An intercooling system separation apparatus
By designing stirring, transmission, and collection elements in the intercooling system, the problem of low separation efficiency of condensate and oil was solved, achieving efficient separation and timely collection of oil and improving the separation effect.
Patent Information
- Application Number
- CN202410900934.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2044-07-05
AI Technical Summary
In existing indirect cooling systems, the separation efficiency of condensate and oil is low. The separated oil floats on top of the condensate and cannot be cleaned in time, resulting in oil remaining inside the condensate.
It adopts a combination design of stirring elements, transmission elements, collection elements and oil separation elements, including rectangular groove plate, stirring assembly, limiting slide, roller, collection box, oil separation box, etc., to achieve the separation and collection of oil through stirring, transmission and collection, thereby improving separation efficiency.
It improves the separation efficiency of condensate and oil, enables timely collection of oil, and prevents condensate from mixing with oil again during the flow process.
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Figure CN118894574B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of separation equipment, in particular to an indirect cooling system separation equipment. BACKGROUND
[0002] Condensate water generally appears in an indirect cooling system, mainly refers to the water formed in the process of condensing liquid water from warm water vapor in the refrigeration or cooling process. In the indirect cooling system, this condensate water is usually generated in the condenser or similar equipment caused by the temperature difference, which specifically shows that the water vapor in the air condenses into small water droplets when it is cold.
[0003] In recent years, when the condensate water in the indirect cooling system is separated from oil stains, the oil stains in the condensate water need to be separated by an oil separation tank equipment. Since the oil separation tank equipment is immersed in the condensate water for a long time, the oil stains and the condensate water are separated under the action of their own gravity. Not only the separation efficiency is low, but also the separated oil stains float above the condensate water and cannot be cleaned in time. Furthermore, the oil stains in the condensate water still contact with the oil stains in the process of flowing, causing the problem that the oil stains still exist in the condensate water. SUMMARY
[0004] In view of the above problems that the existing indirect cooling system separation equipment has low separation efficiency of condensate water and oil stains, and the separated oil stains float above the condensate water and cannot be cleaned in time, the present application is proposed.
[0005] Therefore, the present application provides an indirect cooling system separation equipment, which aims to solve the problems of low separation efficiency of condensate water and oil stains, and the separated oil stains floating above the condensate water and cannot be cleaned in time.
[0006] To solve the above technical problems, the present application provides the following technical scheme: comprising,
[0007] The stirring element comprises a rectangular recessed plate, a rectangular recess provided symmetrically on the rectangular recessed plate, and a stirring assembly provided on the rectangular recessed plate;
[0008] The transmission element comprises a limiting sliding table connected to the rectangular recessed plate, a roller rotatably connected to the limiting sliding table, and a limiting assembly provided below the roller; and
[0009] The collecting element comprises a collecting box symmetrically provided on the rectangular recessed plate, a cover plate connected to the collecting box, and a flow guiding assembly provided on the collecting box;
[0010] The oil separation element comprises an oil separation tank, a flow guiding pipe two symmetrically connected through the oil separation tank, a baffle two symmetrically connected to the oil separation tank, and a separation assembly provided in the oil separation tank.
[0011] As a preferred scheme of the intercooling system separation device, the collecting boxes are arranged in linear array and connected to the oil separation tank, and the rectangular groove plates are arranged in linear array and connected to the oil separation tank.
[0012] As a preferred scheme of the intercooling system separation device, the stirring assembly comprises a fixed rod one penetratingly connected to the bottom of the rectangular groove plate, a baffle one arranged in annular array and connected to the bottom of the fixed rod one, and a threaded rod connected to the top end of the fixed rod one.
[0013] As a preferred scheme of the intercooling system separation device, the baffle one is made of rubber.
[0014] As a preferred scheme of the intercooling system separation device, the limiting assembly comprises a threaded plate sleeved to the top of the threaded rod, a piston rod symmetrically connected to the threaded plate, a fixed block symmetrically connected to the middle of the threaded plate, an extension rod connected to the lower side of the fixed block, and a spring sleeved to the extension rod.
[0015] As a preferred scheme of the intercooling system separation device, the bottom end of the extension rod is fixedly connected to the rectangular groove plate, the two ends of the spring are fixedly connected to the extension rod and the fixed block respectively, and the threaded plate is slidingly connected in the rectangular groove.
[0016] As a preferred scheme of the intercooling system separation device, the flow guide assembly comprises collecting grooves symmetrically opened in the interior of the collecting box, channels symmetrically penetratingly connected to the collecting box, and a circular groove plate connected to the lower side of the collecting box.
[0017] As a preferred scheme of the intercooling system separation device, the piston rod is slidingly connected in the interior of the circular groove plate, and the size of the top end of the piston rod is adapted to the size of the inner cavity of the circular groove plate.
[0018] As a preferred scheme of the intercooling system separation device, the separation assembly comprises a fixed plate connected to the interior of the oil separation tank, a fixed rod two arranged in linear array and connected to the fixed plate, and a filter box connected to the fixed plate.
[0019] As a preferred scheme of the intercooling system separation device, the bottom end of the fixed rod one is rotatably connected in the interior of the oil separation tank, and the fixed rod two is connected to the inclined surface of the fixed plate.
[0020] The beneficial effects of the present application: by fixing the rod two downward inclined way, so that the oil flow in the fixed rod two surface, so that the oil and the fixed rod two contact opportunities increase, thereby improving the efficiency of oil droplet coalescence and separation, and then reaches the preliminary speed-up separation effect, through the stirring assembly to stir the condensate water, secondary speed up the separation rate of oil in the condensate water, finally through the collection element to collect the oil in time, avoid the effect of oil condensate water mixing again. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0022] Figure 1 The rectangular groove plate of the intercooling system separation device of the present application and the position relationship diagram of the stirring assembly.
[0023] Figure 2 The internal structure diagram of the limiting assembly of the intercooling system separation device of the present application.
[0024] Figure 3 The internal structure diagram of the flow guide assembly of the intercooling system separation device of the present application.
[0025] Figure 4 The position relationship diagram of the threaded plate and the piston rod of the intercooling system separation device of the present application.
[0026] Figure 5 The overall structure diagram of the intercooling system separation device of the present application.
[0027] Figure 6 The position relationship diagram of the oil separation tank and the fixed plate of the intercooling system separation device of the present application.
[0028] Figure 7 The internal structure diagram of the separation assembly of the intercooling system separation device of the present application. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.
[0030] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places throughout this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is mutually exclusive, either alone or selectively, with other embodiments.
[0032] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.
[0033] Example 1, referring to Figures 1 to 7 As shown in the first embodiment of the present invention, an intercooling system separation device is provided, the device comprising:
[0034] The stirring element 100 includes a rectangular groove plate 101, rectangular grooves 102 symmetrically opened on the rectangular groove plate 101, and a stirring assembly 103 disposed on the rectangular groove plate 101. The stirring assembly 103 slowly stirs the oil-water mixture, thereby accelerating the separation rate of the oil-water mixture.
[0035] The transmission element 200 includes a limiting slide 201 connected to the rectangular groove plate 101, a roller 202 rotatably connected to the limiting slide 201, and a limiting component 203 disposed below the roller 202. By adjusting the transmission element 200, the roller 202 is made to reciprocate in both directions, providing power to the stirring element 100.
[0036] The collection element 300 includes a collection box 301 symmetrically arranged on a rectangular groove plate 101, a cover plate 302 connected to the collection box 301, and a flow guiding component 303 arranged on the collection box 301. The collection element 300 collects the oil that separates above the condensate, thus preventing the oil from mixing back into the condensate.
[0037] The oil separator element 400 includes an oil separator tank 401, a second guide pipe 402 symmetrically connected to the oil separator tank 401, a second baffle 403 symmetrically connected to the oil separator tank 401, and a separation component 404 disposed inside the oil separator tank 401. The collection tank 301 is arranged in a linear array and connected to the oil separator tank 401, and the rectangular groove plate 101 is arranged in a linear array and connected to the oil separator tank 401. By adjusting the oil separator element 400, the effect of separating condensate and oil is initially improved.
[0038] In use, when the condensate water enters the inside of the filter box 404c through the flow guide pipe two 402 arranged at the top of the oil separation tank 401, the separation assembly 404 filters the particles in the condensate water, and then the separation assembly 404 processes the filtered condensate water, so that the separation assembly 404 preliminarily accelerates the separation of the condensate water and the oil stains, then the personnel adjust the stirring element 100 and the transmission element 200 to slowly stir the condensate water in the oil separation tank 401, thereby realizing the effect of twice improving the separation rate of the condensate water and the oil stains, and finally the collected element 300 timely collects the separated oil stains, avoiding the problem of mixing of the condensate water and the oil stains again in the flow process.
[0039] Embodiment 2, refer to Figures 1 to 6 As shown in the second embodiment of the present application, the difference between the first embodiment is that the stirring assembly 103 includes a fixed rod one 103a penetratingly connected to the bottom of the rectangular recessed plate 101, a baffle one 103b arranged in an annular array and connected to the bottom of the fixed rod one 103a, and a threaded rod 103c connected to the top end of the fixed rod one 103a, the material of the baffle one 103b is rubber, which avoids the oil stains adhering to the outer wall of the baffle one 103b, and through the bidirectional slow stirring of the baffle one 103b, the separation rate of the condensate water and the oil stains is improved.
[0040] Further compared with the first embodiment, the limiting assembly 203 includes a threaded plate 203a sleeved on the top of the threaded rod 103c, a piston rod 203b symmetrically connected to the threaded plate 203a, a fixed block 203c symmetrically connected to the middle of the threaded plate 203a, an extension rod 203d connected below the fixed block 203c, and a spring 203e sleeved on the extension rod 203d, the bottom end of the extension rod 203d is fixedly connected with the rectangular recessed plate 101, the two ends of the spring 203e are fixedly connected with the extension rod 203d and the fixed block 203c respectively, the threaded plate 203a is slidingly connected in the inside of the rectangular recess 102, and through the reciprocating and slow rotation of the roller 202 in the inside of the limiting sliding platform 201, the effect that the separation and collection treatment of the oil stains can be synchronously operated is realized.
[0041] It should be noted that the roller 202 is provided with a driving motor, and the driving motor installed in the inside of the roller 202 is controlled by an external control device.
[0042] Compared with embodiment 1, further, the flow guide assembly 303 comprises a collection groove 303a symmetrically opened in the inside of the collection tank 301, a channel 303b symmetrically connected through the collection tank 301, and a circular groove plate 303c connected below the collection tank 301, the piston rod 203b is slidingly connected in the inside of the circular groove plate 303c, and the size of the top end of the piston rod 203b is matched with the size of the inner cavity of the circular groove plate 303c, the oil stains are collected through the flow guide assembly 303, and the effect of fully isolating the oil stains is realized.
[0043] In use, when the condensate carrying oil stains reaches the bottom of the oil separation tank 401, personnel control the clockwise rotation of the roller 202 through an external control device, and the electric roller in the limiting sliding table 201 is usually composed of a metal pipe shell and an embedded bearing and shaft sleeve, can rotate and is relatively firm. The roller is connected and rotated through the connecting plate, the output shaft of the motor and the input shaft of the speed reducer, so that the roller 202 drives the threaded rod 103c to rotate synchronously, the threaded rod 103c drives the fixed rod I 103a to rotate synchronously, and then the fixed rod I 103a drives the baffle I 103b to rotate synchronously, and then the baffle I 103b is rotated to stir the condensate, so that the condensate around the baffle I 103b rotates, and finally the oil stains in the condensate do centrifugal motion. Since the density of the condensate is greater than that of the oil stains, when the mixture of the oil stains and the condensate rotates under the centrifugal action, a centrifugal force is generated. This centrifugal force is proportional to the mass of the material, therefore, the heavier condensate will be subjected to a greater centrifugal force, and the lighter oil stains will be subjected to a smaller centrifugal force, finally the heavier condensate is forced to move to the bottom of the container, and the lighter oil stains move to the edge of the container, with the increase of the rotation time, the interface between the oil stains and the condensate gradually becomes clear, and finally complete separation is realized;
[0044] When the baffle 103b rotates, the roller 202 drives the threaded plate 203a to move towards the bottom of the rectangular recess plate 101 through the threaded rod 103c, so that the threaded plate 203a drives the piston rod 203b to move synchronously, and the threaded plate 203a drives the fixed block 203c to press the telescopic rod 203d and the spring 203e to contract. When the piston rod 203b moves to the bottom of the circular recess plate 303c, the threaded plate 203a and the fixed block 203c always repeatedly contact and separate from the threaded bottom end of the threaded rod 103c under the elastic resistance of the spring 203e, so that the threaded plate 203a cannot continue to move downwards when the stirring assembly 103 continues to rotate. At this time, the piston rod 203b moves downwards in the circular recess plate 303c. In the process of moving downwards, the pressure in the collection box 301 decreases, and the oil stains in the oil separation tank 401 move into the channel 303b under the action of the gas pressure, so that the oil stains in the oil separation tank 401 enter the collection box 301 through the channel 303b and fall to the bottom of the collection groove 303a. When the roller 202 starts to rotate counterclockwise, the threaded plate 203a moves upwards again under the elastic resistance of the spring 203e, and then the threaded plate 203a drives the piston rod 203b to move to the top of the circular recess plate 303c, so that the pressure in the collection groove 303a increases, and the gas in the collection groove 303a is discharged through the bottom end of the channel 303b, thereby realizing the effect of collecting the separated oil stains.
[0045] The remaining structure is the same as that of example 1.
[0046] Example 3, refer to Figures 1 to 7 As shown in the figure, it is the third embodiment of the present application, which is different from the second embodiment: the separation assembly 404 includes a fixed plate 404a connected to the inside of the oil separation tank 401, a fixed rod two 404b arranged in a linear array and connected to the fixed plate 404a, and a filter box 404c connected to the fixed plate 404a. The bottom end of the fixed rod one 103a is rotatably connected in the inside of the oil separation tank 401, the bottom end of the fixed rod one 103a is rotatably connected in the inside of the oil separation tank 401, and the fixed rod two 404b is connected to the inclined surface of the fixed plate 404a.
[0047] In use, after the mixture of condensed water and oil stains enters the inside of the oil separation tank 401, the mixture is subjected to particle filtration through the filter tank 404c, and then flows into the surface of the fixed rod two 404b for accelerated separation. Since the fixed rod two 404b has a wave-shaped structure, the contact area of the oil-water mixture in a unit volume with the corrugated plate is greatly increased, and when the oil-water mixture flows through the fixed rod two 404b, the contact opportunity of the oil stains with the fixed rod two 404b is increased, thereby improving the efficiency of oil droplet coalescence and separation, and further achieving the effect of preliminary accelerated separation.
[0048] The rest of the structure is the same as that of Example 2.
[0049] It is important to note that the construction and arrangement of the application shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in the application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of discrete elements or positions can be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the application. The order or sequence of any process or method steps can be changed, or reordered, according to alternative embodiments. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functions and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the application as expressed in the appended claims. None of the foregoing patent or application is admitted to be prior art to the present application. Accordingly, the application is not limited to that described above but is only limited as by the following claims.
[0050] In addition, in order to provide a brief description of the exemplary embodiments, not all features of the actual embodiments can be described (i.e., those features not relevant to the best mode of carrying out the present application currently under consideration, or those features not relevant to the implementation of the present application).
[0051] It should be noted that the above examples are only used to illustrate the technical solutions of the present application and not to limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. An intercooling system separation apparatus, characterized by: Including, The stirring element (100) comprises a rectangular recessed plate (101), a rectangular recess (102) symmetrically opened on the rectangular recessed plate (101), and a stirring assembly (103) arranged on the rectangular recessed plate (101); The transmission element (200) comprises a limiting sliding table (201) connected to the rectangular recessed plate (101), a roller (202) rotatably connected to the limiting sliding table (201), and a limiting assembly (203) arranged below the roller (202); and The collecting element (300) comprises a collecting box (301) symmetrically arranged on the rectangular recessed plate (101), a cover plate (302) connected to the collecting box (301), and a flow guide assembly (303) arranged on the collecting box (301); The oil separation element (400) comprises an oil separation tank (401), a flow guide pipe two (402) symmetrically connected through the oil separation tank (401), a baffle two (403) symmetrically connected to the oil separation tank (401), and a separation assembly (404) arranged inside the oil separation tank (401); The stirring assembly (103) comprises a fixed rod one (103a) rotatably connected through the bottom of the rectangular recessed plate (101), a baffle one (103b) arranged in an annular array at the bottom of the fixed rod one (103a), and a threaded rod (103c) connected to the top end of the fixed rod one (103a); The limiting assembly (203) comprises a threaded plate (203a) sleeved on the top of the threaded rod (103c), a piston rod (203b) symmetrically connected to the threaded plate (203a), a fixed block (203c) symmetrically connected to the middle part of the threaded plate (203a), a telescopic rod (203d) connected below the fixed block (203c), and a spring (203e) sleeved on the telescopic rod (203d); The bottom end of the telescopic rod (203d) is fixedly connected with the rectangular recessed plate (101), both ends of the spring (203e) are fixedly connected with the telescopic rod (203d) and the fixed block (203c) respectively, and the threaded plate (203a) is slidingly connected inside the rectangular recess (102); The flow guide assembly (303) comprises a collecting groove (303a) symmetrically opened inside the collecting box (301), a channel (303b) symmetrically connected through the collecting box (301), and a circular recessed plate (303c) connected below the collecting box (301); The piston rod (203b) is slidingly connected inside the circular recessed plate (303c), and the size of the top end of the piston rod (203b) is matched with the size of the inner cavity of the circular recessed plate (303c).
2. The intercooling system separation apparatus of claim 1, wherein: The collecting box (301) is linearly arrayed and connected on the oil separation tank (401), and the rectangular recessed plate (101) is linearly arrayed and connected on the oil separation tank (401).
3. The intercooling system separation apparatus of claim 2, wherein: The material of the baffle one (103b) is rubber.
4. The intercooling system separation apparatus of claim 3, wherein: The separation assembly (404) comprises a fixed plate (404a) connected to the inside of the oil separation tank (401), fixed rods two (404b) arranged in a linear array and connected to the fixed plate (404a), and a filter tank (404c) connected to the fixed plate (404a).
5. The intercooling system separation apparatus of claim 4, wherein: The bottom end of the fixed rod one (103a) is rotatably connected to the inside of the oil separation tank (401), and the fixed rod two (404b) is connected to the inclined surface of the fixed plate (404a).
Citation Information
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