A non-drafting cationic polyester bulked composite yarn composite equipment and composite process

Abstract

The present invention relates to a non-stretching cationic polyester bulked composite yarn composite equipment, comprising a composite station, an extrusion station, a coating station and a cooling station which are arranged on a frame and in sequence along the composite yarn transmission direction; the composite station is provided with a twisting mechanism for compounding two strands of composite yarn and inserting latex particles at the network node position, the extrusion station is provided with an extrusion mechanism for intermittently pressing the network node position on the composite yarn to stably generate chemical bonds to enhance the composite effect, and a cooling mechanism on the cooling station; the present invention provides an extrusion mechanism and a twisting mechanism, so that chemical bonds can be stably generated between fiber yarns at network nodes at regular intervals on the composite yarn, thereby solving the technical problem that the generation of chemical bonds between fiber yarns at network node positions is not stable, so that the fluffy feeling formed by the composite yarn after subsequent cooling and shrinkage is not balanced, which affects the feel and appearance of composite yarn woven products.

Description

Technical Field

[0001] The invention relates to the technical field of non-drafting cation polyester bulked composite yarn composite equipment, and in particular to non-drafting cation polyester bulked composite yarn composite equipment and a composite process. Background Art

[0002] The non-drafting cationic polyester bulked composite yarn uses cationic POY and semi-gloss POY as raw materials. Through a unique non-drafting preheating and shaping composite process, the product is woven into a fabric and dyed and shaped. Since the POY raw material is not stretched, it will shrink and become fluffy, having an effect similar to that of high shrinkage fiber, with a full and soft hand feel. In addition, there is no stretching deformation during the processing process, and the processing energy consumption cost is greatly reduced, meeting the actual needs of customers for high quality and low price. It is mainly used for curtains, sofas, clothing fabrics, etc.

[0003] Patent document CN203159802U discloses a one-step POY+FDY composite yarn, which includes FDY yarn, POY yarn, and multiple network nodes between the FDY yarn and the POY yarn.

[0004] However, in actual use, the inventors found that the chemical bonding between the fiber filaments at the node positions of the composite silk network was not stable, resulting in an unbalanced fluffiness formed after the subsequent cooling and shrinkage of the composite silk, affecting the feel and appearance of the composite silk woven products. Summary of the invention

[0005] The purpose of the present invention is to address the deficiencies of the prior art. By arranging an extrusion mechanism and a twisting mechanism, chemical bonds can be stably generated between the fiber filaments at the network nodes at a certain interval on the composite wire, thereby solving the technical problem that the generation of chemical bonds between the fiber filaments at the network node positions is unstable, resulting in an unbalanced fluffiness formed after the subsequent cooling and shrinkage of the composite wire, affecting the feel and appearance of the composite wire woven products.

[0006] In view of the above technical problems, the following technical solutions are adopted: a non-drafting cationic polyester bulked composite yarn composite equipment, comprising:

[0007] A composite station, an extrusion station, a coating station and a cooling station are arranged on the frame and in sequence along the composite wire transmission direction;

[0008] The compounding station is provided with a twisting mechanism for compounding two strands of composite yarn and inserting latex particles at the network node position; the extrusion station is provided with an extrusion mechanism for intermittently pressing the network node position on the composite yarn to stably generate chemical bonds to enhance the composite effect; the coating station is provided with a coating mechanism for spraying an antibacterial agent on the surface of the composite yarn at intervals; and the cooling station is provided with a cooling mechanism for cooling, shrinking and shaping the composite yarn;

[0009] The coating mechanism comprises an identification component arranged on the extrusion mechanism and used for identifying the positions on both sides of the latex particles, and a spraying component arranged on the identification component and used for spraying an antibacterial agent on the identified positions.

[0010] Preferably, the twisting mechanism includes a traction component arranged on the frame and used to drive the composite wire to move and compound, a fixing component arranged on the frame and used to extrude the composite wire to shrink it, and an interlacing component arranged on the fixing component and used to deliver latex particles into network node positions on the composite wire.

[0011] Preferably, the traction assembly comprises a pay-off roller connected to the frame, a network device connected to the frame and located on one side of the pay-off roller, and a take-up roller arranged on the frame;

[0012] The fixing assembly includes a first supporting platform connected to the frame, a first mounting column connected to the first supporting platform, two fixing plates connected to the first mounting column and connected by a first spring, a folding rod with two ends respectively connected to the two fixing plates, a driving cylinder connected to the first supporting platform and with an output end connected to a second mounting column, and a control rod connected to the second mounting column.

[0013] Preferably, the insertion assembly includes two groups of cone-thorn plates connected to the second mounting column, a driving groove opened on the cone-thorn plates, a third mounting column connected to the first supporting platform, two groups of driving plates symmetrically connected to the third mounting column through the first telescopic member, a protrusion connected to the first supporting platform and used to drive the cone-thorn plates to reset, a dispenser connected to the first supporting platform and used to output latex particles, and a temporary storage hole opened on the upper cone-thorn plate and used to receive latex particles.

[0014] Preferably, the extrusion mechanism includes multiple groups of fastening components for pressing the network node positions on the composite wire, stabilizing the network node positions to generate chemical bonds through pressure, pushing components arranged on the frame and used to store and transport the fastening components, and synchronization components arranged on the frame and used to drive the movement of the fixing components and the pushing components.

[0015] Preferably, the snap-fit ​​assembly comprises a second bearing platform connected to the frame, a base arranged on the second bearing platform, two legs respectively connected to the base through second springs, a top plate connected to the legs, a magnetic block connected to the legs, and an electromagnet connected to the inside of the second bearing platform;

[0016] The pushing assembly includes a storage platform connected to the second loading platform, a first push rod connected to the storage platform through a third spring, a second push rod connected to the second loading platform through a second telescopic member, a driving frame connected to the frame and used to drive the second push rod to move, and a track connected to the frame and used to ensure stability during the movement of the fastening assembly;

[0017] The synchronization component includes a first synchronization rack connected to the first bearing platform and connected to the frame through a fourth spring, a second synchronization rack connected to the frame and one end of which is connected to the frame through a fifth spring, a fixed pulley connected to the frame, a traction rope wound around the fixed pulley and having two ends respectively connected to the second synchronization rack and the second bearing platform, and a half gear connected to the output end of the first motor and meshing with the first synchronization rack and the second synchronization rack for transmission.

[0018] Preferably, the identification component includes a driving box connected to the top plate, an L-shaped guide rail provided on the top plate, a first slide bar connected in the L-shaped guide rail and connected to the output end of the driving box, an avoidance groove provided on the top plate, a positioning plate connected to the first slide bar and located in the avoidance groove, a second slide bar connected to the positioning plate and located in the L-shaped guide rail, a slot provided on the top plate, a mounting frame connected to the positioning plate, and an identification roller connected to the mounting frame via a sixth spring;

[0019] The spraying assembly includes a liquid storage box connected to the positioning plate, a plurality of nozzles connected to the liquid storage box, a connecting rod connected to the identification roller, a plurality of opening and closing racks corresponding to the nozzles arranged on the connecting rod, a nozzle valve connected to the nozzle, and an opening and closing gear connected to the nozzle valve and meshing with the opening and closing rack for transmission.

[0020] Preferably, the cooling mechanism comprises a recovery component arranged on the frame and used for recovering the snap-fit ​​component, and a deburring component arranged on the frame and used for removing burrs on the composite wire.

[0021] Preferably, the recycling assembly comprises a conveyor belt connected to the frame, a blocking frame connected to the frame, a second motor connected to the frame and having an output end connected to the conveyor belt, a reciprocating screw rod arranged on the frame and connected to an output plate, and a first belt transmission member having two ends respectively connected to the reciprocating screw rod and the output end of the second motor;

[0022] The deburring assembly includes a first rotating shaft and a second rotating shaft connected to a frame and arranged up and down, grinding wheels connected to the first rotating shaft and the second rotating shaft respectively, a second belt transmission member with two ends respectively connected to the first rotating shaft and the second motor output end, and a cooling pool connected to the frame.

[0023] A production process of a non-drafting cationic polyester bulked composite yarn, applied to a non-drafting cationic polyester bulked composite yarn composite device, comprising the following steps:

[0024] Step 1, the twisting process, first at the composite station, the traction component in the twisting mechanism first winds the two composite wires together, then in the process of the composite wire being continuously transmitted backward, the fixed component moves synchronously with the composite wire under the drive of the synchronization component, and then the fixed component shrinks the network node position by extrusion, and the network node position is divided into upper and lower layers with the movement of the interlaced component, and the latex particles carried by the interlaced component when it is withdrawn are wrapped and fixed by the upper and lower composite wires;

[0025] Step 2, coating process, at the extrusion station, first, under the drive of the synchronization component, the buckle component is driven into place by the push component, and then the identification component starts to work to identify a section of composite wire in the buckle component and spray the antibacterial agent, so as to prevent the latex particles from being covered by the antibacterial agent;

[0026] Step 3, extrusion process, after the coating mechanism completes the work, it will avoid on one side of the buckle assembly, and then the buckle assembly will be tightly buckled on the composite wire, and move under the drive of the composite wire, so that the latex particles are deformed by pressure to increase the area, chemical bonds are generated between the fiber wires at the network node position, and the antibacterial agent is promoted to penetrate into the composite wire;

[0027] Step 4, cooling process, when the fastening components arrive at the cooling station, the recovery component in the cooling mechanism starts to work, driving a certain number of fastening components to complete the assembly, and then pushes them out together, and completes the correction work of the composite wire under the action of the deburring component, and finally enters the cooling pool for cooling and collection.

[0028] Beneficial effects of the present invention:

[0029] (1) In the present invention, by providing a fixing component and an interlacing component in the twisting mechanism, the silica gel particles can be stably wrapped at the network node position of the composite wire, and then under the extrusion action of the subsequent extrusion mechanism, on the one hand, the latex particles can increase the area, and on the other hand, the latex particles wrap the fiber wires, so that there is no relative movement between the fiber wires, and the formation of chemical bonding is more stable;

[0030] (2) In the present invention, by setting a coating mechanism, under the action of the identification component, the position containing latex particles at the network node and its two sides are highly identified, so that the spraying component can effectively avoid the latex particles when spraying the antibacterial agent on the composite wire, thereby preventing the antibacterial agent from affecting the adsorption capacity of the latex particles. At the same time, the spraying method on one side can effectively reduce the waste of raw materials compared with the traditional immersion method;

[0031] (3) In the present invention, by providing an extrusion mechanism, under the intermittent pressure of the fastening component, the fiber filaments at the network node positions are effectively combined, and chemical bonds are generated more stably, thereby solving the problem that the generation of chemical bonds between the fiber filaments at the network node positions of the composite wire is not stable, resulting in the composite wire forming an unbalanced fluffy feeling after subsequent cooling and shrinkage, which affects the feel and appearance of the composite wire woven product. At the same time, under the action of pressure, the antibacterial agent on the surface can be more effectively immersed in the interior of the composite wire;

[0032] (4) In the present invention, a cooling mechanism is provided, and the drive box and the slot on the snap-fit ​​assembly are used to enable multiple snap-fit ​​assemblies to be assembled with each other at the recovery assembly position to form a whole for output, thereby facilitating the workers to uniformly move and install them on the push assembly for reuse. In addition, under the action of the deburring assembly, the friction in the opposite direction to the composite wire is utilized to trim the hair scraps and burrs adhering to the composite wire, and the cleaning is completed in the cooling pool.

[0033] In summary, the equipment has the advantages of stable composite effect, good antibacterial and odor removal effect, and stable chemical bonding generation, and is particularly suitable for the technical field of non-stretching cationic polyester bulked composite yarn composite equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0036] Figure 2 A schematic diagram of the structure of the traction component.

[0037] Figure 3 A schematic diagram of the structure of the fixed component.

[0038] Figure 4 for Figure 3 Zoom in on the schematic in part A.

[0039] Figure 5 This is a working diagram of the interlaced components.

[0040] Figure 6 Schematic diagram of the structure of latex particles at the nodes of the composite wire network.

[0041] Figure 7 This is a schematic diagram of the structure of the push component.

[0042] Figure 8It is a structural schematic diagram of the snap-fit ​​assembly.

[0043] Fig. 9 A schematic diagram of the structure for identifying components.

[0044] Fig.10 A schematic diagram of the structure of the synchronization component.

[0045] Fig.11 A schematic diagram showing the position of components when avoiding.

[0046] Fig.12 It is a schematic diagram of the structure of the spraying component.

[0047] Fig.13 for Fig.12 Enlarged schematic in part B.

[0048] Fig.14 Schematic diagram of the structure of the identification roller.

[0049] Fig.15 It is a schematic diagram of the structure of the cooling mechanism.

[0050] Fig.16 It is a workflow diagram. DETAILED DESCRIPTION

[0051] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

[0052] Embodiment 1

[0053] like Figure 1 to Figure 2 and Figures 11 to 14 As shown, a non-drafting cationic polyester bulked composite yarn composite device comprises:

[0054] A composite station I, an extrusion station II, a coating station III and a cooling station IV are arranged on the frame 400 and in sequence along the conveying direction of the composite wire 100;

[0055] The composite station I is provided with a twisting mechanism 1 for composite two strands of composite yarn 100 and inserting latex particles 300 at the network node 200, the extrusion station II is provided with an extrusion mechanism 2 for intermittently pressing the network node 200 on the composite yarn 100 to stably generate chemical bonds to enhance the composite effect, the coating station III is provided with a coating mechanism 3 for spraying an antibacterial agent on the surface of the composite yarn 100 at intervals, and the cooling station IV is provided with a cooling mechanism 4 for cooling, shrinking and shaping the composite yarn 100;

[0056] The coating mechanism 3 includes an identification component 31 disposed on the extrusion mechanism 2 and used for identifying the positions on both sides of the latex particles 300 , and a spraying component 32 disposed on the identification component 31 and used for spraying an antibacterial agent on the identified positions.

[0057] In this embodiment, by providing a coating mechanism 3, the composite yarn 100 is intermittently impregnated with the antibacterial agent, so that when it is subsequently spun into a finished product, the antibacterial agent can be evenly distributed everywhere. At the same time, under the joint action of the extrusion mechanism 2 and the twisting mechanism 1, the fibers at the network nodes 200 on the composite yarn 100 can stably generate chemical bonds at regular intervals. With the subsequent contraction of the composite yarn 100, the fluffy feeling formed by the product is more balanced.

[0058] In detail, first, two strands of POY are formed into a composite wire 100 at the position of the twisting mechanism 1 and transmitted backward, and latex particles 300 are inserted into the network nodes 200 at a certain interval on the composite wire 100, and then a section of the latex particles 300 is positioned by the extrusion mechanism 2, and then the coating mechanism 3 starts to work to spray the composite wire 100 on both sides of the latex particles 300 with an antibacterial agent. After the coating work is completed, the composite wire 100 is output under the pressure of the extrusion mechanism 2 while stably generating chemical bonds. Finally, the extrusion mechanism 2 is recycled at the position of the cooling mechanism 4, and the composite wire 100 is successively deburred and chipped and collected after cooling.

[0059] It should be noted that the front section of the frame 400 is a constant temperature chamber, and the screwing mechanism 1, the extrusion mechanism 2 and the coating mechanism 3 are all arranged inside the constant temperature chamber.

[0060] Further, if Figures 1 to 6 As shown, the twisting mechanism 1 includes a traction component 11 arranged on the frame 400 and used to drive the composite wire 100 to move and compound, a fixing component 12 arranged on the frame 400 and used to extrude the composite wire 100 to shrink it, and an insertion component 13 arranged on the fixing component 12 and used to deliver the latex particles 300 into the position of the network node 200 on the composite wire 100.

[0061] In this embodiment, the latex particles 300 are delivered to the network node 200 on the composite wire 100 by setting up the twisting mechanism 1. In addition to ensuring the stability of the latex particles 300 in the composite wire 100, the height of the network node 200 is increased, which is beneficial to the subsequent identification work of the coating mechanism 3.

[0062] In detail, first, the traction component 11 combines the two groups of POY to form the composite yarn 100, and then the fixing component 12 moves synchronously with the composite yarn 100 to form the network node 200 by extrusion, and finally the interlacing component 13 delivers the latex particles 300, and the latex particles 300 are wrapped by multiple fiber yarns at the network node 200.

[0063] Further, if Figures 1 to 5As shown, the traction assembly 11 includes a pay-off roller 111 connected to the frame 400, a network device 112 connected to the frame 400 and located on one side of the pay-off roller 111, and a take-up roller 113 arranged on the frame 400;

[0064] The fixing assembly 12 includes a first supporting platform 121 connected to the frame 400, a first mounting column 122 connected to the first supporting platform 121, two fixing plates 124 connected to the first mounting column 122 and connected by a first spring 123, a folding rod 125 whose two ends are respectively connected to the two fixing plates 124, a driving cylinder 127 connected to the first supporting platform 121 and whose output end is connected to a second mounting column 126, and a control rod 128 connected to the second mounting column 126.

[0065] In this embodiment, by setting up the fixing component 12, the network node 200 is squeezed so that multiple fiber filaments are evenly distributed, which is beneficial for wrapping the latex particles 300 when they enter and maintaining stability.

[0066] In detail, first, under the traction of the pay-off roller 111 and the take-up roller 113, two groups of POY begin to output, and then the composite yarn 100 is formed under the action of the network device 112 at the output end, and then the first support platform 121 in the fixed component 12 moves synchronously with the composite yarn 100 under the power of the extrusion mechanism 2. During the process, the driving cylinder 127 drives the second mounting column 126 to move through the output end, and the second mounting column 126 drives the control rod 128 to move and cancels the limit on the folding rod 125. Then, under the action of the first spring 123, the two groups of fixed plates 124 shrink and extrude the network node 200 position on the composite yarn 100.

[0067] It should be noted that the network device 112 is consistent with the main network device 112 in the utility model patent with patent number CN203159802U.

[0068] Further, if Figures 3 to 6 As shown, the insertion component 13 includes two groups of cone-thorn plates 131 connected to the second mounting column 126, a driving groove 132 opened on the cone-thorn plate 131, a third mounting column 133 connected to the first supporting platform 121, two groups of driving plates 135 symmetrically connected to the third mounting column 133 through first telescopic members 134, a protrusion 136 connected to the first supporting platform 121 and used to drive the cone-thorn plate 131 to reset, a dispenser 137 connected to the first supporting platform 121 and used to output latex particles 300, and a temporary storage hole 138 opened on the upper cone-thorn plate 131 and used to receive latex particles 300.

[0069] In this embodiment, the insertion component 13 is provided in cooperation with the fixing component 12 so that the silica gel particles can be stably wrapped in the network node position of the composite wire 100. Then, under the extrusion action of the subsequent extrusion mechanism 2, on the one hand, the latex particles 300 can increase the area, which is beneficial to complete the function of absorbing odor on the product. On the other hand, the latex particles 300 wrap the fiber wires, so that there will be no relative movement between the fiber wires, and the formation of chemical bonds is more stable.

[0070] In detail, when the second mounting post 126 in the fixing assembly 12 moves, the two groups of cone-thorn plates 131 are driven to move forward, and the flattened composite wire 100 is divided into an upper and a lower part by the end of the cone-thorn plate 131. At the same time, when the cone-thorn plate 131 moves, the two groups of driving plates 135 are driven to separate and be located on both sides of the cone-thorn plate 131. As the cone-thorn plate 131 continues to move forward, the driving plate 135 enters the driving groove 132 under the action of the first telescopic member 134. Subsequently, under the squeezing action of the driving plate 135 and the cone-thorn plate 131, the two groups of cone-thorn plates 131 are separated. At this time, the milk The temporary storage hole 138 of the rubber particle 300 reaches the position of the network node 200 on the composite wire 100, and then the driving cylinder 127 starts to reset. During the process, the cone plate 131 moves backward, and the latex particle 300 keeps its position unchanged under the obstruction of the driving plate 135. When the cone plate 131 gradually cancels the support for the composite wire 100, the upper and lower parts of the fiber wire begin to fall gradually and wrap the latex particles 300. As the cone plate 131 moves backward and resets under the action of the protrusion 136, the control rod 128 squeezes the folding rod 125 again to reset the two sets of fixed plates 124.

[0071] It should be noted that the latex particles 300 are in a constant temperature chamber before cooling and have a certain plasticity. After being extruded and shaped, they are cooled by the cooling mechanism 4 so that they maintain their shaped shape; the dispenser 137 automatically dispenses the latex particles 300 after the cone-prick plate 131 is reset; a damper is provided between the two groups of cone-prick plates 131 and the second mounting column 126, and the pressure of the first spring 123 is not sufficient to cause it to move.

[0072] Further, if Figure 1 and Figures 7 to 10 As shown, the extrusion mechanism 2 includes a plurality of groups of fastening components 21 for pressing the position of the network node 200 on the composite wire 100, stabilizing the position of the network node 200 by pressure to generate chemical bonding, a pushing component 22 arranged on the frame 400 and used for storing and transporting the fastening component 21, and a synchronization component 23 arranged on the frame 400 and used for driving the fixing component 12 and the pushing component 22 to move.

[0073] In this embodiment, by providing an extrusion mechanism 2, under the intermittent pressure of the fastening component 21, the fiber filaments at the network node 200 are effectively combined, and chemical bonds are generated more stably, thereby solving the problem that the generation of chemical bonds between the fiber filaments at the network node 200 on the composite wire 100 is unstable, resulting in the composite wire 100 having an unbalanced fluffy feeling after subsequent cooling and shrinkage, affecting the feel and appearance of the composite wire 100 woven product. At the same time, under the action of pressure, the antibacterial agent on the surface can be more effectively immersed in the interior of the composite wire 100.

[0074] In detail, the synchronization component 23 will drive the screwing mechanism 1 and the extrusion mechanism 2 to move in turn. During the movement, the snap-fit ​​component 21 can complete automatic pushing, driving the coating mechanism 3 to reach the specified position. After the coating work is completed, the snap-fit ​​component 21 performs pressurization and shaping.

[0075] Further, if Figures 7 to 10 As shown, the fastening assembly 21 includes a second bearing platform 211 connected to the frame 400, a base 212 arranged on the second bearing platform 211, two legs 214 connected to the base 212 through second springs 213, a top plate 215 connected to the legs 214, a magnetic block 216 connected to the legs 214, and an electromagnet 217 connected to the inside of the second bearing platform 211;

[0076] The pushing assembly 22 includes a storage platform 221 connected to the second loading platform 211, a first push rod 223 connected to the storage platform 221 through a third spring 222, a second push rod 225 connected to the second loading platform 211 through a second telescopic member 224, a driving frame 226 connected to the frame 400 and used to drive the second push rod 225 to move, and a track 227 connected to the frame 400 and used to ensure the stability of the fastening assembly 21 during movement;

[0077] The synchronization component 23 includes a first synchronization rack 232 connected to the first supporting platform 121 and connected to the frame 400 through a fourth spring 231, a second synchronization rack 234 connected to the frame 400 and connected to the frame 400 at one end through a fifth spring 233, a fixed pulley 235 connected to the frame 400, a traction rope 236 wound around the fixed pulley 235 and connected to the second synchronization rack 234 and the second supporting platform 211 at both ends, and a half gear 238 connected to the output end of the first motor 237 and meshing with the first synchronization rack 232 and the second synchronization rack 234 for transmission.

[0078] In this embodiment, by setting up the pushing component 22, under the drive of the synchronization component 23, the base 212 and other parts in the snap-fit ​​component 21 can complete the automatic loading work, thereby enhancing the coordination between the components and improving the work efficiency. In addition, under the action of the snap-fit ​​component 21, it is beneficial to determine the working position of the coating mechanism 3, and at the same time, the coating effect is enhanced through extrusion.

[0079] In detail, first, when the first synchronous rack 232 is driven to move by the first motor 237 and the half gear 238 in the synchronization component 23, the first bearing platform 121 connected to the first synchronous rack 232 starts to move, and then the fixing component 12 and the insertion component 13 start to work. When their work is finished, the half gear 238 is separated from the first synchronous rack 232, and the first bearing platform 121 is reset under the drive of the fourth spring 231. Then the half gear 238 is meshed with the second synchronous rack 234 for transmission, and the second bearing platform 211 is driven to move by the traction rope 236. During the process, the second push rod 225 is squeezed by the driving frame 226 so that the second push rod 225 pushes a The bottom plate of the group moves forward so that the coating mechanism 3 is located above the composite wire 100. At this time, the electromagnet 217 in the second supporting platform 211 starts to work, and attracts the magnetic block 216 in the support leg 214 through magnetic force, and then the top plate 215 drives the coating mechanism 3 to move downward to the working position. Then, when the coating mechanism 3 finishes working, it completes the avoidance. After there is no obstacle, the top plate 215 and the bottom plate are successfully pressed together under the action of magnetic force, so that the antibacterial agent penetrates faster on the composite wire 100, and at the same time, the latex particles 300 are shaped. Finally, the fiber filaments at the position of the network node 200 are stably generated by chemical bonding under the pressure and the fiber action of the latex particles 300.

[0080] It should be noted that after the half gear 238 is separated from the first synchronous rack 232, when the latex particles 300 reach the position of the extrusion mechanism 2, the gear teeth of the half gear 238 just mesh with the second synchronous rack 234 for transmission, thereby ensuring that the position is basically constant; when multiple snap-fit ​​components 21 are uniformly recovered, they can be directly placed on the storage table 221, and while the third spring 222 and the first push rod 223 are used to keep the snap-fit ​​components 21 stable, they can also automatically perform the filling work.

[0081] Further, if Figures 8 to 9 and Figures 11 to 14As shown, the identification component 31 includes a driving box 311 connected to the top plate 215, an L-shaped guide rail 312 opened on the top plate 215, a first slide bar 313 connected in the L-shaped guide rail 312 and connected to the output end of the driving box 311, an avoidance groove 314 opened on the top plate 215, a positioning plate 315 connected to the first slide bar 313 and located in the avoidance groove 314, a second slide bar 316 connected to the positioning plate 315 and located in the L-shaped guide rail 312, a slot 317 opened on the top plate 215, a mounting frame 318 connected to the positioning plate 315, and an identification roller 3110 connected to the mounting frame 318 through a sixth spring 319;

[0082] The spraying assembly 32 includes a liquid storage box 321 connected to the positioning plate 315, a plurality of nozzles 322 connected to the liquid storage box 321, a connecting rod 323 connected to the identification roller 3110, a plurality of opening and closing racks 324 corresponding to the nozzles 322 arranged on the connecting rod 323, a nozzle valve 325 connected to the nozzle 322, and an opening and closing gear 326 connected to the nozzle valve 325 and meshing with the opening and closing rack 324 for transmission.

[0083] In this embodiment, by setting up the identification component 31 in the coating mechanism 3, the position containing the latex particles 300 at the network node 200 and its two sides are highly identified, so that the spraying component 32 can effectively avoid the latex particles 300 when spraying the antibacterial agent on the composite wire 100, thereby preventing the antibacterial agent from affecting the adsorption capacity of the latex particles 300. At the same time, the method of spraying on one side can effectively reduce the waste of raw materials compared with the traditional immersion method.

[0084] In detail, when the top plate 215 moves downward under the action of the magnetic force, it stops due to the obstruction of the positioning plate 315. At this time, the coating mechanism 3 reaches the working position, and then the driving box 311 drives the first slide bar 313 to move through the output end, and the first slide bar 313 drives the positioning plate 315 and the second slide bar 316 to move. During the process, the identification roller 3110 connected to the mounting frame 318 through the sixth spring 319 rolls on the composite wire 100 and sprays the antibacterial agent. When passing the network node 200, due to the presence of the latex particles 300 When the coating mechanism 3 reaches the edge of the top plate 215, the second slide bar 316 enters the tail end of the L-shaped rod and moves upward, and then under the joint action of the first slide bar 313 and the second slide bar 316, the positioning plate 315 rotates 90° in the avoidance groove 314, so that the positioning plate 315 moves out from between the top plate 215 and the bottom plate for avoidance.

[0085] Further, if Figure 1 and Fig.15As shown, the cooling mechanism 4 includes a recovery component 41 disposed on the frame 400 and used for recovering the fastening component 21 , and a deburring component 42 disposed on the frame 400 and used for removing burrs on the composite wire 100 .

[0086] It is worth mentioning here that by setting up the cooling mechanism 4, with respect to the drive box 311 and the slot 317 on the snap-fit ​​component 21, multiple snap-fit ​​components 21 are assembled with each other at the position of the recovery component 41 to form a whole for output, thereby facilitating the workers to uniformly move and install them on the pushing component 22 for reuse. Under the action of the deburring component 42, the friction in the opposite direction to the composite wire 100 is utilized to trim the hair scraps and burrs adhered to the composite wire 100, and the cleaning is completed in the cooling pool 425.

[0087] In detail, first, the recovery component 41 collects and outputs the fastening components 21 in groups, then the deburring component 42 completes the trimming work, and finally the cooling and shaping and collection of the composite wire 100 are carried out.

[0088] Embodiment 2

[0089] like Figure 1 and Fig.15 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0090] Further, if Figure 1 and Fig.15 As shown, the recovery assembly 41 includes a conveyor belt 411 connected to the frame 400, a blocking frame 412 connected to the frame 400, a second motor 413 connected to the frame 400 and having an output end connected to the conveyor belt 411, a reciprocating screw rod 415 provided on the frame 400 and connected to an output plate 414, and a first belt transmission member 416 having two ends respectively connected to the reciprocating screw rod 415 and the output end of the second motor 413;

[0091] The deburring assembly 42 includes a first rotating shaft 421 and a second rotating shaft 422 connected to the frame 400 and arranged up and down, a grinding wheel 423 connected to the first rotating shaft 421 and the second rotating shaft 422 respectively, a second belt transmission member 424 whose two ends are respectively connected to the first rotating shaft 421 and the output end of the second motor 413, and a cooling pool 425 connected to the frame 400.

[0092] It is worth mentioning that by setting a slot 317 opened on the top plate 215 to adapt to the drive box 311, multiple snap-fit ​​components 21 are assembled together to form a whole under the action of the blocking frame 412 at the position of the recovery component 41, which is convenient for output and transfer.

[0093] In detail, when the second carrier 211 begins to reset, the electromagnet 217 stops working, and the top plate 215 is reset under the action of the second spring 213, and the coating mechanism 3 is also reset. Since the magnetic force disappears, and the fastening component 21 moves to the conveyor belt 411, then driven by the second motor 413, the conveyor belt 411 drives the fastening component 21 forward, and stops when the fastening component 21 reaches the blocking frame 412 position, accompanied by the collection of multiple fastening components 21, and the slot 317 and the drive box 311 are mutually engaged to form a whole, under the action of the first belt transmission member 416 and the reciprocating screw rod 415, the output is pushed and outputted at intervals through the output plate 414, and the first rotating shaft 421 is driven to rotate by the second belt transmission member 424, and the grinding wheel 423 on the first rotating shaft 421 and the second rotating shaft 422 is used to perform trimming work with rotation in the opposite transmission direction to the composite wire 100, and finally the composite wire 100 enters the cooling pool 425 for cooling and collection.

[0094] It should be noted that the grinding wheel 423 is made of rubber.

[0095] Embodiment 3

[0096] like Fig.16 As shown, a process for producing a non-drawn cationic polyester bulked composite yarn is applied to a non-drawn cationic polyester bulked composite yarn composite device, comprising the following steps:

[0097] Step 1, the screwing process, first at the composite station I, the traction component 11 in the screwing mechanism 1 first winds the two composite wires 100 together, and then in the process of the composite wire 100 being continuously transmitted backward, the fixing component 12 moves synchronously with the composite wire 100 under the drive of the synchronization component 23, and then the fixing component 12 shrinks the position of the network node 200 by squeezing, and the position of the network node 200 is divided into upper and lower layers with the movement of the interlaced component 13, and the latex particles 300 carried by the interlaced component 13 when it is withdrawn are wrapped and fixed by the upper and lower composite wires 100;

[0098] Step 2, coating process, at extrusion station II, firstly, driven by the synchronization component 23, the buckle component 21 is driven into position by the push component 22, and then the identification component 31 starts to work to identify and spray the antibacterial agent on a section of composite wire 100 in the buckle component 21, so as to prevent the latex particles 300 from being covered by the antibacterial agent;

[0099] Step 3, extrusion process, after the coating mechanism 3 completes the work, it will avoid on one side of the buckle assembly 21, and then the buckle assembly 21 will be tightly buckled on the composite wire 100, and move under the drive of the composite wire 100, so that the latex particles 300 are deformed by pressure to increase the area, chemical bonds are generated between the fiber wires at the network node 200, and the antibacterial agent is promoted to penetrate into the composite wire 100;

[0100] Step 4, cooling process, when the fastening component 21 arrives at the cooling station IV, the recovery component 41 in the cooling mechanism 4 starts to work, driving a certain number of fastening components 21 to complete the splicing, and then pushing them to be output together, and the correction work of the composite wire 100 is completed under the action of the deburring component 42, and finally enters the cooling pool 425 for cooling and collection.

[0101] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.

[0102] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0103] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A non-drafting cationic polyester bulked composite yarn composite equipment, characterized in that: include: A composite station, an extrusion station, a coating station and a cooling station are arranged on the frame and in sequence along the composite wire transmission direction; The compounding station is provided with a twisting mechanism for compounding two strands of composite yarn and inserting latex particles at the network node position; the extrusion station is provided with an extrusion mechanism for intermittently pressing the network node position on the composite yarn to stably generate chemical bonds to enhance the composite effect; the coating station is provided with a coating mechanism for spraying an antibacterial agent on the surface of the composite yarn at intervals; and the cooling station is provided with a cooling mechanism for cooling, shrinking and shaping the composite yarn; The coating mechanism includes an identification component arranged on the extrusion mechanism and used to identify the positions on both sides of the latex particles, and a spraying component arranged on the identification component and used to spray the antibacterial agent on the identified positions; The twisting mechanism includes a traction component arranged on the frame and used to drive the composite wire to move and perform compounding, a fixing component arranged on the frame and used to squeeze the composite wire to shrink it, and an interlacing component arranged on the fixing component and used to deliver latex particles into the network node position on the composite wire; The traction assembly includes a pay-off roller connected to the frame, a network device connected to the frame and located on one side of the pay-off roller, and a take-up roller arranged on the frame; The fixing assembly includes a first bearing platform connected to the frame, a first mounting column connected to the first bearing platform, two fixing plates connected to the first mounting column and connected by a first spring, a folding rod with two ends respectively connected to the two fixing plates, a driving cylinder connected to the first bearing platform and with the output end connected to the second mounting column, and a control rod connected to the second mounting column; The insertion assembly includes two groups of cone-thorn plates connected to the second mounting column, a driving groove provided on the cone-thorn plates, a third mounting column connected to the first bearing platform, two groups of driving plates symmetrically connected to the third mounting column through first telescopic members, a convex block connected to the first bearing platform and used to drive the cone-thorn plates to reset, a dispenser connected to the first bearing platform and used to output latex particles, and a temporary storage hole provided on the upper cone-thorn plate and used to receive latex particles; The extrusion mechanism includes a plurality of groups of fastening components for pressing the network node positions on the composite wire to stabilize the network node positions to generate chemical bonds through pressure, a pushing component arranged on the frame and used to store and transport the fastening components, and a synchronization component arranged on the frame and used to drive the fixing component and the pushing component to move; The buckle assembly includes a second bearing platform connected to the frame, a base arranged on the second bearing platform, two legs respectively connected to the base through second springs, a top plate connected to the legs, a magnetic block connected to the legs, and an electromagnet connected to the inside of the second bearing platform; The pushing assembly includes a storage platform connected to the second loading platform, a first push rod connected to the storage platform through a third spring, a second push rod connected to the second loading platform through a second telescopic member, a driving frame connected to the frame and used to drive the second push rod to move, and a track connected to the frame and used to ensure stability during the movement of the fastening assembly; The synchronization assembly includes a first synchronization rack connected to the first bearing platform and connected to the frame through a fourth spring, a second synchronization rack connected to the frame and one end of which is connected to the frame through a fifth spring, a fixed pulley connected to the frame, a traction rope wound around the fixed pulley and having two ends respectively connected to the second synchronization rack and the second bearing platform, and a half gear connected to the output end of the first motor and respectively meshing with the first synchronization rack and the second synchronization rack for transmission; The identification component includes a driving box connected to the top plate, an L-shaped guide rail opened on the top plate, a first sliding rod connected in the L-shaped guide rail and connected to the output end of the driving box, an avoidance groove opened on the top plate, a positioning plate connected to the first sliding rod and located in the avoidance groove, a second sliding rod connected to the positioning plate and located in the L-shaped guide rail, a slot opened on the top plate, a mounting frame connected to the positioning plate, and an identification roller connected to the mounting frame through a sixth spring.

2. The non-drafting cationic polyester bulked composite yarn composite equipment according to claim 1, characterized in that: The spraying assembly includes a liquid storage box connected to the positioning plate, a plurality of nozzles connected to the liquid storage box, a connecting rod connected to the identification roller, a plurality of opening and closing racks corresponding to the nozzles arranged on the connecting rod, a nozzle valve connected to the nozzle, and an opening and closing gear connected to the nozzle valve and meshing with the opening and closing rack for transmission.

3. The non-drafting cationic polyester bulked composite yarn composite equipment according to claim 1, characterized in that: The cooling mechanism comprises a recovery component arranged on the frame and used for recovering the fastening component, and a deburring component arranged on the frame and used for removing burrs on the composite wire.

4. The non-drafting cationic polyester bulked composite yarn composite equipment according to claim 3, characterized in that: The recycling assembly includes a conveyor belt connected to the frame, a blocking frame connected to the frame, a second motor connected to the frame and having an output end connected to the conveyor belt, a reciprocating screw rod arranged on the frame and connected to an output plate, and a first belt transmission member having two ends respectively connected to the reciprocating screw rod and the output end of the second motor; The deburring assembly includes a first rotating shaft and a second rotating shaft connected to a frame and arranged up and down, grinding wheels connected to the first rotating shaft and the second rotating shaft respectively, a second belt transmission member with two ends respectively connected to the first rotating shaft and the second motor output end, and a cooling pool connected to the frame.

5. A process for producing a non-drafting cationic polyester bulked composite yarn, applied to a non-drafting cationic polyester bulked composite yarn composite device as described in any one of claims 1 to 4, characterized in that: The following steps are involved: Step 1, the twisting process, first at the composite station, the traction component in the twisting mechanism first winds the two composite wires together, then in the process of the composite wire being continuously transmitted backward, the fixed component moves synchronously with the composite wire under the drive of the synchronization component, and then the fixed component shrinks the network node position by extrusion, and the network node position is divided into upper and lower layers with the movement of the interlaced component, and the latex particles carried by the interlaced component when it is withdrawn are wrapped and fixed by the upper and lower composite wires; Step 2, coating process, at the extrusion station, first, under the drive of the synchronization component, the buckle component is driven into place by the push component, and then the identification component starts to work to identify a section of composite wire in the buckle component and spray the antibacterial agent, so as to prevent the latex particles from being covered by the antibacterial agent; Step 3, extrusion process, after the coating mechanism completes the work, it will avoid on one side of the buckle assembly, and then the buckle assembly will buckle on the composite wire, and move under the drive of the composite wire, so that the latex particles are deformed by pressure to increase the area, chemical bonds are generated between the fiber wires at the network node position, and the antibacterial agent is promoted to penetrate into the composite wire; Step 4, cooling process, when the fastening components arrive at the cooling station, the recovery component in the cooling mechanism starts to work, driving a certain number of fastening components to complete the assembly, and then pushes them out together, and completes the correction work of the composite wire under the action of the deburring component, and finally enters the cooling pool for cooling and collection.

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