Daily ceramic trimming device and method
By designing an automated ceramic trimming device, using reciprocating swing structures and polishing rotating components, the problem of impurities at the top of the ceramic affecting quality and manual operation fatigue is solved, and efficient and stable ceramic trimming treatment is achieved.
Patent Information
- Application Number
- CN202411330853.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-24
AI Technical Summary
After the existing ceramics are fired, there are fine impurities condensed at the opening at the top of the ceramic, which affects the quality of the ceramics. The operator is prone to fatigue during manual polishing and trimming, which affects the quality, and is not convenient for promotion and use.
A daily ceramic trimming device is designed, including an operating table, a control box, a swing rack and a grinding wheel. Through the position adjustment mechanism and the ceramic rotation structure, the reciprocating swing structure and grinding rotating components are used to automatically complete the arc shape of the ceramic top and Grind and trim the rounded corners.
It improves the efficiency of grinding and trimming, reduces the defect rate, reduces manual operation, and is suitable for trimming of large batches of ceramics, making it easy to promote and use.
Smart Images

Figure CN118875877B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of grinding, and in particular relates to a daily-use ceramic trimming device and a method thereof. Background Art
[0002] It can be said that the emergence of daily-use ceramics is due to people's needs in daily life. They are also the most familiar porcelain, such as tableware, tea sets, coffee sets, wine sets, dining sets, etc. Ceramics are often made by high-temperature firing. In the firing kiln, there is a difference between the temperature near the kiln mouth and the internal temperature, and the quality of the fired ceramics is also different.
[0003] However, it is worth considering that after the existing ceramics are fired, there will be condensed tiny impurities in the opening at the top of the ceramics, which will affect the overall quality of the ceramics. Generally, manual hand-held grinding wheels are used for grinding and trimming, which requires high skills of the operators. When manual grinding and trimming of a large number of ceramics is performed, it will cause manual fatigue, affect the quality of grinding and trimming, and is not convenient for promotion and use.
[0004] Therefore, in order to solve the above problems, a related facility that better meets the usage requirements is needed. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a daily-use ceramic trimming device and method, which effectively solves the problem in the above background technology that manual grinding and trimming of a large number of ceramics will cause manual fatigue and affect the grinding and trimming quality.
[0006] To achieve the above object, the present invention provides the following technical solutions: a daily ceramic trimming device, comprising an operating table, a control box, a swing frame and a grinding wheel are arranged above the operating table, the operating table is equipped with a position adjustment mechanism for adjusting the position of the control box, the operating table is equipped with a ceramic self-rotation structure for driving the ceramic to rotate, the grinding wheel is fixedly equipped with a second rotating shaft, and the outer rotating sleeve of the second rotating shaft is provided with a support ring;
[0007] The swing frame is equipped with a lifting unit for driving the support ring to move, the control box is equipped with a reciprocating swing structure for driving the swing frame to swing, and the swing frame is equipped with a grinding rotating component for driving the second rotating shaft to rotate.
[0008] Preferably, the reciprocating swing structure includes a first motor fixedly mounted on the outer wall of the control box, the control box is provided with an avoidance hole adapted to the swing frame, a first rotating shaft rotatably connected runs through the swing frame, and an end of the first rotating shaft is rotatably connected to the inner wall of the control box, the output end of the first motor is fixedly connected to a worm located in the control box, a first connecting shaft is rotatably connected in the control box, an external fixed sleeve of the first connecting shaft is provided with a worm wheel meshing with the worm, and the bottom end of the first connecting shaft is fixedly connected to a transmission adapted to the swing frame.
[0009] Preferably, the transmission includes a first supporting part fixedly mounted on the bottom end of the first connecting shaft, the bottom of the first supporting part is fixedly connected to a supporting column, the outer sleeve of the supporting column is provided with a rectangular ring, the rectangular ring is fixedly mounted with a gear plate, the swing frame is fixedly mounted with a gear ring, and the first rotating shaft passes through the gear ring, the gear ring and the gear plate are meshed, and the control box is installed with a guide member for limiting the position of the gear plate.
[0010] Preferably, the guide member comprises a guide plate fixedly mounted in the control box, the outer portion of the guide plate is sleeved with a second support portion, and the second support portion is fixedly connected to the toothed plate.
[0011] Preferably, the grinding rotating assembly includes a first bevel gear fixedly mounted on the outside of the first rotating shaft, a second bevel gear is fixedly connected to the end of the worm away from the first motor, and the second bevel gear is meshed with the first bevel gear, a second connecting shaft connected in rotation passes through the swing frame, a third bevel gear meshed with the first bevel gear is fixedly installed on the second connecting shaft, and the second connecting shaft is connected to the second rotating shaft by a sliding meshing unit.
[0012] Preferably, the sliding meshing unit includes a first rotating frame rotatably sleeved on the outside of the second connecting shaft, the end of the second connecting shaft away from the third bevel gear is fixedly connected to the fourth bevel gear, the first rotating frame is penetrated by a rotatably connected third connecting shaft, the third connecting shaft is fixedly installed with a fifth bevel gear meshing with the fourth bevel gear, the third connecting shaft is provided with a sliding groove, a prism is provided in the sliding groove, the outer side of the second rotating shaft is rotatably sleeved with a second rotating frame, the second rotating frame is penetrated by a rotatably connected fourth connecting shaft, the end of the prism away from the fifth bevel gear is fixedly connected to the fourth connecting shaft, the second rotating shaft is fixedly installed with a sixth bevel gear, and the fourth connecting shaft is fixedly installed with a seventh bevel gear meshing with the sixth bevel gear.
[0013] Preferably, the lifting unit includes a fixed frame fixedly mounted on the swing frame, and two first screw rods are fixedly mounted on the support ring. The first screw rods pass through the fixed frame, and two first nuts are sleeved on the outside of the first screw rod, and two adjacent first nuts are respectively in contact with two sides of the fixed frame.
[0014] Preferably, the position adjustment mechanism includes a mounting plate fixedly mounted on the top of the operating table, a second hydraulic telescopic rod is fixedly mounted on the mounting plate, the telescopic end of the second hydraulic telescopic rod is fixedly connected to a support frame, a plurality of first rollers are fixedly connected to the bottom of the support frame, and the first rollers are in contact with the top of the operating table, a first hydraulic telescopic rod is fixedly connected to the top of the support frame, and the telescopic end of the first hydraulic telescopic rod is fixedly connected to the bottom of the control box.
[0015] Preferably, the ceramic self-rotation structure includes a second motor fixedly mounted on the bottom of the operating table, four supporting legs are fixedly connected to the bottom of the operating table, a third rotating shaft is rotatably connected through the operating table, the output end of the second motor is fixedly connected to the third rotating shaft, the top of the third rotating shaft is fixedly connected to a mounting plate located above the operating table, a plurality of second rollers are fixedly connected to the bottom of the mounting plate, and the second rollers are in contact with the top of the operating table, a carrier seat is provided at the top of the mounting plate, a placement groove for limiting the position of ceramics is provided at the top of the carrier seat, at least two second screw rods are fixedly connected to the bottom of the carrier seat, the second screw rods pass through the mounting plate, a second nut is provided on the outside of the second screw rod, and the second nut is in contact with the top of the mounting plate.
[0016] The present invention also provides a method for trimming daily-use ceramics, using the daily-use ceramic trimming device, comprising the following steps:
[0017] Step 1: Place the ceramic to be trimmed on the ceramic self-rotating structure, and drive the control box to move through the position adjustment mechanism, so that the control box drives the grinding wheel to move to the position to be polished through the swing frame;
[0018] Step 2: The reciprocating swing structure drives the swing frame to swing back and forth, so that the grinding wheel moves in an arc around the opening at the top of the ceramic;
[0019] Step 3: The grinding rotating assembly drives the second rotating shaft and the grinding wheel to rotate, and the grinding wheel performs rounded corner grinding and trimming on the opening at the top of the ceramic;
[0020] Step 4: The ceramic self-rotation structure is used to drive the ceramic to rotate, and the grinding wheel grinds different positions on the ceramic opening.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The reciprocating swing structure drives the swing frame to swing back and forth, so that the grinding wheel makes an arc motion around the opening at the top of the ceramic, and the grinding rotating component drives the second rotating shaft and the grinding wheel to rotate, so that the grinding wheel can perform rounded corner grinding and trimming on the opening at the top of the ceramic. The ceramic self-rotation structure drives the ceramic to rotate, and the grinding wheel can grind different positions on the ceramic opening. No manual grinding is required, which improves the efficiency of grinding and trimming, reduces the defective rate, and is easy to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0024] In the attached picture:
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the structure of the ceramic self-rotation structure of the present invention;
[0027] Figure 3 It is a structural schematic diagram of the control box of the present invention;
[0028] Figure 4 is a structural schematic diagram of a second rotating frame of the present invention;
[0029] Figure 5 It is a structural schematic diagram of the swing frame of the present invention;
[0030] Figure 6 It is a schematic diagram of the structure inside the control box of the present invention;
[0031] Figure 7 It is a structural schematic diagram of the guide member of the present invention;
[0032] Figure 8 It is a schematic diagram of the structure of the support column and the rectangular ring separated according to the present invention.
[0033] In the figure: 1, operating table; 2, control box; 3, swing frame; 4, avoidance hole; 5, first rotating shaft; 6, grinding wheel; 7, second rotating shaft; 8, support ring; 9, first bevel gear; 10, first motor; 12, second bevel gear; 13, first connecting shaft; 14, worm gear; 15, worm; 16, first supporting part; 17, supporting column; 18, rectangular ring; 19, tooth plate; 20, gear ring; 21, guide plate; 22, second supporting part; 23, second connecting shaft; 24, third bevel gear; 25, first rotating frame; 26, fourth bevel gear; 27, third connecting axle; 28, fifth bevel gear; 29, slide; 30, prism; 31, second rotating frame; 32, sixth bevel gear; 33, fourth connecting shaft; 34, seventh bevel gear; 35, fixed frame; 36, first screw rod; 37, first nut; 38, support frame; 39, first hydraulic telescopic rod; 40, first roller; 41, mounting plate; 42, second hydraulic telescopic rod; 43, second motor; 44, support leg; 45, third rotating shaft; 46, mounting plate; 47, loading seat; 48, placement slot; 49, second screw rod; 50, second nut; 51, second roller. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0035] Embodiment 1, by Figure 1 and Figure 3 A daily ceramic trimming device of the present invention comprises an operating table 1, a control box 2, a swing frame 3 and a grinding wheel 6 are arranged above the operating table 1, the operating table 1 is equipped with a position adjustment mechanism for adjusting the position of the control box 2, the operating table 1 is equipped with a ceramic self-rotation structure for driving the ceramic to rotate, the grinding wheel 6 is fixedly equipped with a second rotating shaft 7, and the outer rotating sleeve of the second rotating shaft 7 is provided with a support ring 8;
[0036] The swing frame 3 is equipped with a lifting unit for driving the support ring 8 to move, the control box 2 is equipped with a reciprocating swing structure for driving the swing frame 3 to swing, and the swing frame 3 is equipped with a grinding rotating assembly for driving the second rotating shaft 7 to rotate; the swing frame 3 is driven to swing back and forth by the reciprocating swing structure, so that the grinding wheel 6 makes an arc motion around the opening at the top of the ceramic, and the grinding rotating assembly drives the second rotating shaft 7 and the grinding wheel 6 to rotate, and the grinding wheel 6 can perform rounded corner grinding and trimming on the opening at the top of the ceramic. The ceramic self-rotation structure drives the ceramic to rotate, and the grinding wheel 6 can grind different positions on the ceramic opening. No manual grinding is required, which improves the efficiency of grinding and trimming, and reduces the defective rate, which is convenient for promotion and use.
[0037] Embodiment 2, based on embodiment 1, Figure 3 , Figure 5 , Figure 6 , Figure 7 and Figure 8It is given that the reciprocating swing structure includes a first motor 10 fixedly mounted on the outer wall of the control box 2, the control box 2 is provided with an avoidance hole 4 adapted to the swing frame 3, a first rotating shaft 5 rotatably connected runs through the swing frame 3, and the end of the first rotating shaft 5 is rotatably connected to the inner wall of the control box 2, the output end of the first motor 10 is fixedly connected to a worm 15 located in the control box 2, a first connecting shaft 13 is rotatably connected in the control box 2, an outer fixed sleeve of the first connecting shaft 13 is provided with a worm wheel 14 meshing with the worm 15, and a transmission device adapted to the swing frame 3 is fixedly connected to the bottom end of the first connecting shaft 13, and the transmission The device includes a first support portion 16 fixedly mounted on the bottom end of the first connecting shaft 13, a support column 17 is fixedly connected to the bottom of the first support portion 16, a rectangular ring 18 is sleeved on the outside of the support column 17, a toothed plate 19 is fixedly mounted on the rectangular ring 18, a gear ring 20 is fixedly mounted on the swing frame 3, and the first rotating shaft 5 passes through the gear ring 20, the gear ring 20 and the toothed plate 19 are meshed, and a guide member for limiting the position of the toothed plate 19 is installed on the control box 2, and the guide member includes a guide plate 21 fixedly mounted in the control box 2, and a second support portion 22 is sleeved on the outside of the guide plate 21, and the second support portion 22 is fixedly connected to the toothed plate 19;
[0038] The worm 15 is driven to rotate by the first motor 10, and the worm 15 drives the first connecting shaft 13 to rotate through the worm wheel 14. The first connecting shaft 13 drives the support column 17 to slide in the rectangular ring 18 through the first support part 16, and the support column 17 pushes the rectangular ring 18 and the toothed plate 19 to move back and forth in the horizontal direction. The toothed plate 19 drives the second support part 22 to slide relative to the guide plate 21. Through the design of the second support part 22 and the guide plate 21, the toothed plate 19 and the rectangular ring 18 can move smoothly in the horizontal direction. The toothed plate 19 can drive the swing frame 3 to swing back and forth through the gear ring 20, so that the grinding wheel 6 rotates around the first rotating shaft 5, and the grinding wheel 6 makes an arc motion. The grinding wheel 6 can perform rounded corner grinding and trimming on the opening at the top of the ceramic.
[0039] Embodiment 3, based on embodiment 2, Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7It is given that the grinding rotation assembly includes a first bevel gear 9 fixedly mounted on the outside of the first rotating shaft 5, the end of the worm 15 away from the first motor 10 is fixedly connected to the second bevel gear 12, and the second bevel gear 12 is meshed with the first bevel gear 9, the swing frame 3 is penetrated by a second connecting shaft 23 that is rotatably connected, the second connecting shaft 23 is fixedly installed with a third bevel gear 24 that meshes with the first bevel gear 9, the second connecting shaft 23 and the second rotating shaft 7 are connected by a sliding meshing unit, the sliding meshing unit includes a first rotating frame 25 rotatably mounted on the outside of the second connecting shaft 23, the end of the second connecting shaft 23 away from the third bevel gear 24 is fixedly connected with a fourth bevel gear 26, the first rotating frame 25 is penetrated by a third connecting shaft 27 that is rotatably connected, and the third connecting shaft 27 is fixedly installed with a fourth bevel gear 26 that meshes with the fourth bevel gear 26 The fifth bevel gear 28 of the present invention is provided, a slide groove 29 is provided on the third connecting shaft 27, a prism 30 is provided in the slide groove 29, a second rotating frame 31 is rotatably sleeved on the outer side of the second rotating shaft 7, a fourth connecting shaft 33 rotatably connected is passed through the second rotating frame 31, an end of the prism 30 away from the fifth bevel gear 28 is fixedly connected to the fourth connecting shaft 33, a sixth bevel gear 32 is fixedly installed on the second rotating shaft 7, a seventh bevel gear 34 meshing with the sixth bevel gear 32 is fixedly installed on the fourth connecting shaft 33, the lifting unit includes a fixed frame 35 fixedly installed on the swing frame 3, and two first screw rods 36 are fixedly installed on the support ring 8, the first screw rod 36 passes through the fixed frame 35, and two first nuts 37 are sleeved on the outer side of the first screw rod 36, and two adjacent first nuts 37 are respectively in contact with two sides of the fixed frame 35;
[0040] When the worm 15 rotates, the worm 15 drives the second bevel gear 12 to rotate, the second bevel gear 12 drives the first rotating shaft 5 to rotate relative to the control box 2 through the first bevel gear 9, and the first bevel gear 9 drives the second connecting shaft 23 and the fourth bevel gear 26 to rotate through the third bevel gear 24, the fourth bevel gear 26 drives the third connecting shaft 27 and the prism 30 to rotate through the fifth bevel gear 28, the prism 30 drives the seventh bevel gear 34 to rotate through the fourth connecting shaft 33, the seventh bevel gear 34 drives the second rotating shaft 7 to rotate relative to the support ring 8 through the sixth bevel gear 32, the second rotating shaft 7 can drive the grinding wheel 6 to rotate, the staff drives the support ring 8 and the first screw rod 36 to slide relative to the fixed frame 35, the support ring 8 is driven by The second rotating shaft 7 drives the second rotating frame 31 to move in the vertical direction, and the inclination angles of the second rotating frame 31 and the first rotating frame 25 change, and the prism 30 slides relative to the slide groove 29. When the height of the support ring 8, the second rotating shaft 7 and the grinding wheel 6 is adjusted, the staff drives the two adjacent first nuts 37 to rotate so that the two adjacent first nuts 37 clamp the fixed frame 35, and the first screw rod 36 and the support ring 8 are fixed relative to the fixed frame 35 and the swing frame 3, so as to complete the adjustment of the distance between the axis of the grinding wheel 6 and the first rotating shaft 5, and then change the rotation radius of the grinding wheel 6 with the first rotating shaft 5 as the center during the reciprocating swing of the swing frame 3, thereby adjusting the curvature of the grinding wheel 6 at the ceramic opening.
[0041] Embodiment 4, based on embodiment 1, Figure 1 and Figure 2 The position adjustment mechanism includes a mounting plate 41 fixedly mounted on the top of the operating platform 1, a second hydraulic telescopic rod 42 is fixedly mounted on the mounting plate 41, the telescopic end of the second hydraulic telescopic rod 42 is fixedly connected to a support frame 38, a plurality of first rollers 40 are fixedly connected to the bottom of the support frame 38, and the first rollers 40 are in contact with the top of the operating platform 1, a first hydraulic telescopic rod 39 is fixedly connected to the top of the support frame 38, and the telescopic end of the first hydraulic telescopic rod 39 is fixedly connected to the bottom of the control box 2, the ceramic self-rotating structure includes a second motor 43 fixedly mounted on the bottom of the operating platform 1, four supporting legs 44 are fixedly connected to the bottom of the operating platform 1, and the operating platform 1 is penetrated by a rotating connection The output end of the second motor 43 is fixedly connected to the third rotating shaft 45, the top of the third rotating shaft 45 is fixedly connected to a mounting plate 46 located above the operating table 1, the bottom of the mounting plate 46 is fixedly connected to a plurality of second rollers 51, and the second rollers 51 are in contact with the top of the operating table 1, the top of the mounting plate 46 is provided with a carrier 47, the top of the carrier 47 is provided with a placement groove 48 for limiting the position of ceramics, the bottom of the carrier 47 is fixedly connected with at least two second screw rods 49, the second screw rods 49 penetrate the mounting plate 46, the outer sleeve of the second screw rod 49 is provided with a second nut 50, and the second nut 50 is in contact with the top of the mounting plate 46;
[0042] The second hydraulic telescopic rod 42 drives the support frame 38, the first hydraulic telescopic rod 39 and the control box 2 to move horizontally, and the first hydraulic telescopic rod 39 drives the control box 2 and the grinding wheel 6 to move vertically, so that the grinding wheel 6 can be moved to the preset grinding position, and the support frame 38 drives the first roller 40 to roll on the top of the operating table 1. The design of the first roller 40 increases the stability of the support frame 38 when it moves. The staff places the bottom end of the ceramic in the placement groove 48, and the placement groove 48 limits the position of the ceramic. To prevent the ceramic from shaking horizontally relative to the carrier 47, the third rotating shaft 45 and the mounting plate 46 are driven to rotate by the second motor 43, and the mounting plate 46 can drive the carrier 47 and the ceramic to rotate synchronously through the second screw rod 49. The staff drives the second nut 50 to rotate to disengage the second nut 50 from the second screw rod 49, thereby releasing the position restriction of the second screw rod 49 and the carrier 47. The staff drives the carrier 47 and the second screw rod 49 to move upward to disengage the second screw rod 49 from the mounting plate 46, and then the carrier 47 can be replaced.
[0043] A daily-use ceramic trimming method of this embodiment uses the daily-use ceramic trimming device described above, and includes the following steps:
[0044] Step 1: Place the ceramic to be trimmed on the ceramic self-rotating structure, and drive the control box 2 to move through the position adjustment mechanism, so that the control box 2 drives the grinding wheel 6 to move to the position to be polished through the swing frame 3;
[0045] Step 2: The reciprocating swing structure drives the swing frame 3 to swing back and forth, so that the grinding wheel 6 moves in an arc around the opening at the top of the ceramic;
[0046] Step 3: The grinding rotating assembly drives the second rotating shaft 7 and the grinding wheel 6 to rotate, and the grinding wheel 6 performs rounded grinding and trimming treatment on the opening at the top of the ceramic;
[0047] Step 4: The ceramic self-rotation structure drives the ceramic to rotate, and the grinding wheel 6 grinds different positions on the ceramic opening.
[0048] Working principle: During operation, the staff will place the ceramic to be trimmed on the ceramic self-rotating structure, and drive the control box 2 to move through the position adjustment mechanism, so that the control box 2 drives the grinding wheel 6 to move to the position to be polished through the swing frame 3, and the reciprocating swing structure drives the swing frame 3 to swing back and forth, so that the grinding wheel 6 makes an arc motion around the opening at the top of the ceramic, and the grinding rotating component drives the second rotating shaft 7 and the grinding wheel 6 to rotate, and the grinding wheel 6 can perform rounded corner grinding and trimming on the opening at the top of the ceramic. The ceramic self-rotating structure drives the ceramic to rotate, and the grinding wheel 6 can grind different positions on the ceramic opening, without manual grinding, thereby improving the efficiency of grinding and trimming, and reducing the defective rate, which is convenient for promotion and use;
[0049] The worm 15 is driven to rotate by the first motor 10, and the worm 15 drives the first connecting shaft 13 to rotate through the worm wheel 14. The first connecting shaft 13 drives the supporting column 17 to slide in the rectangular ring 18 through the first supporting part 16, and the supporting column 17 pushes the rectangular ring 18 and the toothed plate 19 to move back and forth in the horizontal direction, and the toothed plate 19 drives the second supporting part 22 to slide relative to the guide plate 21. Through the design of the second supporting part 22 and the guide plate 21, the toothed plate 19 and the rectangular ring 18 can move smoothly in the horizontal direction, and the toothed plate 19 can drive the swing frame 3 to swing back and forth through the gear ring 20, so that the grinding wheel 6 rotates around the first rotating shaft 5 as the center, and the grinding wheel 6 makes an arc motion, and the grinding wheel 6 can perform rounded grinding and trimming processing on the opening at the top of the ceramic;
[0050] When the worm 15 rotates, the worm 15 drives the second bevel gear 12 to rotate, the second bevel gear 12 drives the first rotating shaft 5 to rotate relative to the control box 2 through the first bevel gear 9, and the first bevel gear 9 drives the second connecting shaft 23 and the fourth bevel gear 26 to rotate through the third bevel gear 24, the fourth bevel gear 26 drives the third connecting shaft 27 and the prism 30 to rotate through the fifth bevel gear 28, the prism 30 drives the seventh bevel gear 34 to rotate through the fourth connecting shaft 33, the seventh bevel gear 34 drives the second rotating shaft 7 to rotate relative to the support ring 8 through the sixth bevel gear 32, the second rotating shaft 7 can drive the grinding wheel 6 to rotate, the staff drives the support ring 8 and the first screw rod 36 to slide relative to the fixed frame 35, the support ring 8 is driven by The second rotating shaft 7 drives the second rotating frame 31 to move in the vertical direction, and the inclination angles of the second rotating frame 31 and the first rotating frame 25 are changed, and the prism 30 slides relative to the slide groove 29. When the height adjustment of the support ring 8, the second rotating shaft 7 and the grinding wheel 6 is completed, the staff drives the two adjacent first nuts 37 to rotate so that the two adjacent first nuts 37 clamp the fixed frame 35, and the first screw rod 36 and the support ring 8 are fixed relative to the fixed frame 35 and the swing frame 3, so as to complete the adjustment of the distance between the axis of the grinding wheel 6 and the first rotating shaft 5, thereby changing the rotation radius of the grinding wheel 6 with the first rotating shaft 5 as the center during the reciprocating swing of the swing frame 3, thereby adjusting the curvature of the grinding wheel 6 at the ceramic opening;
[0051] The second hydraulic telescopic rod 42 drives the support frame 38, the first hydraulic telescopic rod 39 and the control box 2 to move horizontally, and the first hydraulic telescopic rod 39 drives the control box 2 and the grinding wheel 6 to move vertically, so that the grinding wheel 6 can be moved to the preset grinding position, and the support frame 38 drives the first roller 40 to roll on the top of the operating table 1. The design of the first roller 40 increases the stability of the support frame 38 when it moves. The staff places the bottom end of the ceramic in the placement groove 48, and the placement groove 48 limits the position of the ceramic. To prevent the ceramic from shaking horizontally relative to the carrier 47, the third rotating shaft 45 and the mounting plate 46 are driven to rotate by the second motor 43, and the mounting plate 46 can drive the carrier 47 and the ceramic to rotate synchronously through the second screw rod 49. The staff drives the second nut 50 to rotate to disengage the second nut 50 from the second screw rod 49, thereby releasing the position restriction of the second screw rod 49 and the carrier 47. The staff drives the carrier 47 and the second screw rod 49 to move upward to disengage the second screw rod 49 from the mounting plate 46, and then the carrier 47 can be replaced.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A daily-use ceramic trimming device, comprising an operating table (1), characterized in that: A control box (2), a swing frame (3) and a grinding wheel (6) are provided above the operating table (1); a position adjustment mechanism for adjusting the position of the control box (2) is installed on the operating table (1); a ceramic self-rotation structure for driving the ceramic to rotate is installed on the operating table (1); a second rotating shaft (7) is fixedly installed on the grinding wheel (6); and an outer rotating sleeve of the second rotating shaft (7) is provided with a support ring (8); The swing frame (3) is equipped with a lifting unit for driving the support ring (8) to move, the control box (2) is equipped with a reciprocating swing structure for driving the swing frame (3) to swing, and the swing frame (3) is equipped with a grinding rotation component for driving the second rotating shaft (7) to rotate; The reciprocating swing structure comprises a first motor (10) fixedly mounted on the outer wall of a control box (2); the control box (2) is provided with an avoidance hole (4) adapted to the swing frame (3); a first rotating shaft (5) rotatably connected runs through the swing frame (3); and an end of the first rotating shaft (5) is rotatably connected to the inner wall of the control box (2); an output end of the first motor (10) is fixedly connected to a worm (15) located in the control box (2); a first connecting shaft (13) is rotatably connected in the control box (2); an outer fixed sleeve of the first connecting shaft (13) is provided with a worm wheel (14) meshing with the worm (15); and a bottom end of the first connecting shaft (13) is fixedly connected to a transmission adapted to the swing frame (3); The grinding rotating assembly comprises a first bevel gear (9) fixedly sleeved on the outside of the first rotating shaft (5); an end of the worm (15) away from the first motor (10) is fixedly connected to a second bevel gear (12), and the second bevel gear (12) and the first bevel gear (9) are meshed; a second connecting shaft (23) connected in rotation is passed through the swing frame (3); a third bevel gear (24) meshed with the first bevel gear (9) is fixedly mounted on the second connecting shaft (23); and the second connecting shaft (23) and the second rotating shaft (7) are connected via a sliding meshing unit; The sliding meshing unit comprises a first rotating frame (25) rotatably sleeved on the outside of the second connecting shaft (23); one end of the second connecting shaft (23) away from the third bevel gear (24) is fixedly connected to the fourth bevel gear (26); a third connecting shaft (27) rotatably connected is passed through the first rotating frame (25); a fifth bevel gear (28) meshing with the fourth bevel gear (26) is fixedly mounted on the third connecting shaft (27); a sliding groove (29) is provided on the third connecting shaft (27); a prism (30) is provided in the sliding groove (29); a second rotating frame (31) rotatably sleeved on the outside of the second rotating shaft (7); a fourth connecting shaft (33) rotatably connected is passed through the second rotating frame (31); one end of the prism (30) away from the fifth bevel gear (28) is fixedly connected to the fourth connecting shaft (33); a sixth bevel gear (32) is fixedly mounted on the second rotating shaft (7); and a seventh bevel gear (34) meshing with the sixth bevel gear (32) is fixedly mounted on the fourth connecting shaft (33); The transmission comprises a first support portion (16) fixedly mounted on the bottom end of the first connecting shaft (13); a support column (17) is fixedly connected to the bottom of the first support portion (16); a rectangular ring (18) is sleeved on the outside of the support column (17); a toothed plate (19) is fixedly mounted on the rectangular ring (18); a gear ring (20) is fixedly mounted on the swing frame (3); the first rotating shaft (5) passes through the gear ring (20); the gear ring (20) and the toothed plate (19) are meshed; and a guide member for limiting the position of the toothed plate (19) is mounted on the control box (2); The guide member comprises a guide plate (21) fixedly mounted in the control box (2); a second support portion (22) is sleeved on the outside of the guide plate (21); and the second support portion (22) and the toothed plate (19) are fixedly connected.
2. A daily-use ceramic trimming device according to claim 1, characterized in that: The lifting unit comprises a fixing frame (35) fixedly mounted on the swing frame (3); two first screw rods (36) are fixedly mounted on the support ring (8); the first screw rods (36) penetrate the fixing frame (35); two first nuts (37) are sleeved on the outside of the first screw rod (36); and two adjacent first nuts (37) are in contact with two sides of the fixing frame (35) respectively.
3. A daily-use ceramic trimming device according to claim 1, characterized in that: The position adjustment mechanism comprises a mounting plate (41) fixedly mounted on the top of the operating table (1), a second hydraulic telescopic rod (42) fixedly mounted on the mounting plate (41), a telescopic end of the second hydraulic telescopic rod (42) fixedly connected to a support frame (38), a bottom of the support frame (38) fixedly connected to a plurality of first rollers (40), the first rollers (40) being in contact with the top of the operating table (1), a first hydraulic telescopic rod (39) fixedly connected to the top of the support frame (38), and a telescopic end of the first hydraulic telescopic rod (39) fixedly connected to the bottom of the control box (2).
4. A daily-use ceramic trimming device according to claim 1, characterized in that: The ceramic self-rotating structure comprises a second motor (43) fixedly mounted on the bottom of the operating table (1); four supporting legs (44) are fixedly connected to the bottom of the operating table (1); a third rotating shaft (45) rotatably connected passes through the operating table (1); an output end of the second motor (43) is fixedly connected to the third rotating shaft (45); a top end of the third rotating shaft (45) is fixedly connected to a mounting plate (46) located above the operating table (1); and a plurality of second rollers (51) are fixedly connected to the bottom of the mounting plate (46). , and the second roller (51) is in contact with the top of the operating table (1), the top of the mounting plate (46) is provided with a carrier seat (47), the top of the carrier seat (47) is provided with a placement groove (48) for limiting the position of the ceramic, and the bottom of the carrier seat (47) is fixedly connected with at least two second screw rods (49), the second screw rods (49) pass through the mounting plate (46), the outer part of the second screw rod (49) is sleeved with a second nut (50), and the second nut (50) is in contact with the top of the mounting plate (46).
5. A method for trimming daily-use ceramics, using the daily-use ceramics trimming device as claimed in claim 1, characterized in that: The following steps are involved: Step 1: placing the ceramic to be trimmed on the ceramic self-rotating structure, and driving the control box (2) to move via the position adjustment mechanism, so that the control box (2) drives the grinding wheel (6) to move to the position to be polished via the swing frame (3); Step 2: driving the swing frame (3) to swing back and forth through the reciprocating swing structure, so that the grinding wheel (6) moves in an arc around the opening at the top of the ceramic; Step 3: The grinding rotating assembly drives the second rotating shaft (7) and the grinding wheel (6) to rotate, and the grinding wheel (6) performs rounded corner grinding and trimming processing on the opening at the top of the ceramic; Step 4: The ceramic self-rotation structure drives the ceramic to rotate, and the grinding wheel (6) grinds different positions on the ceramic opening.
