Copper plate coating equipment

By designing copper plate coating processing equipment and utilizing components such as conveyors, cleaning mechanisms, robotic arms and polishing mechanisms, an integrated assembly line operation of double-sided polishing and drying of copper plate coatings is realized, which solves the problems of low automation and continuity in existing technologies and improves processing efficiency.

CN118893509BActive Publication Date: 2025-09-23GUIXI AOTAI COPPER IND
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Patent Information

Application Number
CN202410791515.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-09-23
Estimated Expiration
2044-06-19

AI Technical Summary

Technical Problem

The existing copper plate coating processing equipment has a low degree of automation and continuity, and the processing efficiency is average, and it is impossible to achieve efficient copper plate coating processing.

Method used

A copper plate coating processing equipment is designed, which includes a conveyor, a cleaning mechanism, a robotic arm, a grinding mechanism, a hot air blower and a unloading mechanism. The copper plate is transported by the conveyor, the cleaning mechanism removes impurities, the robotic arm flips the copper plate, and the grinding mechanism performs surface treatment. Through the setting, the hot air blower dries the surface of the copper plate to realize continuous processing of the copper plate coating.

Benefits of technology

The integrated production line operation of double-sided grinding and drying of copper plate coating is realized. The equipment has a compact structure and high grinding efficiency, which solves the problems of low automation and continuity in the existing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of copper plate polishing, and discloses a copper plate coating treatment device, including a stand, wherein a conveyor for conveying copper plates is provided in the middle of the stand, and a loading rack is installed on one side of the stand; a cleaning mechanism is installed at the rear of one side of the top of the stand, and is used for preliminary cleaning of the copper plates to be processed, and the cleaning mechanism includes a first electric slide rail, which is installed at the rear of one side of the top of the stand, and a fixed platform is installed on the movable platform of the first electric slide rail; a vacuum cleaner is installed at the front side of the stand, and is used for collecting impurities on the surface of the copper plates swept out by the cleaning mechanism, and an ash storage box is installed at the bottom of the vacuum cleaner. By setting up the cleaning mechanism and cooperating with the vacuum cleaner, the surface of the copper plates to be processed can be pre-treated, and by setting a robotic arm near the middle of the equipment, the copper plates can be turned over, achieving the effect of cleaning and polishing both sides.
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Description

Technical Field

[0001] The invention relates to the technical field of copper plate polishing, in particular to equipment for copper plate coating treatment. Background Art

[0002] Copper plate usually refers to a thin plate material made of pure copper or copper-containing alloy. It has good electrical conductivity, thermal conductivity and corrosion resistance. Therefore, it is widely used in electronics, construction, handicraft production and other fields. The thickness of the copper plate can vary, depending on the specific use and requirements. Generally speaking, the thickness of the copper plate is usually between a few millimeters and tens of millimeters. The surface of the copper plate can be processed in various ways, such as polishing, plating, coating, etc., to meet different functional and aesthetic requirements.

[0003] After coating, the copper plate generally needs to be polished to ensure uniform coating thickness. Polishing can make the coating thickness more uniform and consistent, avoid problems caused by uneven coating thickness, and ensure the quality stability of the coating. At the same time, the surface of the copper plate coating is flat and smooth, which not only makes the appearance more beautiful, but also facilitates subsequent processing, such as spraying, silk screen printing, engraving and other processes.

[0004] Therefore, polishing is a very important process step for copper plate coating, which can improve the quality and stability of the coating. The existing technology mainly relies on semi-automatic clamping polishing and manual polishing. The efficiency of the above two methods is relatively general, and the degree of automation and continuity is relatively low. There is a lack of a copper plate surface coating processing platform with a compact structure that can realize continuous operation. The present invention aims to provide a copper plate coating processing equipment to improve some of the shortcomings in the existing technology. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the present invention provides a copper plate coating treatment device, which solves the problem that the copper plate surface treatment equipment in the existing technology has general treatment efficiency and cannot perform continuous copper plate coating treatment.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a copper plate coating treatment device, comprising a stand, a conveyor for conveying copper plates is provided in the middle of the stand, and a loading rack is installed on one side of the stand;

[0007] A cleaning mechanism is installed at the rear of one side of the top of the stage and is used for preliminary cleaning of the copper plates to be processed. The cleaning mechanism includes a first electric slide rail, which is installed at the rear of one side of the top of the stage. A fixed platform is installed on the movable platform of the first electric slide rail.

[0008] A vacuum cleaner is installed on the front side of the stand and is used to collect impurities on the surface of the copper plate swept by the cleaning mechanism. A dust storage box is installed at the bottom of the vacuum cleaner;

[0009] A robotic arm, mounted at the top front of the platform, is used to flip the copper plate;

[0010] A polishing mechanism is installed on the rear side of the platform and is used for performing surface treatment on the copper plate. The polishing mechanism includes a connecting frame, which is fixedly installed on the rear side of the platform. An electric moving frame is fixedly connected to the upper part of the connecting frame. A fixed column is fixedly installed on the moving frame of the electric moving frame. A hollow folding frame is fixedly installed on the top of the fixed column.

[0011] There are two hot air blowers installed on the other side of the top of the platform, which are used to dry the polished copper plates;

[0012] The unloading mechanism is installed on one side of the lower part of the platform and is used to realize the unloading operation of the copper plate;

[0013] There are two clamping mechanisms, which are installed at the front and rear parts of the other side of the top of the platform respectively, and are used to fix the copper plates on the conveyor.

[0014] Preferably, a plurality of motors are installed at equal intervals on the fixed platform, and a brush roller is fixedly installed at the output end of the motor.

[0015] Preferably, the rear side of the fixed column is movably connected to a first electric push rod, the front end of the first electric push rod body is movably connected to the rear side of the hollow folding frame, two side panels are installed on the front lower side of the hollow folding frame, a grinder is installed between the two side panels, and a plurality of electric nozzles are also installed on the front lower side of the hollow folding frame.

[0016] Preferably, the unloading mechanism includes a square frame, which is installed on the lower right side of the platform. The interior of the square frame is slidably connected to a movable plate. A second electric push rod is installed in the middle of the square frame, and the front end of the second electric push rod is fixedly connected to one end of the movable plate.

[0017] Preferably, a second electric slide rail is fixedly mounted on the other end of the movable plate, a vertical plate is fixedly mounted on the movable platform of the second electric slide rail, and a material receiving platform is mounted on one side of the square frame.

[0018] Preferably, the clamping mechanism includes a fixing plate and a clamping plate, and the fixing plate is installed on the other side of the top end of the stand.

[0019] Preferably, third electric push rods are installed on both the left and right sides of the fixing plate, and the front ends of the two third electric push rods are fixedly connected to the left and right sides of one end of the clamping plate respectively.

[0020] Preferably, a double-layer water tank is installed on one side of the bottom of the platform, and a circulating water pump is installed on the lower rear side of the platform. The double-layer water tank and the circulating water pump are connected through a telescopic hose.

[0021] Preferably, a filter plate is installed inside the double-layer water tank.

[0022] Preferably, a conveyor is also installed on the lower rear side of the stand, which is used to transport the copper plates that have completed surface treatment.

[0023] Working principle: In practical application, the present invention specifically includes the following working steps:

[0024] Step 1: Copper plate loading and cleaning: The copper plate material that has been preliminarily coated slides onto the upper surface of the conveyor through the loading rack. At this time, the conveyor starts operating, and the motor in the cleaning mechanism starts to start, driving the brush roller installed at its output end to rotate, cleaning the surface of the copper plate and removing impurities on the surface of the copper plate. After cleaning one side, the copper plate can be turned over by the robotic arm, and the conveyor operates in the opposite direction so that the other side of the copper plate is also cleaned by the brush roller. During this process, the vacuum cleaner will operate synchronously to suck in the dust generated during the cleaning process and send it to the dust storage box for storage;

[0025] The second step is the surface coating treatment of the copper plate: After the two surfaces of the copper plate are preliminarily cleaned, they will be conveyed to the right by the conveyor. After the copper plate is transported between the two clamping mechanisms, the third electric push rod in the front and rear clamping mechanisms is started to push the two clamps toward the direction of the adjacent side to fix the copper plate. At this time, the first electric push rod is started to bend the hollow folding frame at a certain angle, so that the grinder fits the surface of the copper plate. The grinder is started to grind the coating on the surface of the copper plate. During the grinding process , the electric nozzle will spray water to clean the surface of the grinder and the copper plate under the action of the double-layer water tank, the circulating water pump and the corrugated hose to prevent the grinding waste from splashing and remaining on the surface of the equipment. The water with waste will pass through the conveyor and return to the double-layer water tank. After being filtered by the filter plate inside the double-layer water tank, the water source will enter the lower layer of the double-layer water tank to be recycled. In this step, after one side of the copper plate is polished, the conveyor moves in the opposite direction, and after being turned over by the robotic arm, it moves forward again, repeating the clamping and polishing steps to complete double-sided polishing;

[0026] The third step is the drying and unloading of the copper plate: After double-sided polishing, the copper plate is conveyed by the conveyor to between the two hot air blowers. By starting the two hot air blowers, the residual moisture on the upper and lower surfaces of the copper plate can be dried by hot air, and finally it falls onto the receiving table in the unloading mechanism. By starting the second electric push rod to push the moving plate to move, the second electric slide rail is extended to one side, and then the moving seat of the second electric slide rail cooperates with the vertical plate to push the copper plate on the receiving table onto the conveyor, and finally the unloading operation is completed.

[0027] The present invention provides a copper plate coating treatment device having the following beneficial effects:

[0028] The present invention provides a cleaning mechanism and cooperates with a vacuum cleaner to perform pre-treatment operations on the surface of the copper plate to be processed. At the same time, by arranging a mechanical arm near the middle position of the equipment, the copper plate can be turned over, thereby achieving the effect of cleaning and polishing both sides. The structure is compact. By arranging a hot air blower, the residual moisture on the upper and lower surfaces of the copper plate can be dried by hot air, thereby realizing the integrated assembly line processing operation of the copper plate surface coating. The equipment structure is compact and the polishing efficiency is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a front perspective view of the present invention;

[0030] Figure 2 It is a right side perspective view of the present invention;

[0031] Figure 3 It is an oblique rear perspective view of the present invention;

[0032] Figure 4 Schematic diagram of the bottom structure of the present invention;

[0033] Figure 5 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0034] Figure 6 This is a schematic diagram of the polishing mechanism structure of the present invention;

[0035] Figure 7 A bottom view of the grinding mechanism of the present invention;

[0036] Figure 8 It is a schematic diagram of the structural composition of the blanking mechanism of the present invention;

[0037] Figure 9 It is a schematic diagram of the structural composition of the clamping mechanism of the present invention.

[0038] Among them, 1. platform; 2. conveyor; 3. loading rack; 4. cleaning mechanism; 401. first electric slide rail; 402. fixed platform; 403. motor; 404. brush roller; 5. vacuum cleaner; 6. robotic arm; 7. grinding mechanism; 701. connecting frame; 702. electric moving frame; 703. fixed column; 704. hollow folding frame; 705. first electric push rod; 706. side panel; 707. grinder; 708, electric nozzle; 8, hot air blower; 9, unloading mechanism; 901, square frame; 902, movable plate; 903, second electric push rod; 904, second electric slide rail; 905, vertical plate; 906, receiving platform; 10, clamping mechanism; 1001, fixed plate; 1002, third electric push rod; 1003, clamping plate; 11, double-layer water tank; 12, ash storage box; 13, conveyor; 14, circulating water pump. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Example:

[0041] Please see the attached Figure 1 -Attached Figure 9 , an embodiment of the present invention provides a copper plate coating treatment device, comprising a stand 1, a conveyor 2 for conveying copper plates is provided in the middle of the stand 1, and a loading rack 3 is installed on one side of the stand 1;

[0042] A cleaning mechanism 4 is installed at the rear of one side of the top of the stage 1 and is used for preliminary cleaning of the copper plates to be processed. The cleaning mechanism 4 includes a first electric slide 401, which is installed at the rear of one side of the top of the stage 1. A fixed platform 402 is installed on the movable platform of the first electric slide 401, and a plurality of motors 403 are installed at equal intervals on the fixed platform 402. A brush roller 404 is fixedly installed at the output end of the motor 403;

[0043] A dust collector 5 is installed on the front side of the stand 1 and is used to collect impurities on the surface of the copper plate cleaned by the cleaning mechanism 4. A dust storage box 12 is installed at the bottom of the dust collector 5;

[0044] A robotic arm 6 is mounted on the front of the top of the stand 1 and is used to flip the copper plate;

[0045] Specifically, the copper plate material after the preliminary coating slides onto the upper surface of the conveyor 2 through the loading rack 3. At this time, the conveyor 2 is in operation, and the motor 403 in the cleaning mechanism 4 starts to start, driving the brush roller 404 installed at its output end to rotate, cleaning the surface of the copper plate and removing impurities on the surface of the copper plate. After cleaning one side, the copper plate can be turned over by the mechanical arm 6, and the conveyor 2 operates in the reverse direction, so that the other side of the copper plate is also cleaned by the brush roller 404. During this process, the vacuum cleaner 5 will operate synchronously to suck in the dust generated during the cleaning process and send it to the dust storage box 12 for storage;

[0046] A grinding mechanism 7 is mounted on one side of the rear portion of the stand 1 and is used for performing surface treatment operations on the copper plate. The grinding mechanism 7 includes a connecting frame 701, which is fixedly mounted on one side of the rear portion of the stand 1. An electric moving frame 702 is fixedly connected to the upper portion of the connecting frame 701. A fixed column 703 is fixedly mounted on the moving frame of the electric moving frame 702. A hollow folding frame 704 is fixedly mounted on the top of the fixed column 703. A first electric push rod 705 is movably connected to the rear side of the fixed column 703. The front end of the first electric push rod 705 is movably connected to the rear side of the hollow folding frame 704. Two side panels 706 are mounted on the front lower side of the hollow folding frame 704. A grinder 707 is mounted between the two side panels 706. A plurality of electric nozzles 708 are also mounted on the front lower side of the hollow folding frame 704.

[0047] Two hot air blowers 8 are installed on the other side of the top of the stand 1 to dry the polished copper plate;

[0048] The unloading mechanism 9 is installed on one side of the lower part of the platform 1 and is used to realize the unloading operation of the copper plate. The unloading mechanism 9 includes a square frame 901, which is installed on the right side of the lower part of the platform 1. The inner part of the square frame 901 is slidably connected to the movable plate 902. The middle part of the square frame 901 is installed with a second electric push rod 903. The front end of the second electric push rod 903 is fixedly connected to one end of the movable plate 902. The other end of the movable plate 902 is fixedly installed with a second electric slide rail 904. A vertical plate 905 is fixedly installed on the movable platform of the second electric slide rail 904. A material receiving platform 906 is installed on one side of the square frame 901.

[0049] There are two pressing and clamping mechanisms 10, which are respectively installed at the front and rear parts of the other side of the top of the platform 1, and are used to fix the copper plates on the conveyor 2. The pressing and clamping mechanism 10 includes a fixed plate 1001 and a clamping plate 1003. The fixed plate 1001 is installed on the other side of the top of the platform 1. The left and right sides of the fixed plate 1001 are both installed with third electric push rods 1002. The front ends of the two third electric push rods 1002 are respectively fixedly connected to the left and right sides of one end of the clamping plate 1003;

[0050] A double-layer water tank 11 is also installed on one side of the bottom of the stand 1, and a circulating water pump 14 is also installed on the lower rear side of the stand 1. The double-layer water tank 11 and the circulating water pump 14 are connected through a telescopic hose. A filter plate is installed inside the double-layer water tank 11. A conveyor 13 is also installed on the lower rear side of the stand 1, which is used to transport the copper plates that have completed the surface treatment;

[0051] Specifically, in the actual operation process, after the two surfaces of the copper plate are preliminarily cleaned, the conveyor 2 will continue to transport it to the right. After the copper plate is transported between the two clamping mechanisms 10, the third electric push rod 1002 in the front and rear clamping mechanisms 10 is started to operate, which will push the two clamping plates 1003 toward the direction of the side close to each other to fix the copper plate. At this time, the first electric push rod 705 in the grinding mechanism 7 is started to operate, so that the hollow folding frame 704 is bent at a certain angle, allowing the grinder 707 to fit the surface of the copper plate. The grinder 707 is started to grind the coating on the surface of the copper plate. During the grinding process, the electric nozzle 708 will spray water to clean the surface of the grinder 707 and the copper plate under the action of the double-layer water tank 11, the circulating water pump 14 and the corrugated hose to prevent the grinding waste from splashing and remaining on the surface of the equipment. The water with waste will pass through the conveyor 2 and flow back to the double-layer water tank 11. After being filtered by the filter plate inside the double-layer water tank 11, the water source will enter the lower layer of the double-layer water tank 11 to be recycled. In this step, after one side of the copper plate is polished, the conveyor 2 moves in the opposite direction, and after being turned over by the robotic arm 6, it moves forward again, repeating the clamping and polishing steps to complete double-sided polishing;

[0052] The copper plate coating processing equipment provided by the present invention has the double-sided polishing effect on the same platform, realizes the integrated assembly line processing operation, has a compact equipment structure, and has good polishing efficiency.

[0053] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. For copper plate coating processing equipment, characterized in that, include: A platform (1), wherein a conveyor (2) for conveying copper plates is provided in the middle of the platform (1), and a loading rack (3) is installed on one side of the platform (1); A cleaning mechanism (4) is installed at the rear of one side of the top of the platform (1) and is used for preliminary cleaning of the copper plate to be processed. The cleaning mechanism (4) includes a first electric slide rail (401), which is installed at the rear of one side of the top of the platform (1). A fixed platform (402) is installed on the movable platform of the first electric slide rail (401); A dust collector (5) is installed on the front side of the stand (1) and is used to collect impurities on the surface of the copper plate swept by the cleaning mechanism (4). A dust storage box (12) is installed at the bottom of the dust collector (5); A mechanical arm (6) is mounted on the front of the top of the platform (1) and is used to flip the copper plate; A polishing mechanism (7) is mounted on one side of the rear portion of the platform (1) and is used for performing surface treatment on the copper plate. The polishing mechanism (7) comprises a connecting frame (701), the connecting frame (701) is fixedly mounted on one side of the rear portion of the platform (1), an electric moving frame (702) is fixedly connected to the upper portion of the connecting frame (701), a fixed column (703) is fixedly mounted on the moving frame of the electric moving frame (702), and a hollow folding frame (704) is fixedly mounted on the top end of the fixed column (703); Two hot air blowers (8) are installed on the other side of the top of the stand (1) and are used to dry the polished copper plate; A blanking mechanism (9), which is installed on one side of the lower portion of the platform (1) and is used to implement a copper plate blanking operation; There are two clamping mechanisms (10), which are respectively installed at the front and rear parts of the other side of the top of the platform (1) and are used to fix the copper plates on the conveyor (2).

2. The copper plate coating treatment equipment according to claim 1, characterized in that: A plurality of motors (403) are equidistantly mounted on the fixed platform (402), and a brush roller (404) is fixedly mounted on the output end of the motor (403).

3. The copper plate coating treatment equipment according to claim 1, characterized in that: The rear side of the fixed column (703) is movably connected to a first electric push rod (705), the front end of the rod body of the first electric push rod (705) is movably connected to the rear side of the hollow folding frame (704), two side panels (706) are installed on the front lower side of the hollow folding frame (704), a grinder (707) is installed between the two side panels (706), and a plurality of electric nozzles (708) are also installed on the front lower side of the hollow folding frame (704).

4. The copper plate coating treatment equipment according to claim 1, characterized in that: The unloading mechanism (9) comprises a square frame (901), the square frame (901) is mounted on the lower right side of the platform (1), a movable plate (902) is slidably connected to the interior of the square frame (901), a second electric push rod (903) is mounted in the middle of the square frame (901), and the front end of the rod body of the second electric push rod (903) is fixedly connected to one end of the movable plate (902).

5. The copper plate coating treatment equipment according to claim 4, characterized in that: A second electric slide rail (904) is fixedly mounted on the other end of the movable plate (902), a vertical plate (905) is fixedly mounted on the movable platform of the second electric slide rail (904), and a material receiving platform (906) is mounted on one side of the square frame (901).

6. The copper plate coating treatment equipment according to claim 1, characterized in that: The clamping mechanism (10) comprises a fixing plate (1001) and a clamping plate (1003), wherein the fixing plate (1001) is mounted on the other side of the top end of the platform (1).

7. The copper plate coating treatment equipment according to claim 6, characterized in that: The third electric push rods (1002) are installed on both the left and right sides of the fixed plate (1001), and the front ends of the rod bodies of the two third electric push rods (1002) are fixedly connected to the left and right sides of one end of the clamping plate (1003) respectively.

8. The copper plate coating treatment equipment according to claim 1, characterized in that: A double-layer water tank (11) is also installed on one side of the bottom of the platform (1), and a circulating water pump (14) is also installed on the lower rear side of the platform (1). The double-layer water tank (11) and the circulating water pump (14) are connected through a telescopic hose.

9. The copper plate coating treatment equipment according to claim 8, characterized in that: A filter plate is installed inside the double-layer water tank (11).

10. The copper plate coating treatment equipment according to claim 1, characterized in that: A conveyor (13) is also installed on the lower rear side of the stand (1) for conveying the copper plates that have completed the surface treatment.

Citation Information

Patent Citations

  • Polishing and flattening device for surface of PE plate

    CN114918765A

  • Surface treatment process for multi-layer combined copper plate

    CN116213320A