A thread winding process apparatus and a thread winding process method

Abstract

The embodiment of the application discloses a yarn winding process equipment and a yarn winding process method, wherein the yarn winding process equipment comprises a lifting support device, a yarn pressing device and a conveying device, the lifting support device is used for supporting a reel; the yarn pressing device is arranged on the lifting support device, and the yarn pressing device is used for pressing the yarn on the reel; the conveying device is arranged in multiple numbers, limit grooves corresponding to the positions of the lifting support device are arranged on the conveying devices, the lifting support device is located in the limit grooves, and the conveying device drives the limit grooves to move, so that the lifting support device is transported through the conveying device. Through the arrangement of the conveying device and the lifting support device, the reel can be quickly moved to the yarn feeding device, the bidirectional overturning mechanism is used for assisting the reel in feeding the yarn, the yarn feeding efficiency is improved, the first conveying belt and the second conveying belt are arranged, the reel can be efficiently transported, and the transportation efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of wire processing equipment, in particular to a wire winding process equipment and a wire winding process method. BACKGROUND

[0002] As an important industrial material, steel wire is widely used in steel, non-ferrous metals, petrochemical, construction and glass industries, etc. Its performance and quality are directly related to the quality and production efficiency of downstream products. Traditional wire production processes mainly include hot rolling, cold rolling, etc. These processes often have problems such as high energy consumption, low production efficiency, unstable product performance, etc.

[0003] In the production process of wire, winding is a crucial link. It involves the transition of wire from the end of the production line to finished product packaging, and has a direct impact on the flatness, tightness and winding quality of the wire. However, traditional wire winding equipment and technology often have problems such as inaccurate winding tension control, wire deformation and low winding efficiency when dealing with high-strength and high-elongation wire.

[0004] On the other hand, wire is prone to breakage and other problems during winding, which not only affects the continuity and stability of the production line, but also increases production costs and waste rates. Therefore, developing a wire winding technology that improves winding efficiency and ensures winding quality is of great significance to improving the market competitiveness of wire production enterprises. SUMMARY

[0005] In order to solve the problems existing in the prior art, the present application provides a wire winding process equipment and a wire winding process method.

[0006] The technical scheme adopted by the present application to solve the above technical problems is as follows:

[0007] The present application provides a wire winding process equipment, comprising:

[0008] A lifting support device for supporting a wire reel;

[0009] A wire pressing device is arranged on the lifting support device, which presses the wire on the wire reel;

[0010] A plurality of conveying devices are arranged, and a limiting groove is arranged on each of the plurality of conveying devices corresponding to the position of the lifting support device. The lifting support device is located in the limiting groove, and the conveying device drives the limiting groove to move, so that the lifting support device is transported by the conveying device;

[0011] The lifting support device comprises:

[0012] A lifting mechanism is arranged in the limiting groove, and the lifting mechanism moves through the conveying device;

[0013] A bidirectional overturning mechanism is arranged on the lifting mechanism, the bidirectional overturning mechanism comprises a supporting table, the supporting table supports the wire reel, the bidirectional overturning mechanism comprises two telescopic members, the two telescopic members are arranged at two sides of the supporting table respectively, and the supporting table overturns bidirectionally in the lifting supporting device through the two telescopic members, so that the wire reel is moved from one conveying device to the lifting supporting device on another conveying device.

[0014] Optionally, in some embodiments of the present application, the conveying device is provided with two conveying belts, the two conveying belts are a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are arranged vertically, and one end of the first conveying belt is located at a middle position of the second conveying belt;

[0015] The overturning direction of the supporting table on the first conveying belt is along the conveying direction of the first conveying belt, so that the wire reel is moved to the second conveying belt through the supporting table;

[0016] The overturning direction of the supporting table on the second conveying belt is perpendicular to the conveying direction of the second conveying belt, so that the wire reel is overturned to the bidirectional overturning mechanism on the second conveying belt through the bidirectional overturning mechanism on the first conveying belt.

[0017] Optionally, in some embodiments of the present application, the wire pressing device comprises:

[0018] A movable block is arranged on the supporting table, the movable block is connected to the supporting table in a sliding manner, and the sliding direction of the movable block is perpendicular to the direction of the first conveying belt;

[0019] A pressing block is arranged on the movable block, the pressing block is arranged corresponding to the position of the wire reel, and the pressing block extrudes the wire reel.

[0020] Optionally, in some embodiments of the present application, a limiting member is arranged on the supporting table, the limiting member is provided with two, and the two limiting members limit and support the wire reel.

[0021] Optionally, in some embodiments of the present application, an abutting device is arranged on the second conveying belt corresponding to the position of the first conveying belt, and the abutting device is arranged at two side positions of the first conveying belt relative to the second conveying belt.

[0022] Optionally, in some embodiments of the present application, an upper line device is further included, the upper line device is arranged corresponding to the position of the first conveying belt, and the upper line device comprises a clamping device configured to clamp the wire reel;

[0023] When the clamping device clamps the wire reel, the upper line device performs the upper line process on the wire reel.

[0024] Optionally, in some embodiments of the present application, a driving device is arranged on the conveying device, and the driving device drives the first conveying belt and the second conveying belt to transport.

[0025] Optionally, in some embodiments of the present application, a wire winding process method is further provided, which is performed by the wire winding process device according to any one of the above embodiments, and comprises the following steps:

[0026] Step one: the second conveying belt transports the empty wire reel, and the empty wire reel is flipped along a direction perpendicular to the second conveying belt to the bidirectional flipping mechanism on the first conveying belt through the bidirectional flipping mechanism;

[0027] Step two: the bidirectional flipping mechanism on the first conveying belt is transported to the position corresponding to the upper line device through the second conveying belt, and the wire reel on the bidirectional flipping mechanism is clamped by the clamping device to perform the upper line process on the wire reel;

[0028] Step three: after the upper line process of the wire reel is completed, the first conveying belt transports the wire reel to a position close to one end of the second conveying belt, and the wire reel is flipped to the direction of the second conveying belt through the bidirectional flipping mechanism, so that the wire reel is located on the bidirectional flipping mechanism on the second conveying belt;

[0029] Step four: the second conveying belt transports the wire reel to move away from the first conveying belt, and simultaneously transports the empty wire reel to the position corresponding to the first conveying belt.

[0030] Compared with the prior art, the present application has the following advantages:

[0031] The present application can quickly move the wire reel to the upper line device through the conveying device and the lifting support device, and the bidirectional flipping mechanism can assist the upper line process of the wire reel, thereby improving the upper line efficiency. The first conveying belt and the second conveying belt can efficiently transport the wire reel, thereby improving the transportation efficiency.

[0032] The wire pressing device can compact the end during the wire winding process, so as to avoid the wire from falling off and loosening on the wire reel. The wire pressing device is installed on the support table, so that the wire can be kept in a tight state during the transportation process of the wire reel. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and all other drawings obtained by those of ordinary skill in the art without creative work based on the drawings also belong to the protection scope of the present application. It can be understood that the drawings are only provided for reference and illustration, and do not limit the present application. The connection relationship shown in the drawings is only for clear description, and does not limit the connection mode.

[0034] Figure 1 The overall structure schematic diagram of the conveying device provided by the embodiment of the present application is shown in the figure.

[0035] Figure 2 The overall structure schematic diagram of the conveying device provided by the embodiment of the present application is shown in the figure. Figure 1 The overall structure schematic diagram of the conveying device provided by the embodiment of the present application is shown in the figure.

[0036] Figure 3 The overall structure schematic diagram of the conveying device provided by the embodiment of the present application is shown in the figure.

[0037] Figure 4 The overall structure schematic diagram of the conveying device provided by the embodiment of the present application is shown in the figure.

[0038] Figure 5 The overall structure schematic diagram of the conveying device provided by the embodiment of the present application is shown in the figure.

[0039] Explanation of reference signs:

[0040] 100, lifting support device; 110, lifting mechanism; 120, bidirectional overturning mechanism; 121, support table; 122, telescopic piece; 123, limiting piece; 200, wire pressing device; 210, movable block; 220, pressing block; 300, conveying device; 310, limiting groove; 320, first conveying belt; 330, second conveying belt; 331, abutting device; 340, driving device; 400, wire reel; 500, wire feeding device; 510, clamping equipment. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present application will be described clearly and completely in the following description with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present application. It can be understood that the drawings are only provided for reference and illustration, and do not limit the present application. The connection relationship shown in the drawings is only for clear description, and does not limit the connection mode.

[0042] Specifically, as Figure 1As shown, the embodiment of the present application provides a wire winding process equipment, which can wind the wire onto the reel 400, facilitate winding and storage of the wire. In the embodiment of the present application, the wire is a metal wire such as copper wire and aluminum wire, and the specific winding method is as follows.

[0043] In the embodiment of the present application, two conveying devices 300 are provided, which are a first conveying belt 320 and a second conveying belt 330, and the first conveying belt 320 and the second conveying belt 330 are arranged perpendicular to each other, specifically, one end of the first conveying belt 320 close to the second conveying belt 330 is located at the middle position of the second conveying belt 330, as shown in the figure. Figure 4 As shown, the wire winding process efficiency can be improved.

[0044] The first conveying belt 320 and the second conveying belt 330 are provided with a lifting support device 100, which lifts and transports the reel 400. The lifting support device 100 is provided with a lifting mechanism 110 and a bidirectional turnover mechanism 120. The bidirectional turnover mechanism 120 is provided with a support table 121, which supports and limits the reel 400, facilitating the transportation of the reel 400 by the conveying device 300. In order to stabilize the reel 400 by the support table 121, a limiting piece 123 is arranged on one side of the support table 121 facing the reel 400. In the embodiment of the present application, two limiting pieces 123 are provided, and the two limiting pieces 123 are fixedly arranged on both sides of the support table 121, as shown in the figure. Figure 2 As shown, the reel 400 can be limited and fixed by the limiting piece 123 on the support table 121, preventing the reel 400 from rolling during transportation on the first conveying belt 320.

[0045] In order to facilitate winding of the reel 400, a telescopic piece 122 is further arranged in the bidirectional turnover mechanism 120. The telescopic piece 122 is provided with two, and the two telescopic pieces 122 are located below the support table 121. The output end of the telescopic piece 122 is rotatably connected with the support table 121, so as to realize the bidirectional turnover function of the support table 121.

[0046] Specifically,

[0047] The output end of the telescopic piece 122 is connected with the support table 121, the fixed end is connected with the lifting mechanism 110, the lifting mechanism 110 is part of the lifting support device 100, and the lifting mechanism 110 moves with the movement of the conveying device 300.

[0048] On the telescopic piece 122, the support table 121 can be bidirectional overturned by two opposite telescopic pieces 122. When the support table 121 needs to be overturned to one side position, the telescopic piece 122 on the other side is driven to complete the overturning of the support table 121. When the support table 121 needs to be overturned to the other side position, the telescopic piece 122 on the other side is driven to complete the overturning of the support table 121, and the wire coil 400 is separated from the support table 121.

[0049] Through the driving relationship of the telescopic piece 122, the position of the wire coil 400 can be controlled, and the inclined position of the wire coil 400 is maintained, which facilitates the winding of the wire coil 400. In order to realize the winding process, the winding device 500 is arranged in the embodiment of the application. The winding device 500 is specifically provided with a clamping device 510. The clamping device 510 can clamp the wire coil 400. Specifically, the driving device is arranged in the lifting mechanism 110. The driving device drives the support table 121 to move up and down, facilitating the up and down movement of the wire coil 400, so that the wire coil 400 is clamped by the clamping device 510. Meanwhile, the motor is arranged on the clamping device 510. The motor drives the wire coil 400 to rotate, facilitating the winding of the wire coil 400. When the winding of the wire coil 400 is completed, the wire head is pressed by the wire pressing device 200. Wherein:

[0050] The wire pressing device 200 is arranged on the lifting support device 100, specifically on the support table 121. The wire pressing device 200 mainly comprises a movable block 210 and a pressing block 220. The movable block 210 is slidably connected on the support table 121, and the movable block 210 is slidably connected by the electric sliding block, so that the pressing block 220 on the movable block 210 presses the wire head, preventing the wire head from being separated from the wire coil 400.

[0051] In the embodiment of the application, when the winding device 500 winds the wire coil 400, the wire pressing device 200 presses the wire head. At this time, the first conveying belt 320 drives the lifting support device 100 to move towards the second conveying belt 330 by the driving device 340. In order to facilitate movement, the limiting groove 310 is arranged on the first conveying belt 320 corresponding to the position of the lifting support device 100. The lifting support device 100 is located in the limiting groove 310. The limiting groove 310 can well install the lifting support device 100 on the first conveying belt 320, and move with the rotation of the first conveying belt 320.

[0052] When the lifting support device 100 is moved to the position close to the second conveying belt 330 by the first conveying belt 320, the lifting support device 100 corresponding to the position of the first conveying belt 320 is arranged on the second conveying belt 330, and the lifting support device 100 on the second conveying belt 330 is also provided with the support table 121, so that when on the first conveying belt 320, the wire coil 400 enters the support table 121 on the second conveying belt 330 through the bidirectional turnover mechanism 120, for the convenience of transfer, the support table 121 on the second conveying belt 330 is turned over towards the direction of the first conveying belt 320 through the driving of the telescopic piece 122, so that the wire coil 400 can be smoothly moved from the support table 121 on the first conveying belt 320 to the support table 121 on the second conveying belt 330, and the second conveying belt 330 drives the lifting support device 100 to transfer the wire coil 400 through the driving device 340.

[0053] In the embodiment of the present application, the side position of the second conveying belt 330, specifically the side position of the second conveying belt 330 relative to the first conveying belt 320 and corresponding to the position of the first conveying belt 320 is provided with the abutting device 331, as shown in Figure 4 The abutting device 331 can avoid the wire coil 400 from falling off the support table 121 on the second conveying belt 330 when the wire coil 400 is transferred from the first conveying belt 320 to the second conveying belt 330, and realize the safe transfer process of the wire coil 400.

[0054] In the embodiment of the present application, in order to improve the transfer efficiency of the wire coil 400, a wire winding process is provided in the present application, which mainly includes the following steps:

[0055] Step one: the second conveying belt 330 transports the empty wire coil 400, and the empty wire coil 400 is turned over along the direction perpendicular to the second conveying belt 330 to the bidirectional turnover mechanism 120 on the first conveying belt 320 through the bidirectional turnover mechanism 120;

[0056] Step two: the bidirectional turnover mechanism 120 on the first conveying belt 320 is transported to the corresponding position of the wire feeding device 500 through the second conveying belt 330, and the wire coil 400 on the bidirectional turnover mechanism 120 is clamped by the clamping equipment 510 to feed the wire coil 400;

[0057] Step three: after the wire feeding of the wire coil 400 is completed, the first conveying belt 320 transports the wire coil 400 to the position close to one end of the second conveying belt 330, and turns over the wire coil 400 to the direction of the second conveying belt 330 through the bidirectional turnover mechanism 120, so that the wire coil 400 is located on the bidirectional turnover mechanism 120 on the second conveying belt 330;

[0058] Step four: the second conveyor belt 330 transports the wire reel 400 to move away from the first conveyor belt 320, and at the same time, transports the empty wire reel 400 to the position corresponding to the first conveyor belt 320.

[0059] The above embodiments are only used to illustrate the technical method of the present application but not to limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present application can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present application.

Claims

1. A thread overwinding process apparatus, characterized in that, The utility model relates to a line feeding device, including: Lifting support device for supporting the line reel; Line pressing device is set up on the lifting support device, and the line pressing device is compacted to the line on the line reel; Conveying device is set up as multiple, and the position corresponding to the lifting support device on multiple conveying devices is all set up with the limiting slot, the lifting support device is located in the limiting slot, the conveying device drives the limiting slot to move, so that the lifting support device is transported through the conveying device; Wherein, the lifting support device includes: Lifting mechanism is set up in the limiting slot, and the lifting mechanism moves through the conveying device; Two -way turnover mechanism is set up on the lifting mechanism, and the two -way turnover mechanism includes support platform, and the support platform supports the line reel, and the two -way turnover mechanism includes telescopic piece, and the telescopic piece sets up two, two telescopic pieces are respectively set up in the both sides position of support platform, and the support platform is two -way overturned in the lifting support device through two telescopic pieces, so that the line reel is moved from one conveying device to another conveying device on the lifting support device; The conveying device sets up two, and two conveying devices are respectively first conveying belt and second conveying belt, and first conveying belt and second conveying belt are set up perpendicularly, and one end of first conveying belt is located in the middle position of second conveying belt; The turning direction of support platform on first conveying belt is along the transportation direction of first conveying belt, so that the line reel is moved to second conveying belt through support platform; The turning direction of support platform on second conveying belt is perpendicular to the transportation direction of second conveying belt, so that the line reel is overturned to the two -way turnover mechanism on second conveying belt through the two -way turnover mechanism on first conveying belt; The line pressing device includes: Movable block, the movable block is set up on the support platform, and the movable block is connected on the support platform slidingly, and the sliding direction of movable block is perpendicular to the direction of first conveying belt; Pressing block is set up on the movable block, and the pressing block is set up in position corresponding to the line reel, and the pressing block extrudes the line reel.

2. A thread winding process apparatus according to claim 1, characterized in that The support platform is provided with a limiting piece, the limiting piece is provided with two, and the two limiting pieces are limited to support the line reel.

3. A thread winding process apparatus according to claim 1, wherein The second conveying belt is provided with an abutting device corresponding to the position of the first conveying belt, and the abutting device is arranged on both sides of the first conveying belt relative to the second conveying belt.

4. A thread winding process apparatus according to claim 1, wherein It also includes a line feeding device, which is arranged corresponding to the position of the first conveying belt, and the line feeding device includes a clamping device that clamps the line reel. When the clamping device clamps the line reel, the line feeding device performs the line feeding process on the line reel.

5. A thread winding process apparatus according to claim 1, wherein The conveying device is provided with a driving device, which drives the first conveying belt and the second conveying belt to transport.

6. A process for winding a thread on a bobbin, performed by a device for winding a thread on a bobbin according to any one of claims 1-5, characterized in that, The utility model relates to a line feeding device, including: The following steps are included: Step one: the second conveying belt transports the empty wire coil, and the empty wire coil is flipped along the direction perpendicular to the second conveying belt to the bidirectional flipping mechanism on the first conveying belt through the bidirectional flipping mechanism; Step two: the bidirectional flipping mechanism on the first conveying belt is transported to the position corresponding to the wire feeding device through the second conveying belt, and the wire coil on the bidirectional flipping mechanism is clamped by the clamping device to feed the wire coil; Step three: after the wire coil is fed, the first conveying belt transports the wire coil to the position close to one end of the second conveying belt, and flips the wire coil to the direction of the second conveying belt through the bidirectional flipping mechanism, so that the wire coil is located on the bidirectional flipping mechanism of the second conveying belt; Step four: the second conveying belt transports the wire coil to be away from the first conveying belt, and simultaneously transports the empty wire coil to the position corresponding to the first conveying belt.

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