A wrinkle removal device for textile fabrics
By designing a textile fabric wrinkle removal device that includes tensioning, flattening and ironing/ironing mechanism, the problem of poor wrinkle removal effect caused by inconsistent surface tensioning state of existing equipment is solved, and a more efficient wrinkle removal effect is achieved and fabric flatness.
Patent Information
- Application Number
- CN202411349966.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2044-09-26
AI Technical Summary
The existing textile fabric wrinkle removal equipment is heated and ironed by rollers, which has inconsistent tensioning state of the fabric surface, resulting in poor wrinkle removal effect.
A textile fabric wrinkle removal device is designed, including a equipment platform, a tensioning mechanism, a roller, a flattening mechanism, and a flattening and ironing mechanism. The fabric is kept tight by a tensioning mechanism, the flattening mechanism applies an outward pulling force to the edge of the fabric, and the ironing mechanism performs wrinkle removal treatment.
It effectively avoids the pile-up phenomenon caused by uneven local stress on the fabric, improves wrinkle removal efficiency, and makes the surface of the fabric more uniform and smooth.
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Figure CN118854599B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile fabric wrinkle removal, and in particular to a textile fabric wrinkle removal device. Background Art
[0002] Textiles are products processed by textiles. They include yarn, woven fabrics, knitted fabrics, braided fabrics, etc. They are divided into two categories: woven fabrics and knitted fabrics. The uses of textiles can be divided into three categories: clothing textiles, decorative textiles, and industrial textiles. Clothing textiles include various textile fabrics for making clothes, as well as sewing threads, elastic bands, collar linings, and protruding points, which can also be said to be a kind of arts and crafts. Decorative textiles are divided into indoor items, bedding, and outdoor items, including home cloth, restaurant bathroom supplies, bedding, etc. Outdoor products include artificial turf, etc. Industrial textiles have a wide range of uses and many varieties. Common ones include tarpaulins, gun covers, filter cloths, screens, roadbed cloths, etc.
[0003] Textiles are made by textile fabric machines. During the processing stage, the surface of the textile fabric will produce many wrinkles due to friction, pleating, etc. Wrinkle removal equipment is needed in the processing process to remove the wrinkles on the fabric. The existing textile fabric wrinkle removal process relies on roller heating and ironing. However, the roller heating method has a small contact area between the fabric and the roller surface, and there is a difference in force between the middle and edge of the fabric, resulting in inconsistent tension on the fabric surface and poor wrinkle removal effect.
[0004] In view of this, the present invention provides a textile fabric wrinkle removal device to solve the technical problems existing in the above-mentioned prior art. Summary of the invention
[0005] Based on the technical problems existing in the background technology, the present invention proposes a textile fabric wrinkle removal device.
[0006] A textile fabric wrinkle removal device proposed in the present invention comprises a device platform, two baffles are arranged on the top of the device platform, a support frame is installed on the side of the device platform, a rotary actuator is installed on the side of the support frame, and a movable cover is installed on the outer side of the output shaft of the rotary actuator, and two limit plates corresponding to the baffles are arranged at the bottom of the movable cover, a box structure bracket is installed at both ends of the top of the device platform, and two parallel rollers are installed on the top of the bracket, electric push rods are installed at both ends of the movable cover, and a tensioning mechanism is installed at the bottom of the electric push rod, and the bottom of the tensioning mechanism is inserted in Between the two rollers, a U-shaped mounting bracket is installed on the top of the equipment platform, and a main electric push rod is installed on the top of the mounting bracket, an arc-shaped ironing mechanism is installed on the top of the main electric push rod, and a heater is installed in the middle of the ironing mechanism, flattening mechanisms are installed at the four corners of the bottom of the movable cover, and the bottom of the flattening mechanism is matched with the four corners of the ironing mechanism, an ironing mechanism is installed in the center of the bottom of the movable cover, and the ironing mechanism is matched with the middle of the ironing mechanism, a steam generator is installed on the top of the movable cover, and the output end of the steam generator is connected to the ironing mechanism through a pipeline and a solenoid valve.
[0007] Preferably in the present invention, the tensioning mechanism comprises a tensioning fixing frame, and a tensioning roller driven by a motor is installed at the bottom of the tensioning fixing frame, and a tensioning spring rod and a pressure sensor are installed between the top of the tensioning fixing frame and the electric push rod.
[0008] Preferably in the present invention, arc grooves matching with the rollers are arranged on both sides of the top of the bracket, and a dust collection assembly is installed on the side of the bracket.
[0009] Preferably in the present invention, the flattening mechanism includes an I-shaped bracket connected to the bottom of the movable cover, and ball hinges are installed at both ends of the bottom of the I-shaped bracket, a flattening traction assembly is provided at the bottom of the ball hinge, and a push spring mounted on the outside of the ball hinge is installed between the flattening traction assembly and the I-shaped bracket.
[0010] Preferably in the present invention, the flattening and traction assembly comprises a flattening and traction bracket, and a plurality of flattening rollers driven by a motor are installed inside the flattening and traction bracket, and a traction belt is sleeved on the outer side of the flattening rollers.
[0011] Preferably in the present invention, two rows of protrusions are arranged on the outer side of the traction belt, and a plurality of arc-shaped elastic rods are arranged between the two rows of protrusions.
[0012] Preferably in the present invention, the ironing mechanism includes an ironing bracket, and the top of the ironing bracket and the movable cover are installed with auxiliary spring rods, the bottom of the ironing bracket is provided with an ironing surface that fits the top surface of the ironing mechanism, the middle of the ironing bracket is provided with a steam chamber, and the bottom of the steam chamber and the ironing surface are provided with a plurality of penetrating micropores.
[0013] Preferably in the present invention, the ironing mechanism comprises an ironing plate located in the middle, and elastic plates arranged at both sides of the ironing plate.
[0014] Preferably in the present invention, the ironing mechanism also includes a compensation seat slidably connected to the mounting bracket, and a compensation rod is installed on the top of the compensation seat through a torsion spring shaft, the end of the compensation rod is hinged to the elastic plate, and a compensation spring rod is connected between the bottom of the compensation seat and the mounting bracket.
[0015] Compared with the prior art, the present invention provides a textile fabric wrinkle removal device, which has the following beneficial effects:
[0016] In the present invention, the textile fabric passes through the interior of the equipment through a traction device, and a wrinkle removal structure composed of an ironing mechanism and an ironing mechanism is arranged in the middle area of the equipment, and an outward extension structure composed of a flattening mechanism and the ironing mechanism is also arranged. When the textile fabric passes through the tensioning mechanism and the roller position, the bottom of the tensioning mechanism is inserted between the two rollers to maintain the tensioning effect of the textile fabric when it passes between the ironing mechanism and the ironing mechanism, and an outward flattening pulling force is applied to the edge of the textile fabric through the flattening mechanism, so that the textile fabric passes through the ironing mechanism and the ironing mechanism in a flat state, and the textile fabric is quickly and effectively ironed and wrinkle-removed. During the wrinkle removal process, the contact range between the ironing mechanism and the fabric is changed through the lifting and lowering action of the ironing mechanism, and the flattening effect on both sides of the textile fabric is maintained by relying on the flattening mechanism, so that the pile-up phenomenon caused by uneven local force on the textile fabric is effectively avoided, and the wrinkle removal efficiency of the textile fabric is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a textile fabric wrinkle removal device proposed by the present invention;
[0018] Figure 2 A side structural schematic diagram of a textile fabric wrinkle removal device proposed by the present invention;
[0019] Figure 3 A schematic diagram of the internal structure of a textile fabric wrinkle removal device proposed by the present invention;
[0020] Figure 4 A schematic diagram of the partial structure of a textile fabric wrinkle removal device proposed by the present invention;
[0021] Figure 5 A schematic diagram of the tensioning mechanism structure of a textile fabric wrinkle removal device proposed by the present invention;
[0022] Figure 6 A schematic diagram of the structure of an electric push rod of a textile fabric wrinkle removal device proposed by the present invention;
[0023] Figure 7A schematic diagram of the structure of an ironing mechanism of a textile fabric wrinkle removal device proposed by the present invention;
[0024] Figure 8 A schematic diagram of the flattening mechanism distribution structure of a textile fabric wrinkle removal device proposed by the present invention;
[0025] Fig. 9 A schematic diagram of the structure of an ironing mechanism of a textile fabric wrinkle removal device proposed by the present invention;
[0026] Fig.10 This is a side structural schematic diagram of an ironing mechanism of a textile fabric wrinkle removal device proposed by the present invention.
[0027] In the figure: 1 equipment platform, 2 dust suction assembly, 3 bracket, 4 roller, 5 tensioning mechanism, 51 tensioning roller, 52 tensioning fixing frame, 53 tensioning spring rod, 6 electric push rod, 7 support frame, 8 steam generator, 9 movable cover, 10 baffle, 11 rotary actuator, 12 flattening mechanism, 121 I-shaped bracket, 122 ball hinge, 123 push spring, 124 flattening traction bracket, 125 traction belt, 126 arc elastic rod, 13 ironing mechanism, 131 ironing plate, 132 elastic plate, 133 compensation spring rod, 134 compensation seat, 135 compensation rod, 14 mounting bracket, 15 main electric push rod, 16 heater, 17 ironing mechanism, 171 ironing bracket, 172 steam chamber, 173 ironing surface, 174 auxiliary spring rod. DETAILED DESCRIPTION
[0028] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] Reference Figure 1-10A textile fabric wrinkle removal device includes a device platform 1, two baffles 10 are arranged on the top of the device platform 1, and a support frame 7 is installed on the side of the device platform 1, a rotary actuator 11 is installed on the side of the support frame 7, and a movable cover 9 is installed on the outer side of the output shaft of the rotary actuator 11, and two limit plates corresponding to the baffles 10 are arranged at the bottom of the movable cover 9, a bracket 3 of a box structure is installed at both ends of the top of the device platform 1, and two parallel rollers 4 are installed on the top of the bracket 3, electric push rods 6 are installed at both ends of the movable cover 9, and a tensioning mechanism 5 is installed at the bottom of the electric push rod 6, and the bottom of the tensioning mechanism 5 is inserted between the two rollers 4, A U-shaped mounting bracket 14 is installed on the top of the equipment platform 1, and a main electric push rod 15 is installed on the top of the mounting bracket 14, an arc-shaped ironing mechanism 13 is installed on the top of the main electric push rod 15, and a heater 16 is installed in the middle of the ironing mechanism 13, flattening mechanisms 12 are installed at the four corners of the bottom of the movable cover 9, and the bottom of the flattening mechanism 12 is adapted to the four corners of the ironing mechanism 13, an ironing mechanism 17 is installed in the center of the bottom of the movable cover 9, and the ironing mechanism 17 is adapted to the middle of the ironing mechanism 13, a steam generator 8 is installed on the top of the movable cover 9, and the output end of the steam generator 8 is connected to the ironing mechanism 17 through a pipeline and a solenoid valve.
[0030] In the present invention, the textile fabric passes through the interior of the device through a traction device, and a wrinkle removal structure composed of an ironing mechanism 13 and an ironing mechanism 17 is arranged in the middle area of the device, and an outward extension structure composed of a flattening mechanism 12 and the ironing mechanism 13 is also arranged. When the textile fabric passes through the tensioning mechanism 5 and the roller 4, the bottom of the tensioning mechanism 5 is inserted between the two rollers 4 to maintain the tensioning effect of the textile fabric when it passes between the ironing mechanism 13 and the ironing mechanism 17, and an outward flattening pulling force is applied to the edge of the textile fabric through the flattening mechanism 12, so that the textile fabric passes through the ironing mechanism 13 and the ironing mechanism 17 in a flat state, and the textile fabric is quickly and effectively ironed and wrinkle-removed. During the wrinkle removal process, the contact range between the ironing mechanism 13 and the fabric is changed by the lifting action of the ironing mechanism 13, and the flattening effect on both sides of the textile fabric is maintained by relying on the flattening mechanism 12, so as to effectively avoid the pile-up phenomenon caused by uneven local force on the textile fabric, thereby improving the wrinkle removal efficiency of the textile fabric.
[0031] As a further solution in the present invention, the tensioning mechanism 5 includes a tensioning fixed frame 52, and a motor-driven tensioning roller 51 is installed at the bottom of the tensioning fixed frame 52, and a tensioning spring rod 53 and a pressure sensor are installed between the top of the tensioning fixed frame 52 and the electric push rod 6. In the present invention, when the textile fabric passes through the two rollers 4, the electric push rod 6 drives the tensioning mechanism 5 to move downward as a whole, and the tensioning roller 51 is inserted into the gap between the two rollers 4, exerting pressure on the textile fabric to maintain the tension of the textile fabric when passing through the equipment.
[0032] As a further solution in the present invention, arc grooves compatible with the rollers 4 are provided on both sides of the top of the bracket 3, and a dust collection assembly 2 is installed on the side of the bracket 3. In the present invention, the tensioning roller 51 cooperates with the two rollers 4 to pull the textile fabric in a U-shaped structure. The dust collection assembly 2 forms a negative pressure environment inside the bracket 3, so that the air outside the bracket 3 is quickly sucked in through the pores of the textile fabric, and the wind pressure is used to apply uniformly distributed pressure to the surface of the textile fabric, and the textile fabric is flattened when entering and exiting the equipment, thereby further improving the wrinkle removal efficiency of the textile fabric.
[0033] As a further solution in the present invention, the flattening mechanism 12 includes an I-shaped bracket 121 connected to the bottom of the movable cover 9, and ball hinges 122 are installed at both ends of the bottom of the I-shaped bracket 121, and a flattening traction assembly is arranged at the bottom of the ball hinge 122, and a push spring 123 is installed between the flattening traction assembly and the I-shaped bracket 121 and is sleeved on the outside of the ball hinge 122. In the present invention, when the flattening traction assembly contacts the surface of the ironing mechanism 13, relying on the movable structure of the ball hinge 122, the bottom surface of the flattening traction assembly quickly fits with the surface of the ironing mechanism 13 to achieve tilting in direction and angle, and maintains the reset torque through the push spring 123 to pull the edge position of the textile fabric outward, thereby keeping the textile fabric tightly pressed against the surface of the ironing mechanism 13, and flattening the lateral wrinkles on the surface of the textile fabric, thereby improving the wrinkle removal efficiency of the textile fabric.
[0034] As a further solution in the present invention, the flattening traction assembly includes a flattening traction bracket 124, and a plurality of motor-driven flattening rollers are installed inside the flattening traction bracket 124, and a traction belt 125 is sleeved on the outer side of the flattening roller. In the present invention, the traction belt 125 is in contact with the upper surface of the textile fabric, and the traction belt 125 is used to apply an outward pulling force to the surface of the fabric to flatten the textile fabric from the edge outward, and cooperate with the ironing mechanism 13 and the ironing mechanism 17 in the middle to quickly eliminate the lateral wrinkles of the textile fabric and speed up the wrinkle removal of the textile fabric.
[0035] As a further solution in the present invention, two rows of protrusions are provided on the outer side of the traction belt 125, and a plurality of arc-shaped elastic rods 126 are provided between the two rows of protrusions. In the present invention, the traction belt 125 contacts the surface of the fabric by means of the plurality of arc-shaped elastic rods 126 at the bottom, changing the surface contact into multi-point line contact. At the same time, when the flattened traction assembly applies pressure to the fabric, the middle part of the arc-shaped elastic rod 126 contracts and the two ends expand outward, thereby maintaining the traction stability on the surface of the textile fabric.
[0036] As a further solution in the present invention, the ironing mechanism 17 includes an ironing bracket 171, and the top of the ironing bracket 171 and the movable cover 9 are installed with a secondary spring rod 174, the bottom of the ironing bracket 171 is provided with an ironing surface 173 that fits the top surface of the ironing mechanism 13, the middle of the ironing bracket 171 is provided with a steam chamber 172, and the bottom of the steam chamber 172 and the ironing surface 173 are provided with a plurality of penetrating micropores. In the present invention, steam enters the ironing mechanism 17 to keep the ironing surface 173 of the ironing mechanism 17 consistent with the surface temperature of the ironing mechanism 13, and water vapor enters the surface of the ironing surface 173 through the micropores to maintain the humidity of the ironing area of the textile fabric, avoid damage to the fabric during the ironing process, and improve the efficiency of ironing and wrinkle removal of the fabric.
[0037] As a further solution in the present invention, the ironing mechanism 13 includes an ironing plate 131 located in the middle, and elastic plates 132 arranged on both sides of the ironing plate 131. In the present invention, the ironing plate 131 and the elastic plates 132 on both sides constitute an ironing surface with a raised middle part, and the textile fabric is laid flat on the ironing surface. Under the action of the main electric push rod 15, the ironing mechanism 13 changes the gap between the ironing mechanism 13 and the ironing mechanism 17, thereby adjusting the ironing pressure of the ironing mechanism 13 and the ironing mechanism 17 on the textile fabric, and is suitable for wrinkle removal operations on fabrics of various thicknesses.
[0038] As a further solution in the present invention, the ironing mechanism 13 also includes a compensation seat 134 slidably connected to the mounting bracket 14, and a compensation rod 135 is installed on the top of the compensation seat 134 through a torsion spring shaft, the end of the compensation rod 135 is hinged to the elastic plate 132, and a compensation spring rod 133 is connected between the bottom of the compensation seat 134 and the mounting bracket 14. In the present invention, when the middle height of the ironing mechanism 13 is adjusted, the high point position of the elastic plate 132 moves upward accordingly. At this time, the low point position of the elastic plate 132 is always kept under downward pressure through the action of the compensation rod 135, the compensation seat 134 and the compensation spring rod 133, thereby changing the curvature of the ironing platform surface while keeping the height between the two ends and the roller 4 consistent, and maintaining the stability of the position between the elastic plate 132 and the flattening mechanism 12, thereby improving the stability of the textile fabric passing through the surface of the ironing platform.
[0039] When in use, when the textile fabric passes through the tensioning mechanism 5 and the roller 4, the bottom of the tensioning mechanism 5 is inserted between the two rollers 4, so as to maintain the tensioning effect of the textile fabric when passing between the ironing mechanism 13 and the ironing mechanism 17, and apply an outward flattening pulling force to the edge of the textile fabric through the flattening mechanism 12, so that the textile fabric passes through the ironing mechanism 13 and the ironing mechanism 17 in a flat state, and the textile fabric is quickly and effectively ironed and wrinkle-removed. During the wrinkle removal process, the contact range between the ironing mechanism 13 and the fabric is changed by the lifting action of the ironing mechanism 13, and the flattening effect on both sides of the textile fabric is maintained by relying on the flattening mechanism 12.
[0040] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wrinkle removal device for textile fabrics, comprising a device platform (1), wherein two baffles (10) are arranged on the top of the device platform (1), and a support frame (7) is installed on the side of the device platform (1), a rotary actuator (11) is installed on the side of the support frame (7), and a movable cover (9) is installed on the outer side of the output shaft of the rotary actuator (11), and two limit plates corresponding to the baffles (10) are arranged on the bottom of the movable cover (9), characterized in that: A bracket (3) of a box structure is installed at both ends of the top of the equipment platform (1), and two parallel rollers (4) are installed on the top of the bracket (3). Electric push rods (6) are installed at both ends of the movable cover (9), and a tensioning mechanism (5) is installed at the bottom of the electric push rod (6), and the bottom of the tensioning mechanism (5) is inserted between the two rollers (4). A U-shaped mounting bracket (14) is installed on the top of the equipment platform (1), and a main electric push rod (15) is installed on the top of the mounting bracket (14). An arc-shaped An ironing mechanism (13) of the structure, a heater (16) is installed in the middle of the ironing mechanism (13), flattening mechanisms (12) are installed at the four corners of the bottom of the movable cover (9), and the bottom of the flattening mechanism (12) is matched with the four corners of the ironing mechanism (13), an ironing mechanism (17) is installed in the center of the bottom of the movable cover (9), and the ironing mechanism (17) is matched with the middle of the ironing mechanism (13), a steam generator (8) is installed on the top of the movable cover (9), and the output end of the steam generator (8) is connected to the ironing mechanism (17) through a pipeline and a solenoid valve; The flattening mechanism (12) comprises an I-shaped bracket (121) connected to the bottom of the movable cover (9), and both ends of the bottom of the I-shaped bracket (121) are installed with ball hinges (122), and a flattening traction assembly is arranged at the bottom of the ball hinge (122), and a push spring (123) sleeved on the outside of the ball hinge (122) is installed between the flattening traction assembly and the I-shaped bracket (121), and the flattening traction assembly comprises a flattening traction bracket (124), and a plurality of motor-driven flattening rollers are installed inside the flattening traction bracket (124), and a traction belt (125) is sleeved on the outside of the flattening rollers; The ironing mechanism (17) comprises an ironing support (171), and a secondary spring rod (174) is installed on the top of the ironing support (171) and the movable cover (9), and an ironing surface (173) is arranged at the bottom of the ironing support (171) to fit the top surface of the ironing mechanism (13), and a steam chamber (172) is arranged in the middle of the ironing support (171), and a plurality of penetrating micro-holes are arranged on the bottom of the steam chamber (172) and the ironing surface (173).
2. A textile fabric wrinkle removal device according to claim 1, characterized in that: The tensioning mechanism (5) comprises a tensioning fixed frame (52), and a tensioning roller (51) driven by a motor is installed at the bottom of the tensioning fixed frame (52), and a tensioning spring rod (53) and a pressure sensor are installed between the top of the tensioning fixed frame (52) and the electric push rod (6).
3. A textile fabric wrinkle removal device according to claim 2, characterized in that: Arc grooves matching the rollers (4) are arranged on both sides of the top of the bracket (3), and a dust collection assembly (2) is installed on the side of the bracket (3).
4. The wrinkle removal device for textile fabrics according to claim 1, characterized in that: Two rows of protrusions are arranged on the outer side of the traction belt (125), and a plurality of arc-shaped elastic rods (126) are arranged between the two rows of protrusions.
5. The textile fabric wrinkle removal device according to claim 1, characterized in that: The ironing mechanism (13) comprises an ironing plate (131) located in the middle, and elastic plates (132) arranged at both sides of the ironing plate (131).
6. The textile fabric wrinkle removal device according to claim 5, characterized in that: The ironing mechanism (13) further comprises a compensation seat (134) slidably connected to the mounting bracket (14), and a compensation rod (135) is installed on the top of the compensation seat (134) via a torsion spring shaft, the end of the compensation rod (135) is hinged to the elastic plate (132), and a compensation spring rod (133) is connected between the bottom of the compensation seat (134) and the mounting bracket (14).
Citation Information
Patent Citations
Wrinkle removal finishing device for textile fabric processing
CN116905194A
Wrinkle removing device for home textile printed fabric
CN212834584U