material guide slide bar 17 sliding back and forth at the bottom end of the discharge plate 16, the steel balls are neatly crossed and fall into the steel ball fixing frame 7.

[0054] like Figures 6 to 8 As shown, a plurality of first discharge holes 1601 are provided in the middle of the discharge plate 16, and the inner walls of the plurality of first discharge holes 1601 are rotatably connected to the limiting concave plate 1607. When the steel ball falls into the first discharge hole 1601, the inclined limiting concave plate 1607 clamps the steel ball in the middle of the first discharge hole 1601. A rotating handle 1605 is fixedly connected to one end of the limiting concave plate 1607, and a cylindrical block 1606 is fixedly connected to the end of the rotating handle 1605 away from the limiting concave plate 1607. A push plate 1602 is slidably connected to the outer side of the cylindrical block 1606. The push plate 1602 is slidably connected to the bottom end of the discharge plate 16, and the push plate 1602 slides up and down, and the rotating handle 1605 drives the inclined The limiting concave plate 1607 rotates, and a second spring 1603 is provided in the middle of the push plate 1602. The top of the second spring 1603 is fixedly connected to the limiting plate 1604. The elastic force of the second spring 1603 ensures that the push plate 1602 can quickly reset after releasing the steel ball, thereby ensuring the smooth continuous blanking. The limiting plate 1604 is fixedly connected to the discharge plate 16, and the push plate 1602 slides up and down, and the inclined limiting concave plate 1607 is driven to rotate through the turning handle 1605. Therefore, a back and forth stroke of the push plate 1602 sliding up and down can make the limiting concave plate 1607 rotate to release a single steel ball from the first discharge hole 1601, thereby realizing the automation of the steel ball blanking operation.

[0055] like Fig. 9As shown, a plurality of second discharge circular holes 1702 are provided in the material guide slide bar 17, and a square notch 1703 and a triangular notch 1704 are provided between the plurality of second discharge circular holes 1702. The square notch 1703 and the triangular notch 1704 are slidably connected with the push plate 1602. Square blocks 1701 are fixedly connected at both ends of the material guide slide bar 17. The square block 1701 is slidably connected with the first slide bar 604. The material guide slide bar 17 slides back and forth at the bottom of the discharge plate 16 through the square block 1701 and the first slide bar 604. When the second discharge circular holes 1702 in the middle of the material guide slide bar 17 slide correspondingly with the first discharge circular holes 1601 of the discharge plate 16, the square notch 1703 keeps part of the push plate 1602 in its original state, and the triangular notch 1704 pushes the other part of the push plate 1602 to lift up, so that a single steel ball accurately falls into the corresponding position in the steel ball fixing frame 7.

[0056] like Figures 10 to 12 As shown, the scrubber 10 includes two sealed boxes 1001, and a plurality of mounting plates 1003 are arranged between the two sealed boxes 1001. Brush plates 1002 are fixedly connected to both sides of the top of the mounting plates 1003. First pull plates 1004 are fixedly connected to both ends of the mounting plates 1003. The first pull plate 1004 is slidably connected to the inside of the sealed box 1001. The first pull plate 1004 is rotatably connected to the second pull plate 1005 at the through end. The second pull plate 1005 is rotatably connected to the end away from the first pull plate 1004. The plurality of cams 1006 are symmetrically arranged in pairs. A transmission rod 1007 is fixedly connected between several cams 1006, and motors 1008 are rotatably connected at both ends of the transmission rod 1007. The power output end of the motor 1008 is fixedly connected to the transmission rod 1007, and the motor 1008 is fixedly connected to the sealing box 1001. The motor 1008 drives several cams 1006 to rotate through the transmission rod 1007. Since the cams 1006 are symmetrically arranged in pairs, they drive several mounting plates 1003 to move back and forth relative to each other. Through the reciprocating motion of the brush plate 1002, the steel balls are fully brushed in the cleaning pool 1.

[0057] like Figures 13 to 14 As shown, the fixing fixture 11 includes a Sichuan-type frame 1101, and the upper and lower ends of one side of the Sichuan-type frame 1101 are rotatably connected with an L-shaped clamp 1102, and the inner side of the L-shaped clamp 1102 is fixedly connected with a plurality of positioning ladder blocks 1104, and the inner side of the Sichuan-type frame 1101 is rotatably connected with a plurality of first hydraulic push rods 1103, and the telescopic ends of the plurality of first hydraulic push rods 1103 are respectively rotatably connected with the middle parts of the two L-shaped clamps 1102, and the plurality of relative first hydraulic push rods 1103 can push the two L-shaped clamps 1102 to merge and open with each other, so as to clamp the steel ball fixing frame 7.

[0058] like Figure 15 to Figure 16As shown, the steel ball fixing frame 7 includes a plurality of trapezoidal blocks 701, a second slide bar 703 is fixedly connected between the inner sides of the plurality of trapezoidal blocks 701, a lifting slide plate 702 is slidably connected to one side of the trapezoidal blocks 701, a third slide bar 704 is fixedly connected between the lifting slide plates 702, a plurality of C-shaped plates 705 are slidably connected to the second slide bar 703 and the third slide bar 704, a clamping column 706 is arranged between the C-shaped plates 705 arranged on the second slide bar 703 and the C-shaped plates 705 arranged on the other second slide bar 703 or between the C-shaped plates 705 on the third slide bar 704 and the C-shaped plates 705 arranged on the other third slide bar 704, and a plurality of C-shaped plates 705 are rotatably connected to the inside with an opening plate 706. 07, several opening plates 707 are rotatably connected at both ends, the top of the opening plate 707 in the middle is fixedly connected with a boss 710, the outer side of the boss 710 is slidably connected with a ring 709, a second hydraulic push rod 708 is arranged on one side of the ring 709, the telescopic end of the second hydraulic push rod 708 is fixedly connected to the ring 709, two arbitrary horizontal C-type plates 705 and two arbitrary longitudinal C-type plates 705 cooperate with each other to form a single clamping unit, and the distance between the C-type plates 705 can be adjusted to accommodate steel balls of different sizes, the top of the trapezoidal block 701 is fixedly connected to the mounting frame 12, and the position of the clamping unit is adjusted by a sliding rod to ensure that the steel balls can be firmly fixed during the cleaning process while avoiding damage to the surface of the steel balls.

[0059] like Figures 17 to 18 As shown, positioning grooves 1201 are provided at the upper and lower ends of the middle of the mounting frame 12, a square groove 1202 is provided in the middle of the surface of the positioning groove 1201, the positioning groove 1201 is slidably engaged with the L-shaped clamping plate 1102, the square groove 1202 is slidably engaged with the positioning ladder block 1104, and a plurality of L-shaped card plates 1203 are provided on both sides of the top surface of the mounting frame 12, and the plurality of L-shaped card plates 1203 are symmetrically arranged, and the inner side of the L-shaped card plate 1203 is slidably connected to the limit block 1205, and the limit block 1205 is connected to the circular boss 15 is slidably connected on both sides, the end of the limit block 1205 away from the circular boss 15 is slidably connected with the L-shaped clamping plate 1203, the through end of the limit block 1205 is fixedly connected with the collecting plate 1206, the outer side of the collecting plate 1206 is slidably connected with the I-shaped slide groove 1204, the I-shaped slide groove 1204 is fixedly connected to the L-shaped clamping plate 1203, and the inner side of the I-shaped slide groove 1204 is provided with a first spring 1207. Under the push of the first spring 1207, the limit block 1205 fits with the surface of the circular boss 15 to lock it.

[0060] The working principle of this embodiment is as follows: the staff pours a large amount of steel balls into the discharge box 6 for storage through the feeding funnel 601, and then the discharge plate 16 sorts and drops the steel balls. When the steel balls fall into the first discharge circular hole 1601, the inclined limiting concave plate 1607 clamps the steel balls in the middle of the first discharge circular hole 1601, and the guide slide bar 17 slides back and forth at the bottom of the discharge plate 16 through the square block 1701 and the first slide bar 604. When the second discharge circular hole 1702 in the middle of the guide slide bar 17 slides correspondingly with the first discharge circular hole 1601 of the discharge plate 16, the square notch 1703 keeps part of the push plate 1602 in its original state, and the triangular notch 1704 pushes the other part of the push plate 1602 to lift up, and the push plate 1602 slides up and down , the handle 1605 will drive the inclined limiting concave plate 1607 to rotate, so the push plate 1602 slides up and down for a back and forth stroke, which can make the limiting concave plate 1607 rotate to release a single steel ball from the first discharge hole 1601, so that the single steel ball falls accurately into the corresponding position in the steel ball fixing frame 7, and the steel ball falls into two arbitrary horizontal C-shaped plates 705 and two arbitrary longitudinal C-shaped plates 705, which cooperate with each other to form a single clamping unit. By adjusting the distance between the C-shaped plates 705, it can adapt to steel balls of different sizes. The clamping unit is adjusted in position by the sliding rod to ensure that after the steel ball is fixed, the circular boss 15 is engaged with the L-shaped clamping plate 1203 at the top of the mounting frame 12, and the limiting block 1205 is pushed by the spring. , fit with the surface of the circular boss 15 and lock it, then the telescopic ends of the hydraulic telescopic rods 14 on both sides of the discharge box 6 are lowered, and the steel ball fixing frame 7 is lowered into the cleaning pool 1 and contacts the scrubber 10, and the motor 1008 in the scrubber 10 is started at this time, and the motor 1008 drives a plurality of cams 1006 to rotate through the transmission rod 1007. Since the cams 1006 are symmetrically arranged in pairs, they drive a plurality of mounting plates 1003 to move back and forth relative to each other, and the steel balls are scrubbed in the cleaning pool 1 through the reciprocating motion of the brush plate 1002 to achieve the cleaning operation. After the preliminary cleaning, the telescopic ends of the hydraulic telescopic rods 14 are lifted, and the steel ball fixing frame 7 is moved to the center of the C-frame 801, and the fixing clamps at both ends of the C-frame 801 are fixed. Several relative first hydraulic push rods 1103 in the tool 11 can push the two L-shaped clamping plates 1102 to merge with each other, so as to clamp the steel ball fixing frame 7, and tightly clamp the steel ball fixing frame 7 between the C-shaped frames 801, and then move the slide 8 to move the steel ball fixing frame 7 to the upper part of the rinsing tank 3. During the movement, the circular boss 15 located at the bottom of the drying box 4 first engages with the L-shaped clamping plate 1203, and the limit block 1205, pushed by the spring, fits with the surface of the circular boss 15 to lock it, and then the telescopic ends of the hydraulic telescopic rods 14 on both sides of the drying box 4 are lowered to lower the steel ball fixing frame 7 into the rinsing tank 3 for rinsing, and then the telescopic ends of the hydraulic telescopic rods 14 are lifted to make the steel ball fixing frame 7 contact with the drying box 4.The heating copper tube 402 heats the air inside the drying box 4, and transmits the filtered hot air downward through the air inlet duct 401 on the top of the drying box 4. When the steel balls are taken out of the water pool, they are quickly dried and dehydrated by the hot air. Then, the moving slide 8 continues to pass through the guide rail 501 on the support frame 5, and moves the steel ball fixing frame 7 to the top of the collection pool 2. The C-shaped plates 705 move away from each other, and the clamping column 706 loosens and fixes the steel balls. The steel balls fall into the collection pool 2, and the cleaning is completed.

[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A cleaning device for steel ball production, comprising a cleaning tank (1), Features: The cleaning pool (1) is fixedly connected to a collecting pool (2) on one side, and a rinsing pool (3) is fixedly connected to a side of the cleaning pool (1) away from the collecting pool (2). A support frame (5) is provided at one end of the cleaning pool (1), and a drying box (4) and a discharge box (6) are provided on a side of the support frame (5) close to the cleaning pool (1). A steel ball fixing frame (7) is slidably connected to the middle of the support frame (5), and mounting frames (12) are fixedly connected to both sides of the steel ball fixing frame (7). A scrubber (10) is provided in the middle of the cleaning pool (1), and two sections of filter tanks (9) are fixedly connected between the cleaning pool (1) and the rinsing pool (3). The two sections of the filter tanks (9) form a circulation structure between the cleaning pool (1) and the rinsing pool (3); A plurality of triangular support plates (13) are fixedly connected to both sides of the drying box (4) and the discharge box (6); a hydraulic telescopic rod (14) is fixedly connected to the top of the triangular support plate (13); a telescopic end of the hydraulic telescopic rod (14) is slidably connected to the triangular support plate (13); and a circular boss (15) is fixedly connected to the telescopic end of the hydraulic telescopic rod (14); A guide rail (501) is provided in the middle of the support frame (5); a support leg (502) is fixedly connected to the bottom end of the support frame (5); one side of the support leg (502) is fixedly connected to the cleaning tank (1), the collecting tank (2) and the rinsing tank (3); a movable slide (8) is slidably connected to the inner side of the guide rail (501); one side of the movable slide (8) is fixedly connected to a C-shaped frame (801); and both ends of the C-shaped frame (801) are fixedly connected to fixing clamps (11); The fixing fixture (11) comprises a Chuan-shaped frame (1101), wherein the Chuan-shaped frame (1101) is rotatably connected to an L-shaped clamping plate (1102) at both ends, wherein a plurality of positioning ladder blocks (1104) are fixedly connected to the inner side of the L-shaped clamping plate (1102), wherein a plurality of first hydraulic push rods (1103) are rotatably connected to the inner side of the Chuan-shaped frame (1101), and the telescopic ends of the plurality of first hydraulic push rods (1103) are rotatably connected to the middle parts of the two L-shaped clamping plates (1102) respectively; The mounting frame (12) is provided with positioning grooves (1201) at both ends of the middle part, and a square groove (1202) is provided in the middle part of the surface of the positioning groove (1201). The positioning groove (1201) is slidably engaged with the L-shaped clamping plate (1102), and the square groove (1202) is slidably engaged with the positioning ladder block (1104). A plurality of L-shaped clamping plates (1203) are provided on both sides of the top surface of the mounting frame (12), and the plurality of L-shaped clamping plates (1203) are symmetrically arranged. The inner side of the L-shaped clamping plates (1203) is slidably connected to the limited position. The stop block (1205) is slidably connected to both sides of the circular boss (15); the end of the stop block (1205) away from the circular boss (15) is slidably connected to the L-shaped clamping plate (1203); the through end of the stop block (1205) is fixedly connected to a collection plate (1206); the outer side of the collection plate (1206) is slidably connected to an I-shaped slide groove (1204); the I-shaped slide groove (1204) is fixedly connected to the L-shaped clamping plate (1203); and a first spring (1207) is arranged on the inner side of the I-shaped slide groove (1204).

2. A cleaning device for steel ball production according to claim 1, It is characterized in that The drying box (4) is located at the top of the rinsing tank (3), air inlet ducts (401) are arranged on both sides of the top of the drying box (4), a heating copper tube (402) is fixedly connected to the middle of the drying box (4), and a first type support column (403) is fixedly connected to one end of the drying box (4), and the first type support column (403) is fixedly connected to the support frame (5).

3. A cleaning device for steel ball production according to claim 1, It is characterized in that The discharge box (6) is located at the top of the cleaning tank (1), and a feeding funnel (601) is arranged at the top of the discharge box (6). Connecting plates (602) are fixedly connected to both sides of the discharge box (6), and a plurality of first sliding bars (604) are fixedly connected between the connecting plates (602). The plurality of first sliding bars (604) are arranged in an up-down array. A second I-shaped support column (603) is fixedly connected to one end of the discharge box (6), and the second I-shaped support column (603) is fixedly connected to the support frame (5). A discharge plate (16) is fixedly connected to the bottom end of the discharge box (6), and a material guide slide bar (17) is symmetrically slidably connected to the bottom end of the discharge plate (16).

4. A cleaning device for steel ball production according to claim 3, It is characterized in that A plurality of first material discharge circular holes (1601) are arranged in the middle of the material discharge plate (16), the inner walls of the plurality of first material discharge circular holes (1601) are rotatably connected to a limiting concave plate (1607), one end of the limiting concave plate (1607) is fixedly connected to a rotating handle (1605), one end of the rotating handle (1605) away from the limiting concave plate (1607) is fixedly connected to a cylindrical block (1606), the outer side of the cylindrical block (1606) is slidably connected to a push plate (1602), the push plate (1602) is slidably connected to the bottom end of the material discharge plate (16), a second spring (1603) is arranged in the middle of the push plate (1602), the top end of the second spring (1603) is fixedly connected to the limiting plate (1604), and the limiting plate (1604) is fixedly connected to the material discharge plate (16).

5. A cleaning device for steel ball production according to claim 4, It is characterized in that A plurality of second material discharge circular holes (1702) are arranged in the material guide slide bar (17), and a square notch (1703) and a triangular notch (1704) are arranged between the plurality of second material discharge circular holes (1702). The square notch (1703) and the triangular notch (1704) are slidably connected to the push plate (1602). Square blocks (1701) are fixedly connected at both ends of the material guide slide bar (17), and the square blocks (1701) are slidably connected to the first slide bar (604).

6. A cleaning device for steel ball production according to claim 1, It is characterized in that The scrubber (10) comprises two sealed boxes (1001), a plurality of mounting plates (1003) are arranged between the two sealed boxes (1001), bristle plates (1002) are fixedly connected to both sides of the top of the mounting plates (1003), first pull plates (1004) are fixedly connected to both ends of the mounting plates (1003), the first pull plates (1004) are slidably connected to the inside of the sealed boxes (1001), and the through-end of the first pull plates (1004) is rotatably connected to the second pull plates (1005). The second pull plate (1005) is rotatably connected to one end away from the first pull plate (1004) with a cam (1006), and a plurality of the cams (1006) are symmetrically arranged in pairs, and a transmission rod (1007) is fixedly connected between the plurality of the cams (1006), and a motor (1008) is rotatably connected to both ends of the transmission rod (1007), and a power output end of the motor (1008) is fixedly connected to the transmission rod (1007), and the motor (1008) is fixedly connected to the sealing box (1001).

7. A cleaning device for steel ball production according to claim 1, It is characterized in that The steel ball fixing frame (7) comprises a plurality of trapezoidal blocks (701), a second sliding bar (703) is fixedly connected between the inner sides of the plurality of trapezoidal blocks (701), a lifting slide plate (702) is slidably connected to one side of the trapezoidal blocks (701), a third sliding bar (704) is fixedly connected between the lifting slide plates (702), a plurality of C-shaped plates (705) are slidably connected to the second sliding bars (703) and the third sliding bars (704), and the C-shaped plates (705) arranged on the second sliding bars (703) and the C-shaped plates (705) on another second sliding bar (703) arranged opposite to each other or the C-shaped plates (705) on the third sliding bar (704) are slidably connected to each other. ) and the C-shaped plates (705) on another third sliding rod (704) arranged opposite to each other are provided with clamping columns (706), a plurality of the C-shaped plates (705) are rotatably connected internally with an opening plate (707), the two ends of a plurality of the opening plates (707) are rotatably connected to each other, a convex column (710) is fixedly connected to the top end of the opening plate (707) located in the middle, a sleeve ring (709) is slidably connected to the outside of the convex column (710), a second hydraulic push rod (708) is provided on one side of the sleeve ring (709), the telescopic end of the second hydraulic push rod (708) is fixedly connected to the sleeve ring (709), and the top end of the trapezoidal block (701) is fixedly connected to the mounting frame (12).

Images