Vertical shaft impact crusher with dehydration function and crushing method
By introducing filtered dehydration blocks, jet drying ring plates and screening mechanisms into the vertical shaft impact crusher, the problem of wet and difficult to dehydrate the stone powder is solved, and the efficient dehydration and crushing effect of the stone is achieved.
Patent Information
- Application Number
- CN202411364487.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2044-09-29
AI Technical Summary
The wet stone powder produced by existing crushers when crushing stones is difficult to effectively dehydrate and dry, which affects subsequent processing and transportation.
A vertical shaft impact crusher with dehydration function is designed, using filtered dehydration blocks, jet drying ring plates and screening mechanisms, combined with a suction pump and high-temperature airflow to achieve dehydration and drying of stones.
It improves the dehydration and drying efficiency of stone, ensures rapid dehydration of stone powder, reduces transportation burden, and improves the crushing effect and stone quality.
Smart Images

Figure CN118874634B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stone crushing, in particular to a vertical shaft impact crusher with a dehydration function and a crushing method. Background Art
[0002] With the continuous development of my country's coal, mining, construction and other industries, the types and numbers of crushers are increasing, and the models are becoming more diverse. As the quality requirements of crusher products in various industries continue to increase, higher requirements are placed on crusher technology.
[0003] In order to reduce the dust generated by stone crushing, existing crushers mostly use wet stones for crushing. However, wet stones will affect other subsequent stone processing and increase the transportation burden of the transportation device. The existing crushing device cannot effectively dehydrate and dry the product of the mixture of stone powder and stone. For this reason, the present application designs a vertical shaft impact crusher with a dehydration function and a crushing method to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a vertical shaft impact crusher with a dehydration function and a crushing method.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a vertical shaft impact crusher with a dehydration function, comprising a workbench, a crushing barrel is provided on the upper part of the workbench, a feed hopper for adding stone is provided on the upper part of the crushing barrel, and the feed hopper is a funnel structure that is wide at the top and narrow at the bottom. A discharge hopper is provided at the lower end of the crushing barrel, a distribution hopper is provided in the upper part of the crushing barrel, a crushing and cleaning mechanism is provided inside the crushing barrel below the distribution hopper, an anti-blocking mechanism is provided in the distribution hopper, and a screening mechanism is provided at the upper end of the discharge hopper; a filtering and dehydrating block is provided in the feed port of the distribution hopper, a plurality of filtering pores are equidistantly provided on the filtering and dehydrating block, the side end of the filtering and dehydrating block is connected with a connecting pipe, the lower end of the connecting pipe is provided with a suction pump, and the lower end of the suction pump is provided with a fixed pipe.
[0006] A separation chamber is provided at the side end of the material distribution hopper, the anti-blocking mechanism is movably connected to the inner wall of the separation chamber, three separation discharge troughs are equidistantly provided at the upper end of the separation chamber, and a lifting partition for separating stones is provided in the separation chamber. The lifting partition is located at the side ends of the three separation discharge troughs, and the lifting and sliding of the lifting partition is controlled by an electric push rod.
[0007] The anti-blocking mechanism consists of a rotating ring and a transmission friction roller that are rotatably arranged inside the distribution hopper. A first motor box is installed on the upper end of the crushing cylinder. A first motor is vertically arranged inside the first motor box. The bottom end of the drive shaft of the first motor is coaxially fixed with the top end of the transmission friction roller. An abutment friction groove that cooperates with the transmission friction roller for transmission is provided on the outer side of the rotating ring. A shift rod that extends into the middle of the separation chamber is inclined at the side end of the rotating ring. Friction pads are both sleeved on the abutment friction groove and the abutment transmission friction roller.
[0008] An opening and closing control box is provided on the bottom surface of the distribution hopper, and a sliding block for blocking the discharge port is slidingly provided in the middle of the opening and closing control box, and the side end of the sliding block is connected to an electric telescopic rod provided inside the opening and closing control box.
[0009] The crushing and cleaning mechanism consists of a combined rotor and a cleaning rotor. The upper top surface of the combined rotor is provided with a circular groove for connecting to the discharge port. The cleaning rotor is fixedly connected to the lower bottom surface of the combined rotor. The cleaning rotor is composed of three equally spaced cleaning blades. The lower end of the crushing cylinder is provided with a second motor box. The second motor shaft of the second motor box extends upward and is coaxially fixed to the cleaning rotor. The lower bottom surface of the crushing cylinder is provided with several discharge ports at equal intervals, and the lower cylinder body of the crushing cylinder is funnel-shaped.
[0010] The combined runner consists of an upper support plate, three support blocks and a lower support plate. The circular groove is opened at the center of the upper support plate. A stepped seat is protruded at the center of the top surface of the lower support plate. The three support blocks are equidistantly distributed between the upper support plate and the lower support plate. The side ends of the support blocks are bolted with connecting plates. The side walls of the support blocks are equidistantly protruded with multiple paddles. The paddles are all fixedly connected to the support blocks at an angle, and several screening holes are opened on the paddles.
[0011] A jet drying ring plate is provided between the crushing cylinder and the discharge hopper. The jet drying ring plate is funnel-shaped. Several jet holes are equidistantly provided on the upper and lower end surfaces of the jet drying ring plate. An air inlet pipe is provided at the side end of the jet drying ring plate. The air inlet pipe is connected to the jet holes on the jet drying ring plate.
[0012] The screening mechanism consists of a vibrating screen plate and an oscillation plate. The side end of the oscillation plate is provided with an electric push cylinder fixed to one side of the bottom surface of the workbench. The telescopic end of the electric push cylinder is fixedly connected to the side end of the oscillation plate. The oscillation plate is symmetrically provided with abutment plates for connecting the vibrating screen plate. The first discharge port at the lower end of the discharging hopper is symmetrically provided with support columns for abutting and supporting the vibrating screen plate. The side wall of the discharging hopper is provided with a suction pipe. The end of the suction pipe is provided with a filter baffle. A plurality of blocking protrusions are equidistantly provided on the vibrating screen plate.
[0013] Two fixed connecting rods are protruded from the abutting plates, and sliding limit grooves cooperating with the fixed connecting rods are opened on the vibrating screen plate. A tightening nut is threadedly connected to the fixed connecting rods.
[0014] The present invention also proposes a crushing method of a vertical shaft impact crusher with a dehydration function, comprising the following steps:
[0015] S1, first, connect the power supply to each motor, telescopic device and pump body of the device, then connect the device for conveying high-temperature airflow to the air inlet pipe, and connect the suction device to the suction pipe, then adjust the sliding block in the opening and closing control box according to demand, and control the size of the discharge opening by sliding adjustment of the sliding block, thereby controlling the discharge rate, and then control the lifting height of the lifting partition according to the crushing mode of stone hitting stone or stone hitting iron. When the lifting partition is lifted to the highest point to block the separation discharge chute, the device is in the stone hitting iron mode, and when the lifting partition slides down to unblock the separation discharge chute, the device is in the stone hitting stone mode. By setting the separation discharge chute and the lifting partition, the discharge operation of the separation chamber can be opened and closed, and the opening size of the separation discharge chute can be controlled, thereby controlling the discharge speed of the discharge layer;
[0016] S2, then add stones to the feed hopper, and start the second motor in the second motor box, so that the crushing and cleaning mechanism rotates and starts, and the combined rotor on the crushing and cleaning mechanism throws the stones entering the combined rotor at high speed, and the stones thrown out at high speed collide with the stone layer or iron layer to be crushed. Through the setting of the paddles and the screening holes, the stones that rebound and do not meet the particle size standards can be better thrown out and crushed again, thereby improving the crushing efficiency of the stones. The densely distributed screening holes on the paddles can effectively screen the crushed stones, so that stones with standard particle size can pass through the paddles more easily;
[0017] S3, then the cleaning wheel sweeps the crushed stones into the lower layer, and the discharged stones fall above the jet drying ring plate. The tilted state of the jet drying ring plate and the jet airflow will reduce the subsequent collision of the stones and allow the stones to enter the screening mechanism. The high-temperature airflow ejected from the jet holes can dehydrate and dry the tumbling stones at high temperature, thereby removing the water in the stones. During drying, the water in the equipment generates water vapor. At this time, the suction device connected to the suction pipe starts to suck the water vapor out of the device. During suction, the jet holes on the lower end surface of the jet drying ring plate work together to send the moist airflow out of the device;
[0018] S4, then the stone enters the screening mechanism for vibration screening. The reciprocating extension and contraction of the electric push cylinder drives the vibration plate to shake back and forth. The vibration plate can block the discharged stone, preventing the stone from escaping from the screening mechanism after one vibration, thereby controlling the feeding speed of the dry stone and extending the dehydration and drying time of the stone in the discharge hopper. The setting of the screening mechanism can screen out the stone with smaller particles first, preventing the smaller stones from absorbing a large amount of water and affecting the dehydration and drying of other particles of stone;
[0019] S5. Finally, the stone is dehydrated and dried in the discharge hopper. When the separation chamber is running, the rotation of the swivel ring and the transmission friction roller can better drive the lever to rotate in the separation chamber, thereby avoiding the stone from being blocked in the separation chamber. Through the setting of the anti-blocking mechanism, the discharge speed of the separated stone can be better controlled, and the stone can be prevented from being blocked in the separation chamber, thereby avoiding affecting the crushing effect of the stone inside the crushing cylinder. Finally, the fully crushed stone can be discharged, and then the power supply is disconnected. At this point, the use of the stone crushing device is completed.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: in the present invention, by coordinating the filtering and dehydrating block with the jet drying ring plate, it is convenient to remove the water in the stone, improve the efficiency of dehydration and drying, and thus realize the function of stone crushing and dehydration; by coordinating the rotation of the combined runner and the paddle, it is convenient to throw the stone at high speed for crushing, and to carry out the return material crushing, thereby improving the effect of stone crushing, and thus realizing the function of stone particle detection and re-crushing; and by coordinating the jet drying ring plate with the screening mechanism, the large and small particles of stone are separated for dehydration and drying, thereby improving the dehydration effect of the stone product, and thus realizing the function of rapid dehydration and drying of the stone from the stone powder, ultimately solving the problem that small products such as wet stone powder attached to the stone are difficult to dehydrate and dry completely. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention from a first viewing angle;
[0023] Figure 2 A second perspective diagram of the overall structure of the present invention;
[0024] Figure 3 This is a schematic diagram of the overall structure of the present invention from a third viewing angle;
[0025] Figure 4 This is a schematic diagram of the cross-sectional three-dimensional structure of the integral crushing barrel of the present invention;
[0026] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the integral discharge hopper of the present invention;
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating ring of the present invention;
[0028] Figure 7 This is a schematic diagram of the three-dimensional structure of the position relationship of the air jet drying ring plate of the present invention;
[0029] Figure 8 This is a schematic diagram of the first perspective of the distribution hopper structure of the present invention;
[0030] Figure 9 This is a schematic diagram of the distribution hopper structure of the present invention from a second perspective;
[0031] Figure 10 A schematic diagram of the structure of the combined rotor and the cleaning rotor of the present invention from a first perspective;
[0032] Figure 11 A schematic diagram of the combined rotor and cleaning rotor structure of the present invention from a second viewing angle;
[0033] Figure 12 This is a schematic diagram of the three-dimensional structure of the position relationship of the top assembly of the vibrating screen plate of the present invention;
[0034] Figure 13 It is a schematic diagram of the three-dimensional structure of the connection relationship of the vibrating screen plates of the present invention.
[0035] Sequence numbers in the figure: 1, working table; 2, crushing drum; 3, discharge hopper; 4, feed hopper; 5, electric push cylinder; 6, first motor box; 7, suction pump; 8, distribution hopper; 9, air inlet pipe; 10, rotating ring; 11, combined rotor; 12, cleaning rotor; 13, second motor box; 14, vibrating screen plate; 15, air jet drying ring plate; 16, lever; 17, abutting friction groove; 18, transmission friction roller; 19, Filter baffle; 20. Jet hole; 21. Connecting pipe; 22. Separation chamber; 23. Opening and closing control box; 24. Sliding block; 25. Separation discharge chute; 26. Lifting partition; 27. Upper block; 28. Support block; 29. Connecting plate; 30. Paddle; 31. Cleaning piece; 32. Screening hole; 33. Blocking protrusion; 34. Oscillation plate; 35. Abutment plate; 36. Sliding limit groove; 37. Pressing nut. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0037] Example 1: See Figures 1 to 13The vertical shaft impact crusher with dehydration function includes a workbench 1, a crushing drum 2 is provided on the upper part of the workbench 1, a feed hopper 4 for adding stones is provided on the upper part of the crushing drum 2, and the feed hopper 4 is a funnel structure that is wide at the top and narrow at the bottom. A discharge hopper 3 is provided at the lower end of the crushing drum 2, a sub-hopper 8 is provided at the lower end of the upper feed hopper 4 of the crushing drum 2, a crushing and cleaning mechanism is provided at the lower end of the middle sub-hopper 8 of the crushing drum 2, and an anti-blocking mechanism is provided in the sub-hopper 8. A screening mechanism is provided at the upper end of the discharge hopper 3. The anti-blocking mechanism can better control the separation of stones. The feeding speed is improved, and the stone is prevented from being blocked in the separation chamber 22, which affects the operation of the stone-to-stone in the crushing cylinder 2; a filtering and dehydrating block is provided in the feeding port of the sub-hopper 8, and a plurality of filtering pores are equidistantly provided on the filtering and dehydrating block. The side end of the filtering and dehydrating block is connected with a connecting pipe 21, and a suction pump 7 is provided at the lower end of the connecting pipe 21. A fixed pipe is provided at the lower end of the suction pump 7. Through the arrangement of the filtering and dehydrating block and the suction pump 7, the water that is easy to drip on the wet stone is sucked away, reducing the difficulty of subsequent stone dehydration and drying; a separation chamber 22 is provided at the side end of the sub-hopper 8, and an anti-blocking mechanism The movable card is connected to the inner wall of the separation chamber 22. Three separation feeding chutes 25 are equidistantly opened at the upper end of the separation chamber 22. A lifting partition 26 for separating stones is provided in the separation chamber 22. The lifting partition 26 is located at the side ends of the three separation feeding chutes 25. The lifting partition 26 is controlled by an electric push rod to lift and slide. By setting the separation feeding chutes 25 and the lifting partition 26, the feeding operation of the separation chamber 22 can be opened and closed, and the opening size of the separation feeding chutes 25 can be controlled, thereby controlling the feeding speed of the feeding layer; the anti-blocking mechanism is composed of a rotating ring 10 and a transmission friction roller 18. A first motor box 6 is installed at the upper end of the crushing cylinder 2. The lower end of the first motor shaft of the first motor box 6 is coaxially fixed to the transmission friction roller 18. A contact friction groove 17 that cooperates with the transmission friction roller 18 for transmission is opened on the outer side of the swivel 10. The side end of the swivel 10 is inclinedly provided with a shift rod 16 that extends into the middle of the separation chamber 22. Friction pads are both sleeved on the contact friction groove 17 and the contact transmission friction roller 18. Through the arrangement of the swivel 10 and the transmission friction roller 18, the shift rod 16 can be better driven to rotate in the separation chamber 22, thereby avoiding stone blockage in the separation chamber 22.
[0038] Example 2: The technical solution is basically the same as that of Example 1, except that Figure 4 、 Figures 6 to 10As shown, the bottom surface of the hopper 8 is provided with an opening and closing control box 23, and the middle part of the opening and closing control box 23 is slidably provided with a sliding block 24 for blocking the discharge port, and the side end of the sliding block 24 is connected to an electric telescopic rod arranged inside the opening and closing control box 23. Through the arrangement of the opening and closing control box 23 and the sliding block 24, the size of the discharge port can be better controlled, thereby controlling the discharge rate; the crushing and cleaning mechanism is composed of a combined runner 11 and a cleaning runner 12. The upper top surface of the combined runner 11 is provided with a circular groove for connecting the discharge port, and the cleaning runner 12 is fixed to the lower bottom surface of the combined runner 11. The cleaning runner 12 is composed of three equidistantly distributed cleaning blades 31. The lower end of the crushing cylinder 2 is provided with a second motor box 13. The second motor shaft of the second motor box 13 extends upward and is coaxially fixed to the cleaning runner 12. The lower bottom surface of the crushing cylinder 2 is equidistantly provided with several discharge ports. The lower cylinder body of the crushing cylinder 2 The wheel 11 is funnel-shaped and can throw out stones at high speed to crush them into stones or iron by setting the crushing and cleaning mechanism; the combined wheel 11 is composed of an upper support plate 27, three support blocks 28 and a lower support plate, a circular groove is opened at the center of the upper support plate 27, and a stepped seat is convexly provided at the center of the top surface of the lower support plate. The three support blocks 28 are equidistantly distributed between the upper and lower support plates, and the side ends of the support blocks 28 are bolted to connecting plates 29. The side walls of the support blocks 28 are equidistantly convexly provided with a plurality of paddles 30, which are all obliquely fixed to the support blocks 28, and a plurality of screening holes 32 are opened on the paddles 30. Through the setting of the paddles 30 and the screening holes 32, the stones that rebound and do not meet the particle size standards can be better thrown out and crushed again, thereby improving the crushing efficiency of the stones. The densely distributed screening holes 32 on the paddles 30 can make it easier for stones that meet the particle size standards to pass through the paddles 30.
[0039] Example 3: The technical solution is basically the same as that of Example 1, except that Figure 7 、 Figures 10 to 13As shown, a jet drying ring plate 15 is provided between the crushing cylinder 2 and the discharge hopper 3. The jet drying ring plate 15 is funnel-shaped, and a number of jet holes 20 are equidistantly provided on the upper and lower end surfaces of the jet drying ring plate 15. An air inlet pipe 9 is provided at the side end of the jet drying ring plate 15. The air inlet pipe 9 is connected to the jet holes 20 on the jet drying ring plate 15. Through the arrangement of the jet drying ring plate 15, the falling speed of the stone can be reduced, and the stone can be dehydrated and dried by the high-temperature airflow introduced; the screening mechanism consists of a vibrating screen plate 14 and an oscillation plate 34. The side end of the oscillation plate 34 is provided with an electric push cylinder 5 fixed to one side of the bottom surface of the workbench 1, and the telescopic end of the electric push cylinder 5 is fixedly connected to the side end of the oscillation plate 34. Abutment plates 35 for connecting the vibrating screen plate 14 are symmetrically provided on the oscillation plate 34. A supporting column for abutting and supporting the vibrating screen plate 14 is symmetrically provided at a discharge port, a suction pipe is provided on the side wall of the discharge hopper 3, a filter baffle 19 is provided at the end of the suction pipe, and a plurality of blocking protrusions 33 are equidistantly provided on the vibrating screen plate 14. Through the setting of the screening mechanism, the smaller particles of stone can be screened out of the device first to prevent the smaller stones from absorbing a large amount of water and affecting the dehydration and drying of other particle stones; two fixed connecting rods are protruding from the abutment plate 35, and a sliding limit groove 36 cooperating with the fixed connecting rod is provided on the vibrating screen plate 14. A clamping nut 37 is threadedly connected to the fixed connecting rod. The sliding adjustment and fixing setting of the abutment plate 35 can better adjust the position of the vibration plate 34, thereby controlling the feeding speed of the dry stone and extending the dehydration and drying time of the stone in the discharge hopper 3.
[0040] Working Principle: In this embodiment, the present invention also proposes a crushing method of a vertical shaft impact crusher with a dehydration function, comprising the following steps:
[0041] Step one, first, power on each motor, telescopic device and pump body of the device, then connect the device for conveying high-temperature airflow to the air inlet pipe 9, and connect the suction device to the suction pipe, then adjust the sliding block 24 in the opening and closing control box 23 according to demand, and control the size of the discharge opening by sliding adjustment of the sliding block 24, thereby controlling the discharge rate, and then control the lifting height of the lifting partition 26 according to the crushing mode of stone hitting stone or stone hitting iron. When the lifting partition 26 is lifted to the highest point to block the separation discharge chute 25, the device is in the stone hitting iron mode, and when the lifting partition 26 slides down to unblock the separation discharge chute 25, the device is in the stone hitting stone mode. By setting the separation discharge chute 25 and the lifting partition 26, the discharge operation of the separation chamber 22 can be opened and closed, and the opening size of the separation discharge chute 25 can be controlled, thereby controlling the discharge speed of the discharge layer;
[0042] In step 2, stones are then added to the feed hopper 4, and the second motor in the second motor box 13 is started, so that the crushing and cleaning mechanism rotates and starts. The combined runner 11 on the crushing and cleaning mechanism throws out the stones entering the combined runner 11 at high speed. The stones thrown out at high speed collide with the stone layer or iron layer to be crushed. Through the arrangement of the paddle 30 and the screening holes 32, the rebounded stones that do not meet the particle size standards can be better thrown out and crushed again, thereby improving the crushing efficiency of the stones. The densely distributed screening holes 32 on the paddle 30 can effectively screen the crushed stones, so that stones that meet the particle size standards can more easily pass through the paddle 30.
[0043] In step three, the cleaning wheel 12 sweeps the crushed stones into the lower layer, and the discharged stones fall onto the top of the jet drying ring plate 15. The tilted state of the jet drying ring plate 15 and the jetted airflow reduce the subsequent collision of the stones and allow the stones to enter the screening mechanism. The high-temperature airflow ejected from the jet holes 20 can dehydrate and dry the tumbling stones at high temperature, thereby removing the water in the stones. During drying, the water in the equipment generates water vapor. At this time, the suction device connected to the suction pipe starts to suck the water vapor out of the device. During suction, the jet holes 20 on the lower end surface of the jet drying ring plate 15 cooperate to send the moist airflow out of the device.
[0044] Step 4: The stone then enters the screening mechanism for vibration screening. The reciprocating extension and contraction of the electric push cylinder 5 drives the vibration plate 34 to shake back and forth. The vibration plate 34 can block the discharged stone to prevent the stone from escaping from the screening mechanism after one vibration, thereby controlling the feeding speed of the dry stone and extending the dehydration and drying time of the stone in the discharge hopper 3. The setting of the screening mechanism can screen out the stone with smaller particles first, preventing the smaller stones from absorbing a large amount of water and affecting the dehydration and drying of other particles of stone.
[0045] Step five, finally the stone is dehydrated and dried in the discharge hopper 3. When the separation chamber 22 is running, the rotation of the swivel 10 and the transmission friction roller 18 can better drive the lever 16 to rotate in the separation chamber 22, thereby avoiding the stone from being blocked in the separation chamber 22. Through the setting of the anti-blocking mechanism, the discharge speed of the separated stone can be better controlled, and the stone can be prevented from being blocked in the separation chamber 22, thereby avoiding affecting the crushing effect of the stone inside the crushing drum 2. Finally, the fully crushed stone can be discharged, and then the power supply is disconnected. At this point, the use of the stone crushing device is completed.
[0046] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A vertical shaft impact crusher with a dehydration function, comprising a workbench (1), characterized in that: A crushing drum (2) is provided on the upper part of the workbench (1), a feed hopper (4) for adding stone materials is provided on the upper part of the crushing drum (2), the feed hopper (4) being a funnel structure that is wide at the top and narrow at the bottom, a discharge hopper (3) is provided at the lower end of the crushing drum (2), a distribution hopper (8) is provided in the upper part of the crushing drum (2), a crushing and cleaning mechanism is provided inside the crushing drum (2) below the distribution hopper (8), an anti-blocking mechanism is provided in the distribution hopper (8), and a screening mechanism is provided at the upper end of the discharge hopper (3); A filtering and dehydrating block is provided in the feed port of the distribution hopper (8), and a plurality of filtering pores are provided on the filtering and dehydrating block at equal intervals. A connecting pipe (21) is connected to the side end of the filtering and dehydrating block, and a suction pump (7) is provided at the lower end of the connecting pipe (21), and a fixed pipe is provided at the lower end of the suction pump (7); A separation chamber (22) is provided at the side end of the material separation hopper (8), the anti-blocking mechanism is movably connected to the inner wall of the separation chamber (22), three separation feeding troughs (25) are equidistantly provided at the upper end of the separation chamber (22), and a lifting partition (26) for separating stones is provided in the separation chamber (22), the lifting partition (26) is located at the side ends of the three separation feeding troughs (25), and the lifting and sliding movement of the lifting partition (26) is controlled by an electric push rod; The anti-blocking mechanism is composed of a rotating ring (10) and a transmission friction roller (18) that are rotatably arranged inside the material separation hopper (8). A first motor box (6) is installed on the upper end of the crushing cylinder (2). A first motor is vertically arranged inside the first motor box (6). The bottom end of the driving shaft of the first motor is coaxially fixed with the top end of the transmission friction roller (18). An abutting friction groove (17) that cooperates with the transmission friction roller (18) for transmission is opened on the outer side of the rotating ring (10). A shift rod (16) that extends into the middle of the separation chamber (22) is tilted at the side end of the rotating ring (10). Friction pads are sleeved on the abutting friction groove (17) and the abutting transmission friction roller (18). The crushing and cleaning mechanism is composed of a combined wheel (11) and a cleaning wheel (12); the upper top surface of the combined wheel (11) is provided with a circular groove for connecting the discharge port; the cleaning wheel (12) is fixedly connected to the lower bottom surface of the combined wheel (11); the cleaning wheel (12) is composed of three cleaning blades (31) distributed at equal intervals; the lower end of the crushing cylinder (2) is provided with a second motor box (13); the second motor shaft of the second motor box (13) extends upward and is coaxially fixed to the cleaning wheel (12); the lower bottom surface of the crushing cylinder (2) is provided with a plurality of discharge ports at equal intervals; the lower cylinder body of the crushing cylinder (2) is funnel-shaped; An air jet drying ring plate (15) is provided between the crushing cylinder (2) and the discharge hopper (3). The air jet drying ring plate (15) is funnel-shaped, and a plurality of air jet holes (20) are evenly spaced on the upper and lower end surfaces of the air jet drying ring plate (15). An air inlet pipe (9) is provided at the side end of the air jet drying ring plate (15), and the air inlet pipe (9) is connected to the air jet holes (20) on the air jet drying ring plate (15). The screening mechanism is composed of a vibrating screen plate (14) and an oscillating plate (34), and the side wall of the discharge hopper (3) is provided with a suction pipe; The side end of the oscillation plate (34) is provided with an electric push cylinder (5) fixed to one side of the bottom surface of the workbench (1), and the telescopic end of the electric push cylinder (5) is fixedly connected to the side end of the oscillation plate (34). The oscillation plate (34) is symmetrically provided with abutment plates (35) for connecting the vibrating screen plate (14). The first discharge opening at the lower end of the discharge hopper (3) is symmetrically provided with support columns for abutting and supporting the vibrating screen plate (14). The side wall of the discharge hopper (3) is provided with a suction pipe, and the end of the suction pipe is provided with a filter baffle (19). The vibrating screen plate (14) is provided with a plurality of blocking protrusions (33) at equal intervals. The bottom surface of the material distribution hopper (8) is provided with an opening and closing control box (23), the middle portion of the opening and closing control box (23) is provided with a sliding block (24) for blocking the discharge port, and the side end of the sliding block (24) is connected to an electric telescopic rod provided inside the opening and closing control box (23); The combined runner (11) is composed of an upper support plate (27), three support blocks (28) and a lower support plate, the circular groove is provided at the center of the upper support plate (27), a stepped seat is provided at the center of the top surface of the lower support plate, the three support blocks (28) are equidistantly distributed between the upper support plate (27) and the lower support plate, the side ends of the support blocks (28) are bolted to a connecting plate (29), the side walls of the support blocks (28) are equidistantly provided with a plurality of paddles (30), the paddles (30) are all fixedly connected to the support blocks (28) at an angle, and the paddles (30) are provided with a plurality of screening holes (32); Two fixed connecting rods are protruded from each of the abutting plates (35), and a sliding limit groove (36) cooperating with the fixed connecting rods is provided on the vibrating screen plate (14). A compression nut (37) is threadedly connected to the fixed connecting rod.
2. The crushing method of the vertical shaft impact crusher with dehydration function according to claim 1, characterized in that: The following steps are involved: S1, firstly, power is turned on for each motor, telescopic device and pump body, then the device for conveying high-temperature airflow is connected to the air inlet pipe (9), and the suction device is connected to the suction pipe, and the sliding block (24) in the opening and closing control box (23) is adjusted. The size of the discharge opening is controlled by the sliding adjustment of the sliding block (24), thereby controlling the discharge rate. Then, the lifting height of the lifting partition (26) is controlled according to the crushing mode of stone hitting stone or stone hitting iron. When the lifting partition (26) is lifted to the highest point to block the separation discharge chute (25), it is in the stone hitting iron mode. When the lifting partition (26) slides down to release the blockage of the separation discharge chute (25), it is in the stone hitting stone mode. By setting the separation discharge chute (25) and the lifting partition (26), the discharge operation of the separation chamber (22) can be opened and closed, and the opening size of the separation discharge chute (25) can be controlled, thereby controlling the discharge speed of the discharge layer; S2, then adds stones to the feed hopper (4), and starts the second motor in the second motor box (13), so that the crushing and cleaning mechanism rotates and starts, and the combined wheel (11) on the crushing and cleaning mechanism throws out the stones entering the combined wheel (11) at high speed, and the stones thrown out at high speed collide with the stone layer or iron layer to be crushed. Through the arrangement of the paddle (30) and the screening hole (32), the stones that rebound and do not meet the particle size standard can be better thrown out and crushed again, thereby improving the crushing efficiency of the stones. The densely distributed screening holes (32) on the paddle (30) can effectively screen the crushed stones, so that the stones that meet the particle size standard can more easily pass through the paddle (30); S3, then the cleaning wheel (12) sweeps the crushed stones into the lower layer, and the discharged stones fall onto the top of the jet drying ring plate (15). The tilted state of the jet drying ring plate (15) and the jet airflow will reduce the subsequent collision of the stones and allow the stones to enter the screening mechanism. The high-temperature airflow ejected from the jet hole (20) dehydrates and dries the stones that have rolled over, thereby removing the water in the stones. At this time, the suction device connected to the suction pipe starts to suck away the water vapor. During the suction, the jet hole (20) on the lower end surface of the jet drying ring plate (15) cooperates to send out the moist airflow. S4, the stone then enters the screening mechanism for vibration screening, and the reciprocating extension and contraction of the electric push cylinder (5) drives the vibration plate (34) to reciprocate and shake. The vibration plate (34) can block the discharged stone, preventing the stone from escaping from the screening mechanism after a single vibration, thereby controlling the discharge speed of the dry stone and extending the dehydration and drying time of the stone in the discharge hopper (3). The setting of the screening mechanism can screen out the smaller stone particles first, preventing the smaller stone from absorbing a large amount of water and affecting the dehydration and drying of other stone particles; S5, finally the stone is dehydrated and dried in the discharge hopper (3). When the separation chamber (22) is running, the rotation of the rotating ring (10) and the transmission friction roller (18) can better drive the lever (16) to rotate in the separation chamber (22), thereby preventing the stone from being blocked in the separation chamber (22). By setting the anti-blocking mechanism, the discharge speed of the separated stone can be better controlled, and the stone can be prevented from being blocked in the separation chamber (22), thereby avoiding affecting the crushing effect of the stone inside the crushing cylinder (2). Finally, the fully crushed stone can be discharged, and then the power supply is disconnected, and the use of the stone crusher is terminated.
Citation Information
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