A dust collector filter bag mounting device and dust collector

By designing a filter bag installation device consisting of gripping, rotating, lifting, and sliding components, combined with the threaded connection of segmented filter bags and a dust removal device, the problems of low installation efficiency, poor precision, and easy damage to filter bags in dust collectors are solved, achieving efficient and precise filter bag installation and optimized dust removal effect.

CN118892697BActive Publication Date: 2025-10-17FUJIAN LONGKING CO LTD
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Patent Information

Application Number
CN202410947392.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-10-17
Estimated Expiration
2044-07-16

AI Technical Summary

Technical Problem

The existing dust collector filter bag installation process suffers from low efficiency, poor precision, and easy damage to the filter bags. In particular, when the height of the clean air chamber is limited, manual installation is complicated and inconvenient.

Method used

The filter bag installation device, composed of gripping, rotating, lifting, and sliding components, clamps the filter bag with the gripping surface and rotates, lifts, and slides to achieve precise installation of the filter bag; combined with the threaded connection of the segmented filter bag and the dust removal device, it avoids filter bag wear.

Benefits of technology

It improves the efficiency and accuracy of filter bag installation, reduces filter bag damage, optimizes dust removal performance, simplifies installation workload, and enhances the overall performance of the dust collector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a dust removal device, and particularly discloses a dust remover filter bag mounting device and a dust remover. The dust remover filter bag mounting device comprises a grabbing piece, a rotating piece, a lifting piece and a first sliding piece. The grabbing piece comprises a grabbing surface used for contacting a filter bag to be mounted. Two ends of the grabbing surface extending along a preset first direction are openably arranged to clamp or release the filter bag to be mounted. The rotating piece is used for driving the grabbing surface to rotate. The lifting piece is used for driving the grabbing surface to linearly reciprocate along a preset second direction. The first sliding piece is used for driving the grabbing surface to linearly reciprocate along a preset third direction. The dust remover filter bag mounting device has the advantages of high mounting efficiency and high precision, and can improve the quality, precision and air tightness of filter bag mounting.
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Description

TECHNICAL FIELD

[0001] The present application relates to a dust filtering device, in particular to a dust filter bag mounting device and a dust filter. BACKGROUND

[0002] The bag filter and the electric-bag combined dust filter are both dry dust filtering devices. The bag filter, also known as a filter dust collector, is a dust collecting device that uses a bag filter element made of fiber fabric to capture solid particles in dust-containing gas. Its working principle is that dust particles are intercepted by colliding with fibers due to inertial force when passing through the filter fabric fibers. The electric-bag combined dust filter, as a new type of combined dust filter, combines the characteristics of electrostatic precipitation and bag dust collection, and is a high-efficiency dust collector that collects dust through the pre-collection of the front-stage electric field, the charging effect, and the filtration of the rear-stage filter bag area. The electric-bag combined dust filter uses the shell and dust storage system of the original electric dust collector, retains the front-stage electric field of the electric dust collector, and removes the rear-stage electric field, and installs a bag dust collector in the removed rear-stage electric field. By organically combining the two types of dust collectors, the dust removal advantages of the electric dust collector and the bag dust collector are fully utilized, and new performance advantages are generated by their combination, which makes up for the dust removal shortcomings of the electric dust collector and the bag dust collector.

[0003] The bag area of the electric-bag combined dust filter or the bag dust collector relies on filter bags for filtration and dust removal, and uses pulse dust removal for dust removal. The filter bags commonly used in engineering are long cylindrical filter bags, with a maximum length of 8 meters. The installation of filter bags is carried out by manual carrying and then entering through the clean gas chamber manhole door, and then manually installing one by one on site. The height of the clean gas chamber is generally less than 3 meters, so on-site installation is required to be divided into sections, and flanges are used for connection, so that locking bolts and other steps need to be performed. The operation of installation and disassembly is complex, very inconvenient, and is prone to problems such as damage to the filter bag by human error, poor installation precision, and the like.

[0004] Therefore, the problems of low efficiency, poor precision, performance impact, and filter bag damage during manual installation of dust filter bags need to be solved. SUMMARY

[0005] In order to solve at least one of the above problems, the present application provides a dust filter bag mounting device, and based on the dust filter bag mounting device, a dust filter is provided.

[0006] In a first aspect, the present application provides a dust filter bag mounting device, which adopts the following technical solution:

[0007] The dust remover filter bag mounting device comprises a grabbing part, a rotating part, a lifting part and a first sliding part, the grabbing part comprises a grabbing surface for contacting with the filter bag to be mounted, two ends of the grabbing surface extending along a preset first direction are openably arranged to clamp or release the filter bag to be mounted, the rotating part is used for driving the grabbing surface to rotate, the lifting part is used for driving the grabbing surface to move linearly along a preset second direction, and the first sliding part is used for driving the grabbing surface to move linearly along a preset third direction.

[0008] In actual application to the dust remover filter bag mounting, the grabbing surface contacts with the circumferential wall surface of the filter bag to be mounted, the first direction corresponds to the circumferential direction of the filter bag to be mounted, the second direction corresponds to the height direction from the clean gas chamber to the filter chamber in the dust remover, and the third direction corresponds to the preset arrangement direction of the plurality of filter bags to be mounted in the dust remover (i.e. corresponding to the arrangement direction of the plurality of board holes on the flower board for mounting the plurality of filter bags), for example, the third direction can be perpendicular to the second direction; the openable arrangement of the grabbing surface along the first direction is used to clamp and release the filter bag to be mounted; the grabbing surface is driven by the rotating part to rotate, and the rotation angle is adjusted according to the angle and position of the filter bag when the grabbing action of the grabbing surface is completed, so as to rotate the filter bag to be mounted to a preset mounting alignment angle (i.e. an angle aligned with the board hole on the flower board for mounting the filter bag); the grabbing surface is driven by the lifting part to move linearly along the second direction, and the lifting part is used to move the filter bag to be mounted after alignment to a preset height in the filter chamber; at the same time, the grabbing surface is driven by the first sliding part to move linearly along the third direction, and the filter bag to be mounted moves with the first sliding part, and then the mounting of the plurality of filter bags to be mounted is completed according to the preset arrangement direction of the plurality of filter bags to be mounted.

[0009] The above technical scheme can realize the grabbing of the filter bag to be mounted, the adjustment of the mounting alignment angle, the movement to the preset height in the filter chamber, and the movement in the preset arrangement direction of the plurality of filter bags to be mounted, thereby improving the filter bag mounting efficiency and mounting precision and reducing the damage of the filter bag caused by the mounting operation.

[0010] Preferably, the grabbing part, the rotating part, the lifting part and the first sliding part are sequentially distributed along the second direction, the rotating part is connected with the grabbing surface, the lifting part is connected with the rotating part, and the first sliding part is rollably arranged at the end of the lifting part away from the grabbing surface.

[0011] By adopting the technical scheme, as a specific structural example, the grabbing member, the rotating member and the lifting member are sequentially arranged along the second direction and sequentially connected, the rotating member is connected with the grabbing surface to drive the grabbing surface to rotate to the installation alignment angle, at this time, the angle of the filter bag held by the grabbing surface is just aligned with the hole of the screen plate; the lifting member is connected with the rotating member to drive the rotating member and the grabbing surface to move along the height direction of the filter chamber, and the preset height can be set according to actual needs until the filter bag is moved to the preset height; the first sliding member is rollably arranged at the end of the lifting member away from the grabbing surface, and the first sliding member is used to drive the grabbing member, the rotating member and the lifting member to move along the preset arrangement direction of the plurality of filter bags, and then the filter bags grabbed for multiple times are moved to positions corresponding to different holes of the screen plate. The above structural design has the advantages of structural simplification and stability.

[0012] Preferably, the grabbing member further comprises at least one fastener, and the at least one fastener is arranged on the grabbing surface.

[0013] By adopting the technical scheme, as a specific structural example, at least one fastener is arranged on the grabbing surface, and when the grabbing surface holds the filter bag, the fastener abuts between the grabbing surface and the filter bag, so that the holding force on the filter bag is increased, and the fixing and clamping effects are achieved.

[0014] Preferably, the dust collector further comprises a supporting member, the supporting member is arranged on the lifting member, and the rotating member is arranged on the supporting member.

[0015] By adopting the technical scheme, as a structural example, the above supporting member is additionally arranged, which can strengthen the structure of the dust collector filter bag installation device.

[0016] Preferably, the dust collector further comprises a limiting member, the limiting member is arranged on the movement track of the first sliding member and is rotatably arranged along the direction close to or away from the movement track of the first sliding member, and is used to limit or release the limitation of the first sliding member.

[0017] By adopting the technical scheme, as a structural example, the limiting member is additionally arranged on the movement track of the first sliding member, the first sliding member cannot move along the preset movement track, and the grabbed filter bag cannot continue to move either, when the limiting member is rotated along the direction away from the movement track of the first sliding member, the limiting member is rotated to a position outside the movement track of the first sliding member, and the first sliding member can move along the third direction. By using the rotatable arrangement of the limiting member, the limitation and release of the filter bag in the third direction can be realized.

[0018] In the second aspect, the application provides a dust collector, which adopts the following technical scheme:

[0019] The dust collector comprises a clean air chamber, a filter chamber, a flower plate, and at least one filter bag, the flower plate separates the clean air chamber and the filter chamber, and further comprises a dust cleaning device, a first guide rail extending in the third direction, and a second guide rail extending in the second direction, the flower plate is provided with at least one flower plate hole for the filter bag to extend into, the first guide rail is used for providing a sliding track for a first sliding member in the filter bag mounting device of the dust collector, the dust cleaning device comprises a base body, a second sliding member, and at least one dust cleaning unit, the second sliding member is arranged on the base body, and the second sliding member is slidably arranged in the track of the second guide rail, at least one accommodating groove is arranged on the base body in a spaced manner, and at least one of the accommodating grooves is arranged in one-to-one correspondence with at least one of the dust cleaning units, the dust cleaning unit comprises a rotating member and an air nozzle arranged in the accommodating groove respectively, the end of the filter bag away from the clean air chamber extends into the accommodating groove, the rotating member is rotatably arranged in the first direction and used for driving the filter bag to rotate in the first direction, and the air outlet of the air nozzle faces the end of the filter bag away from the clean air chamber and extends into the filter bag.

[0020] By adopting the technical scheme, as a structural example, through the design of the dust cleaning device, the first guide rail, and the second guide rail, the first sliding member is slidably arranged in the track of the first guide rail, the base body slides in the track of the second guide rail through the second sliding member, the base body can be selected from a cuboid, a cuboid, an ellipse, and the like, the second sliding member can be a universal wheel, a roller, and the like, and the shape of the accommodating groove needs to be set, for example, a columnar shape. The rotating member is arranged in the accommodating groove, the rotating member is rotatably arranged in the first direction, the end of the filter bag away from the clean air chamber extends into the accommodating groove, the rotating member provides a rotating force to the end of the filter bag, and drives the end of the filter bag to rotate in the first direction; the air nozzle is connected with compressed air, the air outlet of the air nozzle faces the end of the filter bag away from the clean air chamber and extends into the filter bag through the end (the end is provided with a through hole, and the air outlet of the air nozzle extends into the filter bag through the through hole), and the end of the filter bag is cleaned. Through the design of the dust cleaning device, the end of the filter bag can be completely prevented from being abraded, and the dust removal efficiency can be improved.

[0021] The dust collector is also applied to the filter bag mounting device of the dust collector, and a matching structural design is provided, that is, the first guide rail is used for providing a sliding track for the first sliding member in the filter bag mounting device of the dust collector. The filter bag mounting device is applied to the filter bag mounting of the dust collector (for example, a bag-type dust collector or an electric-bag combined dust collector), so that the filter bag mounting efficiency, mounting precision, and damage of the filter bag caused by mounting operation can be improved.

[0022] Preferably, the side of the flower plate away from the filter chamber is connected with the first guide rail.

[0023] As a structural example, the side of the flower plate away from the filter chamber is connected with the first guide rail, and the first guide rail can provide fixed support for the flower plate on the basis of providing a sliding track for the first sliding member.

[0024] Preferably, the first guide rail is in an I-shaped structure, and the upper end surface of the I-shaped first guide rail is used to provide a sliding track for the first sliding member in the dust remover filter bag mounting device.

[0025] As a structural example, the first guide rail is in an I-shaped structure (i.e., the cross section is in an I-shaped structure), the first sliding member is slidably arranged at the upper end surface of the I-shaped first guide rail, and the side of the flower plate away from the filter chamber is arranged at the lower end surface of the I-shaped first guide rail.

[0026] Preferably, the second guide rail further comprises a stop member arranged at the end of the second guide rail away from the clean air chamber to limit the second sliding member from being separated from the second guide rail, and the stop member has a preset adjustment stroke in the second direction.

[0027] As a structural example, the stop member is added to limit the second sliding member from being separated from the second guide rail, and the stop member has a preset adjustment stroke in the second direction, i.e., the stop member is movably arranged in the second direction, and when the filter bag is mounted in the accommodating groove, the position of the filter bag on the base body can be further adjusted by adjusting the position of the stop member in the second direction.

[0028] Preferably, the filter bag comprises a first filter bag section and a second filter bag section connected in sequence in the second direction, and the first filter bag section and the second filter bag section are threadedly connected.

[0029] As a structural example, the filter bag adopts a sectional structure, the first filter bag section and the second filter bag section are threadedly connected, for example, the connecting portion of the first filter bag section is provided with external threads, the connecting portion of the second filter bag section is provided with internal threads, and the thread connection is achieved, the thread connection is used to replace the current flange connection, and the filter bag butt joint installation workload is greatly simplified; for another example, a through hole is formed in the bottom of the second filter bag section, and the through hole is used in cooperation with the air nozzle, and the air outlet of the air nozzle penetrates through the through hole to blow and clean the dust from the bottom of the second filter bag section.

[0030] In summary, the present application has the following beneficial effects:

[0031] 1. The dust collector filter bag mounting device of the application can be applied to the installation of integral and split filter bags, has the advantages of high installation efficiency and high precision, can improve the quality, precision and air tightness of filter bag installation, shorten the installation period, and greatly improve the performance of the dust collector;

[0032] 2. The dust collector of the application can completely avoid the wear of the bottom of the filter bag, optimize the ash removal performance; the filter bag with a segmented structure uses threaded connection instead of the current flange connection, which greatly simplifies the filter bag butt joint installation workload. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is the front view of the dust collector filter bag mounting device of the embodiment of the application;

[0034] Figure 2 is the front view of the dust collector of the embodiment of the application;

[0035] Figure 3 is the left view of the dust collector of the embodiment of the application;

[0036] Figure 4 is the top view of the dust collector of the embodiment of the application;

[0037] Figure 5 is the front view of the filter bag in the dust collector of the embodiment of the application;

[0038] Figure 6 is the three-dimensional structural schematic view of the ash removal device in the dust collector of the embodiment of the application;

[0039] Figure 7 is the moving state schematic view of the second sliding piece of the ash removal device in the dust collector of the embodiment of the application when the second sliding piece moves to the top of the second guide rail;

[0040] Figure 8 is the moving state schematic view of the second sliding piece of the ash removal device in the dust collector of the embodiment of the application when the second sliding piece moves to the top of the second guide rail and turns to stop;

[0041] Figure 9 is the moving state schematic view of the second sliding piece of the ash removal device in the dust collector of the embodiment of the application when the second sliding piece moves in the second guide rail;

[0042] Figure 10 is the moving state schematic view of the second sliding piece of the ash removal device in the dust collector of the embodiment of the application when the second sliding piece moves to the bottom of the second guide rail;

[0043] Figure 11 is the structural schematic view of the dust collector filter bag mounting device of the embodiment of the application when the gripping surface clamps the filter bag and the rotating piece has not driven the gripping surface to rotate;

[0044] Figure 12 is Figure 11 Fig. 3 is a structural schematic view of the dust collector filter bag mounting device in the process of rotating the rotating member to a preset installation alignment angle.

[0045] Brief Description of the Drawings

[0046] 10, dust collector filter bag mounting device; 1, grabbing member; 11, grabbing surface; 12, fastener; 2, rotating member; 3, lifting member; 4, first sliding member; 5, support member; 6, limiting member;

[0047] 20, dust collector; 21, clean gas chamber; 22, filter chamber; 23, flower plate; 24, filter bag; 241, first filter bag section; 242, second filter bag section; 25, ash removal device; 251, base body; 252, second sliding member; 253, containing groove; 254, rotating member; 255, air nozzle; 26, first guide rail; 27, second guide rail; 28, stop member;

[0048] 30, control system. DETAILED DESCRIPTION

[0049] The present application will be further described in detail below in conjunction with the accompanying drawings and examples.

[0050] Examples

[0051] Referring to the drawings Figure 1-10 , throughout all the views, the same reference numerals represent corresponding parts, the dust collector filter bag mounting device according to one embodiment shown in the present embodiment can be seen in Figure 1 , the dust collector according to one embodiment shown in the present embodiment can be seen in Figure 2-10 . It should be understood that the dust collector filter bag mounting device and the dust collector according to the present application can be used for common filter bag installation and bag house dust removal or electric-bag composite dust removal.

[0052] Example 1

[0053] As shown in Figure 1 , the dust collector filter bag mounting device 10 of the present embodiment includes a grabbing member 1, a rotating member 2, a lifting member 3, a first sliding member 4, a support member 5 and a limiting member 6, the grabbing member 1 is composed of a grabbing surface 11 and at least one fastener 12, the grabbing surface 11 is overall arc-shaped, is adapted to the circumferential side wall of the filter bag to be installed, is used for surface contact with the circumferential side wall of the filter bag to be installed, the grabbing surface 11 extends along a preset first direction, the first direction corresponds to the circumferential direction of the filter bag to be installed (see the direction of arrow A in Figure 1 ), the two ends of the grabbing surface 11 extending along the preset first direction are provided to be openable and closable, so as to clamp or release the filter bag to be installed. Figure 1In the embodiment, the grabbing surface is in the shape of a C, and the two ends of the C correspond to the two ends of the grabbing surface 11 extending in the preset first direction. The opening or closing of the two ends of the C is used to clamp or release the filter bag in the cavity surrounded by the C.

[0054] The grabbing surface 11 is provided with at least one fastener 12. In the embodiment, the fastener 12 is an existing electric buckle. The electric buckle is fixedly arranged on the grabbing surface 11 and can be arranged on the inner side or the outer side of the grabbing surface 11 according to the actual needs. After the grabbing surface 11 clamps the filter bag to be installed, the electric buckle can be controlled by the external electric control device to tighten, so as to clamp the clamped filter bag. Before the filter bag is installed, the electric buckle is controlled to be released. The number of the fastener 12 can be one, two, three or more, and the number and shape are not limited and can be flexibly adjusted according to the actual needs.

[0055] For the convenience of description, the direction along the height direction of the filter chamber upwards during installation is referred to as upward or top, and the direction along the height direction of the filter chamber downwards is referred to as downward or bottom.

[0056] The grabbing member 1 in the embodiment is in an arc shape, the rotating member 2 is a columnar rotating shaft, the supporting member 5 is a flat plate structure, and the lifting member 3 is a rod structure. The grabbing member 1, the rotating member 2, the supporting member 5 and the lifting member 3 are sequentially arranged along the second direction (i.e., the height direction of the filter chamber 22, see Figure 1-2 the direction of arrow B) in the embodiment. Figure 1 The grabbing member 1, the rotating member 2, the supporting member 5 and the lifting member 3 are sequentially arranged vertically in the embodiment. The top of the columnar rotating shaft is directly connected to the bottom of the grabbing surface 11. The bottom of the columnar rotating shaft is supported on the top surface of the supporting member 5. The bottom surface of the supporting member 5 is arranged on the top of the lifting member 3. The first sliding member 4 is arranged on the bottom of the lifting member 3. The rotating member 2 is used to drive the grabbing surface 11 to rotate around the connection between the grabbing surface 11 and the rotating member 2. The rotating angle is adjusted according to the angle and position of the filter bag when the grabbing action of the grabbing surface 11 is completed, so as to rotate the filter bag to be installed to a preset installation alignment angle (i.e., the angle of the filter bag being aligned with the hole of the flower plate for installing the filter bag, i.e., the filter bag is rotated to be parallel to the height direction of the filter chamber, see Figure 11-12 , the filter bag is rotated from Figure 11 to the position shown in Figure 12 , and Figure 11 is a structural schematic view when the grabbing surface 11 clamps the filter bag 24 and the rotating member 2 has not driven the grabbing surface 11 to rotate, Figure 12 is a structural schematic view when the grabbing surface 11 clamps the filter bag 24 and the rotating member 2 has driven the grabbing surface 11 to rotate to the position shown in Figure 11Figure 2 shows a structure diagram of the device when the rotating member 2 drives the gripping surface 11 to rotate to a preset installation alignment angle), the lifting member 3 is used to drive the gripping surface 11 to move linearly along a preset second direction (i.e. the height direction of the filter chamber) to move the filter bag after the alignment angle to a preset height in the filter chamber 22; the first sliding member 4 drives the gripping surface 11, the rotating member 2, the support member 5, and the lifting member 3 to move linearly along a preset third direction (corresponding to the arrangement direction of the plurality of flower plate holes, see Figure 3 the direction of arrow C) in a reciprocating manner, the third direction of the embodiment is perpendicular to the height direction of the filter chamber 22 and parallel to the rotation plane formed by the rotation direction of the arc-shaped gripping surface 11, the filter bag moves along the first sliding member 4, and then the installation of the plurality of to-be-installed filter bags is completed according to the arrangement direction of the plurality of flower plate holes.

[0057] The limiting member 6 is arranged on the moving track of the first sliding member 4 and rotatably arranged on the bottom of the lifting member 3 in the direction of approaching or moving away from the moving track of the first sliding member 4, when the limiting member 6 is arranged on the moving track of the first sliding member 4, the first sliding member 4 cannot move along the third direction, and the gripped filter bag 24 cannot continue to move, when the limiting member 6 rotates in the direction of moving away from the moving track of the first sliding member 4, the limiting member 6 rotates to a position outside the moving track of the first sliding member 4, and the first sliding member 4 can move along the third direction. By rotatably arranging the limiting member 6, the limiting and unlimiting of the filter bag 24 in the third direction can be realized.

[0058] Embodiment 2

[0059] Since the electric-bag composite dust collector is more complex in structure than the cloth bag dust collector, and the dust collector filter bag installation device and method can also be directly used for the cloth bag dust collector, the embodiment takes the electric-bag composite dust collector as an example to describe the technical solutions. For the convenience of description, the direction along the height direction of the clean gas chamber 21 to the filter chamber 22 upwards is upward or top, and the direction along the height direction of the clean gas chamber 21 to the filter chamber 22 downwards is downward or bottom.

[0060] As shown in Figure 2 Figure 1, the dust collector 20 of the embodiment is an electric-bag composite dust collector, which comprises a clean gas chamber 21, a filter chamber 22, a flower plate 23, a plurality of filter bags 24, a dust cleaning device 25, a first guide rail 26 extending along the third direction, a second guide rail 27 extending along the second direction, a stop member 28, and a control system 30. The dust collector 20 of the embodiment is composed of a front-stage electric field area and a rear-stage filter bag area, and the front-stage electric field area is composed of a cathode discharge system and an anode dust collection system, which are conventional technologies and will not be described in detail. The clean gas chamber 21 is a box structure and is installed on the upper part of the filter chamber 22. Before the installation of the filter bag 24, the top plate of the clean gas chamber 21 is not installed, and after all the filter bags 24 are installed, the top plate is welded and sealed.

[0061] The flower plate 23 is a solid plate with a plurality of flower plate holes, the flower plate hole is a circular through hole matched with the shape of the filter bag 24, the flower plate 23 is installed at the bottom of the clean gas chamber 21, separates the clean gas chamber 21 from the filter chamber 22, the filter bag 24 is cylindrical, installed in the flower plate hole, the first guide rail 26 is I-shaped structure, the flower plate 23 is supported on the bottom of the I-shaped structure of the first guide rail 26, the upper part of the I-shaped structure of the first guide rail 26 is track structure, the dust collector filter bag installation device 10 is installed on the upper part of the I-shaped structure of the first guide rail 26 (i.e. the first sliding member 4 slides on the upper part of the I-shaped structure of the first guide rail 26, and moves linearly reciprocatingly), the ash removal device 25 is installed inside the filter chamber 22, and the control system 30 controls the dust collector filter bag installation device 10 and the ash removal device 25. As shown in the figure, Figure 3 The second guide rail 27 is a channel steel structure, installed on the inner side wall plate of the filter chamber 22, and the stop piece 28 is installed at the bottom of the second guide rail 27.

[0062] As shown in the figure, Figure 1 The dust collector filter bag installation device 10 is composed of a grabbing member 1, a rotating member 2, a lifting member 3, a first sliding member 4, a supporting member 5 and a detachable limiting member 6. The grabbing member 1 is composed of a grabbing surface 11 and at least one fastener 12, the grabbing surface 11 is used to grab the filter bag 24; the fastener 12 is an electric buckle, which plays a fixing role, tightens after grabbing the filter bag 24, and loosens before installing the filter bag 24; the rotating member 2 plays a rotating role, controls the grabbing surface 11 to rotate a certain angle until the angle of the filter bag 24 is aligned with the flower plate hole; the supporting member 5 plays a structural support and strengthening role; the lifting member 3 is used to control the lifting of the grabbing surface 11; the first sliding member 4 is used to ensure that the dust collector filter bag installation device 10 can move on the first guide rail 26; the detachable limiting member 6 is used for the dust collector filter bag installation device 10 to be able to stably stay or move on the first guide rail 26 when the filter bag 24 is installed, and the dust collector filter bag installation device 10 can be detached from the first guide rail 26 after the filter bag 24 is installed, that is, the limiting member 6 limits the movement of the first sliding member 4 along the first guide rail 26 on one hand, and the limiting member 6 is detachably connected with the first guide rail 26, which facilitates the removal of the filter bag 24 after installation, and further realizes the detachability of the whole dust collector filter bag installation device 10.

[0063] As shown in the figure, Figure 5 The filter bag 24 is an alloy filter bag, adopts a segmented structure, is composed of a first filter bag segment 241 and a second filter bag segment 242, and the first filter bag segment 241 and the second filter bag segment 242 are connected by threads. The first filter bag segment 241 is connected by external threads, the second filter bag segment 242 is connected by internal threads, and a through hole is formed in the bottom of the second filter bag segment 242, which is matched with the air nozzle 255. The air nozzle 255 penetrates through the through hole to blow ash from the bottom of the filter bag 24.

[0064] As shown in the figure, Figure 5-6As shown, the ash removal device 25 includes a base body 251, a second sliding member 252, a plurality of ash removal units, the ash removal unit including a rotating member 254 and an air nozzle 255. The base body 251 is in the shape of a cuboid structure, each of the two ends of the base body 251 is provided with a second sliding member 252, and the second guide rail 27 is also provided with two corresponding second sliding members 252. The second sliding member 252 of the embodiment is a universal wheel, and the second sliding member 252 can slide on the second guide rail 27. The base body 251 is provided with a plurality of accommodating grooves 253 corresponding to the plurality of ash removal units, the accommodating grooves 253 are in a cylindrical structure, the rotating member 254 is arranged in the groove bottom of the accommodating groove 253, and the air nozzle 255 is also arranged in the accommodating groove 253. The air nozzle 255 is connected with compressed air, and the ash removal is performed from the bottom of the filter bag 24; the rotating member 254 is connected with a control system, and a bottom rotating force is provided when the filter bag 24 is connected and installed; the air nozzle 255 is used for ash removal at the bottom end of the filter bag 24; the second sliding member 252 is used for moving the base body 251, and when the second sliding member 252 moves to the top end of the second guide rail 27, the universal wheel is turned to be horizontal, the universal wheel is clamped with the track of the second guide rail 27, and the base body 251 is fixed.

[0065] The dust collector filter bag installation device 10 is controlled by the control system 30, and after being powered on, the control system 30 can realize the functions of grabbing, placing and installing the filter bag 24 by the grabbing surface 11. The fastener 12 of the embodiment is an electric buckle, which has the functions of closing and holding and opening. The rotating member 2 rotates, the lifting member 3 lifts, and the first sliding member 4 moves along the first guide rail 26. The ash removal device 25 is controlled by the control system 30 and connected with a compressed air system, which can provide ash removal air from bottom to top, has accommodating grooves 253 for fixing the bottom of the filter bag 24, avoids the breakage of the filter bag 24 caused by the friction between the bottoms of the filter bags 24 due to the difference in perpendicularity or the disturbance of flue gas, is provided with a second sliding member 252, and the universal wheel is selected in the embodiment, so that the ash removal device 25 has the moving ability in the height direction of the filter chamber 22 along the second guide rail 27 (the second guide rail 27 is installed on the wall plate of the dust collector housing), and is provided with a rotating member 254, which can rotate in the reverse direction and the forward direction.

[0066] As shown in Figure 1-10 The dust collector 20 of the embodiment is described in the structure of one electric zone and one bag zone (the number of electric zones and bag zones is not limited in actual application). Before installation, the clean gas chamber top plate and the ash removal device 25 are installed after the filter bag 24 is installed. The dust collector filter bag installation device 10 of the embodiment is detachable, and the whole dust collector filter bag installation device 10 is detached through the detachable connection of the limiting member 6 and the first guide rail 26.

[0067] The dust collector 20 of the embodiment can realize automatic installation of integrated filter bags or segmented filter bags. When integrated filter bags are installed, the specific installation method is as follows: referring to Figure 1, first, the dust filter bag installation device 10 is placed on the first guide rail 26, and the dust filter bag installation device 10 is firmly clamped on the first guide rail 26 by the limiting piece 6. Then, the control system 30 is controlled, the dust filter bag installation device 10 is moved to the filter bag pile by the first sliding piece 4, the filter bag 24 is grabbed by closing the grabbing face 11, and the fastener 12 is closed to tighten and lock. The grabbed filter bag 24 is moved to the flower plate hole in the horizontal direction of the flower plate 23 (if the vertical space allows, it is directly adjusted to the vertical flower plate direction), and the rotating force is provided by the rotating piece 2 (such as Figure 2 the arrow D direction in the middle), so that the filter bag 24 is vertically aligned with the flower plate hole, and the lifting piece 3 is adjusted to lower the height of the filter bag 24 until it is installed in the flower plate hole.

[0068] When installing the segmented filter bag, taking two-section filter bag installation as an example, the filter bag 24 is divided into a first filter bag section 241 (the link uses external threads) and a second filter bag section 242 (the link uses internal threads, and a small through hole is provided at the bottom of the second filter bag section 242, which is matched with the air nozzle 255). The specific installation method is as follows: see Figure 5 、 7 -10, first, the control system 30 is controlled to move the second sliding piece 252 along the groove surface of the second guide rail 27 (such as Figure 7 ), so that the dust removal device 25 as a whole rises upward along the vertical direction to the top of the second guide rail 27, the second sliding piece 252 (universal wheel in this embodiment) is turned to the horizontal direction, the universal wheel is clamped with the track of the second guide rail 27, and the base body is fixed (such as Figure 8 ), then the second filter bag section 242 is installed through the flower plate hole by the dust filter bag installation device 10, and the bottom of the filter bag 24 is ensured to enter the containing groove 253 for fixation, and the above steps are repeated to accurately install the second filter bag section 242 of all filter bags 24 into the containing groove 253 for fixation, then the universal wheel is turned to the vertical direction and moved along the groove surface (such as Figure 9 ), so that the base body 251 moves back to the bottom end of the second guide rail and is fixed by the stop piece 28 (such as Figure 10 ). Then, the first filter bag section 241 of each filter bag is installed through the flower plate hole one by one according to the method of installing an integrated filter bag, a pressing device is installed at the top of the filter bag 24, and finally the vertical position of the stop piece 28 is adjusted to make the threads of the first filter bag section 241 and the second filter bag section 242 correspond to each other, the rotating piece 254 is started to provide rotating power, and the base body 251 is gradually adjusted upward to fine-tune the two-section filter bag of each filter bag to be screwed, realizing intelligent installation of the two-section filter bag (such as Figure 5 ].

[0069] In this embodiment, by designing the above-mentioned dust collector filter bag mounting device 10 and ash removal device 25, cooperating with the control system 30, on the one hand, the automatic installation of the filter bag 24 is realized, which can not be limited by the height of the clean gas chamber 21, realizing the automatic installation of integrated filter bags, and also realizing the automatic installation of segmented filter bags, which solves the problems of difficulty, slowness and low precision of manual installation of filter bags in the existing electric-bag composite dust collector and bag-type dust collector, greatly improving the equipment performance, installation quality and speed. The ash removal device 25 can completely avoid the occurrence of filter bag bottom wear, and at the same time, the ash removal is optimized, the threaded connection of segmented filter bags is simplified, and the butt joint workload of long filter bag segmented installation is greatly simplified.

[0070] The advantages of the embodiment are as follows:

[0071] 1. The dust collector filter bag mounting device 10 can realize the automatic installation of integrated and segmented filter bags, which can improve the quality, precision and air tightness of filter bag installation compared with manual installation, shorten the installation period, and greatly improve the performance of the dust collector.

[0072] 2. The dust collector filter bag mounting device 10 is detachable, which ensures that a set of equipment can be applied to multiple dust collectors in turn, and only needs to be clamped and installed to the first guide rail during use and connected to the power supply to be used, which is convenient and economical.

[0073] 3. The ash removal device 25 can completely avoid the occurrence of filter bag bottom wear, and bidirectional ash removal can improve the dust removal efficiency.

[0074] 4. The multi-segment filter bag adopts threaded connection instead of the current flange connection, which greatly simplifies the filter bag butt joint installation workload.

[0075] This specific embodiment is only an explanation of the application, and is not a limitation of the application. Those skilled in the art can make modifications to the embodiment without creative contribution after reading the specification, but as long as it is within the scope of the claims of the application, it is protected by the patent law.

Claims

1. A dust collector filter bag installation device, characterized in that: It includes a grabbing member, a rotating member, a lifting member and a first sliding member, the grabbing member includes a grabbing surface for contacting the filter bag to be installed, the two ends of the grabbing surface extending along a preset first direction can be opened and closed, and the grabbing surface is C-shaped to clamp or release the filter bag to be installed; the rotating member is used to drive the grabbing surface to rotate; the lifting member is used to drive the grabbing surface to move back and forth in a straight line along a preset second direction, and the first sliding member is used to drive the grabbing surface to move back and forth in a straight line along a preset third direction; the third direction is perpendicular to the second direction, and the third direction is parallel to the first direction.

2. The dust collector filter bag installation device according to claim 1, characterized in that: The grabbing member, rotating member, lifting member and first sliding member are respectively distributed in sequence along the second direction, the rotating member is connected to the grabbing surface, the lifting member is connected to the rotating member, and the first sliding member is rollingly arranged at the end of the lifting member away from the grabbing surface.

3. The dust collector filter bag installation device according to claim 1, characterized in that: The gripping member further includes at least one fastener, and the at least one fastener is disposed on the gripping surface.

4. The dust collector filter bag installation device according to claim 2, characterized in that: It also includes a supporting member, which is arranged on the lifting member, and the rotating member is arranged on the supporting member.

5. The dust collector filter bag installation device according to claim 2, characterized in that: It also includes a limiting member, which is arranged on the moving track of the first sliding member and is rotated in a direction close to or away from the moving track of the first sliding member, and is used to limit the movement of the first sliding member or release the restriction on the first sliding member.

6. A dust collector comprising a clean air chamber, a filter chamber, a flower plate and at least one filter bag, wherein the flower plate separates the clean air chamber and the filter chamber, characterized in that:

5. The dust collector of claim 1 , wherein the filter bag is installed in a state where the filter bag is moved in an orderly manner along the guide rails of the second guide rails.

7. The dust collector according to claim 6, characterized in that The side of the flower plate away from the filter chamber is connected to the first guide rail.

8. The dust collector according to claim 7, characterized in that: The first guide rail is an I-shaped structure, the upper end surface of the first guide rail of the I-shaped structure is used to provide a sliding track for the first sliding member, and the side of the flower plate away from the filter chamber is arranged on the lower end surface of the first guide rail of the I-shaped structure.

9. The dust collector according to claim 6, characterized in that: It also includes a stopper, which is arranged at the end of the second guide rail away from the clean air chamber to limit the second sliding member from leaving the second guide rail; the stopper has a preset adjustment stroke along the second direction.

10. The dust collector according to claim 6 or 9, characterized in that: The filter bag includes a first filter bag section and a second filter bag section that are sequentially connected along the second direction, and the first filter bag section is threadedly connected to the second filter bag section.

Citation Information

Patent Citations

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