Aluminum ladder processing fully automatic punching device
By designing a fully automatic punching and cutting device for aluminum ladder processing, using components such as dual-axis motors, synchronous pulleys and stepper motors, synchronous punching and automatic limit cutting of aluminum ladder workpieces, solving the problem that existing equipment is difficult to protect limits during punching and cutting, and improving processing accuracy and efficiency.
Patent Information
- Application Number
- CN202411414449.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-10-11
AI Technical Summary
When existing aluminum ladder processing equipment punches and cuts aluminum ladder tools, it is inconvenient to provide protection limits at the hedge cutting, resulting in the aluminum ladder workpiece being easily deformed, affecting subsequent processing efficiency, and it is difficult to adapt to the protection limits at the aluminum ladder of different lengths, reducing the stability of subsequent processing.
A fully automatic punching and cutting device for aluminum ladder processing is designed, including a material guide device, a punching device and a feeding device. Through components such as dual-axis motor, synchronous pulley and stepper motor, synchronous punching and automatic limiting of aluminum ladder workpieces are realized.
It effectively improves the protection and limit stability of the equipment for punching and cutting aluminum ladder workpieces, ensures the flatness of the cut, improves the accuracy and efficiency of subsequent processing, and realizes the adaptive limit of aluminum ladders of different lengths, reducing the cost of punching and cutting.
Smart Images

Figure CN118905045B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum ladder processing equipment, in particular to a fully automatic punching and cutting device for aluminum ladder processing. Background Art
[0002] The fully automatic punching and cutting device for aluminum ladder processing is a device that integrates advanced technology and automated control systems. It is mainly used for punching, cutting and other processing processes of aluminum ladders. It can effectively improve production efficiency and processing accuracy. This device is widely used in aluminum ladder production companies and is a key equipment for improving product quality and production capacity.
[0003] As disclosed in the invention patent with the publication number: CN117019986A, the device for punching and cutting aluminum ladders that facilitates automated positioning and unloading includes a feeding device for guiding materials, wherein the upper end face of the feeding device is equidistantly slidably connected to multiple groups of aluminum ladder workpieces near the rear, a processing device is fixedly provided near the middle of the upper end face of the feeding device, and a positioning device for unloading is fixedly provided near the front of the upper end face of the feeding device, and the processing device and the feeding device are provided with a driving source, which is a driving motor and is connected through a first synchronous belt transmission. The present invention drives the feeding device and the processing device to move synchronously through a group of driving sources to link a transmission belt and a transmission shaft, and blocks the aluminum material through a thin cylinder to achieve synchronous punching of multiple groups of aluminum materials. The structure is ingenious, the degree of mechanization is high, it is not easy to be damaged by electrical appliances, it is durable, and the processing and punching efficiency of aluminum materials is high.
[0004] Although the above equipment can perform punching operations on aluminum ladder workpieces, it is not convenient to perform protective limiting on the punching position when punching the aluminum ladder tool, which makes the aluminum ladder workpiece at the punching position easily deformed, thereby affecting the subsequent processing efficiency. At the same time, it is not convenient to perform adaptive protective limiting on aluminum ladders of different lengths, which reduces the stability of subsequent processing of the aluminum ladder. Therefore, a fully automatic punching device for aluminum ladder processing is needed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a fully automatic punching device for processing aluminum ladders to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic punching device for aluminum ladder processing, comprising a material guide device for supporting and guiding, a motor holder is arranged at the middle of the upper end surface of the material guide device, and a dual-axis motor is fixedly arranged at the center of the inner end surface of the motor holder, and transmission guide shafts are arranged at both output ends of the dual-axis motor, and first synchronous pulleys are arranged at the ends of the two groups of transmission guide shafts, and the first synchronous pulleys are meshed and connected with the material guide device through a first synchronous belt.
[0007] A punching device, wherein the punching device is fixedly arranged on the upper end surface of the material guiding device near the front, and the punching device and the material guiding device are meshed and connected via a second synchronous belt;
[0008] A feeding device is fixedly arranged on the front end surface of the material guiding device, and at least four groups of aluminum ladder workpieces are equidistantly arranged on the inner end surface of the material guiding device.
[0009] Preferably, the feeding device includes a first fixed guide seat for support, the inner end surface of the first fixed guide seat is provided with four groups of feeding chutes at equal distances, and the front end surface of the first fixed guide seat is provided with punching guide grooves at equal distances opposite to the feeding chutes, the inner end surface of the first fixed guide seat is provided with two groups of guide rollers equidistantly rotatably clamped opposite to the feeding chutes, a transmission gear is provided at the center of the side end surface of the guide roller, and a reduction motor is provided at the side end surface of the first fixed guide seat opposite to the guide roller.
[0010] Preferably, the material guiding device comprises a supporting bracket, a transmission clamping shaft is rotatably clamped at the center of the inner end surface of the supporting bracket, both side ends of the transmission clamping shaft are provided with groove wheels, and four groups of groove wheel clamping grooves are equidistantly provided at the side end surfaces of the groove wheels, and a toggle slide groove is provided at the centers of the two groups of groove wheel clamping grooves, two groups of third synchronous belt pulleys are rotatably clamped at the side end surface of the supporting bracket, a notched disk is fixedly provided at the center of the side end surface of the third synchronous belt pulley, and a guide toggle arm is provided at the center of the side end surface of the notched disk, a second synchronous belt pulley is fixedly provided at the center of the side end surface of the notched disk, four groups of adjustment clamping discs are equidistantly provided at the inner end surface of the transmission clamping shaft, and four groups of support sleeves are equidistantly provided at the inner end surfaces of the adjustment clamps, and a protective device is fixedly provided at the center of the inner end surface of the support sleeve.
[0011] Preferably, the protective device includes an alignment card seat, the inner end surface of the alignment card seat is provided with linear slide grooves at equal distances, and a stepper motor is fixedly arranged at the center of the lower end surface of the alignment card seat, a positioning chuck is fixedly arranged at the output end of the stepper motor, and four groups of arc guide grooves are equally distanced on the inner end surface of the positioning chuck, the inner end surface of the alignment card seat is slidably connected with a guide slide through the arc guide grooves, and a limiting support plate is fixedly arranged at the center of the upper end surface of the guide slide.
[0012] Preferably, the punching device includes a positioning support, a second fixed guide seat for guiding is fixedly provided on the inner end surface of the positioning support, and a transmission turntable is rotatably clamped on the inner end surface of the positioning support, a transmission rocker arm is fixedly provided on the inner end surface of the transmission turntable, and fourth synchronous pulleys are provided on both side ends of the transmission turntable, the inner end surface of the positioning support is slidably clamped on a guide rail through the transmission rocker arm, and a rocker arm guide groove is opened at the center of the inner end surface of the guide rail, and four groups of punching tools are equidistantly provided on the lower end surface of the guide rail.
[0013] Preferably, the sides of the two groups of guide rollers rotate synchronously in opposite directions through the meshing connection of the transmission gears, and the inner walls of the guide rollers are extruded and fitted with the outside of the aluminum ladder workpiece, which can effectively improve the stability of subsequent multiple groups of guide rollers in feeding the aluminum ladder workpiece. The feeding chute is directly opposite to the supporting sleeve, and the supporting sleeve and the feeding chute are both slidingly engaged with the aluminum ladder workpiece. The aluminum ladder workpiece can be guided by the feeding chute and finally introduced into the interior of the supporting sleeve after being rolled by the guide rollers, which is convenient for subsequent quick and convenient punching.
[0014] Preferably, the first synchronous pulley is meshed and connected with the third synchronous pulley through the motor holder, and the second synchronous pulley is meshed and connected with the fourth synchronous pulley through the second synchronous belt, so that the material guiding device and the punching device can operate synchronously, thereby maximizing the coordination fit between the punching and feeding of the equipment, and also improving the efficiency of the power utilization of the equipment, and the punching tool is slidably connected to the front part of the first fixed guide seat through the punching guide groove, and the punching guide groove can provide sufficient guiding basis for the punching tool, thereby improving the accuracy and stability of the subsequent punching tool in punching the aluminum ladder workpiece inside the support sleeve.
[0015] Preferably, the notched disc is adapted to the toggle slide through the guide arm and thus intermittently drives the groove wheel to flip 90 degrees, and the notched disc is rotationally engaged with the groove wheel through the groove wheel clamping slot. When unloading the aluminum ladder workpiece after punching, the guide arm can limit the sliding of the toggle slide slot, thereby driving the groove wheel and multiple sets of adjustment chucks to flip 90 degrees, which can not only make a new set of support sleeves face the feeding chute for feeding, but also automatically unload the processed aluminum ladder workpiece by gravity, effectively improving the automation degree of the equipment. When punching, the notched disc can be limited for a long time by the side wall of the original disc and the groove wheel clamping slot, which can provide sufficient guiding time for the punching of the punching tool.
[0016] Preferably, the edges and corners of the four groups of limit support plates are all fitted and clamped with the inner wall edges and corners of the aluminum ladder workpiece, and the guide slide is slidably clamped inside the alignment clamping seat through the linear slide groove, and the transmission turntable is adapted to the transmission rocker through the rocker guide groove, thereby driving the guide slide to cyclically move up and down outside the second fixed guide seat. When the aluminum ladder workpiece is limited and supported, the edges and corners of the four groups of limit support plates can coincide with the internal edges and corners of the aluminum ladder workpiece, thereby improving the stability of the support during punching of the aluminum ladder workpiece, the linear slide groove can provide sufficient linear guide foundation for the guide slide, and the arc guide groove can provide sufficient centripetal guide foundation for the guide slide, which is convenient for stepless control of the support side length of the limit support plate, thereby improving the adaptability of the equipment.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. When the present invention performs adaptive processing and limiting on aluminum ladder workpieces of different models, the stepper motor can synchronously drive four groups of guide slides and limit support plates to perform synchronous centripetal and centrifugal displacements inside the support shell through the positioning chuck and the arc guide groove, so that the limit support plates can be limitedly inserted into the inner walls of aluminum ladder workpieces of different models, and then when the punching tool automatically punches the aluminum ladder workpiece, the inner wall of the aluminum ladder workpiece is fully supported and limited, which effectively improves the stability of the equipment in protecting and limiting the aluminum ladder workpiece when punching, thereby ensuring the flatness of the incision after punching the aluminum ladder workpiece, and improving the subsequent processing accuracy and efficiency of the aluminum ladder workpiece.
[0019] 2. The present invention can perform high-speed cycle automated processing on aluminum ladder workpieces. The dual-axis motor can provide power to the material guiding device through two sets of first synchronous pulleys and the first synchronous belt. The material guiding device can synchronously provide power to the punching device through the second synchronous belt and the second synchronous pulley, so that when the punching device can perform cyclic punching on the aluminum ladder workpiece through the punching tool, the material guiding device can cooperate with the cyclic punching of the punching device to automatically limit and unload the aluminum ladder workpiece that has completed punching, which not only improves the efficiency of the equipment in punching the aluminum ladder workpiece, but also improves the overall utilization efficiency of the equipment for power, and reduces the punching cost of the aluminum ladder workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 A disassembled diagram of the main body of the present invention;
[0022] Figure 2for Figure 1 A partial enlarged view of the middle part;
[0023] Figure 3 A side view of the main body of the present invention;
[0024] Figure 4 A top view of the main body of the present invention;
[0025] Figure 5 It is a structural schematic diagram of the feeding device of the present invention;
[0026] Figure 6 It is a side view of the feeding device of the present invention;
[0027] Figure 7 It is a disassembled diagram of the material guiding device of the present invention;
[0028] Figure 8 It is a structural schematic diagram of the material guiding device of the present invention;
[0029] Fig. 9 is a disassembled diagram of the protective device of the present invention;
[0030] Fig.10 It is a schematic diagram of the structure of the protective device of the present invention;
[0031] Fig.11 is a disassembled diagram of the punching device of the present invention;
[0032] Fig.12 It is a schematic structural diagram of the punching device of the present invention.
[0033] In the figure: 1-aluminum ladder workpiece, 2-feeding device, 3-material guide device, 4-punching device, 5-motor holder, 6-first synchronous belt, 7-dual-axis motor, 8-second synchronous belt, 9-transmission guide shaft, 10-first synchronous pulley, 21-first fixed guide seat, 22-punching guide groove, 23-feeding chute, 24-transmission gear, 25-guide roller, 26-reduction motor, 31-support sleeve, 32-adjusting chuck, 33-protective device, 34-transmission card shaft, 35-groove wheel slot, 36-groove wheel, 37-slide Groove, 38-second synchronous pulley, 39-notched disc, 310-guide arm, 311-support bracket, 312-third synchronous pulley, 331-limiting support plate, 332-guide slide, 333-positioning chuck, 334-alignment chuck, 335-linear slide, 336-stepping motor, 337-arc guide groove, 41-second fixed guide seat, 42-positioning support, 43-swing rod guide groove, 44-punching tool, 45-guide slide, 46-transmission swing rod, 47-fourth synchronous pulley, 48-transmission turntable. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0035] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0036] The present invention is further described below in conjunction with the accompanying drawings. Embodiment 1
[0037] See also Figure 1-12 An embodiment of the present invention provides: a fully automatic punching device for aluminum ladder processing, comprising a material guide device 3 for supporting and guiding, a motor holder 5 is arranged at the middle of the upper end surface of the material guide device 3, and a double-axis motor 7 is fixedly arranged at the center of the inner end surface of the motor holder 5, and transmission guide shafts 9 are arranged at both output ends of the double-axis motor 7, and first synchronous pulleys 10 are arranged at the ends of the two sets of transmission guide shafts 9, and the first synchronous pulleys 10 are meshed and connected with the material guide device 3 through the first synchronous belt 6,
[0038] The punching device 4 is fixedly arranged on the upper end surface of the material guiding device 3 near the front, and the punching device 4 is meshedly connected with the material guiding device 3 through a second synchronous belt 8;
[0039] The feeding device 2 is fixedly arranged on the front end surface of the material guiding device 3, and at least four groups of aluminum ladder workpieces 1 are equidistantly arranged on the inner end surface of the material guiding device 3.
[0040] The feeding device 2 includes a first fixed guide seat 21 for support, and four groups of feeding chutes 23 are equidistantly provided on the inner end surface of the first fixed guide seat 21, and punching guide grooves 22 are equidistantly provided on the front end surface of the first fixed guide seat 21 opposite to the feeding chutes 23, and two groups of guide rollers 25 are equidistantly rotatably connected to the inner end surface of the first fixed guide seat 21 opposite to the feeding chute 23, a transmission gear 24 is arranged at the center of the side end surface of the guide roller 25, and a reduction motor 26 is arranged on the side end surface of the first fixed guide seat 21 opposite to the guide roller 25.
[0041] The material guide device 3 includes a support bracket 311, and a transmission bracket 34 is rotatably connected at the center of the inner end surface of the support bracket 311. Both sides of the transmission bracket 34 are provided with groove wheels 36, and four groups of groove wheel grooves 35 are equidistantly provided on the side end surface of the groove wheel 36. The centers of the two groups of groove wheel grooves 35 are provided with a toggle slide groove 37. The side end surface of the support bracket 311 is rotatably connected with two groups of third synchronous belt pulleys 312. A notched disc 39 is fixedly provided at the center of the side end surface, and a guide arm 310 is provided at the center of the side end surface of the notched disc 39, a second synchronous pulley 38 is fixedly provided at the center of the side end surface of the notched disc 39, four groups of adjustment chucks 32 are equidistantly provided on the inner end surface of the transmission shaft 34, and four groups of support sleeves 31 are equidistantly provided on the inner end surfaces of the adjustment chucks 32, and a protective device 33 is fixedly provided at the center of the inner end surface of the support sleeve 31.
[0042] The protective device 33 includes an alignment card seat 334, the inner end surface of the alignment card seat 334 is equidistantly provided with linear slide grooves 335, and a stepper motor 336 is fixedly arranged at the center of the lower end surface of the alignment card seat 334, a positioning chuck 333 is fixedly arranged at the output end of the stepper motor 336, and four groups of arc guide grooves 337 are equidistantly arranged on the inner end surface of the positioning chuck 333, the inner end surface of the alignment card seat 334 is slidably connected with a guide slide 332 through the arc guide grooves 337, and a limiting support plate 331 is fixedly arranged at the center of the upper end surface of the guide slide 332.
[0043] The punching device 4 includes a positioning support 42, a second fixed guide seat 41 for guiding is fixedly provided on the inner end surface of the positioning support 42, and a transmission turntable 48 is rotatably clamped on the inner end surface of the positioning support 42, a transmission rocker 46 is fixedly provided on the inner end surface of the transmission turntable 48, and fourth synchronous pulleys 47 are provided on both side ends of the transmission turntable 48, the inner end surface of the positioning support 42 is slidably clamped with a guide rail 45 through the transmission rocker 46, and a rocker guide groove 43 is opened at the center of the inner end surface of the guide rail 45, and four groups of punching tools 44 are equidistantly provided on the lower end surface of the guide rail 45.
[0044] The sides of the two groups of guide rollers 25 rotate synchronously in opposite directions through the meshing connection of the transmission gears 24, and the inner walls of the guide rollers 25 are squeezed and fitted with the outside of the aluminum ladder workpiece 1, which can effectively improve the stability of the subsequent multiple groups of guide rollers 25 in feeding the aluminum ladder workpiece 1. The feeding chute 23 is directly opposite to the supporting sleeve 31, and the supporting sleeve 31 and the feeding chute 23 are both slidably engaged with the aluminum ladder workpiece 1. The aluminum ladder workpiece 1 can be guided by the feeding chute 23 under the rolling feeding of the guide rollers 25 and finally introduced into the interior of the supporting sleeve 31, which is convenient for subsequent quick and convenient punching.
[0045] The first synchronous pulley 10 is meshed and connected with the third synchronous pulley 312 through the motor holder 5, and the second synchronous pulley 38 is meshed and connected with the fourth synchronous pulley 47 through the second synchronous belt 8, so that the material guiding device 3 and the punching device 4 can operate synchronously, thereby maximizing the coordination between the punching and feeding of the equipment, and also improving the efficiency of the power utilization of the equipment. The punching tool 44 is slidably connected to the front of the first fixed guide seat 21 through the punching guide groove 22. The punching guide groove 22 can provide sufficient guiding foundation for the punching tool 44, thereby improving the accuracy and stability of the subsequent punching of the aluminum ladder workpiece 1 inside the support sleeve 31 by the punching tool 44.
[0046] The notched disc 39 is adapted to the toggle slide 37 through the guide arm 310, thereby intermittently driving the groove wheel 36 to flip 90 degrees, and the notched disc 39 is rotationally connected with the groove wheel 36 through the groove wheel slot 35. When unloading the aluminum ladder workpiece 1 after punching, the guide arm 310 can limit the sliding position with the toggle slide 37, thereby driving the groove wheel 36 and multiple sets of adjustment chucks 32 to flip 90 degrees, which can not only make a new set of support sleeves 31 face the loading chute 23 for loading, but also automatically unload the processed aluminum ladder workpiece 1 by gravity, effectively improving the degree of automation of the equipment. When punching, the notched disc 39 can be limited for a long time by the side wall of the original disc and the groove wheel slot 35, which can provide sufficient guiding time for the punching of the punching tool 44.
[0047] The edges and corners of the four groups of limit support plates 331 are all fitted and clamped with the inner wall edges and corners of the aluminum ladder workpiece 1, and the guide slide 332 is slidably clamped in the inside of the alignment clamp 334 through the linear slide groove 335. The transmission turntable 48 is adapted to the transmission rocker 46 through the rocker guide groove 43, thereby driving the guide slide 45 to cyclically move up and down outside the second fixed guide seat 41. When the aluminum ladder workpiece 1 is limited and supported, the edges and corners of the four groups of limit support plates 331 can coincide with the internal edges and corners of the aluminum ladder workpiece 1, thereby improving the stability of the support during punching of the aluminum ladder workpiece 1. The linear slide groove 335 can provide sufficient linear guiding foundation for the guide slide 332, and at the same time, the arc guide groove 337 can provide sufficient centripetal guiding foundation for the guide slide 332, which is convenient for stepless control of the supporting side length of the limit support plate 331, thereby improving the adaptability of the equipment.
[0048] Working principle: Before use, the staff can guide the multiple groups of aluminum ladder workpieces 1 to be punched into the loading chute 23 inside the first fixed guide seat 21, and then start the reduction motor 26. At this time, the reduction motor 26 can drive the multiple groups of guide rollers 25 to rotate synchronously in the opposite direction through the two groups of transmission gears 24, so as to cyclically guide the four groups of aluminum ladder workpieces 1 into the support shell 31. At the same time, the protective device 33 can support the inner wall of the aluminum ladder workpiece 1 to prevent deviation during subsequent punching, thereby improving the accuracy of subsequent punching and positioning;
[0049] When punching the aluminum ladder workpiece 1, the staff can start the dual-axis motor 7. At this time, the dual-axis motor 7 can synchronously drive the transmission guide shafts 9 at both ends to rotate. The two sets of transmission guide shafts 9 can synchronously drive the first synchronous pulleys 10 on both sides to rotate. The two sets of first synchronous pulleys 10 can synchronously drive the third synchronous pulley 312 to rotate through the first synchronous belt 6. When the third synchronous pulley 312 rotates, the third synchronous pulley 312 can synchronously drive the notched disc 39 and the second synchronous pulley 38 to rotate. When the second synchronous pulley 38 rotates, the second synchronous pulley 38 The pulley 38 can synchronously drive the fourth synchronous pulley 47 to rotate through the second synchronous belt 8. At this time, the fourth synchronous pulley 47 can drive the transmission swing rod 46 to rotate in a circle through the transmission turntable 48. At the same time, the transmission swing rod 46 can slide and limit with the guide rail 45, so that the guide rail 45 can drive the punching tool 44 to move up and down cyclically outside the second fixed guide seat 41. When the punching tool 44 moves downward, the punching tool 44 can be guided by the punching guide groove 22, and then punch the aluminum ladder workpiece 1 that is limited by the support shell 31 and the protective device 33;
[0050] When the punching tool 44 punches the aluminum ladder workpiece 1, the notched disc 39 can rotate synchronously with the second synchronous pulley 38. At this time, the disc side wall of the notched disc 39 can be limited by the groove wheel slot 35, so that during the punching process of the punching tool 44 from top to bottom, the notched disc 39 can keep the groove wheel 36, the transmission shaft 34 and the multiple groups of steering chucks 32 stationary through the groove wheel slot 35, thereby improving the stability of the post-punching. When the punching tool 44 is reset after the punching is completed, the guide inside the notched disc 39 is The guide arm 310 just rotates to the toggle slot 37 inside the groove wheel 36, and the guide arm 310 can drive the groove wheel 36 to rotate 90 degrees through the toggle slot 37, so that the groove wheel 36 can drive the multiple sets of direction adjustment chucks 32 and the aluminum ladder workpiece 1 punched therein to flip 90 degrees through the transmission clamp shaft 34. The aluminum ladder workpiece 1 punched is now at the bottom of the direction adjustment chuck 32, and then falls down by gravity. At the same time, a new set of support shells 31 is directly opposite to the feeding chute 23, which is convenient for subsequent cyclic punching.
[0051] If it is necessary to perform punching limit protection operations on aluminum ladder workpieces 1 with different side lengths, the stepper motor 336 can be started at this time. The stepper motor 336 can drive the positioning chuck 333 to rotate. The positioning chuck 333 can be limited by the arc guide groove 337 and the guide slide 332, and then synchronously drive the four groups of limit support plates 331 to perform synchronous centripetal and centrifugal displacement. The four groups of limit support plates 331 can support the inner walls of the aluminum ladder workpieces 1 with different side lengths to prevent the incision from being offset when the punching tool 44 is punching, thereby affecting the accuracy of punching.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic punching device for aluminum ladder processing, including a material guide device for support and guidance, a motor holder is arranged at the middle of the upper end surface of the material guide device, a double-axis motor is fixedly arranged at the center of the inner end surface of the motor holder, two output ends of the double-axis motor are provided with transmission guide shafts, and the ends of the two sets of transmission guide shafts are provided with first synchronous pulleys, and the first synchronous pulleys are meshed and connected with the material guide device through a first synchronous belt, characterized in that: The punching device is fixedly arranged on the upper end surface of the material guiding device near the front, and the punching device is meshed and connected with the material guiding device through a second synchronous belt; A feeding device is fixedly arranged on the front end surface of the material guiding device, and at least four groups of aluminum ladder workpieces are equidistantly arranged on the inner end surface of the material guiding device; The material guide device comprises a support card frame, a transmission card shaft is rotatably connected at the center of the inner end surface of the support card frame, both side ends of the transmission card shaft are provided with groove wheels, four groups of groove wheel grooves are equidistantly provided on the side end surface of the groove wheel, and a toggle slide groove is provided at the center of the two groups of groove wheel grooves, two groups of third synchronous belt pulleys are rotatably connected to the side end surface of the support card frame, a notched disc is fixedly provided at the center of the side end surface of the third synchronous belt pulley, a guide toggle arm is provided at the center of the side end surface of the notched disc, a second synchronous belt pulley is fixedly provided at the center of the side end surface of the notched disc, four groups of direction adjustment chucks are equidistantly provided on the inner end surface of the transmission card shaft, four groups of support sleeves are equidistantly provided on the inner end surface of the direction adjustment chucks, and a protective device is fixedly provided at the center of the inner end surface of the support sleeve; The protective device includes an alignment card seat, the inner end surface of the alignment card seat is equidistantly provided with linear slide grooves, a stepper motor is fixedly arranged at the center of the lower end surface of the alignment card seat, a positioning chuck is fixedly arranged at the output end of the stepper motor, four groups of arc guide grooves are equidistantly provided on the inner end surface of the positioning chuck, the inner end surface of the alignment card seat is slidably connected with a guide slide through the arc guide grooves, and a limited support plate is fixedly arranged at the center of the upper end surface of the guide slide.
2. The fully automatic punching device for aluminum ladder processing according to claim 1 is characterized in that: The feeding device includes a first fixed guide seat for support, four groups of feeding chutes are equidistantly provided on the inner end surface of the first fixed guide seat, punching guide grooves are equidistantly provided on the front end surface of the first fixed guide seat opposite to the feeding chutes, two groups of guide rollers are equidistantly rotatably connected to the inner end surface of the first fixed guide seat opposite to the feeding chutes, a transmission gear is provided at the center of the side end surface of the guide roller, and a reduction motor is provided on the side end surface of the first fixed guide seat opposite to the guide roller.
3. The fully automatic punching device for aluminum ladder processing according to claim 2 is characterized in that: The punching device includes a positioning support, a second fixed guide seat for guiding is fixedly provided on the inner end surface of the positioning support, a transmission turntable is rotatably clamped on the inner end surface of the positioning support, a transmission rocker arm is fixedly provided on the inner end surface of the transmission turntable, fourth synchronous pulleys are provided on both side ends of the transmission turntable, the inner end surface of the positioning support is slidably clamped on a guide rail through the transmission rocker arm, a rocker arm guide groove is provided at the center of the inner end surface of the guide rail, and four sets of punching tools are equidistantly provided on the lower end surface of the guide rail.
4. The fully automatic punching device for aluminum ladder processing according to claim 3 is characterized in that: The sides of the two sets of guide rollers rotate synchronously in opposite directions through the meshing connection of the transmission gears, the inner walls of the guide rollers are extruded and fitted with the outside of the aluminum ladder workpiece, the feeding chute is directly opposite to the supporting sleeve, and the supporting sleeve and the feeding chute are both slidably engaged with the aluminum ladder workpiece.
5. The fully automatic punching device for aluminum ladder processing according to claim 4 is characterized in that: The first synchronous belt wheel is meshed and connected with the third synchronous belt wheel through the motor holder, the second synchronous belt wheel is meshed and connected with the fourth synchronous belt wheel through the second synchronous belt, and the punching tool is slidably connected to the front of the first fixed guide seat through the punching guide groove.
6. The fully automatic punching device for aluminum ladder processing according to claim 5, characterized in that: The notched disc is adapted to the toggle slide groove through the guide toggle arm, thereby intermittently driving the groove wheel to flip 90 degrees, and the notched disc is rotationally connected with the groove wheel through the groove of the groove wheel.
7. The fully automatic punching device for aluminum ladder processing according to claim 6 is characterized in that: The corners of the four sets of limit support plates are all fitted and clamped with the inner wall corners of the aluminum ladder workpiece. The guide slide is slid and clamped inside the alignment clamp through a linear slide groove. The transmission turntable is adapted to the transmission rocker through the rocker guide groove, thereby driving the guide slide rail to cyclically move up and down outside the second fixed guide seat.
Citation Information
Patent Citations
Aluminum ladder punching device facilitating automatic positioning and discharging
CN117019986A
Punching mechanism of punching machine
CN115608849A
Aluminum ladder workpiece stamping equipment with integrated feeding and machining functions
CN117086191A