An automatic air spring forming machine
Through the fixed-length cloth feeding and deviation correction mechanism of the air spring automatic forming machine, the problems of inconsistent product quality and low production efficiency in air spring forming are solved, and efficient and standardized barrel production and reverse-packing assembly line production are achieved.
Patent Information
- Application Number
- CN202410915606.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2044-07-09
AI Technical Summary
During the molding of existing air springs, there are problems such as inconsistent product quality, high labor intensity and low production efficiency. Especially in the process of conveying of ply or film, there are prone to deviations, resulting in different overlaps of barrels and staggered edges, wasted raw materials and low production efficiency.
An air spring automatic forming machine is designed, using a fixed length cloth feeding mechanism and a bias correction mechanism, and the position offset of the cord or film is corrected in real time through an offset detector, and the assembly line operation is realized using the clamping mechanism to ensure the standard fit and reverse wrap of the barrel.
It improves the production efficiency and quality of air spring embryos, reduces waste of raw materials, meets the production needs of enterprises, and achieves efficient assembly line production.
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Figure CN118876476B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of air spring manufacturing, and in particular relates to an automatic air spring forming machine. Background Art
[0002] Air springs are devices that utilize compressed air in a retractable, sealed container, leveraging the compressibility of air to achieve elasticity. They are widely used as self-adjusting air suspensions in commercial vehicles, buses, rail vehicles, machinery, and building foundations.
[0003] At present, the domestic air spring forming field is divided into bonding molding machines to make barrels, and then use reverse packaging molding machines to make air spring embryos. The bonding molding part is mostly manual cutting, manual placement, and manual bonding. The product quality consistency is poor, the quality is uneven, and the labor intensity of workers is high, and the bonding efficiency is low. The bonding molding machine for automatic barrel production will have deviations during the transportation of the curtain or film, resulting in the barrels produced having different overlaps and wrong sides, which do not meet the bonding quality requirements, thereby wasting a large amount of raw materials for the air spring and not meeting the production needs of the company; in addition, the air spring manufacturing is carried out in batches, which wastes a lot of time and leads to low production efficiency.
[0004] In view of this, in order to solve the above problems, the present invention proposes an automatic air spring forming machine that can improve the production efficiency and quality of air spring embryos. The production efficiency of air spring embryos is improved by forming by bonding and wrapping the barrel to form a sustainable production line. The offset curtain or film is corrected in time to place it in the standard position before bonding, so as to avoid uneven overlap and misalignment of the bonding forming barrel, thereby improving the quality of the finished product and reducing the fault tolerance rate. Summary of the Invention
[0005] The present invention provides an automatic air spring forming machine, which utilizes laminating and barrel wrapping to form a continuous production line to improve the production efficiency of air spring embryos. It promptly corrects the deviation of the cord or film so that it is placed in a standard position before laminating, thereby avoiding uneven overlap and misalignment of the barrel during laminating and improving the quality of the finished product and avoiding a reduction in the yield rate. The specific scheme is as follows:
[0006] An automatic air spring forming machine comprises a conveying platform for conveying curtains and films, one end of the conveying platform is provided with an air spring bonding forming machine, one side of the conveying platform is provided with four guide-off mechanisms at intervals, wherein the guide-off mechanisms on both sides are used for guiding the films, and the middle one is used for guiding the curtains, and the front sides of the four guide-off mechanisms are provided with a fixed-length feeding mechanism that can fix the length of the curtains or films and convey them, the four fixed-length feeding mechanisms are all arranged perpendicular to the conveying platform, the four fixed-length feeding mechanisms are used for cutting the curtains or films to a fixed length and conveying them to the conveying platform, the fixed-length feeding mechanism is provided with an offset detector and a correction mechanism, the offset detector is connected to the controller, the controller is connected to the correction mechanism, an embryo forming machine is provided on one side of the bonding forming machine, and the bonding forming A clamping mechanism that can clamp the material barrel to the side of the embryo molding machine is provided on one side of the molding machine. The embryo molding machine includes a frame, a left tail box and a right tail box arranged on the frame, a forward and reverse packaging mechanism connected to the left tail box and the right tail box, and a control cabinet. The fixed-length cloth feeding mechanism includes a first feeding platform and a curtain cutting mechanism mounted on the first feeding platform. The offset detector is arranged on the first feeding platform to measure the incoming material of the curtain cutting mechanism. The offset detector is connected to the controller, and the controller is connected to the correction mechanism. The fixed-length cloth feeding mechanism also includes a curtain support frame that is arranged opposite to the first feeding platform and mounted on the conveying platform. A mounting plate is horizontally provided on the lower side of the top of the curtain support frame. The upper part of the mounting plate is provided with arcs arranged along its circumference at both ends corresponding to the conveying of the conveying platform. The guide rails, each of the two curved guide rails is provided with an arc guide rail slider, the mounting plate is provided with a first driving mechanism that can make the slider slide along the curved guide rail, the two sliders are vertically connected to a first connecting part, the lower side of the first connecting part is horizontally connected to a long strip-shaped bracket, and both sides of the upper part of the bracket are provided with linear guide rails along their length direction, and the two linear guide rails are spaced apart and provided with guide rail sliders, and several guide rail sliders are vertically connected to a second connecting part vertically downward, and the lower side of the second connecting part is horizontally connected to a curtain feeding platform, and the second connecting part is respectively provided with a second driving mechanism that can make it slide on the linear guide rail and a third driving mechanism that makes the curtain feeding platform move up and down, a curtain position detector is provided at the lower end of the mounting plate, and the curtain position detector The detector is connected to the controller, the controller is connected to the first driving mechanism, the correcting mechanism includes a rotating shaft arranged in the middle of the width direction of the conveyor belt, one end of the rotating shaft is connected to the driving mechanism, and the other end is connected to the cutting frame of the curtain cutting mechanism, and both ends of the cutting frame are connected to the cutting knife located on the upper side of the conveyor belt through connecting parts, the correcting mechanism also includes a rotating table fixedly mounted on the first feeding platform, the rotating table is sleeved on the rotating table, and the rotating table is respectively provided with guide rails arranged along its circumference on both sides of the feeding platform, and sliders that can slide on the two guide rails are respectively provided at the lower parts of the two ends of the cutting frame, the correcting mechanism also includes a fixed plate arranged at the lower ends of the four guide mechanisms, and the four fixed plates are provided with linear guide rails parallel to the conveying platform,The linear guide is provided with a guide rail slider, the top of which is fixedly connected to the bottom surface of the guide mechanism. The fixed plate is provided with a fifth drive mechanism that enables the guide mechanism to reciprocate along the linear guide. A correction fork is provided on one side of the guide mechanism in the feeding direction for the curtain or film to pass through. The correction fork is provided with a position detector for detecting the curtain or film. The position detector is connected to a controller, and the controller is connected to the fifth drive mechanism.
[0007] Furthermore, the fixed-length cloth feeding mechanism also includes a film support frame arranged opposite to the first feeding platform and mounted on the conveying platform, and linear guide rails are respectively provided on both sides of the top of the film support frame along its length direction, and guide rail sliders are provided on the two linear guide rails, and a third connecting component is vertically connected downward to the two guide rail sliders, and a film feeding platform in the same plane as the first feeding platform is horizontally provided on the lower side of the third connecting component, and a fourth driving mechanism that can make it slide on the linear guide rails is provided on the third connecting component.
[0008] Furthermore, the left tail box and the right tail box are respectively slidably arranged at the two ends of the top of the frame, and a steel ring chuck mechanism and a tray for placing the barrel are provided on the frame between the left tail box and the right tail box. The left tail box is connected to the forward and reverse packaging mechanism through several sixth driving mechanisms to drive the forward and reverse packaging mechanism to move along the length direction of the frame or drive the forward and reverse packaging functional components. The forward and reverse packaging mechanism includes a push ring, an inflatable capsule, a finger plate and several cylinders. The inflatable capsule is used to inflate the end of the barrel to fit it to the middle of the barrel.
[0009] Furthermore, the steel ring chuck mechanism includes a chuck mounting frame slidingly arranged on one side of the pallet, and the chuck mounting frame is driven to slide back and forth on the frame by an eighth driving mechanism. A first bidirectional screw is rotatably provided between the upper and lower sides of the chuck mounting frame, and the first bidirectional screw is driven by a first screw motor. Screw mounting seats are provided on the upper and lower sides of the first bidirectional screw, and arc-shaped chucks are horizontally provided on the two mounting seats, and the two arc-shaped chucks are respectively located on the upper and lower sides of the barrel.
[0010] Furthermore, the clamping mechanism includes a linear guide rail horizontally arranged between the bonding molding machine and the embryo molding machine, and a lifting assembly is slidingly provided on the linear guide rail. The lifting assembly is driven to reciprocate on the linear guide rail by a seventh driving mechanism. A mounting bracket is horizontally provided at the output end of the lifting assembly, and a second bidirectional screw rod is horizontally provided on the mounting bracket. The second bidirectional screw rod is driven by a second screw motor. Screw rod mounting seats are provided on the left and right sides of the second bidirectional screw rod, and arc-shaped clamps are vertically downward on the two screw rod mounting seats. The two arc-shaped clamps are respectively located on the left and right sides of the barrel.
[0011] The beneficial effects of the present invention are:
[0012] 1. The air spring automatic forming machine of the present invention is provided with a fixed-length cloth feeding mechanism, a deviation correction mechanism, and a detector provided on the fixed-length cloth feeding mechanism and the deviation correction mechanism. When the position of the conveyed curtain cloth or film is deviated, the curtain cloth or film position detector will send a signal to the control system, and the controller will control the corresponding driving mechanism to correct the deviated curtain cloth or film to ensure that its position reaches the standard operation or standard placement, and finally ensure that the formed barrel meets the quality requirements;
[0013] 2. The automatic air spring forming machine of the present invention is provided with a clamping mechanism and an embryo forming machine. After the bonding forming machine completes the bonding to form a barrel, the barrel can be clamped by the clamping mechanism to the tray in the embryo forming machine for reverse packaging of the barrel, and finally the production of the air spring embryo is completed. It can realize assembly line operation, improve the production efficiency of the air spring embryo, and further meet the production interests of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present invention.
[0015] Figure 2 A top view of the invention.
[0016] Figure 3 It is a schematic diagram of the guide mechanism of the present invention.
[0017] Figure 4 This is a connection diagram of the cutting mechanism and the rotating table of the present invention.
[0018] Figure 5 This is a diagram showing the position of the cutting mechanism and the rotating table in the fixed-length cloth feeding mechanism of the present invention.
[0019] Figure 6 It is a partial schematic diagram of the fixed-length cloth feeding mechanism of the present invention.
[0020] Figure 7 Schematic diagram of the embryo forming mechanism of the present invention.
[0021] Among them: conveying platform 1, bonding molding machine 2, embryo molding machine 3, frame 31, left tail box 32, right tail box 33, front and back packaging mechanism 34, guide mechanism 4, fixed-length cloth feeding mechanism 5, first feeding platform 51, curtain cutting mechanism 52, curtain support frame 53, mounting plate 54, first connecting component 55, bracket 56, second connecting component 57, curtain feeding platform 58, film support frame 59, film feeding platform 510, rotating table 511, clamping mechanism 6. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] See Figure 1-7, an air spring automatic forming machine, including a conveying platform 1 for conveying curtains and films, an air spring laminating forming machine 2 is provided at one end of the conveying platform 1, and the laminating forming machine 2 is suitable for the production of air spring (commercial, passenger) barrels, four guide mechanisms 4 are arranged at intervals on one side of the conveying platform 1, of which the two sides are used for guiding the films and the middle is used for guiding the curtains, and the front sides of the four guide mechanisms 4 are each provided with a fixed-length feeding mechanism 5 that can fix the length of the curtains or films and convey them, the four fixed-length feeding mechanisms 5 are all arranged perpendicular to the conveying platform 1, the four fixed-length feeding mechanisms 5 are used to cut the curtains or films to a fixed length and convey them to the conveying platform 1, the fixed-length feeding mechanism 5 is provided with an offset detector and a correction mechanism, the offset detector is connected to the controller, and the controller is connected to the correction mechanism, an embryo forming machine 3 is provided on one side of the laminating forming machine 2, and the embryo forming machine 3 is suitable for air spring (commercial ) The barrel is reversed for production, and a clamping mechanism 6 that can clamp the barrel to the side of the embryo molding machine 3 is provided on one side of the bonding molding machine 2. The embryo molding machine 3 includes a frame 31, a left tail box 32 and a right tail box 33 arranged on the frame 31, a forward and reverse packaging mechanism 34 connected to the left tail box 32 and the right tail box 33, and a control cabinet; the fixed-length cloth feeding mechanism 5 includes a first feeding platform 51 and a curtain cloth cutting mechanism 52 mounted on the first feeding platform 51. The first feeding platform 51 consists of a frame and a conveyor belt horizontally arranged on the frame, and a motor that drives the conveyor belt. The offset detector is arranged on the first feeding platform 51 to measure the incoming material of the curtain cloth cutting mechanism 52. The offset detector is connected to the controller The fixed-length cloth feeding mechanism 5 also includes a curtain support frame 53 which is arranged opposite to the first feeding platform 51 and mounted on the conveying platform 1. A mounting plate 54 is provided horizontally on the lower side of the top of the curtain support frame 53. The upper part of the mounting plate 54 is provided with arc guide rails arranged along its circumference at both ends corresponding to the conveying platform 1. The two arc guide rails are provided with arc guide rail sliders. The mounting plate 54 is provided with a first driving mechanism that can make the slider slide along the arc guide rail. The two sliders are vertically connected to a first connecting component 55 downward. The lower side of the first connecting component 55 is horizontally connected to a long strip bracket 56. Both sides of the upper part of the bracket 56 are provided with straight Linear guide rails, guide rail sliders are provided at intervals on the two linear guide rails, and several guide rail sliders are vertically connected to the second connecting parts 57 downwards, and the lower side of the second connecting part 57 is horizontally connected to the curtain feeding platform 58. The curtain feeding platform 58 is composed of a connecting frame arranged at the bottom end of the second connecting part 57, a conveyor belt arranged on the connecting frame, and a motor driving the conveyor belt. The second connecting part 57 is respectively provided with a second driving mechanism that can slide on the linear guide rail and a third driving mechanism that moves the curtain feeding platform 58 up and down. A curtain position detector is provided at the lower end of the mounting plate 54. The curtain position detector is connected to the controller, and the controller is connected to the first driving mechanism;The correction mechanism includes a rotating shaft arranged in the middle of the width direction under the conveyor belt, one end of the rotating shaft is connected to the driving mechanism and the other end is connected to the cutting frame of the curtain cutting mechanism 52, and the two ends of the cutting frame are respectively connected to the cutting knife located on the upper side of the conveyor belt through connecting pieces. When the curtain deviates on the first feeding platform 51, the controller controls the driving mechanism to rotate it to drive the cutting frame through the rotating shaft, so that the cutting knife on the cutting frame can adapt to the offset position of the curtain to ensure that the cut curtain can meet the specification requirements; the correction mechanism also includes a rotating table 511 fixedly mounted on the first feeding platform 51, the rotating table 511 is sleeved on the rotating shaft, and the rotating table 511 is respectively provided with guide rails arranged along its circumference on both sides of the corresponding feeding platform, and sliders that can slide on the two guide rails are respectively provided at the lower parts of the two ends of the cutting frame. The cutting frame rotates along the guide rails on the rotating table 511 so that the cutting frame can rotate when More stable; the correction mechanism also includes a fixed plate arranged at the lower end of the four deflection mechanisms 4. Each of the four fixed plates is provided with a linear guide rail parallel to the conveying platform 1. The linear guide rail is provided with a guide rail slider. The top of the guide rail slider is fixedly connected to the bottom surface of the deflection mechanism 4. The fixed plate is provided with a fifth drive mechanism that can reciprocate the deflection mechanism 4 along the linear guide rail. The fifth drive mechanism is an electric telescopic cylinder. A correction front fork is provided on one side of the deflection mechanism 4 in the feeding direction for the curtain or film to pass through. The correction front fork is provided with a position detector for detecting the curtain or film. The position detector is connected to a controller, and the controller is connected to the fifth drive mechanism. When the position detector detects that the curtain or film position is offset, the controller controls the electric telescopic cylinder to push the deflection mechanism 4 to move left or right to ensure that the curtain or film is placed in a standard position on the first feeding platform 51.
[0024] The fixed-length cloth feeding mechanism 5 also includes a film support frame 59 arranged opposite to the first feeding platform 51 and mounted on the conveying platform 1. Linear guide rails are respectively provided on both sides of the top of the film support frame 59 along its length direction. Guide rail sliders are provided on the two linear guide rails. A third connecting component is vertically connected downward to the two guide rail sliders. A film feeding platform 510 is horizontally provided on the lower side of the third connecting component in the same plane as the first feeding platform 51. The film feeding platform 510 consists of a connecting frame connected to the bottom end of the third connecting component, a conveyor belt horizontally arranged on the connecting frame, and a motor for driving the conveyor belt. The film is first transported by the conveyor belt of the first feeding platform 51 to the conveyor belt of the film feeding platform 510, and then transported to the conveying platform 1. The third connecting component is provided with a fourth driving mechanism that can make it slide on the linear guide rail.
[0025] The left tail box and the right tail box are respectively slidably arranged at the two ends of the top of the frame 31. A steel ring chuck mechanism and a tray for placing the barrel are provided on the frame 31 between the left tail box 32 and the right tail box 33. The left tail box is connected to the forward and reverse packaging mechanism through several sixth driving mechanisms to drive the forward and reverse packaging mechanism to move along the length direction of the frame 31 or drive the various functional components of the forward and reverse packaging. The forward and reverse packaging mechanism 34 includes a push ring, an inflatable capsule, a finger and several cylinders. The inflatable capsule is used to inflate the end of the barrel to fit it to the middle of the barrel.
[0026] The steel ring chuck mechanism includes a chuck mounting frame slidingly arranged on one side of the tray, and the chuck mounting frame is driven to slide back and forth on the frame by an eighth driving mechanism. A first bidirectional screw is provided for rotation between the upper and lower sides of the chuck mounting frame, and the first bidirectional screw is driven by a first screw motor. Screw mounting seats are provided on the upper and lower sides of the first bidirectional screw, and arc-shaped chucks are horizontally provided on the two mounting seats. The two arc-shaped chucks are respectively located on the upper and lower sides of the barrel. When in use, the first bidirectional screw motor is controlled to start, and the two arc-shaped chucks can clamp the steel ring, and then the chuck mounting frame is driven to move by the eighth driving mechanism to pass the steel ring from the end of the barrel and place it on the barrel.
[0027] The clamping mechanism 6 includes a linear guide rail horizontally arranged between the bonding molding machine 2 and the embryo molding machine 3, and a lifting assembly is slidably provided on the linear guide rail, and the lifting assembly is driven to reciprocate on the linear guide rail by the seventh driving mechanism. A mounting frame is horizontally provided at the output end of the lifting assembly, and a second bidirectional screw rod is horizontally provided on the mounting frame, and the second bidirectional screw rod is driven by the second screw motor. Screw mounting seats are provided on the left and right sides of the second bidirectional screw rod, and arc-shaped clamps are vertically downwardly provided on the two screw mounting seats, and the two arc-shaped clamps are respectively located on the left and right sides of the barrel. When clamping the air spring (commercial) barrel, the seventh driving mechanism is controlled to start so that the two arc-shaped clamps are located just above the barrel, and then the lifting assembly is controlled to move downward so that the two arc-shaped clamps are located on both sides of the barrel, and then the second screw motor is controlled to start so that the two arc-shaped clamps clamp the barrel, and finally the seventh driving mechanism is started again to move the barrel between the two arc-shaped clamps to the tray between the left tail box 32 and the right tail box 33 to wait for positive and negative packaging.
[0028] Working principle: First, the large roll of curtain cloth and the large roll of film are placed on the unwinding mechanism 4 respectively, and then the drive of the unwinding mechanism 4 is started and the curtain cloth or film is unwound and transported along the first feeding platform 51 of the fixed-length feeding mechanism 5. During the transportation process, if the curtain cloth or film is offset, the curtain cloth is detected by the offset detection mechanism provided on the curtain cutting mechanism 52 to see whether it is offset. In the event of offset, the controller controls the start of the first driving mechanism according to the specific angle of the detected offset. The first driving mechanism drives the cutting frame to rotate the angle of the curtain cloth offset along the rotating table 511, so that the cut curtain cloth can meet the specification requirements. If the cut curtain cloth is offset again on the first feeding platform 51, since the curtain feeding mechanism 58 is relatively arranged to the first feeding platform 51, when the curtain cloth is on the curtain feeding platform 58 and is ready to be placed on the conveying platform, the curtain cloth position detector provided on the mounting plate 54 will detect the offset position of the curtain cloth. At this time, the controller controls the start of the third driving mechanism, and the curtain feeding mechanism 58 It can rotate relative to the mounting plate 54 so that when the curtain is placed on the conveying platform 1, it meets the specification requirements to ensure the subsequent standardization of bonding. If the film is offset, the fifth drive mechanism, the correction fork and the position detector arranged on the correction fork provided on the guide mechanism 4 will be used to judge the distance of the film offset. After the position detector detects the data, the controller controls the fifth drive mechanism, and its output end can push the guide mechanism 4 to slide left or right along the fixed plate, so that the film is placed in the standard position before cutting. After the film is cut by the cutting mechanism, it is transported to the conveying platform 1 by the film feeding platform 510 through the fourth drive mechanism. When the four curtains and films are placed on the conveying platform 1 according to their positions, the bonding molding machine 2 and the conveying platform 1 drive structure are started at the same time, and the bonding molding machine 2 can bond the four curtains and films together to form an air spring barrel, and then the two arc-shaped clamps of the clamping mechanism 6 cooperate with the second bidirectional screw and the lifting assembly to clamp the air spring (commercial) barrel to the embryo molding machine for reverse packaging.
[0029] In addition, the above working principle describes the production of commercial air springs; when producing passenger air springs, the barrel can be directly removed from the laminating and molding machine 2 after it is produced.
[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be embraced herein, and any reference signs in the claims should not be construed as limiting the claims to which they relate.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An automatic air spring forming machine, characterized by: The invention comprises a conveying platform (1) for conveying curtains and films, wherein an air spring laminating machine (2) is provided at one end of the conveying platform (1), and four guide mechanisms (4) are provided at intervals on one side of the conveying platform (1), wherein the guide mechanisms on both sides are used for guiding the films and the middle one is used for guiding the curtains, and the front sides of the four guide mechanisms (4) are provided with a fixed-length cloth feeding mechanism (5) for fixing the length of the curtains or films and conveying them, and the four fixed-length cloth feeding mechanisms (5) are all arranged perpendicular to the conveying platform (1), and the four fixed-length cloth feeding mechanisms (5) are used for cutting the curtains or films at a fixed length and conveying them to the conveying platform (1), and the fixed-length cloth feeding mechanism (5) is provided with a deviation detector and a deviation correction mechanism, wherein the deviation detector is connected to a controller, and the controller is connected to the deviation correction mechanism. The bonding molding machine (2) is provided with an embryo molding machine (3) on one side, and the bonding molding machine (2) is provided with a clamping mechanism (6) capable of clamping a barrel to the side of the embryo molding machine (3). The embryo molding machine (3) includes a frame (31), a left tail box (32) and a right tail box (33) arranged on the frame (31), a positive and negative packaging mechanism (34) connected to the left tail box (32) and the right tail box (33), and a control cabinet. The fixed-length cloth feeding mechanism (5) includes a first feeding platform (51) and a curtain fabric cutting mechanism (52) mounted on the first feeding platform (51). The deviation detector is arranged on the first feeding platform (51) to measure the incoming material of the curtain fabric cutting mechanism (52). The deviation detector is connected to the controller, and the controller is connected to the correction mechanism. The fixed-length cloth feeding mechanism (5) further comprises a curtain support frame (53) arranged opposite to the first feeding platform (51) and mounted on the conveying platform (1), a mounting plate (54) is horizontally provided on the lower side of the top of the curtain support frame (53), and arc guide rails arranged along the circumference of the upper portion of the mounting plate (54) are provided at both ends of the conveying platform (1), and arc guide rail sliders are provided on the two arc guide rails. A first driving mechanism that can make the slider slide along the arc guide rail is provided on the mounting plate (54), and the two sliders are vertically connected to a first connecting component (55) downwardly, and a long strip bracket (56) is horizontally connected to the lower side of the first connecting component (55), and both sides of the upper portion of the bracket (56) are provided along the length direction thereof. There are linear guide rails, and guide rail sliders are provided on the two linear guide rails at intervals. A second connecting component (57) is vertically connected to the plurality of guide rail sliders downward, and the lower side of the second connecting component (57) is horizontally connected to a curtain feeding platform (58). The second connecting component (57) is respectively provided with a second driving mechanism that can slide on the linear guide rail and a third driving mechanism that can move the curtain feeding platform (58) up and down. A curtain position detector is provided at the lower end of the mounting plate (54), and the curtain position detector is connected to the controller, and the controller is connected to the first driving mechanism. The deviation correction mechanism includes a rotating shaft provided in the middle of the width direction under the conveyor belt, and one end of the rotating shaft is connected to the driving mechanism and the other end is connected to the cutting frame of the curtain cutting mechanism (52).The two ends of the cutting frame are connected to the cutting knife located on the upper side of the conveyor belt through connecting members. The correcting mechanism also includes a rotating table (511) fixedly installed on the first feeding platform (51), the rotating table (511) is sleeved on the rotating shaft, and the rotating table (511) is provided with guide rails arranged along its circumference on both sides corresponding to the feeding platform. The lower parts of the two ends of the cutting frame are respectively provided with sliders that can slide on the two guide rails. The correcting mechanism also includes a fixed plate arranged at the lower end of the four guide mechanisms (4), and the four fixed plates are provided with linear guide rails parallel to the conveying platform (1). The linear guide rails are provided with guide rail sliders, and the top of the guide rail slider is fixedly connected to the bottom surface of the guide mechanism (4). The fixed plate is provided with a fifth driving mechanism that can make the guide mechanism (4) reciprocate along the linear guide rail. A correcting front fork for allowing the curtain or film to pass through is provided on one side of the feeding direction of the guide mechanism (4). The correcting front fork is provided with a position detector for detecting the curtain or film. The position detector is connected to the controller, and the controller is connected to the fifth driving mechanism. , 2. The automatic air spring forming machine according to claim 1, characterized in that: The fixed-length cloth feeding mechanism (5) further comprises a film support frame (59) arranged opposite to the first feeding platform (51) and mounted on the conveying platform (1), wherein linear guide rails are respectively provided on both sides of the top of the film support frame (59) along its length direction, and guide rail sliders are provided on the two linear guide rails, and a third connecting component is vertically connected downward to the two guide rail sliders, and a film feeding platform (510) coplanar with the first feeding platform (51) is horizontally provided on the lower side of the third connecting component, and a fourth driving mechanism is provided on the third connecting component to enable it to slide on the linear guide rails.
3. The automatic air spring forming machine according to claim 1, characterized in that: The left tail box and the right tail box are respectively slidably arranged at the two ends of the top of the frame (31). The frame (31) between the left tail box and the right tail box is provided with a steel ring chuck mechanism and a tray for placing the barrel. The left tail box is connected to the positive and negative packaging mechanism through several sixth driving mechanisms to drive the positive and negative packaging mechanism to move along the length direction of the frame (31) or drive various functional components of the positive and negative packaging. The positive and negative packaging mechanism (34) includes a push ring, an inflatable capsule, a finger plate and several cylinders. The inflatable capsule is used to inflate the end of the barrel to fit it to the middle of the barrel.
4. The automatic air spring forming machine according to claim 1, characterized in that: The steel ring chuck mechanism includes a chuck mounting frame slidingly arranged on one side of the pallet, and the chuck mounting frame is driven to slide back and forth on the frame by an eighth driving mechanism. A first bidirectional screw is rotatably provided between the upper and lower sides of the chuck mounting frame, and the first bidirectional screw is driven by a first screw motor. Screw mounting seats are provided on the upper and lower sides of the first bidirectional screw, and arc-shaped chucks are horizontally provided on the two mounting seats. The two arc-shaped chucks are respectively located on the upper and lower sides of the barrel.
5. The automatic air spring forming machine according to claim 1, characterized in that: The clamping mechanism (6) includes a linear guide rail horizontally arranged between the bonding molding machine (2) and the embryo molding machine (3), a lifting assembly slidingly arranged on the linear guide rail, the lifting assembly is driven to reciprocate on the linear guide rail by a seventh driving mechanism, a mounting frame is horizontally arranged at the output end of the lifting assembly, a second bidirectional screw is horizontally arranged on the mounting frame, the second bidirectional screw is driven by a second screw motor, screw mounting seats are arranged on the left and right sides of the second bidirectional screw, and arc-shaped clamps are vertically arranged on the two screw mounting seats, and the two arc-shaped clamps are respectively located on the left and right sides of the barrel.
Citation Information
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