Production device of waterproof environment-friendly coiled material
By introducing an adjustable impurity scraping and anti-leaning stacking mechanism into the waterproof and environmentally friendly roll material production equipment, the problems of impurities on the roll material surface affecting the pressing quality and messy stacking have been solved, achieving tight pressing and neat stacking of the roll material, which is convenient for management and inspection.
Patent Information
- Application Number
- CN202411094933.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-11
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-08-11
AI Technical Summary
In the production process of waterproof and environmentally friendly roll materials, impurities on the surface of the roll material affect the tightness and uniformity of the pressing, and the pressed roll materials are stacked messily, making them difficult to manage and inspect.
A waterproof and environmentally friendly roll material production device was designed, which includes an adjustable impurity scraping mechanism and an anti-leaning stacking mechanism, used to remove impurities from the roll material surface and to neatly stack the roll material, respectively.
It improves the tightness and uniformity of roll material pressing, ensures that the roll material is stacked neatly, facilitates subsequent management and inspection, and maintains a clean production environment.
Smart Images

Figure CN118874909B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of roll material production technology, specifically a production device for waterproof and environmentally friendly roll materials. Background Technology
[0002] Waterproof membrane is an important building material, mainly used in building walls, roofs, tunnels, highways, landfills and other places to resist the leakage of external rainwater, groundwater and other liquids. In order to meet the project requirements, two waterproof and environmentally friendly membranes of the same specifications need to be spliced together by bonding and pressing during the production process.
[0003] Patent CN219427675U discloses a waterproof membrane pressing device, belonging to the field of waterproof membrane pressing. This waterproof membrane pressing device includes a support assembly and a pressing assembly. The support assembly includes a support section and a first transmission section, the first transmission section being disposed on the support section. The pressing assembly includes a second transmission section and a roller pressing section, both disposed on the first transmission section, and the roller pressing section also being disposed on the second transmission section. The support section includes a processing table and support legs, the support legs being fixed to the lower surface of the processing table. The first transmission section includes a first support frame, an L-shaped plate, a slider, and a first motor. The first support frame is fixed to the upper surface of the processing table. This pressing device can compact waterproof membranes of different widths by adjusting the distance between the fixed pressure roller and the adjustable pressure roller, making it highly adaptable.
[0004] However, the above technical solutions still have the following shortcomings in practical applications:
[0005] During the production process, a certain amount of impurities may adhere to the surface of the roll material. These impurities will form protrusions on the surface of the roll material, which will affect the tightness and uniformity of the pressing process, as well as the overall performance and quality of the roll material. Furthermore, when multiple roll materials of the same specification need to be pressed sequentially, the pressed roll materials may be stacked randomly, resulting in a messy roll material, which is not conducive to subsequent operations such as transfer, management, and inspection of the roll material.
[0006] Therefore, the present invention provides a production apparatus for waterproof and environmentally friendly rolled materials. Summary of the Invention
[0007] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, the present invention proposes a production device for waterproof and environmentally friendly roll materials.
[0008] The technical solution adopted by the present invention to solve its technical problem is: a production device for waterproof and environmentally friendly roll material, including a base, a pressing table fixedly connected to the middle of the upper end face of the base, a fixing plate fixedly connected to the right side of the upper end face of the base, a support frame fixedly connected to the middle of the upper side of the left end face of the fixing plate, two sliding rods slidably connected to the left side of the support frame, a pressure plate fixedly connected to the lower end of the sliding rods, and an adjustable impurity scraping mechanism provided on the base to prevent impurities on the surface of the roll material from affecting the pressing effect;
[0009] The adjustable impurity scraping mechanism includes electric push rod five fixedly connected to the front and rear ends of the right side of the upper surface of the base. An adjustment plate is fixedly connected to the piston end of the electric push rod five. Slide rod five is slidably connected to both the front and rear sides of the adjustment plate. A scraper is fixedly connected to the left end of slide rod five. A displacement frame is slidably connected to both the front and rear sides of the upper surface of the base. Electric push rod two is fixedly connected to both the front and rear sides of the upper surface of the displacement frame. A fixing block is fixedly connected to the piston end of electric push rod two. Two slide rod three is slidably connected to the right side of the support frame. A connecting plate is fixedly connected to the lower end of slide rod three. A fixing ring is fixedly connected to one end of the connecting plate and one end of the fixing block. Multiple clamping rods are slidably connected to the fixing ring.
[0010] The upper left side of the base is also provided with an anti-leaning stacking mechanism for storing the pressed roll material. The anti-leaning stacking mechanism includes multiple pillars fixedly connected to the upper left side of the base. A storage platform is fixedly connected to the upper end of each pillar, and multiple limiting plates are slidably connected to the storage platform.
[0011] Preferably, an electric actuator four is fixedly connected to the left side of the upper end face of the support frame, and the piston end of the electric actuator four is fixedly connected to the middle part of the upper end face of the pressure plate.
[0012] Preferably, an electric actuator three is fixedly connected to the right side of the upper end face of the support frame, and the piston end of the electric actuator three is fixedly connected to the middle part of the upper end face of the connecting plate.
[0013] Preferably, a gear ring is rotatably provided on the outer side of the fixed ring, and multiple sliding rods are rotatably provided on the fixed ring. A second gear is fixedly connected to one end of each sliding rod, and the second gear meshes with the gear ring. The second gear is rotatably mounted on the fixed ring. A third motor is fixedly connected to one side of the front end of the fixed ring, and the output end of the third motor is fixedly connected to one end of the sliding rod. A guide post is fixedly connected to one side of the upper end of the clamping rod, and the guide post is inserted into the sliding rod and slidably connected to it.
[0014] Preferably, an electric push rod six is fixedly connected to the middle of the adjusting plate, and the piston end of the electric push rod six is fixedly connected to the middle of the right end face of the scraper.
[0015] Preferably, a threaded rod is threadedly connected to the lower front end of the displacement frame, and both ends of the threaded rod are rotatably mounted on the base. A motor is fixedly connected to the right front end of the upper front end of the base, and the output end of the motor is fixedly connected to the right end of the threaded rod.
[0016] Preferably, a gearbox is fixedly connected to the left side of the upper end face of the base, and multiple connecting rods four are rotatably arranged on the upper side of the gearbox. A connecting rod three is rotatably arranged at one end of each connecting rod four, and one end of the connecting rod three is rotatably connected to the lower end of the limiting plate.
[0017] Preferably, one end of the connecting rod four is fixedly connected to a gear three, the gear three is rotatably mounted on a gearbox, a gear one is rotatably mounted in the middle of the upper end of the gearbox, a motor four is fixedly connected in the middle of the lower end face of the gearbox, the output end of the motor four is fixedly connected to the middle of the gear one, and the gear one and gear three mesh with each other.
[0018] Preferably, a plurality of slide rods are fixedly connected to the left side of the upper end face of the base. A lifting frame is slidably connected to the slide rods. A plurality of electric push rods are fixedly connected to the lifting frame. A mounting block is fixedly connected to the piston end of each electric push rod. A movable column is fixedly connected to the middle of one side of the mounting block. A pressure sensor is provided at one end of the movable column. Slide rods are fixedly connected to both ends of one side of the mounting block. The slide rods are slidably connected to the lifting frame.
[0019] Preferably, a support plate is fixedly connected to the front left side of the upper surface of the base. A connecting rod 1 is rotatably arranged at both ends of the upper left side of the support plate. A connecting rod 2 is rotatably arranged at one end of the connecting rod 1. The upper end of the connecting rod 2 is rotatably connected to the lifting frame. A motor 2 is fixedly connected to the upper left side of the front surface of the support plate. The output end of the motor 2 is fixedly connected to one end of the connecting rod 1 on the left side.
[0020] The beneficial effects of this invention are as follows:
[0021] 1. The waterproof and environmentally friendly roll material production device of the present invention includes an adjustable impurity scraping mechanism that can scrape off impurities attached to the joint surface of the roll material, causing the impurities to fall off from the joint surface. Then, glue is applied to the joint surface of the roll material, and the upper roll material is driven down again to adhere to the lower roll material. Then, the upper clamping rod is driven to release the roll material, and the electric push rod is activated to drive the pressure plate down. The pressure plate is used to squeeze and press the roll material together, thereby avoiding the situation where impurities are attached to the contact surface of the two roll materials, which would affect the tightness and uniformity of the pressing, as well as the overall performance and quality of the roll material.
[0022] 2. The waterproof and environmentally friendly roll material production device of the present invention utilizes an anti-leaning stacking mechanism, which allows multiple pressed roll materials to be neatly stacked, avoiding random stacking and resulting in a messy situation. This facilitates subsequent operations such as transfer, management, and inspection of the roll materials. Furthermore, the lateral movement of the scraper can remove impurities from the upper and lower surfaces of the pressed roll materials. At the same time, it can also remove impurity particles attached to the upper surface of the pressing table, preventing the roll materials from being placed unevenly due to particles attached to the upper and lower surfaces, thus affecting the neatness of the stacking. It also ensures the cleanliness of the pressing table surface, preventing uneven placement of the roll materials during subsequent placement, which would affect the pressing effect. In addition, when the roll materials fall onto the storage table, the roll materials leaning against the inner side of the limiting plate can be pushed over to make them flat, ensuring the smooth progress of the stacking work. Attached Figure Description
[0023] The invention will now be further described with reference to the accompanying drawings.
[0024] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0025] Figure 2 This is a schematic diagram of a partial three-dimensional structure at the limiting plate.
[0026] Figure 3 This is a schematic diagram of a partial three-dimensional structure at the fixing ring;
[0027] Figure 4 yes Figure 3 Enlarged view of a portion of point A in the middle;
[0028] Figure 5 This is a schematic diagram of a partial three-dimensional structure at the support plate.
[0029] Figure 6 This is a schematic diagram of a partial three-dimensional structure at the movable column;
[0030] Figure 7 This is a partial three-dimensional structural diagram of the support frame;
[0031] Figure 8 This is a schematic diagram of a partial three-dimensional structure at the scraper.
[0032] Figure 9 This is a schematic diagram of a partial three-dimensional structure of the gearbox.
[0033] In the diagram: 1. Base; 2. Threaded rod; 3. Motor 1; 4. Fixing plate; 5. Pressing table; 6. Support column; 7. Storage platform; 8. Limiting plate; 9. Slide rod 1; 10. Lifting frame; 11. Support plate; 12. Motor 2; 13. Gearbox; 14. Connecting rod 1; 15. Connecting rod 2; 16. Moving column; 17. Pressure sensor; 18. Slide rod 2; 19. Electric actuator 1; 20. Mounting block; 21. Displacement frame; 22. Electric actuator 2; 23. Gear 1; 24. Fixing ring 25. Gear ring; 26. Clamping rod; 27. Sliding rod; 28. Guide column; 29. Motor three; 30. Gear two; 31. Support frame; 32. Slide rod three; 33. Electric push rod three; 34. Fixing block; 35. Connecting plate; 36. Electric push rod four; 37. Slide rod four; 38. Pressure plate; 39. Electric push rod five; 40. Adjusting plate; 41. Slide rod five; 42. Scraper; 43. Gear three; 44. Electric push rod six; 45. Connecting rod three; 46. Connecting rod four; 47. Motor four. Detailed Implementation
[0034] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] Please refer to Figures 1-9 The present invention provides a technical solution: a production device for waterproof and environmentally friendly roll material, including a base 1, a pressing table 5 fixedly connected to the middle of the upper end face of the base 1, a fixing plate 4 fixedly connected to the right side of the upper end face of the base 1, a support frame 31 fixedly connected to the middle of the upper side of the left end face of the fixing plate 4, two sliding rods 37 slidably connected to the left side of the support frame 31, a pressure plate 38 fixedly connected to the lower end of the sliding rods 37, and an adjustable impurity scraping mechanism is also provided on the base 1 to prevent impurities on the surface of the roll material from affecting the pressing effect;
[0036] The adjustable impurity scraping mechanism includes an electric push rod 39 fixedly connected to the front and rear ends of the right side of the upper surface of the base 1. An adjustment plate 40 is fixedly connected to the piston end of the electric push rod 39. A slide rod 41 is slidably connected to both the front and rear sides of the adjustment plate 40. A scraper 42 is fixedly connected to the left end of the slide rod 41. A displacement frame 21 is slidably connected to both the front and rear sides of the upper surface of the base 1. An electric push rod 22 is fixedly connected to both the front and rear sides of the upper surface of the displacement frame 21. A fixing block 34 is fixedly connected to the piston end of the electric push rod 22. Two slide rods 32 are slidably connected to the right side of the support frame 31. A connecting plate 35 is fixedly connected to the lower end of the slide rods 32. A fixing ring 24 is fixedly connected to one end of the connecting plate 35 and one end of the fixing block 34. Multiple clamping rods 26 are slidably connected to the fixing ring 24.
[0037] The upper left side of the base 1 is also provided with an anti-leaning stacking mechanism for storing the pressed roll material. The anti-leaning stacking mechanism includes multiple pillars 6 fixedly connected to the upper left side of the base 1. A storage platform 7 is fixedly connected to the upper end of the pillars 6, and multiple limiting plates 8 are slidably connected to the storage platform 7.
[0038] In this embodiment, as Figure 1 , Figure 3 , Figure 4 , Figure 7 , Figure 8 As shown, an electric actuator 36 is fixedly connected to the left side of the upper end face of the support frame 31, and the piston end of the electric actuator 36 is fixedly connected to the middle of the upper end face of the pressure plate 38.
[0039] An electric actuator 33 is fixedly connected to the right side of the upper end face of the support frame 31. The piston end of the electric actuator 33 is fixedly connected to the middle part of the upper end face of the connecting plate 35.
[0040] A gear ring 25 is rotatably mounted on the outer side of the fixed ring 24. Multiple sliding rods 27 are rotatably mounted on the fixed ring 24. A gear 30 is fixedly connected to one end of each sliding rod 27. The gear 30 meshes with the gear ring 25. The gear 30 is rotatably mounted on the fixed ring 24. A motor 29 is fixedly connected to one side of the front end of the fixed ring 24. The output end of the motor 29 is fixedly connected to one end of the sliding rod 27. A guide post 28 is fixedly connected to one side of the upper end of the clamping rod 26. The guide post 28 is inserted into the sliding rod 27 and slidably connected to it.
[0041] An electric push rod 44 is fixedly connected to the middle of the adjusting plate 40, and the piston end of the electric push rod 44 is fixedly connected to the middle of the right end face of the scraper 42.
[0042] Specifically, existing roll forming equipment works by applying glue to the connecting surfaces of the rolls, then pressing the two rolls together. However, during the production process, a certain amount of impurities may adhere to the surface of the rolls. These impurities can form protrusions on the surface of the rolls, which can affect the tightness and uniformity of the pressing process, as well as the overall performance and quality of the rolls.
[0043] Therefore, in this embodiment, when used on square rolls, a roll is placed on the pressing table 5, and then the lower motor 29 is started. The motor 29 drives the gear 30 to rotate, and the gear 30 drives the gear ring 25 to rotate. This causes multiple gears 30 and the sliding rod 27 to rotate simultaneously. The guide post 28 drives the clamping rod 26 to slide on the fixing ring 24, causing the clamping rod 26 to move towards the axis of the fixing ring 24. The clamping rod 26 then fits against the four corners of the roll to fix it. Similarly, another roll is placed on the upper fixing ring 24, and the upper motor 29 is used again to bring multiple clamping rods 26 closer to the axis of the fixing ring 24 to fix the roll. Then, depending on the thickness of the roll, the electric push rod 39 is started to drive the scraper 42 to rise and fall, so that the scraper... The lower surface of plate 42 is flush with the upper surface of the lower roll material. Then, the connecting plate 35 is lowered by electric push rod 33, causing the upper roll material to descend until the lower surface of the upper roll material is flush with the upper surface of scraper 42. Then, the scraper 42 can be moved from right to left by electric push rod 64 to scrape off the impurities attached to the roll material connection surface, so that the impurities are removed from the roll material connection surface. Then, glue is applied to the connection surface of the roll material, and the upper roll material is lowered again to fit with the lower roll material. Then, the upper clamping rod 26 is driven to release the roll material, and electric push rod 46 is activated to drive the pressure plate 38 to descend. The pressure plate 38 is used to squeeze and press the roll material together, thereby avoiding the situation where impurities are attached to the contact surface of the two roll materials, which would affect the tightness and uniformity of the pressing, as well as the overall performance and quality of the roll material.
[0044] In this embodiment, as Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 9 As shown, the lower front end of the displacement frame 21 is threadedly connected to a threaded rod 2. Both ends of the threaded rod 2 are rotatably mounted on the base 1. The upper front right end of the base 1 is fixedly connected to a motor 3. The output end of the motor 3 is fixedly connected to the right end of the threaded rod 2.
[0045] A gearbox 13 is fixedly connected to the left side of the upper end face of the base 1. Multiple connecting rods 46 are rotatably arranged on the upper side of the gearbox 13. A connecting rod 45 is rotatably arranged at one end of the connecting rod 46. One end of the connecting rod 45 is rotatably connected to the lower end of the limiting plate 8.
[0046] One end of the connecting rod 46 is fixedly connected to the gear 3 43, which is rotatably mounted on the gearbox 13. The upper middle part of the gearbox 13 is rotatably mounted to the gear 1 23. The lower middle part of the gearbox 13 is fixedly connected to the motor 47, and the output end of the motor 47 is fixedly connected to the middle of the gear 1 23. The gear 1 23 and the gear 3 43 mesh with each other.
[0047] Multiple sliding rods 9 are fixedly connected to the left side of the upper end face of the base 1. The sliding rods 9 are slidably connected to the lifting frame 10. Multiple electric push rods 19 are fixedly connected to the lifting frame 10. The piston end of the electric push rods 19 is fixedly connected to the mounting block 20. A moving column 16 is fixedly connected to the middle of one side of the mounting block 20. A pressure sensor 17 is provided at one end of the moving column 16. Sliding rods 18 are fixedly connected to both ends of one side of the mounting block 20. The sliding rods 18 are slidably connected to the lifting frame 10.
[0048] A support plate 11 is fixedly connected to the front left side of the upper end face of the base 1. A connecting rod 14 is rotatably set at both the left and right ends of the upper side of the support plate 11. A connecting rod 2 15 is rotatably set at one end of the connecting rod 14. The upper end of the connecting rod 2 15 is rotatably connected to the lifting frame 10. A motor 2 12 is fixedly connected to the upper left side of the front end face of the support plate 11. The output end of the motor 2 12 is fixedly connected to one end of the left connecting rod 14.
[0049] Specifically, when using existing roll-to-roll pressing equipment, if multiple rolls of the same specification need to be pressed sequentially, the pressed rolls may be stacked randomly, resulting in a messy roll, which is not conducive to subsequent operations such as transfer, management, and inspection of the rolls.
[0050] Therefore, in this embodiment, it is used for square rolls of material. Based on the size of the roll, the motor 47 drives gear 23 to rotate, causing multiple gears 43 to rotate simultaneously, which in turn causes multiple connecting rods 46 to rotate simultaneously. When the angle between connecting rods 46 and 45 changes, multiple limiting plates 8 slide simultaneously on the storage platform 7, forming squares of different sizes that match the size of the roll. This ensures that when the roll is placed on the storage platform 7, its four corners fit against the angles of the limiting plates 8. After two rolls are pressed together, the upper fixing... Ring 24 moves away from the roll material, and then motor 3 is started to drive the threaded rod 2 to rotate, so that the displacement frame 21 moves laterally from right to left until the four corners of the roll material are aligned with the angle of the limiting plate 8. Then, the clamping rod 26 is driven away from the roll material, so that the roll material falls into the space formed by the limiting plate 8 and the storage platform 7. Then, the above operation is repeated so that the roll materials that have been pressed are placed on the storage platform 7 in sequence, so that multiple pressed roll materials are neatly stacked, avoiding the situation where the pressed roll materials are randomly piled up, resulting in a messy situation, which facilitates the subsequent transfer, management, inspection and other operations of the roll materials.
[0051] When the rolled material is stacked on the storage table 7, if impurities are still attached to the upper and lower surfaces of the pressed rolled material, it will cause unevenness when the rolled material is stacked, thus affecting the neatness of the stack. These impurities may be due to an unclean pressing environment, such as pollutants such as airborne particles. Therefore, before the rolled material is removed from the pressing table 5 and stacked, the scraper 42 can be raised again to make the lower surface of the scraper 42 flush with the upper surface of the pressed rolled material. Then, the scraper 42 can be moved from right to left again to scrape off the impurities on the upper surface of the pressed rolled material. The electric actuator 22 drives the lower fixing ring 24 to rise, creating a gap between the lower roll material and the upper surface of the pressing table 5. Then, the upper and lower edges of the scraper 42 are used again to scrape off the impurities and particles attached to the lower end face of the roll material and the upper surface of the pressing table 5. At this time, the impurities and particles on the upper surface of the pressing table 5 and the upper and lower surfaces of the roll material are all scraped off, thus avoiding the situation where the roll material is not placed horizontally due to the particles attached to the upper and lower surfaces when it is stacked, which affects the neatness of the stacking. In addition, it also ensures the cleanliness of the surface of the pressing table 5, avoiding the situation where the roll material is not placed evenly when it is placed later, which affects the pressing effect.
[0052] When the roll material falls onto the storage platform 7, friction may cause it to lean against the inner side of the limiting plate 8 instead of lying flat. Therefore, each time a rolled material that has been pressed falls onto the storage platform 7, multiple electric actuators 19 are activated in turn, bringing the moving column 16 and pressure sensor 17 closer to the roll material. The initial height of the moving column 16 is slightly higher than the top surface of the first flat-laid roll material. If the roll material is laid flat, the pressure sensor 17 will not be able to touch the roll material when the moving column 16 moves. After multiple pressure sensors 17 have moved one revolution in turn and have not detected any pressure, the motor 12 will rotate the connecting rods 14 and 15, changing the angle between them and causing the pressure sensor 17 to rise. The material is pushed to a distance equal to the thickness of the roll material, and then the pushing action continues. If the roll material is leaning against the inner side of the limiting plate 8, it will definitely come into contact with the pressure sensor 17. The roll material leaning against the inner side of the limiting plate 8 can be pushed down and laid flat by pushing action in multiple directions. When the pressure sensor 17 detects pressure, another round of pushing action will be performed until the pressure sensor 17 can no longer detect pressure, which means that the roll material is laid flat. Then the above operation is repeated to push each fallen roll material to keep it laid flat, thereby avoiding the situation where the roll material leans against the inner edge of the limiting plate 8 when it falls above the storage platform 7, which would prevent it from being laid flat normally, thus ensuring the smooth progress of the stacking work.
[0053] By utilizing the anti-leaning stacking mechanism, multiple pressed rolls can be neatly stacked, avoiding random stacking and resulting in a messy situation. This facilitates subsequent operations such as transfer, management, and inspection of the rolls. Furthermore, the lateral movement of the scraper 42 can remove impurities from the upper and lower surfaces of the pressed rolls. It can also remove impurities adhering to the upper surface of the pressing table 5, preventing the rolls from being placed unevenly due to particles adhering to their upper and lower surfaces, thus ensuring the neatness of the stack. It also ensures the cleanliness of the pressing table 5 surface, preventing uneven placement of the rolls and affecting the pressing effect. In addition, when the rolls fall onto the storage table 7, the rolls leaning against the inner side of the limiting plate 8 can be pushed over to make them flat, ensuring the smooth progress of the stacking work.
[0054] Working principle: A roll of material is placed on the pressing table 5. Then, the lower motor 29 is started. Motor 29 drives gear 30 to rotate, which in turn drives gear ring 25 to rotate. This causes multiple gears 30 and sliding rod 27 to rotate simultaneously. Guide post 28 drives clamping rod 26 to slide on fixing ring 24, moving clamping rod 26 towards the axis of fixing ring 24. The clamping rod 26 then engages with the four corners of the roll of material to fix it in place. Similarly, another roll of material is placed on the upper fixing ring 24. Then, the upper motor 29 again moves multiple clamping rods 26 closer to the axis of fixing ring 24 to fix the roll of material. Then, according to... To adjust the thickness of the roll material, activate electric actuator 39 to raise and lower scraper 42 until its lower surface is flush with the upper surface of the roll material. Then, use electric actuator 33 to lower connecting plate 35, causing the upper roll material to descend until its lower surface is flush with the upper surface of scraper 42. Electric actuator 44 can then move scraper 42 from right to left to scrape away impurities adhering to the roll material's connecting surface. Apply glue to the connecting surface and lower the upper roll material again to adhere it to the lower roll material. Then, use upper clamping rod 26 to release the roll material. Activate electric actuator 36 to move pressure plate 38. The roll material is lowered, and the pressure plate 38 is used to squeeze and press it together, thus avoiding impurities adhering to the contact surface of the two roll materials, which would affect the tightness and uniformity of the pressing, as well as the overall performance and quality of the roll material. According to the size of the roll material, the motor 47 is started to drive the gear 23 to rotate, which in turn causes multiple gears 43 to rotate simultaneously, causing multiple connecting rods 46 to rotate simultaneously. When the included angle between connecting rods 46 and connecting rod 35 changes, multiple limiting plates 8 slide simultaneously on the storage platform 7, so that the multiple limiting plates 8 form squares of different sizes that match the size of the roll material. This ensures that when the roll material is placed on the storage platform 7, its four corners can be aligned with the limiting plates. 8. Angle Fitting: After the two rolls are pressed together, the upper fixing ring 24 moves away from the roll. Then, the motor 3 is started to drive the threaded rod 2 to rotate, so that the displacement frame 21 moves laterally from right to left until the four corners of the roll are aligned with the angle of the limiting plate 8. Then, the clamping rod 26 is driven away from the roll, so that the roll falls into the space formed by the limiting plate 8 and the storage platform 7. Then, the above operation is repeated so that the subsequently pressed rolls can be placed on the storage platform 7 in sequence, so that multiple pressed rolls are neatly stacked, avoiding the situation where the pressed rolls are randomly piled up, resulting in a messy situation. This facilitates the subsequent transfer, management, inspection and other operations of the rolls.When the rolled material is stacked on the storage table 7, if impurities are still attached to the upper and lower surfaces of the pressed rolled material, it will cause unevenness when the rolled material is stacked, thus affecting the neatness of the stack. These impurities may be due to an unclean pressing environment, such as pollutants such as airborne particles. Therefore, before the rolled material is removed from the pressing table 5 and stacked, the scraper 42 can be driven up again to make the lower surface of the scraper 42 flush with the upper surface of the pressed rolled material. Then, the scraper 42 can be driven to move from right to left again to scrape off the impurities on the upper surface of the pressed rolled material. Then, the electric push rod 22 can be used to drive the lower fixing ring 24 to rise, so that the lower side... A gap is created between the roll material and the upper surface of the pressing table 5. Then, the upper and lower edges of the scraper 42 are used again to scrape off the impurities and particles attached to the lower end face of the roll material and the upper surface of the pressing table 5. At this time, the impurities and particles on the upper surface of the pressing table 5 and the upper and lower surfaces of the roll material are all scraped off, thus avoiding the situation where the roll material is not placed horizontally due to the particles attached to the upper and lower surfaces, which affects the neatness of the stacking. It also ensures the cleanliness of the surface of the pressing table 5, avoiding the situation where the roll material is not placed evenly in the subsequent placement, which affects the pressing effect. When the roll material falls onto the storage table 7, it may lean against the inner side of the limiting plate 8 due to friction, rather than being laid flat. Therefore, whenever a rolled material that has been pressed falls above the storage platform 7, multiple electric actuators 19 are activated in turn, bringing the moving column 16 and pressure sensor 17 closer to the rolled material. The initial height of the moving column 16 is slightly higher than the top surface of the first flat-laid rolled material. If the rolled material is laid flat, the pressure sensor 17 cannot touch the rolled material when the moving column 16 moves. After multiple pressure sensors 17 have moved one revolution in turn and have not detected any pressure, the motor 12 will rotate the connecting rods 14 and 15, changing the angle between them and raising the pressure sensor 17 to the same distance as the thickness of the rolled material. Then, the pushing action continues. If the roll material is leaning against the inner side of the limiting plate 8, it will definitely come into contact with the pressure sensor 17. The roll material can be pushed down by pushing in multiple directions to make it flat. When the pressure sensor 17 detects pressure, another round of pushing will be performed until the pressure sensor 17 can no longer detect pressure, indicating that the roll material is in a flat state. Then, the above operation is repeated to push each fallen roll material to keep it in a flat state. This avoids the situation where the roll material leans against the inner edge of the limiting plate 8 when it falls onto the storage platform 7, which would prevent it from being properly laid flat. This ensures the smooth progress of the stacking work.This anti-leaning stacking mechanism allows multiple pressed rolls of material to be neatly stacked, preventing haphazard stacking and ensuring a clean and organized stack. This facilitates subsequent handling, management, and inspection. Furthermore, the lateral movement of the scraper 42 removes impurities from the top and bottom surfaces of the pressed rolls, as well as particles adhering to the surface of the pressing table 5. This prevents uneven stacking due to particles on the surfaces, ensuring neatness and preventing uneven placement of the rolls during stacking. It also keeps the surface of the pressing table 5 clean, preventing uneven placement of the rolls and ensuring a smooth pressing process. Additionally, when the rolls fall onto the storage table 7, the mechanism pushes down any rolls leaning against the inner side of the limiting plate 8, flattening them and ensuring successful stacking.
[0055] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production device for waterproof and environmentally friendly rolled materials, comprising a base (1), characterized in that: A pressing table (5) is fixedly connected to the middle of the upper end face of the base (1). A fixing plate (4) is fixedly connected to the right side of the upper end face of the base (1). A support frame (31) is fixedly connected to the middle of the upper side of the left end face of the fixing plate (4). Two sliding rods (37) are slidably connected to the left side of the support frame (31). A pressure plate (38) is fixedly connected to the lower end of the sliding rods (37). An adjustable impurity scraping mechanism is also provided on the base (1) to prevent impurities on the surface of the roll material from affecting the pressing effect. The adjustable impurity scraping mechanism includes an electric push rod five (39) fixedly connected to the front and rear ends of the right side of the upper end face of the base (1). An adjustment plate (40) is fixedly connected to the piston end of the electric push rod five (39). A slide rod five (41) is slidably connected to both the front and rear sides of the adjustment plate (40). A scraper (42) is fixedly connected to the left end of the slide rod five (41). A displacement frame (21) is slidably connected to both the front and rear sides of the upper end face of the base (1). An electric push rod two (22) is fixedly connected to both the front and rear sides of the upper end face of the displacement frame (21). A fixing block (34) is fixedly connected to the piston end of the electric push rod two (22). Two slide rod three (32) are slidably connected to the right side of the support frame (31). A connecting plate (35) is fixedly connected to the lower end of the slide rod three (32). A fixing ring (24) is fixedly connected to one end of the connecting plate (35) and one end of the fixing block (34). Multiple clamping rods (26) are slidably connected to the fixing ring (24). The upper left side of the base (1) is also provided with an anti-leaning stacking mechanism for storing the pressed roll material. The anti-leaning stacking mechanism includes multiple pillars (6) fixedly connected to the upper left side of the base (1). A storage platform (7) is fixedly connected to the upper end of the pillars (6). Multiple limiting plates (8) are slidably connected to the storage platform (7). A gearbox (13) is fixedly connected to the upper left side of the base (1). Multiple connecting rods (46) are rotatably arranged on the upper side of the gearbox (13). One end of the connecting rods (46) A connecting rod three (45) is rotatably mounted, one end of which is rotatably connected to the lower end of a limiting plate (8). A gear three (43) is fixedly connected to one end of a connecting rod four (46), which is rotatably mounted on a gearbox (13). A gear one (23) is rotatably mounted in the middle of the upper end of the gearbox (13). A motor four (47) is fixedly connected to the middle of the lower end face of the gearbox (13). The output end of the motor four (47) is fixedly connected to the middle of the gear one (23). The gear one (23) and the gear three (43) are connected in series. The base (1) is interlocked with a plurality of sliding rods (9) fixedly connected to the left side of its upper surface. A lifting frame (10) is slidably connected to the sliding rods (9). A plurality of electric push rods (19) are fixedly connected to the lifting frame (10). A mounting block (20) is fixedly connected to the piston end of the electric push rods (19). A moving column (16) is fixedly connected to the middle of one side of the mounting block (20). A pressure sensor (17) is provided at one end of the moving column (16). Sliding rods (18) are fixedly connected to both ends of one side of the mounting block (20). Rod 2 (18) is slidably connected to the lifting frame (10). A support plate (11) is fixedly connected to the left front end of the upper surface of the base (1). A connecting rod 1 (14) is rotatably set at both ends of the upper side of the support plate (11). A connecting rod 2 (15) is rotatably set at one end of the connecting rod 1 (14). The upper end of the connecting rod 2 (15) is rotatably connected to the lifting frame (10). A motor 2 (12) is fixedly connected to the upper left end of the front surface of the support plate (11). The output end of the motor 2 (12) is fixedly connected to one end of the connecting rod 1 (14) on the left side.
2. The production apparatus for waterproof and environmentally friendly rolled materials according to claim 1, characterized in that: An electric actuator four (36) is fixedly connected to the left side of the upper end face of the support frame (31), and the piston end of the electric actuator four (36) is fixedly connected to the middle part of the upper end face of the pressure plate (38).
3. The production apparatus for waterproof and environmentally friendly rolled materials according to claim 1, characterized in that: An electric actuator three (33) is fixedly connected to the right side of the upper end face of the support frame (31), and the piston end of the electric actuator three (33) is fixedly connected to the middle of the upper end face of the connecting plate (35).
4. The production apparatus for waterproof and environmentally friendly rolled materials according to claim 1, characterized in that: A gear ring (25) is rotatably provided on the outside of the fixed ring (24). Multiple sliding rods (27) are rotatably provided on the fixed ring (24). A gear two (30) is fixedly connected to one end of the sliding rod (27). The gear two (30) meshes with the gear ring (25). The gear two (30) is rotatably provided on the fixed ring (24). A motor three (29) is fixedly connected to one side of the front end of the fixed ring (24). The output end of the motor three (29) is fixedly connected to one end of the sliding rod (27). A guide post (28) is fixedly connected to one side of the upper end of the clamping rod (26). The guide post (28) is inserted into the sliding rod (27) and slidably connected to it.
5. The production apparatus for waterproof and environmentally friendly rolled materials according to claim 1, characterized in that: An electric push rod six (44) is fixedly connected to the middle of the adjusting plate (40), and the piston end of the electric push rod six (44) is fixedly connected to the middle of the right end face of the scraper (42).
6. The production apparatus for waterproof and environmentally friendly rolled materials according to claim 1, characterized in that: The lower front end of the displacement frame (21) is threaded with a threaded rod (2). Both ends of the threaded rod (2) are rotatably mounted on the base (1). The upper front right end of the base (1) is fixedly connected with a motor (3). The output end of the motor (3) is fixedly connected to the right end of the threaded rod (2).
Citation Information
Patent Citations
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