A wind turbine blade web positioning device

By designing a wind turbine blade web positioning device, and utilizing lifting, rotating, and clamping components in conjunction with a laser line projector, precise positioning and angle adjustment of the web were achieved, solving the problem of inaccurate manual positioning and improving the quality of blade production.

CN118849461BActive Publication Date: 2026-02-24CHINA THREE GORGES CORPORATION
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Patent Information

Application Number
CN202411081502.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2026-02-24
Estimated Expiration
2044-08-07

AI Technical Summary

Technical Problem

In existing technologies, the positioning of the web of wind turbine blades mainly relies on manual operation, which leads to inaccurate positioning and affects the quality of finished blade products.

Method used

The device employs a base, lifting assembly, rotating assembly, clamping assembly, adsorption plate, and measuring assembly. Through the coordinated operation of components such as hydraulic push rods, motors, and laser line projectors, it achieves precise positioning and angle adjustment of the web plate.

Benefits of technology

This improves the accuracy and efficiency of web plate installation, ensures the quality of finished blades, and reduces the time and effort required for manual operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The embodiment of the present application provides a kind of wind power blade web positioning device, the whole of first clamping plate 206, second clamping plate 207 and adsorption disc 205 of the wind power blade web positioning device is clamped and adsorbed to blade web, lifting assembly can adjust the height of blade web, rotating assembly 5 can adjust the angle of blade web, first hydraulic push rod 402 can control the movement of blade web, to realize the accurate positioning of blade web installation position, and then improve the finished product quality of blade.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wind power equipment component production and manufacturing, in particular to a wind power blade web positioning device. BACKGROUND

[0002] The wind power equipment blade is mainly composed of a suction surface shell, a pressure surface shell and a web, etc. The web is fixed on the suction surface shell and the pressure surface shell by bonding, and mainly plays a role in improving the shear resistance of the blade. The installation of the web is directly related to the stress strength of the blade.

[0003] In the related art, the positioning and installation of the web to the wind power equipment blade need to rely on manual operation. However, the manual operation for moving the web to the appropriate position is prone to inaccurate positioning, which affects the quality of the finished blade product. SUMMARY

[0004] In view of the above problems, a wind power blade web positioning device is provided to overcome the above problems or at least partially solve the above problems, comprising:

[0005] A wind power blade web positioning device, the device comprising:

[0006] A base 1 is provided with a lifting assembly 3, the lifting assembly 3 comprising two columns, and an installation plate 401 is arranged between the two columns;

[0007] A first hydraulic push rod 402 is arranged on one side of the installation plate 401 and connected to one end of a rotating assembly 5 arranged on the other side of the installation plate 401. The other end of the rotating assembly 5 is connected to a clamping assembly 6. A distance adjusting mechanism is arranged on the side of the clamping assembly 6 away from the rotating assembly 5. The distance adjusting mechanism is connected to a first clamping plate 206 and a second clamping plate 207, respectively. A plurality of adsorption discs 205 are symmetrically arranged on the opposite sides of the first clamping plate 206 and the second clamping plate 207. The rotating assembly 5 comprises a rotating assembly shell 501, and the rotating assembly shell 501 is connected to a third connecting plate 506. The third connecting plate 506 is provided with a distance sensor 507. The first clamping plate 206 and the second clamping plate 207 are used to clamp and fix the blade web. The lifting assembly 3 is used to adjust the height of the blade web. The distance sensor 507 is used to determine the distance between the blade web and the target installation position. The first hydraulic push rod 402 is used to adjust the distance between the blade web and the target installation position. The rotating assembly 5 is used to adjust the installation angle of the blade web.

[0008] An air compressor 201 is installed and fixed on the base 1 and communicates with the adsorption discs 205 through a conduit assembly.

[0009] A measuring assembly 7 is arranged on the installation plate 401, and comprises a fixing frame 701 and a laser line projector 702. The fixing frame 701 is connected with the installation plate 401, and the laser line projector 702 is fixedly installed on the fixing frame 701. The laser line projector 702 is used for positioning the installation position.

[0010] Optionally, the measuring assembly 7 further comprises a camera 703, which is fixedly installed on the fixing frame 701. The camera 703 is used for checking the actual installation position after the blade web is installed.

[0011] Optionally, the distance adjusting mechanism comprises a U-shaped frame 601, which comprises a first vertical plate and a second vertical plate opposite to the first vertical plate. A first connecting plate 606, a second connecting plate 607 and a sliding rod 604 penetrating through the first connecting plate 606 and the second connecting plate 607 are arranged between the first vertical plate and the second vertical plate. The first connecting plate 606 is connected with the first clamping plate 206, and the second connecting plate 607 is connected with the second clamping plate 207. A second hydraulic push rod 605 is arranged on the side of the first vertical plate away from the first connecting plate 606, and the second hydraulic push rod 605 is connected with the first connecting plate 606. A third hydraulic push rod 608 is arranged on the side of the second vertical plate away from the second connecting plate 607, and the third hydraulic push rod 608 is connected with the second connecting plate 607.

[0012] Optionally, the clamping assembly 6 further comprises an L-shaped rod 602 and a push plate 603. One end of the L-shaped rod 602 is connected with the U-shaped frame 601, and the other end is connected with the push plate 603.

[0013] Optionally, the L-shaped rod 602 is symmetrically distributed about the horizontal center line of the push plate 603, and the position of the distance sensor 507 is higher than the position of the push plate 603.

[0014] Optionally, the rotating assembly housing 501 is internally provided with a first motor 502 and a connecting rod 505. One end of the connecting rod 505 is connected with the installation plate 401, and the other end is connected with the clamping assembly 6. The output shaft of the first motor 502 is provided with a driving gear 503, and the connecting rod 505 is provided with a driven gear 504. The driving gear 503 and the driven gear 504 are meshed with each other.

[0015] Optionally, the column includes a columnar housing 301, the bottom of which is fixed to the base 1 via a support column 102. A second motor 302 is provided at the top of the columnar housing 301. A screw 303 and a slider 304 are provided inside the columnar housing 301. The screw 303 passes through the slider 304. One end of the screw 303 is fixed to the bottom of the columnar housing 301, and the other end is connected to the second motor 302. The slider 304 is fixed to the mounting plate 401.

[0016] Optionally, the conduit assembly includes a three-way pipe 202, which is connected to an air compressor 201, one end of a first hose 203, and one end of a second hose 208, respectively. The other end of the first hose 203 is connected to a first connecting pipe 204, and the other end of the second hose 208 is connected to a second connecting pipe 209. The first connecting pipe 204 is installed and fixed on the side of the first clamping plate 206 away from the adsorption plate 205 and communicates with the adsorption plate 205. The second connecting pipe 209 is installed and fixed on the side of the second clamping plate 207 away from the adsorption plate 205 and communicates with the adsorption plate 205.

[0017] Optionally, the base 1 is also equipped with an L-shaped plate 103, the L-shaped plate 103 is provided with a fourth hydraulic push rod 104, one end of the fourth hydraulic push rod 104 is installed and fixed to the L-shaped plate 103, and the other end is connected to the caster wheel 105.

[0018] Optionally, the base 1 is further provided with a screw hole 106, which is used to install and fix the device to the ground.

[0019] The embodiments of the present invention have the following advantages: The wind turbine blade web positioning device provided in the embodiments of the present invention includes: a base 1, on which a lifting assembly 3 is fixedly mounted, the lifting assembly 3 including two columns, and a mounting plate 401 disposed between the two columns; a first hydraulic push rod 402 disposed on one side of the mounting plate 401 and connected to one end of a rotating assembly 5 disposed on the other side of the mounting plate 401, the other end of the rotating assembly 5 being connected to a clamping assembly 6, a distance adjustment mechanism disposed on the side of the clamping assembly 6 away from the rotating assembly 5, the distance adjustment mechanism being connected to a first clamping plate 206 and a second clamping plate 207 respectively, and a plurality of adsorption plates 205 symmetrically disposed on opposite sides of the first clamping plate 206 and the second clamping plate 207; an air compressor 201, fixedly mounted on the base 1 and connected to the adsorption plates 205 through a conduit assembly. The blade web is clamped and adsorbed by the whole assembly consisting of the first clamping plate 206, the second clamping plate 207 and the adsorption plate 205. The air compressor 201 can improve the adsorption intensity of the adsorption plate 205, thereby stably adsorbing the blade web. The lifting component can adjust the height of the blade web, the rotating component 5 can adjust the angle of the blade web, and the first hydraulic push rod 402 can control the movement of the blade web, thereby achieving precise positioning of the blade web installation position and improving the finished quality of the blade. Attached Figure Description

[0020] To more clearly illustrate the technical solution of the present invention, the accompanying drawings used in the description of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of a wind turbine blade web positioning device according to an embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of a measurement component provided in an embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of a clamping assembly provided in an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of a rotating component provided in an embodiment of the present invention;

[0025] Figure 5 This is another structural schematic diagram of a rotating assembly provided in one embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the structure of a lifting assembly provided in an embodiment of the present invention;

[0027] Figure 7 This is a schematic diagram of the connection structure of an air compressor, a first clamping plate, and a second clamping plate provided in an embodiment of the present invention;

[0028] Figure 8 This is a schematic diagram of the structure of the first hydraulic push rod and mounting plate provided in an embodiment of the present invention;

[0029] Figure 9 This is a schematic diagram of the structure of an L-shaped plate and a universal wheel provided in an embodiment of the present invention. Detailed Implementation

[0030] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0031] In related technologies, the installation of the web plate is mainly carried out manually. Relying on manpower to move the web plate to the appropriate position can easily lead to inaccurate positioning, which affects the quality of the finished blade. Therefore, a wind turbine blade web plate positioning device is needed to position the web plate.

[0032] Specifically, the web plate installation operation of the relevant technology has the following shortcomings:

[0033] 1. Relying on manual labor to move the root end of the web plate to the appropriate position is time-consuming and laborious, and the accuracy of the positioning and installation cannot be guaranteed;

[0034] 2. When installing the web plate, lifting equipment is generally used to move the web plate up and down. During the installation, the web plate may shift at an angle. Relying on manual positioning may not be able to detect the angle shift of the web plate in time, and manual positioning cannot guarantee the accuracy of the installation.

[0035] 3. When installing the web plate, lifting equipment is generally used to move the web plate up and down. During the up and down movement, the web plate may sway. When positioning manually, it may not be possible to achieve accurate positioning, which has the disadvantage of not being able to meet people's usage needs.

[0036] Based on this, the present invention proposes a wind turbine blade web positioning device to overcome or partially overcome the above-mentioned shortcomings. The embodiments provided by the present invention will be described in detail below.

[0037] An embodiment of the present invention provides a wind turbine blade web positioning device, comprising:

[0038] A base 1 is provided, on which a lifting assembly 3 is installed and fixed. The lifting assembly 3 includes two columns, and an installation plate 401 is provided between the two columns.

[0039] In specific implementations, such as Figure 1 As shown, a lifting assembly 3 is installed and fixed on the support plate 101 of the base 1. The lifting assembly 3 includes two columns, and an installation plate 401 is provided between the two columns. The columns are installed and fixed to the base 1 through the support column 102. The installation plate 401 can rise or fall along the two columns.

[0040] A first hydraulic push rod 402 is disposed on one side of the mounting plate 401 and connected to one end of a rotating assembly 5 disposed on the other side of the mounting plate 401. The other end of the rotating assembly 5 is connected to a clamping assembly 6. A distance adjustment mechanism is disposed on the side of the clamping assembly 6 away from the rotating assembly 5. The distance adjustment mechanism is connected to a first clamping plate 206 and a second clamping plate 207 respectively. Multiple suction plates 205 are symmetrically disposed on opposite sides of the first clamping plate 206 and the second clamping plate 207. The rotating assembly 5 includes a rotating assembly housing 501. The rotating assembly housing 501 is connected to the third connecting plate 506, and the third connecting plate 506 is provided with a distance sensor 507; wherein, the first clamping plate 206 and the second clamping plate 207 are used to clamp and fix the blade web, the lifting assembly 3 is used to adjust the height of the blade web, the distance sensor 507 is used to determine the distance between the blade web and the target installation position, the first hydraulic push rod 402 is used to adjust the distance between the blade web and the target installation position, and the rotating assembly 5 is used to adjust the installation angle of the blade web;

[0041] In specific implementations, such as Figure 1As shown, the first hydraulic push rod 402 is disposed on one side of the mounting plate 401 and connected to one end of the rotating component 5 disposed on the other side of the mounting plate 401. The other end of the rotating component 5 is connected to the clamping component 6. A distance adjustment mechanism is disposed on the side of the clamping component 6 away from the rotating component 5. The distance adjustment mechanism is connected to the first clamping plate 206 and the second clamping plate 207 respectively. Multiple adsorption plates 205 are symmetrically disposed on opposite sides of the first clamping plate 206 and the second clamping plate 207. The first hydraulic push rod 402 can move the entire assembly consisting of the rotating component 5, the clamping component 6, and the first clamping plate 206 and the second clamping plate 207 forward or backward, so that the first clamping plate 206 and the second clamping plate 207 clamp and fix the blade web and drive it to move. The rotating component 5 can rotate the entire assembly consisting of the clamping component 6 and the first clamping plate 206 and the second clamping plate 207 to adapt to different installation angles of the blade web. The distance adjustment mechanism is used to adjust the first clamping plate 206 and the second clamping plate 207 to adapt to blade webs of different thicknesses. Multiple adsorption plates 205 are used to adsorb and fix the blade web. The lifting component 3 is used to drive the entire assembly consisting of the first hydraulic push rod 402, the rotating component 5, the clamping component 6, the first clamping plate 206 and the second clamping plate 207 to move up and down, so as to adjust the height of the blade web when the first clamping plate 206 and the second clamping plate 207 clamp the blade web. Further, such as Figure 4 As shown, the rotating component 5 includes a rotating component housing 501, which is connected to a third connecting plate 506. The third connecting plate 506 is provided with a distance sensor 507, which can be an infrared distance sensor used to determine the distance between the blade web and the target installation position. The target installation position is the position on the blade of the wind power generation equipment where the blade web needs to be installed, such as the blade shell.

[0042] In practical applications, the mounting positions of the first hydraulic push rod 402 and the mounting plate 401 can be as follows: Figure 8 As shown.

[0043] Air compressor 201 is installed and fixed on the base 1 and is connected to the adsorption plate 205 through a conduit assembly;

[0044] In specific implementations, such as Figure 1 As shown, the air compressor 201 is installed and fixed on the base 1 and is connected to the adsorption plate 205 through the conduit assembly. The air compressor 201 is used to extract the air inside the adsorption plate 205 through the conduit assembly when the adsorption plate 205 is adsorbed onto the blade web, so that the adsorption plate 205 is adsorbed and fixed onto the blade web.

[0045] The measuring component 7 includes a mounting frame 701 and a laser line projector 702. The mounting frame 701 is connected to the mounting plate 401, and the laser line projector 702 is mounted and fixed on the mounting frame 701. The laser line projector 702 is used to locate the installation position.

[0046] In specific implementations, such as Figure 1 As shown, the measuring component 7 is connected to the mounting plate 401, as follows: Figure 2 As shown, the measuring component 7 includes a mounting frame 701, a laser line projector 702, and a camera 703. The mounting frame 701 is connected to the mounting plate 401, and the laser line projector 702 and the camera 703 are mounted and fixed on the mounting frame 701.

[0047] In practical applications, the mounting bracket 701 can be L-shaped. A laser line projector 702 is mounted on the top of the mounting bracket 701, and a detection camera 703 is mounted on one side of the mounting bracket 701. The laser line projector 702 can project laser lines that are horizontal and vertical to the blade shell, and can perform subsequent web positioning based on the laser lines, thereby improving the accuracy of web positioning.

[0048] In one embodiment of the present invention, the measuring component 7 further includes a camera 703, which is mounted and fixed to the fixing frame 701. The camera 703 is used to verify the actual installation position of the blade web after installation.

[0049] In the specific implementation, the camera 703 can capture and collect data on the installation and positioning of the web plate. The collected data can be compared with the saved data model to verify the actual installation position of the blade web plate after installation, ensuring the accuracy of the web plate positioning and installation.

[0050] In one embodiment of the present invention, the distance adjustment mechanism includes a U-shaped frame 601, the U-shaped frame 601 including a first vertical plate and a second vertical plate opposite to the first vertical plate, a first connecting plate 606 and a second connecting plate 607 and a sliding rod 604 passing through the first connecting plate 606 and the second connecting plate 607 are provided between the first vertical plate and the second vertical plate, the first connecting plate 606 is connected to the first clamping plate 206, and the second connecting plate 607 is connected to the second clamping plate 207; a second hydraulic push rod 605 is provided on the side of the first vertical plate away from the first connecting plate 606, and the second hydraulic push rod 605 is connected to the first connecting plate 606; a third hydraulic push rod 608 is provided on the side of the second vertical plate away from the second connecting plate 607, and the third hydraulic push rod 608 is connected to the second connecting plate 607.

[0051] In specific implementations, such as Figure 3As shown, the distance adjustment mechanism includes a U-shaped frame 601, which includes a first vertical plate and a second vertical plate opposite to the first vertical plate. A first connecting plate 606, a second connecting plate 607, and a sliding rod 604 passing through the first connecting plate 606 and the second connecting plate 607 are provided between the first vertical plate and the second vertical plate. The first connecting plate 606 is connected to the first clamping plate 206, and the second connecting plate 607 is connected to the second clamping plate 207. A second hydraulic push rod 605 is provided on the side of the first vertical plate away from the first connecting plate 606, and the second hydraulic push rod 605 is connected to the first connecting plate 606. A third hydraulic push rod 608 is provided on the side of the second vertical plate away from the second connecting plate 607, and the third hydraulic push rod 608 is connected to the second connecting plate 607. The slide rod 604 can be configured in two sets. The second hydraulic push rod 605 can drive the first connecting plate 606 to move up and down along the slide rod 604, and the third hydraulic push rod 608 can drive the second connecting plate 607 to move up and down along the slide rod 604, thereby adjusting the distance between the first clamping plate 206 and the second clamping plate 207 to accommodate blade webs of different thicknesses, stably clamp webs of different thicknesses, and facilitate subsequent positioning and installation of webs of different thicknesses.

[0052] In one embodiment of the present invention, the clamping assembly 6 further includes an L-shaped rod 602 and a push plate 603, one end of the L-shaped rod 602 being connected to the U-shaped frame 601 and the other end being connected to the push plate 603.

[0053] In specific implementations, such as Figure 3 As shown, the clamping assembly 6 also includes an L-shaped rod 602 and a push plate 603. One end of the L-shaped rod 602 is connected to the U-shaped frame 601, and the other end is connected to the push plate 603. The push plate 603 is used to align the root end of the blade web and to support the root end of the web when the first hydraulic push rod 402 drives the blade web held by the first clamping plate 206 and the second clamping plate 207 to move.

[0054] In one embodiment of the present invention, the L-shaped rod (602) is symmetrically distributed about the horizontal center line of the push plate (603), and the position of the distance sensor (507) is higher than the position of the push plate (603).

[0055] In specific implementations, such as Figure 3 As shown, the L-shaped rods 602 can be symmetrically distributed about the horizontal center line of the push plate 603, and the height of the distance sensor 507 can be slightly higher than the top of the push plate 603; the distance sensor 507 can measure the distance of the web plate, and can improve the accuracy of web plate positioning when moving the web plate.

[0056] In one embodiment of the present invention, a first motor 502 and a connecting rod 505 are provided inside the rotating component housing 501. One end of the connecting rod 505 is connected to the mounting plate 401, and the other end is connected to the clamping component 6. The output shaft of the first motor 502 is provided with a driving gear 503, and the connecting rod 505 is provided with a driven gear 504. The driving gear 503 and the driven gear 504 mesh with each other.

[0057] In specific implementations, such as Figure 5 As shown, a first motor 502 and a connecting rod 505 are provided inside the rotating component housing 501. One end of the connecting rod 505 is connected to the mounting plate 401, and the other end is connected to the clamping component 6. The output shaft of the first motor 502 is provided with a driving gear 503, and the connecting rod 505 is provided with a driven gear 504. The driving gear 503 and the driven gear 504 mesh with each other.

[0058] In practical applications, the driving gear 503 and the second motor 502 constitute a rotating mechanism, and the driving gear 503 and the connecting rod 505 constitute a transmission mechanism through the driven gear 504. The connecting rod 505 is rotatably mounted through one side of the rotating component housing 501. When the second motor 502 starts, the driving gear 503 drives the driven gear 504 to rotate, which in turn drives the connecting rod 505 to rotate. The rotation of the connecting rod 505 drives the entire assembly consisting of the clamping component 6, the first clamping plate 206, and the second clamping plate 207 to rotate. When the web plate is installed with the housing, the angle of the web plate can be adjusted by the rotating component 5, which facilitates the subsequent positioning and installation of the web plate.

[0059] In one embodiment of the present invention, the column includes a columnar shell 301. The bottom of the columnar shell 301 is fixed to the base 1 by a support column 102. A second motor 302 is provided at the top of the columnar shell 301. A screw 303 and a slider 304 are provided inside the columnar shell 301. The screw 303 passes through the slider 304. One end of the screw 303 is fixed to the bottom of the columnar shell 301, and the other end is connected to the second motor 302. The slider 304 is fixed to the mounting plate 401.

[0060] In specific implementations, such as Figure 6 As shown, the column includes a columnar shell 301. The bottom of the columnar shell 301 is fixed to the base 1 via a support column 102. A second motor 302 is provided at the top of the columnar shell 301. A screw 303 and a slider 304 are provided inside the columnar shell 301. The screw 303 passes through the slider 304. One end of the screw 303 is fixed to the bottom of the columnar shell 301, and the other end is connected to the second motor 302. The slider 304 is fixed to the mounting plate 401.

[0061] In practical applications, the slider 304 forms a helical transmission mechanism with the second motor 302 via the screw 303, and the slider 304 and the cylindrical housing 301 form a sliding structure. When the second motor 302 is started, the slider 304 is driven to slide up and down in the mounting housing 301 via the screw 303, which in turn drives the structure set on the mounting plate 401 to move up and down. Thus, the height of the first clamping plate 206 and the second clamping plate 207 can be adjusted according to the height position of the web, which facilitates the subsequent positioning of the web.

[0062] In one embodiment of the present invention, the conduit assembly includes a three-way pipe 202, which is connected to an air compressor 201, one end of a first hose 203, and one end of a second hose 208, respectively. The other end of the first hose 203 is connected to a first connecting pipe 204, and the other end of the second hose 208 is connected to a second connecting pipe 209. The first connecting pipe 204 is installed and fixed on the side of the first clamping plate 206 away from the adsorption plate 205 and communicates with the adsorption plate 205. The second connecting pipe 209 is installed and fixed on the side of the second clamping plate 207 away from the adsorption plate 205 and communicates with the adsorption plate 205.

[0063] In specific implementations, such as Figure 7 As shown, the conduit assembly includes a three-way pipe 202, which is connected to the air compressor 201, one end of the first hose 203, and one end of the second hose 208. The other end of the first hose 203 is connected to the first connecting pipe 204, and the other end of the second hose 208 is connected to the second connecting pipe 209. The first connecting pipe 204 is installed and fixed on the side of the first clamping plate 206 away from the adsorption plate 205 and communicates with the adsorption plate 205. The second connecting pipe 209 is installed and fixed on the side of the second clamping plate 207 away from the adsorption plate 205 and communicates with the adsorption plate 205.

[0064] In practical applications, the first hose 203 and the second hose 208, the first connecting pipe 204 and the second connecting pipe 209 can be symmetrically distributed about the center line of the tee pipe 202. When the air compressor 201 starts, the tee pipe 202, the first hose 203, the second hose 208, the first connecting pipe 204, the second connecting pipe 209 and the suction plate 205 can be used to adsorb the web plate from both ends. When the positioning device is used to position the web plate, the web plate can be stably adsorbed, and the position of the web plate can be stably adjusted afterwards.

[0065] In one embodiment of the present invention, the base 1 is further provided with an L-shaped plate 103, the L-shaped plate 103 is provided with a fourth hydraulic push rod 104, one end of the fourth hydraulic push rod 104 is fixed to the L-shaped plate 103, and the other end is connected to the caster wheel 105.

[0066] In specific implementations, such as Figure 9 As shown, the base 1 is also equipped with an L-shaped plate 103. The L-shaped plate 103 is provided with a fourth hydraulic push rod 104. One end of the fourth hydraulic push rod 104 is installed and fixed to the L-shaped plate 103, and the other end is connected to the caster wheel 105.

[0067] In practical applications, such as Figure 9 As shown, the support plate 101 of the base 1 can be provided with four sets of through holes. The casters 105 and the fourth hydraulic push rod 104 constitute a lifting mechanism. The L-shaped plate 103, the fourth hydraulic push rod 104 and the casters 105 can be provided in four sets. At the same time, the L-shaped plate 103, the fourth hydraulic push rod 104 and the casters 105 are symmetrically distributed about the vertical center line of the support plate 101. When the four sets of fourth hydraulic push rods 104 are activated, they drive the corresponding casters 105 to move downward, pass through the corresponding through holes at the top of the support plate 101 and contact the ground, raising the device. This facilitates the subsequent movement of the positioning device via the casters 105, changing the working location of the positioning device.

[0068] In one embodiment of the present invention, the base 1 is further provided with a screw hole 106, which is used to install and fix the device to the ground.

[0069] In specific implementations, such as Figure 9 As shown, the support plate 101 of the base 1 has screw holes 106 at the four corners of its top; the support plate 101 can be installed on the ground of the work site by screws, which can improve the stability of the positioning device when in use.

[0070] In one embodiment of the present invention, a specific application method of the above-mentioned blade web mounting and positioning device is also provided, as follows:

[0071] First, determine the target installation position of the blade web, i.e. the blade shell. Activate the fourth hydraulic push rod 104, and the caster wheel 105 moves downward to lift the blade web installation positioning device. Move the positioning device to the working location close to the target installation position using the caster wheel 105. Then, activate the fourth hydraulic push rod 104, and the support plate 101 contacts the ground. The support plate 101 can be installed on the ground at the working location using screws.

[0072] Furthermore, the blade web is lifted to the target installation position above the blade shell using lifting equipment. Then, the second motor 302 is started, and the height positions of the first clamping plate 206 and the second clamping plate 207 are adjusted by the lifting assembly 3 according to the height position of the web. Then, the distance sensor 507, the laser projector 702 and the camera 703 are turned on, and the first hydraulic push rod 402 is started, which drives the rotating assembly 5, the clamping assembly 6, the first clamping plate 206, the second clamping plate 207, the adsorption plate 205 and other components to move left and right as a whole, aligning the push plate 603 with the root end of the blade web. Then, the second hydraulic push rod 605 and the third hydraulic push rod 608 are started, and the first clamping plate 206 and the second clamping plate 207 are adjusted according to the thickness of the blade web to stably clamp the blade web, and the adsorption plate 205 adsorbs the blade web.

[0073] Furthermore, the air compressor 201 is started to extract air from the adsorption plate 205, allowing the adsorption plate 205 to stably adsorb the web plate. Based on the measurements from the distance sensor 507 and the laser line projector 702, the first hydraulic push rod 402 is then activated, causing the push plate 603 and adsorption assembly 2 to move the web plate left and right, adjusting its position. Next, the first motor 502 is started, and the connecting rod 505 rotates, causing the blade web plate to rotate to adjust its angle. Then, the lifting equipment and the second motor 302 are started, causing the blade web plate to move downwards, allowing it to be precisely positioned and installed at the target installation location.

[0074] The embodiments of the present invention have the following advantages: The wind turbine blade web positioning device provided in the embodiments of the present invention includes: a base 1, on which a lifting assembly 3 is fixedly mounted, the lifting assembly 3 including two columns, and a mounting plate 401 disposed between the two columns; a first hydraulic push rod 402 disposed on one side of the mounting plate 401 and connected to one end of a rotating assembly 5 disposed on the other side of the mounting plate 401, the other end of the rotating assembly 5 being connected to a clamping assembly 6, a distance adjustment mechanism disposed on the side of the clamping assembly 6 away from the rotating assembly 5, the distance adjustment mechanism being connected to a first clamping plate 206 and a second clamping plate 207 respectively, and a plurality of adsorption plates 205 symmetrically disposed on opposite sides of the first clamping plate 206 and the second clamping plate 207; an air compressor 201, fixedly mounted on the base 1 and connected to the adsorption plates 205 through a conduit assembly. The blade web is clamped and adsorbed by the whole assembly consisting of the first clamping plate 206, the second clamping plate 207 and the adsorption plate 205. The air compressor 201 can improve the adsorption intensity of the adsorption plate 205, thereby stably adsorbing the blade web. The lifting component can adjust the height of the blade web, the rotating component 5 can adjust the angle of the blade web, and the first hydraulic push rod 402 can control the movement of the blade web, thereby achieving precise positioning of the blade web installation position and improving the finished quality of the blade.

[0075] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the embodiments of the present invention.

[0076] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or terminal device that includes the aforementioned element.

[0077] The above provides a detailed description of the wind turbine blade web positioning device. Specific examples have been used to illustrate the principle and implementation of the invention. The description of the above embodiments is only for the purpose of helping to understand the method and core idea of ​​the invention. At the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of ​​the invention. Therefore, the content of this specification should not be construed as a limitation of the invention.

Claims

1. A wind turbine blade web positioning device, characterized in that, The device includes: A base (1) is provided with a lifting assembly (3) which is fixedly mounted on the base (1). The lifting assembly (3) includes two columns and a mounting plate (401) is provided between the two columns. A first hydraulic push rod (402) is disposed on one side of the mounting plate (401) and connected to one end of a rotating assembly (5) disposed on the other side of the mounting plate (401). The other end of the rotating assembly (5) is connected to a clamping assembly (6). A distance adjustment mechanism is provided on the side of the clamping assembly (6) away from the rotating assembly (5). The distance adjustment mechanism is connected to a first clamping plate (206) and a second clamping plate (207) respectively. Multiple suction plates (205) are symmetrically arranged on opposite sides of the first clamping plate (206) and the second clamping plate (207). The rotating assembly (5) includes a rotating assembly housing (5). 01), the rotating component housing (501) is connected to the third connecting plate (506), and the third connecting plate (506) is provided with a distance sensor (507); wherein, the first clamping plate (206) and the second clamping plate (207) are used to clamp and fix the blade web, the lifting component (3) is used to adjust the height of the blade web, the distance sensor (507) is used to determine the distance between the blade web and the target installation position, the first hydraulic push rod (402) is used to adjust the distance between the blade web and the target installation position, and the rotating component (5) is used to adjust the installation angle of the blade web; An air compressor (201) is installed and fixed on the base (1) and is connected to the adsorption plate (205) through a conduit assembly; The measuring component (7) includes a fixing frame (701) and a laser line projector (702). The fixing frame (701) is connected to the mounting plate (401), and the laser line projector (702) is fixed to the fixing frame (701). The laser line projector (702) is used to locate the installation position. The distance adjustment mechanism includes a U-shaped frame (601), which includes a first vertical plate and a second vertical plate opposite to the first vertical plate. A first connecting plate (606), a second connecting plate (607), and a sliding rod (604) passing through the first connecting plate (606) and the second connecting plate (607) are provided between the first vertical plate and the second vertical plate. The first connecting plate (606) is connected to the first clamping plate (206), and the second connecting plate (607) is connected to the second clamping plate (207). A second hydraulic push rod (605) is provided on the side of the first vertical plate away from the first connecting plate (606), and the second hydraulic push rod (605) is connected to the first connecting plate (606). A third hydraulic push rod (608) is provided on the side of the second vertical plate away from the second connecting plate (607), and the third hydraulic push rod (608) is connected to the second connecting plate (607). The clamping assembly (6) further includes an L-shaped rod (602) and a push plate (603), one end of the L-shaped rod (602) being connected to the U-shaped frame (601) and the other end being connected to the push plate (603); The L-shaped rod (602) is symmetrically distributed about the horizontal center line of the push plate (603), and the distance sensor (507) is positioned higher than the push plate (603).

2. The apparatus according to claim 1, characterized in that, The measuring component (7) also includes a camera (703), which is mounted and fixed to the mounting bracket (701). The camera (703) is used to verify the actual installation position of the blade web after installation.

3. The apparatus according to claim 1, characterized in that, The rotating component housing (501) is equipped with a first motor (502) and a connecting rod (505). One end of the connecting rod (505) is connected to the mounting plate (401), and the other end is connected to the clamping component (6). The output shaft of the first motor (502) is equipped with a driving gear (503), and the connecting rod (505) is equipped with a driven gear (504). The driving gear (503) and the driven gear (504) mesh with each other.

4. The apparatus according to claim 1, characterized in that, The column includes a columnar shell (301), the bottom of which is fixed to the base (1) via a support column (102). A second motor (302) is provided on the top of the columnar shell (301). A screw (303) and a slider (304) are provided inside the columnar shell (301). The screw (303) passes through the slider (304). One end of the screw (303) is fixed to the bottom of the columnar shell (301), and the other end is connected to the second motor (302). The slider (304) is fixed to the mounting plate (401).

5. The apparatus according to claim 1, characterized in that, The conduit assembly includes a three-way pipe (202), which is connected to an air compressor (201), one end of a first hose (203), and one end of a second hose (208). The other end of the first hose (203) is connected to a first connecting pipe (204), and the other end of the second hose (208) is connected to a second connecting pipe (209). The first connecting pipe (204) is installed and fixed on the side of the first clamping plate (206) away from the adsorption plate (205) and communicates with the adsorption plate (205). The second connecting pipe (209) is installed and fixed on the side of the second clamping plate (207) away from the adsorption plate (205) and communicates with the adsorption plate (205).

6. The apparatus according to any one of claims 1-5, characterized in that, The base (1) is also fixed with an L-shaped plate (103), and the L-shaped plate (103) is provided with a fourth hydraulic push rod (104). One end of the fourth hydraulic push rod (104) is fixed to the L-shaped plate (103), and the other end is connected to the caster wheel (105).

7. The apparatus according to claim 6, characterized in that, The base (1) is also provided with a screw hole (106) for fixing the device to the ground.

Citation Information

Patent Citations

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