A solar inverter housing capable of improving wiring safety

By designing safety components and gear components in the solar inverter housing, restraining and clamping the wiring head, the mechanical stress drop caused by bending the wiring head is solved, and the stability and service life of the wiring head and the inverter connection end are improved. .

CN118889112BActive Publication Date: 2024-12-20RUDONG TONGNENG ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202411390153.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-20
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

In the existing solar inverter housing, the plug-in and unplugging connection between the wiring head and the connection end can easily lead to the wiring head bend, mechanical stress drop, resulting in poor electrical contact and affecting the stability of the equipment.

Method used

A solar inverter housing including safety components is designed to restrain and clamp the wiring head through structures such as mounting frame, safety ring, rotating ring, gear assembly and push-out assembly to ensure that it is installed stably on the shell and enhance the machinery. Stress and stable connection and quick installation through gears and locking components.

Benefits of technology

It improves the stability of the wiring head and the inverter connection, reduces the user's strength needs when unplugging, extends the service life of the wiring head, and improves the stable installation and safety of the housing terminal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a solar inverter housing capable of improving wiring safety, and specifically relates to the technical field of inverter housings, comprising: a housing, on which an inverter connection end communicating with the interior of the housing is mounted, and on which a detachable wiring head is mounted; a safety component for keeping the wiring head stably connected to the housing, the safety component comprising a mounting frame mounted on one side of the housing, a safety ring fixedly sleeved on the outside of the wiring head, and a first rotating ring mounted on one end of the mounting frame; the invention can constrain the installation direction of the wiring head on the housing through the provision of the safety component, which is conducive to the wiring head being stably restricted on the housing, so that the line at the end of the wiring head is stably supported on the housing, the wiring head can be clamped and restricted in different directions, and it can be ensured that the wiring head is subjected to uniform force during the restriction process, thereby enhancing the mechanical stress at the wiring head and enhancing the stable installation of the housing to the wiring terminal.
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Description

Technical Field

[0001] The invention relates to the technical field of inverter housings, and in particular to a solar inverter housing capable of improving wiring safety. Background Art

[0002] The solar inverter housing is an important part of the solar inverter, which is mainly responsible for heat dissipation and protection of internal electronic components. There are multiple holes on the housing, which can facilitate the connection end of the inverter to slide out of the hole and install with the external terminal head. The inverter connection end extends out of the housing, so that the inverter can fit better in the housing, ensuring that the inverter can be stably installed in the housing, which is convenient for the safe protection of the inverter. Most of the existing terminal heads and connection ends adopt plug-in connection to adapt to different equipment structures and installation positions. After the connection end is installed with the terminal head, the terminal head and the housing are in contact. However, the space reserved for the housing and the connection end is fixed, which makes the line at the end of the terminal head easy to bend. Over time, its mechanical stress may decrease, which will gradually loosen the connection at the bent part, resulting in poor electrical contact, affecting the stability of the equipment and reducing the stable installation of the housing to the terminal. Summary of the invention

[0003] The purpose of the present invention is to provide a solar inverter housing that can improve the safety of wiring. Through the setting of safety components, the installation direction of the terminal on the housing can be constrained, which is conducive to the stable restriction of the terminal on the housing, so that the line at the end of the terminal is stably supported on the housing, and the terminal can be clamped and restricted in different directions. It can ensure that the terminal is subjected to uniform force during the restriction process, enhance the mechanical stress at the terminal, thereby improving the stability of the terminal and the inverter connection end, and enhancing the stable installation of the housing to the terminal, so as to solve the above-mentioned deficiencies in the technology.

[0004] In order to achieve the above object, the present invention provides the following technical solution: a solar inverter housing capable of improving wiring safety, comprising:

[0005] A housing, wherein an inverter connection terminal communicating with the interior of the housing is mounted on the housing, and a detachable terminal is mounted on the inverter connection terminal;

[0006] A safety component is used to keep the terminal head stably connected to the shell, the safety component includes a mounting frame installed on one side of the shell, a safety ring fixedly sleeved on the outside of the terminal head, and a first rotating ring installed at one end of the mounting frame, and the mounting frame and the first rotating ring are both sleeved on the outside of the inverter connection end and the terminal head, a second rotating ring is fixed to one end of the first rotating ring, three through grooves are formed between the first rotating ring and the second rotating ring, and limiting components are provided in the three through grooves, and the limiting component keeps the terminal head stably connected to the inverter connection end on the shell, and the first rotating ring is provided There is a gear assembly that drives it to rotate, and the mounting frame is provided with two sets of push-out assemblies that match it with the gear assembly, and the rotation of the gear assembly drives the two sets of push-out assemblies to move and push the safety ring to slide; and there is a distance between the second rotating ring and the first rotating ring and the terminal head, so that the terminal head drives the safety ring to be inserted into the second rotating ring and the first rotating ring and installed at the inverter connection end, and the safety ring is located at the front end of the limiting assembly in the first rotating ring and the second rotating ring, so that the safety ring is pre-collided with the push-out assembly and guides the terminal head to be accurately installed in the inverter connection end in the first rotating ring and the second rotating ring.

[0007] Preferably, each group of the limiting components includes a protective sleeve installed in the through groove and a shaft rod fixed at one end of the mounting frame, a safety arm is movably installed at one end of the shaft rod, a slide groove for inserting the safety arm is opened on one side of the protective sleeve, one end of the safety arm extends to the outside of the slide groove and is fixed with a resistance ring, and the outside of the resistance ring is in contact with the outside of the terminal head; and the terminal head is located in the middle of the multiple resistance rings, so that the terminal head is in the middle of the second rotating ring and the first rotating ring, so that the terminal head can be clamped and restricted in different directions when the terminal head is in the same clamping state, which can ensure that the terminal head is subjected to uniform force during the restriction process, avoid tilting or displacement caused by uneven force, ensure that the inverter connection end on the shell and the terminal head can be stably connected, and improve the normal use of the solar inverter.

[0008] Preferably, the gear assembly includes a gear ring fixedly sleeved on the outside of the first rotating ring and a connecting column fixed to one end of the mounting frame, a first gear matching the gear ring is installed on the outside of the connecting column, a rotating disk is fixed to one end of the first gear, and a locking assembly for positioning it with the rotating disk is provided on the connecting column; and the gear ring is rotatably installed on the outside of the connecting column, and the first gear is meshed with the gear ring, so that the gear ring rotates and the gear ring meshing transmission drives the first rotating ring to rotate along one end of the mounting frame, and then drives multiple limiting components to move, the synchronous movement of multiple limiting components reduces the time required for the user to adjust them one by one, and greatly improves the installation efficiency of the terminal head and the inverter connection end.

[0009] Preferably, the locking assembly includes a mounting column fixed at one end of the connecting column, a pawl fixed in a rotating disk, and a ratchet sleeved on the outside of the mounting column, and the ratchet is meshed with the pawl, and a reset assembly for driving the ratchet to reciprocate is provided in the mounting column; and the ratchet and the pawl are connected in a thorn gear manner to achieve the effect of unidirectional movement or intermittent movement, which can prevent the first gear from rotating on the connecting column due to accidental touch, thereby ensuring the stability between the first gear and the connecting column.

[0010] Preferably, the reset assembly includes an adjusting threaded column screwed in the mounting column, a limit block fixed in the ratchet, and a limit groove opened on the mounting column and communicating with the interior of the column for sliding the limit block; a connecting ring is fixed at the bottom of the limit block, and the connecting ring is located in the mounting column and rotatably connected to one end of the adjusting threaded column, and a spring is commonly installed between the connecting ring and the mounting column; and the limit groove and the limit block are slidably connected to limit the movement direction of the ratchet on the mounting column, so that the ratchet slides back and forth along the mounting column and cannot rotate, so that the ratchet and the pawl can be stably engaged to prevent the rotating disk from rotating.

[0011] Preferably, each group of the pushing components includes a second gear rotatably connected to one end of the mounting frame and meshing with the gear ring, a receiving seat slidably mounted on one end of the mounting frame, and an inclined seat fixed at one end of the safety ring, a rack meshing with the second gear being fixed in the receiving seat, a sliding rod being fixed on one side of the receiving seat, and one end of the sliding rod extending into the through groove and mounted with a moving wheel, and the outside of the moving wheel abuts against the inclined seat; and the inclined seat is an inclined structure, so that the moving wheel slides between the inclined seat and pushes the inclined seat to move along the first rotating ring and the second rotating ring, and the pushing component is used to guide the insertion of the connecting terminal of the first rotating ring and the second rotating ring into the inverter connecting end, so as to facilitate the stable installation of the connecting terminal and the inverter connecting end, and at the same time, the connecting terminal can also be pre-pulled out in the inverter connecting end, which can reduce the force required for the user to pull and pull out the connecting terminal, so that the connecting terminal can be smoothly pulled out in the inverter connecting end, thereby increasing the service life of the connecting terminal.

[0012] Preferably, a guide plate is fixed on one side of the receiving seat, and a guide groove for the guide plate to slide is opened on one side of the mounting frame; and the guide plate is slidably connected in the guide groove, so that the receiving seat and the mounting frame are connected, which can ensure that the receiving seat has additional stability, avoid the displacement of the receiving seat during movement, and improve the stability of the movement of the receiving seat.

[0013] In the above technical solution, the technical effects and advantages provided by the present invention are:

[0014] 1. Through the setting of safety components, the installation direction of the terminal block on the shell can be constrained, which is conducive to the stable restriction of the terminal block on the shell, so that the line at the terminal end of the terminal block is stably supported on the shell, and the terminal block can be clamped and restricted in different directions. It can ensure that the terminal block is subjected to uniform force during the restriction process, enhance the mechanical stress at the terminal block, thereby improving the stability of the terminal block and the inverter connection end, and enhancing the stable installation of the shell on the terminal block.

[0015] 2. Through the setting of the locking component, not only can the stable contact between the abutment ring and the terminal head be achieved, so that the terminal head has additional stability and ensures that the terminal head is stably connected to the inverter connection end on the shell, but also a stable connection between the first gear and the connecting column can be achieved, further improving the safety of the shell.

[0016] 3. By setting the pushing component, the terminal head can be pre-pushed in the first rotating ring and the second rotating ring, so that the terminal head slides in the direction of the force in the inverter connection end, which can reduce the force required for the user to pull and pull out the terminal head, and is conducive to the terminal head being smoothly pulled out in the inverter connection end, thereby effectively loosening or falling off the terminal head in the inverter connection end, and increasing the service life of the terminal head. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the structure of the safety component of the present invention;

[0020] Figure 3 It is a schematic diagram of the structure of the pawl and ratchet assembly of the present invention;

[0021] Figure 4 It is a structural schematic diagram of the locking assembly of the present invention;

[0022] Figure 5 For the present invention Figure 2 A magnified view of the structure at center;

[0023] Figure 6 For the present invention Figure 2 A magnified view of the structure at B in the middle;

[0024] Figure 7 It is a schematic diagram of the structure of the protective cover of the present invention;

[0025] Figure 8 It is a structural schematic diagram of the safety arm of the present invention;

[0026] Fig. 9 It is a schematic structural diagram of the components introduced in the present invention.

[0027] Description of reference numerals:

[0028] 1. Shell; 11. Inverter connection terminal; 12. Wiring terminal;

[0029] 2. Safety assembly; 21. Mounting frame; 22. Safety ring; 23. First rotating ring; 24. Second rotating ring; 25. Through slot; 26. Shaft; 27. Safety arm; 28. Protective sleeve; 29. ​​Resistance ring;

[0030] 3. Gear assembly; 31. Gear ring; 32. Connecting column; 33. First gear; 34. Rotating plate;

[0031] 4. Locking assembly; 41. Ratchet; 42. Ratchet; 43. Mounting column; 44. Adjustment thread column; 45. Spring; 46. Connecting ring; 47. Limit block; 48. Limit groove;

[0032] 5. Ejection assembly; 51. Guide groove; 52. Slanted seat; 53. Moving wheel; 54. Slide rod; 55. Receiver; 56. Rack; 57. Second gear; 58. Guide plate. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0034] The present invention provides Figure 1-Figure 8 A solar inverter housing capable of improving wiring safety is shown, comprising: an inverter connection terminal 11 communicating with the interior of the housing 1 is mounted on the housing 1, and a detachable wiring head 12 is mounted on the inverter connection terminal 11;

[0035] The safety component 2 is used to keep the terminal head 12 stably connected to the shell 1. The safety component 2 includes a mounting frame 21 installed on one side of the shell 1, a safety ring 22 fixedly sleeved on the outside of the terminal head 12, and a first rotating ring 23 installed at one end of the mounting frame 21. The mounting frame 21 and the first rotating ring 23 are both sleeved on the outside of the inverter connection end 11 and the terminal head 12. A second rotating ring 24 is fixed to one end of the first rotating ring 23. Three through grooves 25 are formed between the first rotating ring 23 and the second rotating ring 24. Limiting components are provided in the three through grooves 25. The limiting components keep the terminal head 12 stably connected to the inverter connection end 11 on the shell 1. The first rotating ring 23 is provided with a gear component 3 that drives it to rotate. The mounting frame 21 is provided with two groups of ejection components 5 that match it with the gear component 3. The rotation of the gear component 3 drives the two groups of ejection components 5 to move and push the safety ring 22 to slide.

[0036] Each set of limiting components includes a protective sleeve 28 installed in the through groove 25 and a shaft rod 26 fixed to one end of the mounting frame 21. A safety arm 27 is movably installed at one end of the shaft rod 26. A slide groove for inserting the safety arm 27 is opened on one side of the protective sleeve 28. One end of the safety arm 27 extends to the outside of the slide groove and is fixed with a contact ring 29, and the outside of the contact ring 29 is in contact with the outside of the terminal head 12.

[0037] The gear assembly 3 includes a gear ring 31 fixedly sleeved on the outside of the first rotating ring 23 and a connecting column 32 fixed to one end of the mounting frame 21. A first gear 33 matching the gear ring 31 is installed on the outside of the connecting column 32. A rotating disk 34 is fixed at one end of the first gear 33. A locking assembly 4 is provided on the connecting column 32 for positioning it with the rotating disk 34.

[0038] The locking assembly 4 includes a mounting column 43 fixed at one end of the connecting column 32, a pawl 41 fixed in the rotating disk 34, and a ratchet 42 sleeved on the outside of the mounting column 43, and the ratchet 42 is meshed with the pawl 41, and a reset assembly for driving the ratchet 42 to reciprocate is provided in the mounting column 43; the reset assembly includes an adjusting threaded column 44 screwed in the mounting column 43, a limit block 47 fixed in the ratchet 42, and a limit groove 48 opened on the mounting column 43 and communicating with the interior thereof for sliding the limit block 47, a connecting ring 46 is fixed at the bottom of the limit block 47, and the connecting ring 46 is located in the mounting column 43 and rotatably connected to one end of the adjusting threaded column 44, and a spring 45 is installed between the connecting ring 46 and the mounting column 43.

[0039] When the housing is wired, the wiring head 12 is inserted into the second rotating ring 24 and the first rotating ring 23 and moved toward the inverter connection end 11. Then, the wiring head 12 passes the safety ring 22 installed on its outside through the abutment ring 29 and approaches the ejection component 5. At this time, the wiring head 12 drives the safety ring 22 to fit with the ejection component 5 during the continuous movement, and one end of the wiring head 12 is pre-inserted into the inverter connection end 11. Then, the rotating disk 34 is rotated to drive the first gear 33 to rotate along the connecting column 32. As the first gear 33 rotates, The first rotating ring 23 is meshed with the gear ring 31 to drive the first rotating ring 23 to rotate along one end of the mounting frame 21, and the first rotating ring 23 rotates to drive the second rotating ring 24 and the protective sleeve 28 to rotate. Then the protective sleeve 28 moves to drive the safety arm 27 to rotate along the shaft 26, so that the safety arm 27 slides between the slide groove and moves downward, so that the safety arm 27 moves downward to push the abutment ring 29 to approach the outside of the terminal head 12, and then the push-out assembly 5 is driven to slide under the rotation of the gear ring 31, so that the distance between the push-out assembly 5 and the safety ring 22 is increased. The terminal block 12 is adjusted to continue to be pushed to move into the inverter connection end 11, and the terminal block 12 is stably installed in the inverter connection end 11 and cannot be pushed, and the abutment ring 29 continuously approaches the outside of the terminal block 12 and abuts against it, so that the terminal block 12 is restricted on the inverter connection end 11 and the housing 1, which can ensure that the terminal block 12 is subjected to uniform force during the restriction process, thereby enhancing the mechanical stress at the terminal block 12, thereby improving the stability of the terminal block 12 and the inverter connection end 11, and enhancing the stability of the housing to the terminal. The screw threaded column 44 is rotated and adjusted to rotate it along the mounting column 43 and push the connecting ring 46 forward. At this time, the connecting ring 46 moves to drive the limit block 47 to slide along the limit groove 48, and then the ratchet 42 slides along the mounting column 43 to move into the rotating disk 34. Then the ratchet 42 and the pawl 41 are engaged and abutted, so that the terminal head 12 has additional stability, ensuring that the terminal head 12 is stably connected to the inverter connection terminal 11 on the housing 1, and improving the wiring safety of the terminal head 12 on the housing 1 and the inverter connection terminal 11.

[0040] refer to Figure 1 , Figure 2 , Figure 6 and Fig. 9 As shown, each group of ejection components 5 includes a second gear 57 rotatably connected to one end of the mounting frame 21 and meshing with the gear ring 31, a receiving seat 55 slidably mounted on one end of the mounting frame 21, and an inclined seat 52 fixed to one end of the safety ring 22, a rack 56 meshing with the second gear 57 is fixed in the receiving seat 55, a slide bar 54 is fixed to one side of the receiving seat 55, and one end of the slide bar 54 extends into the through groove 25 and is installed with a moving wheel 53, and the outside of the moving wheel 53 is in contact with the inclined seat 52; a guide plate 58 is also fixed to one side of the receiving seat 55, and a guide groove 51 for the guide plate 58 to slide is provided on one side of the mounting frame 21.

[0041] Through the above technical solution:

[0042] When the terminal head 12 needs to be taken out from the inverter connection end 11, the gear ring 31 first rotates to drive the resistance ring 29 to move, and then the resistance ring 29 and the terminal head 12 lose their resistance effect, and the gear ring 31 rotates and meshes with the second gear 57 to drive the second gear 57 to rotate along one end of the mounting frame 21 and mesh with the rack 56 to drive the receiving seat 55 to slide along one end of the mounting frame 21, and then the guide plate 58 slides synchronously along the guide groove 51. At this time, the receiving seat 55 moves to drive the slide bar 54 to slide along the through groove 25. As the slide bar 54 moves, it drives the moving wheel 53 to slide along one side of the inclined seat 52 and pushes the inclined seat 52 to move. Then the inclined seat 52 moves to push the safety ring 22 to move, so that the safety ring 22 moves and pushes The terminal head 12 moves along the direction of the force in the inverter connection end 11, and then the terminal head 12 and the safety ring 22 move along the first rotating ring 23 and the second rotating ring 24 toward the contact ring 29, so that the contact ring 29 is reset under continuous movement, and then the user pulls the terminal head 12 to separate from the inverter connection end 11, so that the terminal head 12 and the safety ring 22 pass through the contact ring 29 and are taken out along the first rotating ring 23 and the second rotating ring 24, which can reduce the force required for the user to pull and pull out the terminal head 12, which is conducive to the terminal head 12 being smoothly pulled out in the inverter connection end 11, thereby effectively loosening or falling off the terminal head 12 in the inverter connection end 11, and increasing the service life of the terminal head 12.

[0043] The above only describes certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, a person skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A solar inverter housing capable of improving wiring safety, characterized in that: include: A housing (1), wherein an inverter connection terminal (11) communicating with the interior of the housing (1) is mounted on the housing (1), and a detachable terminal (12) is mounted on the inverter connection terminal (11); A safety component (2) is used to keep a terminal head (12) stably connected to a housing (1), the safety component (2) comprising a mounting frame (21) mounted on one side of the housing (1), a safety ring (22) fixedly sleeved on the outside of the terminal head (12), and a first rotating ring (23) mounted on one end of the mounting frame (21), wherein the mounting frame (21) and the first rotating ring (23) are both sleeved on the outside of the inverter connection end (11) and the terminal head (12), a second rotating ring (24) is fixed to one end of the first rotating ring (23), and the first rotating ring (24) is fixed to one end of the first rotating ring (23). Three through grooves (25) are formed between the first rotating ring (23) and the second rotating ring (24), and each of the three through grooves (25) is provided with a limiting component, and the limiting component keeps the terminal head (12) on the housing (1) stably connected to the inverter connection end (11), the first rotating ring (23) is provided with a gear component (3) for driving the first rotating ring (23) to rotate, and the mounting frame (21) is provided with two sets of ejection components (5) for matching the first rotating ring with the gear component (3), and the rotation of the gear component (3) drives the two sets of ejection components (5) to move and push the safety ring (22) to slide; Each group of the limiting components comprises a protective sleeve (28) installed in the through slot (25) and a shaft (26) fixed to one end of the mounting frame (21), a safety arm (27) being movably mounted on one end of the shaft (26), a slide slot for inserting the safety arm (27) being provided on one side of the protective sleeve (28), one end of the safety arm (27) extending to the outside of the slide slot and being fixed with a contact ring (29), and the outside of the contact ring (29) is in contact with the outside of the terminal head (12); The gear assembly (3) comprises a gear ring (31) fixedly sleeved on the outside of a first rotating ring (23) and a connecting column (32) fixed to one end of a mounting frame (21); a first gear (33) matching with the gear ring (31) is mounted on the outside of the connecting column (32); a rotating disk (34) is fixed to one end of the first gear (33); and a locking assembly (4) for positioning the connecting column (32) with the rotating disk (34) is provided on the connecting column (32); Each group of the ejection components (5) comprises a second gear (57) rotatably connected to one end of the mounting frame (21) and meshing with the gear ring (31), a receiving seat (55) slidably mounted on one end of the mounting frame (21), and an inclined seat (52) fixed to one end of the safety ring (22), a rack (56) meshing with the second gear (57) being fixed in the receiving seat (55), a slide rod (54) being fixed on one side of the receiving seat (55), one end of the slide rod (54) extending into the through slot (25) and being mounted with a moving wheel (53), and the outside of the moving wheel (53) abutting against the inclined seat (52).

2. A solar inverter housing capable of improving wiring safety according to claim 1, characterized in that: The locking assembly (4) comprises a mounting column (43) fixed to one end of the connecting column (32), a pawl (41) fixed in the rotating disk (34), and a ratchet (42) sleeved on the outside of the mounting column (43), wherein the ratchet (42) is meshed with the pawl (41), and a reset assembly is provided in the mounting column (43) for driving the ratchet (42) to reciprocate.

3. A solar inverter housing capable of improving wiring safety according to claim 2, characterized in that: The reset assembly comprises an adjusting threaded column (44) screwed into the mounting column (43), a limit block (47) fixed in the ratchet (42), and a limit groove (48) provided on the mounting column (43) and communicating with the interior of the mounting column for sliding movement of the limit block (47); a connecting ring (46) is fixed at the bottom of the limit block (47); the connecting ring (46) is located in the mounting column (43) and is rotatably connected to one end of the adjusting threaded column (44); and a spring (45) is installed between the connecting ring (46) and the mounting column (43).

4. A solar inverter housing capable of improving wiring safety according to claim 1, characterized in that: A guide plate (58) is also fixed to one side of the receiving seat (55), and a guide groove (51) for the guide plate (58) to slide is provided on one side of the mounting frame (21).

Citation Information

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